A calibrating mechanism for an automobile radiator clamp

Abstract

The utility model relates to the technical field of radiator production auxiliary tool, especially to a kind of automobile radiator clamp calibration mechanism, it can drive product rotation, adjust product positive and negative, adjust the position of work station, simple structure, low in cost, high consistency, good effect;Including base, rack, two cross beams, two protective poles, rotating device, turnover device and positioning calibration clamp, rotating device is installed at the top of base, rack is installed on turnover device, rack left and right ends are equipped with cross beam, protective pole is installed on the outer wall of cross beam, two cross beams front and rear ends are set as two clamping stations, positioning calibration clamp is installed in clamping station by turnover device.

Description

Technical Field

[0001] This utility model relates to the technical field of radiator manufacturing auxiliary tools, and in particular to an automotive radiator clamp calibration mechanism. Background Technology

[0002] As a core component of the engine cooling system, the welding and assembly precision of the automotive radiator directly affects heat dissipation efficiency and overall vehicle reliability. In the radiator manufacturing process, the calibration accuracy of the fixture is crucial to ensuring consistent workpiece positioning. Traditional radiator fixtures typically employ multi-stage mechanical adjustment mechanisms (such as combinations of screws, slide rails, and locking bolts) for positioning calibration. To achieve multi-degree-of-freedom adjustment, traditional fixtures require the stacking of multiple independent adjustment units (such as X / Y / Z three-axis adjustment modules and angle fine-tuning components), resulting in a bulky overall structure. For example, a typical fixture's adjustment mechanism contains over 30 parts, which can easily lead to component interference in tight installation spaces and incurs high manufacturing costs. The calibration process relies on manual operation, and the adjustment accuracy is significantly affected by the operator's experience. Existing fixture calibration requires sequentially completing multiple adjustment steps (such as loosening the locking device → adjusting axis by axis → repeated verification → re-locking). However, the existing process structure is complex, inconsistent, and inefficient. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides an automotive radiator clamp calibration mechanism that can drive the product to rotate, adjust the product's orientation, adjust the position of the workstation, has a simple structure, low cost, high consistency, and good effect.

[0004] This utility model discloses an automotive radiator clamp calibration mechanism, comprising a base, a frame, two crossbeams, two protective bars, a rotating device, a flipping device, and a positioning calibration fixture. The rotating device is mounted on the top of the base, and the frame is mounted on the flipping device. Crossbeams are mounted at both ends of the frame, and protective bars are mounted on the outer walls of the crossbeams. The front and rear ends of the two crossbeams are configured as two clamping stations, and the positioning calibration fixture is installed in each clamping station via the flipping device. The product is placed into the fixture, and the positioning calibration fixture is locked sequentially to complete the product shaping, calibration, and positioning. The flipping device can rotate the product to adjust its orientation, and the rotating device can rotate the frame to adjust the positions of the two stations. The mechanism is simple in structure, low in cost, highly consistent, and effective.

[0005] Preferably, the rotating device includes a rotating disk, a first servo motor, and a gear. The first servo motor is installed inside the base, and a gear is installed at the output end of the first servo motor. The rotating disk rotates on the top of the base, and a gear ring is installed on the outer wall of the rotating disk. The gear meshes with the gear ring, and the top of the rotating disk is connected to the bottom of the frame. Starting the first servo motor drives the gear to rotate, and the gear drives the rotating disk to rotate through the gear ring, thereby causing the frame to rotate on the top of the base and adjusting the position of the two workstations.

[0006] Preferably, the flipping device includes two mounting frames, two mounting brackets, and two servo motors. The mounting frames are located within the workstation, and mounting brackets are installed on the left and right sides of the mounting frames. The left mounting bracket is rotatably mounted on the left crossbeam, and the input end of the right mounting bracket is connected to the output end of the servo motor. The servo motor is installed at the end of the right crossbeam. Starting the servo motor can drive the mounting frame to rotate through the mounting bracket, thereby flipping the product and turning it over for easier processing.

[0007] Preferably, the positioning calibration fixture includes two sets of large base plates, two sets of first pipeline positioning fixtures, two sets of second pipeline positioning fixtures, and a third pipeline positioning fixture. Large base plates are installed on the left and right sides of the mounting frame, and the first and second pipeline positioning fixtures are installed at the front and rear ends of the top of the large base plates. The first pipeline positioning fixture consists of a positioning column, a shaft clamp, and a support plate bracket. The second pipeline positioning fixture is equipped with a pipe fitting contour coarse positioning block. The product is placed above the mounting frame at the workstation, and the first and second pipeline positioning fixtures are manually operated in sequence to position the product.

[0008] Preferably, the third pipeline positioning fixture includes a horizontal quick clamp, a clamping rod, a base plate, and a fourth pipeline positioning fixture. The base plate is installed at the front and rear ends of the top of the large base plate, the horizontal quick clamp is installed on the top of the base plate, and the horizontal quick clamp is connected to the clamping rod. The horizontal quick clamp is manually operated to extend the clamping rod for further positioning and calibration of the product.

[0009] Preferably, the fourth pipeline positioning fixture includes a large horizontal quick clamp, a push rod, a push clamp rod, a guide rail, a guide rail slider, and a flexible secondary positioning mechanism. The large horizontal quick clamp is installed at both ends of the top of the large base plate. The telescopic end of the large horizontal quick clamp is equipped with a push rod. The guide rail is installed on the top of the large base plate. The guide rail slider is slidably installed on the guide rail. A push clamp rod is installed on the top of the guide rail slider. The push clamp rod is connected to the push rod. An elbow clamp is installed at the other end of the push clamp rod. When the large horizontal quick clamp is manually operated, it pushes the push rod forward. The push rod pushes the guide rail slider to slide on the guide rail, so that the push clamp rod pushes the elbow clamp to shape, calibrate, and position the product. The guide rail slider sliding on the guide rail can provide precise guidance.

[0010] Preferably, the flexible secondary positioning mechanism includes a second horizontal quick clamp and a flexible positioning clamp. The second horizontal quick clamp is installed at the top center of the large base plate. A guide rail is provided on one side of the second horizontal quick clamp, and a guide rail slider is installed on the guide rail. The flexible positioning clamp is on the guide rail slider and connected to the second horizontal quick clamp. The second horizontal quick clamp is composed of multiple spring rods and positioning clamps. Manually operating the second horizontal quick clamp pushes the guide rail slider to slide on the guide rail, so that the second horizontal quick clamp performs positioning calibration on the product.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: the product is placed into the tooling, the positioning and calibration fixtures are locked in sequence to complete the product shaping, calibration and positioning. The flipping device can drive the product to rotate and adjust the product's front and back. The rotating device can drive the frame to rotate and adjust the position of the two workstations. The structure is simple, the cost is low, the consistency is high and the effect is good. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the lower three-dimensional structure of this utility model; Figure 3 This is a partial structural schematic diagram of the present invention; Figure 4 This is a schematic diagram of the positioning and calibration fixture of this utility model; Figure 5 This is a utility model Figure 1 Enlarged structural diagram of section A in the middle; Figure 6 This is a utility model Figure 1 Enlarged structural diagram of section B in the middle; The attached diagram shows the following components: 1. Base; 2. Rotating disk; 3. First servo motor; 4. Gear; 5. Frame; 6. Crossbeam; 7. Baffle; 8. Mounting frame; 9. Mounting bracket; 10. Servo motor; 11. Large base plate; 12. First pipeline positioning fixture; 13. Second pipeline positioning fixture; 14. Horizontal quick clamp; 15. Clamping rod; 16. Base plate; 17. Large horizontal quick clamp; 18. Push rod; 19. Push clamping rod; 20. Second horizontal quick clamp; 21. Flexible positioning clamp; 22. Guide rail; 23. Guide rail slider; 24. Third horizontal quick clamp; 25. Protective rod. Detailed Implementation

[0013] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0014] like Figures 1 to 6As shown, the first servo motor 3 is installed inside the base 1, and a gear 4 is installed at the output end of the first servo motor 3. The rotating disk 2 rotates on the top of the base 1, and a gear ring is installed on the outer wall of the rotating disk 2. The gear 4 meshes with the gear ring. The top of the rotating disk 2 is connected to the bottom of the frame 5. A baffle 7 is installed on the top of the frame 5. Crossbeams 6 are installed at both ends of the frame 5. Protective rods 25 are installed on the outer wall of the crossbeams 6. The mounting frame 8 is located in the workstation. Mounting brackets 9 are installed on the left and right sides of the mounting frame 8. The left mounting bracket 9 is rotatably mounted on the left crossbeam 6. The input end of the right mounting bracket 9 is connected to the output end of the servo motor 10. The servo motor 10 is installed at the end of the right crossbeam 6. Large base plates 11 are installed on both sides of the mounting frame 8. The first pipeline positioning fixture 12 and the second pipeline positioning fixture 13 are installed at the front and rear ends of the top of the large base plate 11. The first pipeline positioning fixture 12 consists of a positioning column, a shaft clamp, and a support plate bracket. The second pipeline positioning fixture 13 is equipped with a pipe fitting contour coarse positioning block. The base plate 16 is installed on the top of the large base plate 11. At both ends, horizontal quick clamps 14 are mounted on the top of the base plate 16, and are connected to clamping rods 15. Large horizontal quick clamps 17 are mounted on both ends of the top of the large base plate 11. Push rods 18 are installed on the telescopic ends of the large horizontal quick clamps 17. Guide rails 22 are mounted on the top of the large base plate 11, and guide rail sliders 23 are slidably mounted on the guide rails 22. Push clamping rods 19 are mounted on the top of the guide rail sliders 23, and are connected to push rods 18. An elbow clamp is installed on the other end of the push clamping rods 19. The pressure block, the second horizontal quick clamp 20 is installed at the top center of the large base plate 11, the second horizontal quick clamp 20 is provided with a guide rail on one side, the guide rail slider is installed on the guide rail, the flexible positioning clamp 21 is on the guide rail slider, the flexible positioning clamp 21 is connected to the second horizontal quick clamp 20, the second horizontal quick clamp 20 is composed of multiple spring rods and positioning clamps, the third horizontal quick clamp 24 is installed at the top center of the large base plate 11, the third horizontal quick clamp 24 is provided with spring rods and positioning blocks; Place the product above the mounting frame 8 at the workstation. Manually operate the first pipeline positioning fixture 12 and the second pipeline positioning fixture 13 to position the product. Manually operate the horizontal quick clamp 14 to extend the clamping rod 15 for further positioning and calibration of the product. Manually operate the large horizontal quick clamp 17 to push the push rod 18 forward. The push rod 18 pushes the guide rail slider 23 to slide on the guide rail 22, causing the push clamp 19 to push the elbow clamping block to shape, calibrate, and position the product. The guide rail slider 23 can provide precise guidance by sliding on the guide rail 22. Manually operate the second horizontal quick clamp 20 to push the guide rail slider to slide on the guide rail, allowing the second horizontal quick clamp 20 to position and calibrate the product. Start the servo motor 10 to drive the mounting frame 8 to rotate through the mounting bracket 9, thereby causing the product to flip over for easier processing. Start the first servo motor 3 to drive the gear 4 to rotate. The gear 4 drives the rotating disk 2 to rotate through the gear ring, thereby causing the frame 5 to rotate on top of the base 1 and adjusting the position of the two workstations.

[0015] like Figures 1 to 6 As shown, this utility model discloses an automotive radiator fixture calibration mechanism. During operation, the product is placed above the mounting frame 8 at the workstation. The first pipe positioning fixture 12, the second pipe positioning fixture 13, the third pipe positioning fixture, and the fourth pipe positioning fixture are manually operated sequentially to complete the product shaping, calibration, and positioning. The first servo motor 3 is started, driving the gear 4 to rotate. The gear 4, through a gear ring, drives the rotating disk 2 to rotate, thereby causing the frame 5 to rotate on top of the base 1. The positions of the two workstations are adjusted. The servo motor 10 is started, driving the mounting frame 8 to rotate through the mounting bracket 9, thereby causing the product to flip and be turned over for easier processing.

[0016] The first servo motor 3 and servo motor 10 of the automotive radiator clamp calibration mechanism of this utility model are commercially available. Technicians in the industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0017] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A calibration mechanism for an automotive radiator clamp, characterized in that, It includes a base (1), a frame (5), two crossbeams (6), two guard rods (25), a rotating device, a flipping device, and a positioning calibration fixture. The rotating device is installed on the top of the base (1), the frame (5) is installed on the flipping device, the crossbeams (6) are installed on the left and right ends of the frame (5), the guard rods (25) are installed on the outer wall of the crossbeams (6), and the front and rear ends of the two crossbeams (6) are set as two clamping stations. The positioning calibration fixture is installed in the clamping station through the flipping device.

2. The automotive radiator clamp calibration mechanism as described in claim 1, characterized in that, The rotating device includes a rotating disk (2), a first servo motor (3) and a gear (4). The first servo motor (3) is installed inside the base (1). The output end of the first servo motor (3) is equipped with a gear (4). The rotating disk (2) rotates on the top of the base (1). A gear ring is installed on the outer wall of the rotating disk (2). The gear (4) meshes with the gear ring. The top of the rotating disk (2) is connected to the bottom of the frame (5).

3. The automotive radiator clamp calibration mechanism as described in claim 1, characterized in that, The flipping device includes two mounting frames (8), two mounting brackets (9) and two servo motors (10). The mounting frames (8) are located in the work station. Mounting brackets (9) are installed on the left and right sides of the mounting frames (8). The left mounting bracket (9) is rotatably mounted on the left crossbeam (6). The input end of the right mounting bracket (9) is connected to the output end of the servo motor (10). The servo motor (10) is installed at the end of the right crossbeam (6).

4. The automotive radiator clamp calibration mechanism as described in claim 3, characterized in that, The positioning calibration fixture includes two sets of large base plates (11), two sets of first pipeline positioning fixtures (12), two sets of second pipeline positioning fixtures (13) and a third pipeline positioning fixture. Large base plates (11) are installed on the left and right sides of the mounting frame (8). The first pipeline positioning fixture (12) and the second pipeline positioning fixture (13) are installed at the front and rear ends of the top of the large base plate (11). The first pipeline positioning fixture (12) is composed of a positioning column, a shaft clamp and a support plate bracket. The second pipeline positioning fixture (13) is equipped with a pipe fitting contour coarse positioning block.

5. The automotive radiator clamp calibration mechanism as described in claim 4, characterized in that, The third pipeline positioning fixture includes a horizontal quick clamp (14), a clamping rod (15), a base plate (16), and a fourth pipeline positioning fixture. The base plate (16) is installed at the front and rear ends of the top of the large base plate (11), and the horizontal quick clamp (14) is installed on the top of the base plate (16). The horizontal quick clamp (14) is connected to the clamping rod (15).

6. The automotive radiator clamp calibration mechanism as described in claim 5, characterized in that, The fourth pipeline positioning fixture includes a large horizontal quick clamp (17), a push rod (18), a push clamp rod (19), a guide rail (22), a guide rail slider (23), and a flexible secondary positioning mechanism. The large horizontal quick clamp (17) is installed at both ends of the top of the large base plate (11). The push rod (18) is installed at the telescopic end of the large horizontal quick clamp (17). The guide rail (22) is installed on the top of the large base plate (11). The guide rail slider (23) is slidably installed on the guide rail (22). The push clamp rod (19) is installed on the top of the guide rail slider (23). The push clamp rod (19) is connected to the push rod (18). The other end of the push clamp rod (19) is equipped with an elbow clamping block.

7. The automotive radiator clamp calibration mechanism as described in claim 6, characterized in that, The flexible secondary positioning mechanism includes a second horizontal quick clamp (20) and a flexible positioning clamp (21). The second horizontal quick clamp (20) is installed at the top center of the large base plate (11). A guide rail is provided on one side of the second horizontal quick clamp (20). The guide rail slider is installed on the guide rail. The flexible positioning clamp (21) is on the guide rail slider. The flexible positioning clamp (21) is connected to the second horizontal quick clamp (20). The second horizontal quick clamp (20) is composed of multiple spring rods and positioning clamps.

8. The automotive radiator clamp calibration mechanism as described in claim 4, characterized in that, It also includes a third horizontal quick clamp (24), which is installed at the top center of the large base plate (11). The third horizontal quick clamp (24) is equipped with a spring rod and a positioning block.

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