Stator transmission induction device

Abstract

The utility model discloses a kind of stator conveying induction devices, including conveying mechanism, aluminium profile is installed below conveying mechanism, aluminium profile both ends are detachably connected with adjusting assembly, adjusting assembly is used to adjust conveying mechanism transport width;Adjusting assembly includes connecting block, connecting block is detachably installed at aluminium profile both ends, connecting block one side is fixed with connecting rod, connecting rod one end is detachably connected with baffle, baffle is installed with grating.Through adjusting the distance of connecting block inside aluminium profile, the distance between both ends baffle will be enlarged or reduced, here when the distance between both baffle is greater, it means that larger stator can be accommodated, otherwise it is contrary, so that same conveying system can be compatible with different size stator.Stator transported on conveying belt will be blocked by baffle on both sides, avoid stator deviate from conveying belt in high-speed transport or vibration environment, significantly reduce product damage rate and production interruption risk.

Description

Technical Field

[0001] This utility model belongs to the field of automatic transportation technology, specifically relating to a stator transmission induction device. Background Technology

[0002] In the field of motor manufacturing, the stator is a core component, and its automated conveying and precise positioning during the production process are crucial for ensuring production efficiency and product quality. Currently, production lines generally use conveyor belt systems to continuously transport the stator.

[0003] Traditional conveyor lines are mostly designed with stators of a specific size, and their guiding and limiting mechanisms are fixed. When it is necessary to produce a stator of a different size, the machine must be stopped and the conveyor belt's baffles, clamps, and other structures must be mechanically adjusted or even completely replaced. This process is not only time-consuming and labor-intensive, leading to prolonged production line downtime, but also seriously reducing the overall equipment efficiency (OEE). When the conveyor system starts at high speed, stops, or encounters slight vibrations, the stator is prone to slipping, rotating, or shifting on the belt. This unstable conveying state can easily cause the stator to collide and scrape with surrounding equipment, resulting in surface damage to the product or deformation of the internal silicon steel sheets, directly leading to an increased product scrap rate. Utility Model Content

[0004] The purpose of this invention is to provide a stator transmission sensing device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A stator conveying induction device includes a conveying mechanism, an aluminum profile is installed below the conveying mechanism, and adjustment components are detachably connected to both ends of the aluminum profile. The adjustment components are used to adjust the conveying width of the conveying mechanism. The adjustment component includes a connecting block, which is detachably installed at both ends of an aluminum profile. A connecting rod is fixed to one side of the connecting block, and a baffle is detachably connected to one end of the connecting rod. A grating is installed on the baffle.

[0006] Preferably, the aluminum profile has a hollow groove running through it, and the connecting block's shape matches the hollow groove. The connecting block is slidably assembled within the hollow groove, and both ends of the connecting block have protrusions. The aluminum profile itself has a hollow groove during production. By designing the connecting block's shape to match the hollow groove structure, and by using a sliding connection method for the detachable connection, the connecting block can be slidably installed within the hollow groove. This sliding connection method allows the connecting block to be pushed in or pulled out linearly along the hollow groove without the need for complex tools or additional fasteners (such as bolts or clips), significantly reducing equipment debugging or maintenance time.

[0007] Preferably, a positioning plate is fixed to one end of the connecting rod, and the baffle is fixed to the surface of the positioning plate with a nut. The positioning plate has multiple bolt holes, and the baffle is fitted against the surface of the positioning plate. Nuts or bolts are used to securely connect the positioning plate and the baffle together. Preferably, the aluminum profile surface is provided with positioning holes, and bolts are screwed into the positioning holes. After the position of the connecting block is adjusted by sliding, the bolts are rotated to press the bolts against the top of the connecting block, thereby stabilizing the position of the connecting block inside the hollow groove.

[0008] Preferably, the top surface of the connecting block is engraved with a scale. To facilitate adjustment of the positions of the connecting blocks at both ends, the scale indicates the depth to which the connecting block is inserted into the hollow groove, thereby facilitating the control of keeping the positions of the connecting blocks at both ends the same and further improving assembly efficiency.

[0009] Preferably, the connecting rod is arc-shaped, and two connecting rods are symmetrically fixed to one end of the connecting block. The distance between the two connecting rods is wider at the top and narrower at the bottom. The arc shape of the connecting rods is for easier handling; when adjusting the position of the connecting block inside the hollow groove, both hands can be used to grip the two arc-shaped connecting rods to facilitate force adjustment of the connecting block's position. The wider-at-the-top, narrower-at-the-bottom distance between the connecting rods provides space in the middle for easy rotation of the mounting bolts; simultaneously, the wider upper end of the connecting rod improves the connection stability to the baffle.

[0010] Preferably, the baffle is flexible. Here, the flexible baffle is made of plastic or metal sheet; when the two supporting profiles are not parallel, by moving the connecting blocks at both ends to different positions, such as a front-and-back design, and the two connecting blocks are in a front-and-back position, the baffle will deform. The positions of the two connecting blocks are adjusted according to the actual situation to compensate for the lack of parallelism of the supporting profiles.

[0011] Preferably, the conveying mechanism includes a motor, an output shaft, and a support profile. The support profile has a foot fixed to its side, and one end of the foot is fixed to the aluminum profile. The output shaft is rotatably connected to one side of the support profile, and a conveyor belt is linked to the output shaft for transporting the stator. The output end of the motor is connected to the output shaft.

[0012] The technical solution of this utility model has the following beneficial effects: 1. By adjusting the distance between the connecting blocks inside the aluminum profile, the distance between the two end baffles can be increased or decreased. The larger the distance between the two baffles, the larger the stator can be accommodated, and vice versa, so that the same transmission system can be compatible with stators of different sizes.

[0013] 2. The stator transported on the conveyor belt is blocked by baffles on both sides, preventing it from deviating from the conveyor belt during high-speed transport or vibration environments, significantly reducing product damage rate and production interruption risk. This structure can be extended to other conveying scenarios that require compatibility with multiple product specifications (such as rotors, gears, etc.), improving equipment versatility. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is an assembly structure diagram of the connecting block of this utility model.

[0017] Figure 3 This is a plan view of the connecting block installation of this utility model.

[0018] Figure 4 This is a partial structural schematic diagram of the present invention.

[0019] Reference numerals: 10, motor; 101, output shaft; 102, transmission belt; 103, support profile; 104, foot support; 20. Aluminum profile; 201. Hollow groove; 202. Positioning hole; 203. Bolt; 30. Adjustment component; 301. Connecting block; 302. Protrusion; 303. Connecting rod; 304. Positioning plate; 305. Baffle; 306. Scale; 40. Grating. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0021] Example 1: refer to Figures 1-4A stator conveying induction device includes a conveying mechanism. An aluminum profile 20 is installed below the conveying mechanism. Adjustment components 30 are detachably connected to both ends of the aluminum profile 20. The adjustment components 30 are used to adjust the conveying width of the conveying mechanism. The conveying mechanism includes a motor 10, an output shaft 101, and a support profile 103. A foot support 104 is fixed to the side of the support profile 103. One end of the foot support 104 is fixed to the aluminum profile 20. The output shaft 101 is rotatably connected to one side of the support profile 103. A conveyor belt 102 is linked to the output shaft 101 for transporting the stator. The output end of the motor 10 is connected to the output shaft 101.

[0022] In the above scheme, the conveying mechanism is used to transport the stator. The support profile 103 is provided with two parts that are kept at a certain distance. Pulleys are installed at both ends of the support profile 103. The pulleys are used to connect the conveyor belt 102. At the same time, the pulleys are linked by the output shaft 101. The output shaft 101 is connected to the output end of the motor 10. By running the motor 10, the conveyor belt 102 is moved to transport the stator.

[0023] The adjustment component 30 includes a connecting block 301, which is detachably installed at both ends of the aluminum profile 20. A connecting rod 303 is fixed on one side of the connecting block 301, and a baffle 305 is detachably connected to one end of the connecting rod 303. A grating 40 is installed on the baffle 305.

[0024] In the adjustment component 30, by adjusting the distance of the connecting block 301 inside the aluminum profile 20, the distance between the two end baffles 305 is increased or decreased after the position of the connecting block 301 is adjusted. A larger distance between the two baffles 305 means a larger stator can be accommodated, and vice versa, allowing the same conveying system to be compatible with stators of different sizes (such as different models of motor stators; the smallest stator needs to be able to be supported and placed on both conveyor belts 102 simultaneously). When the distance between the two baffles 305 is adjusted to a suitable position, the stators transported on the conveyor belt 102 are blocked by the baffles 305 on both sides, preventing the stators from deviating from the conveyor belt 102 during high-speed transport or vibration environments, significantly reducing product damage rate and production interruption risk. This structure can be extended to other conveying scenarios requiring compatibility with multiple product specifications (such as rotors, gears, etc.), improving equipment versatility. When the stator passes through the grating 40, a sensor is triggered, and the data from the grating 40 is connected to the computer, which counts the number of stators transported in real time.

[0025] Preferred reference Figure 2 and Figure 4 A hollow groove 201 runs through the middle of the aluminum profile 20. The shape of the connecting block 301 matches the hollow groove 201. The connecting block 301 is slidably assembled in the hollow groove 201. The connecting block 301 has protrusions 302 at both ends.

[0026] In a preferred embodiment, the aluminum profile 20 has a hollow groove 201 in the middle during production. The shape of the connecting block 301 is designed to match the structure of the hollow groove 201. The detachable connection method of the connecting block 301 is a sliding connection method, which allows the connecting block 301 to be slidably installed in the hollow groove 201. The sliding connection method allows the connecting block 301 to be pushed in or pulled out in a straight line along the hollow groove 201 without the need for complex tools or additional fasteners (such as bolts or clips), significantly shortening the equipment debugging or maintenance time. The protrusion 302 matches the inner wall of the hollow groove 201, forming a more stable structure, preventing the connecting block 301 from shaking or shifting under force, and significantly improving the operational stability of the conveying system.

[0027] Preferred reference Figure 2 One end of the connecting rod 303 is fixed to a positioning plate 304, and the baffle 305 is fixed to the surface of the positioning plate 304 with a nut. The positioning plate 304 has multiple bolt holes. The baffle 305 is attached to the surface of the positioning plate 304, and the positioning plate 304 and the baffle 305 are fixedly connected together with nuts or bolts.

[0028] Preferred reference Figure 2 The aluminum profile 20 has positioning holes 202 on its surface, and bolts 203 are screwed into the positioning holes 202. After the position of the connecting block 301 is adjusted by sliding, the bolts 203 are rotated to press the bolts 203 against the top of the connecting block 301, thereby stabilizing the position of the connecting block 301 inside the hollow groove 201. It should be noted that both ends of the baffle 305 have connecting blocks 301. To ensure the baffle 305 is flush with the conveyor belt 102, the positions of the connecting blocks 301 at both ends need to be adjusted. Since the aluminum profile 20 in the conveying system is subject to vibration, which can cause the bolts 203 to loosen, the bolts 203 need to be designed for vibration damping. Alternatively, multiple equidistant holes can be provided on the top of the connecting blocks 301 (see reference). Figure 4 Bolt 203 is locked into the hole at the top of connecting block 301 to improve the shock absorption effect.

[0029] Preferred reference Figure 4 The top surface of the connecting block 301 is engraved with a scale 306. In order to facilitate the adjustment of the position of the connecting blocks 301 at both ends, the scale 306 can be used to know the depth of the connecting block 301 inserted into the hollow groove 201, so as to facilitate the control of keeping the positions of the connecting blocks 301 at both ends the same, and further improve the assembly efficiency.

[0030] Preferred reference Figures 2-4 The connecting rod 303 is arc-shaped, and two connecting rods 303 are symmetrically fixed to one end of the connecting block 301. The distance between the two connecting rods 303 is wider at the top and narrower at the bottom.

[0031] In the above design, the connecting rod 303 is designed in an arc shape for easier handling. When adjusting the position of the connecting block 301 inside the hollow groove 201, both hands can be used to hold the two arc-shaped connecting rods 303 to facilitate force adjustment of the connecting block 301. The distance between the connecting rods 303 is wider at the top and narrower at the bottom to make room in the middle for rotating the mounting bolt 203; at the same time, the wider upper end of the connecting rod 303 can improve the connection stability to the baffle 305.

[0032] The baffle 305 is flexible. The flexible baffle 305 is made of plastic or metal sheet. When the two supporting profiles 103 are not parallel, by moving the connecting blocks 301 at both ends to different positions, such as a front-and-back design, the baffle 305 will deform. The positions of the two connecting blocks 301 will be adjusted according to the actual situation to compensate for the non-parallelism of the supporting profiles 103. It should be noted that the ductile deformation of this baffle 305 must not exceed its maximum deformation range to avoid damage to the baffle 305. Furthermore, this adjustment method is suitable for fine distance adjustment but not for large-range angle adjustment.

[0033] The above embodiments are merely exemplary models of this utility model and are not intended to limit this utility model. The scope of protection of this utility model is defined by the claims. Various modifications or equivalent substitutions can be made to this utility model within its substance and scope of protection. Such modifications or equivalent substitutions should also be considered to fall within the scope of protection of this utility model.

[0034] In the description of this utility model, it should be noted that the terms "inner," "front," "rear," "left," and "right," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the attached circle, or the orientation or positional relationship commonly used when the utility model product is in use. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, these terms indicating orientation or positional relationship should not be construed as limitations on this utility model.

[0035] In the description of this utility model, it should be further noted that, unless otherwise explicitly specified and limited, the terms "set" and "connection" should be interpreted broadly. For example, these terms can refer to a fixed connection, a detachable connection, or an integral connection between components; they can also refer to a mechanical connection or an electrical connection; or they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of these terms in this utility model according to the specific circumstances.

Claims

1. A stator transmission induction device, characterized in that, Includes a conveying mechanism, with an aluminum profile (20) installed below the conveying mechanism. Adjustment components (30) are detachably connected to both ends of the aluminum profile (20), and the adjustment components (30) are used to adjust the transport width of the conveying mechanism. The adjustment component (30) includes a connecting block (301), which is detachably installed at both ends of the aluminum profile (20). A connecting rod (303) is fixed on one side of the connecting block (301), and a baffle (305) is detachably connected to one end of the connecting rod (303). A grating (40) is installed on the baffle (305).

2. The stator transmission induction device according to claim 1, characterized in that: The aluminum profile (20) has a hollow groove (201) running through it. The shape of the connecting block (301) matches the hollow groove (201). The connecting block (301) is slidably assembled in the hollow groove (201). The connecting block (301) has protrusions (302) at both ends.

3. The stator transmission induction device according to claim 2, characterized in that: One end of the connecting rod (303) is fixed with a positioning plate (304), and the baffle (305) is installed on the surface of the positioning plate (304) by fixing it with a nut.

4. The stator transmission induction device according to claim 3, characterized in that: The aluminum profile (20) has a positioning hole (202) on its surface, and a bolt (203) is screwed into the positioning hole (202).

5. A stator transmission induction device according to claim 4, characterized in that: The top surface of the connecting block (301) is engraved with a scale (306).

6. A stator transmission induction device according to claim 5, characterized in that: The connecting rod (303) is arc-shaped, and the connecting rod (303) has two symmetrically fixed at one end of the connecting block (301).

7. A stator transmission induction device according to claim 6, characterized in that: The distance between the two connecting rods (303) is wider at the top and narrower at the bottom.

8. A stator transmission induction device according to claim 7, characterized in that: The baffle (305) is tough.

9. A stator transmission induction device according to claim 1, characterized in that: The conveying mechanism includes a motor (10), an output shaft (101), and a support profile (103). A foot support (104) is fixed to the side of the support profile (103). One end of the foot support (104) is fixed to the aluminum profile (20). The output shaft (101) is rotatably connected to one side of the support profile (103). A conveyor belt (102) is linked to the output shaft (101) for transporting the stator. The output end of the motor (10) is connected to the output shaft (101).

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