Sea sand filter material drying machine
Patent Information
- Application Number
- CN202522176345.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0003]然而,当前许多海砂烘干设备筛分与烘干的流程割裂,许多设备筛分机构动力独立,导致整个流程设备数量多且处理步骤复杂
本实用新型通过倾斜的输送机构直接将低处湿砂提升并完成第一步水分去除。紧接着,海砂自动落入烘干机构上方的过滤结构,由驱动电机通过驱动轮和传动带同时驱动的驱动辊带动凸轮,使滑动滤板在阻尼柱和弹簧作用下产生持续振动,实现对合格砂粒的筛分,筛分后的海砂进入烘干箱,其内部由液压缸驱动的调节结构控制第一电热板、第二电热板和第三电热板进行角度摆动。这种摆动不仅优化了热风接触路径和时间,显著提升了烘干效率和均匀性,其产生的振动效应还辅助了海砂在烘干过程中的流动与最终通过出料槽口的顺畅排出。整个装置仅需单一驱动电机即可同步驱动输送机构和过滤结构的振动筛分,结构紧凑、能源消耗低,且实现了从湿砂输入到干砂输出的自动化、连续化的处理。
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Figure CN224730942U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sea sand pretreatment technology, and in particular to a sea sand filter material dryer. Background Technology
[0002] As a filter material for construction and industry, sea sand must undergo strict cleaning and drying treatment before use. The core objective is to effectively remove moisture, reduce salt content, and lower the moisture content to a level that meets standards, so as to avoid serious engineering problems such as steel corrosion and strength reduction in applications such as concrete.
[0003] However, many current sea sand drying equipment processes separate screening and drying, with many screening mechanisms powered independently, resulting in a large number of devices and complex processing steps. Secondly, many devices use fixed-angle or simple rotary drum drying, making it impossible to dynamically adjust the position and angle of the heat source based on sand layer thickness, humidity, or material feeding conditions. This easily leads to uneven heating of the sand particles.
[0004] To address the above issues, we have developed a sea sand filter media dryer. Utility Model Content
[0005] This utility model discloses a sea sand filter material dryer, which aims to solve the technical problems in the background art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A sea sand filter media dryer, comprising: The conveying mechanism is configured to be in an inclined state; A drying mechanism is disposed on one side of the conveying mechanism; The conveying mechanism includes a conveyor belt, two rollers are symmetrically arranged inside the conveyor belt, baffles for holding back sea sand are fixedly connected at equal intervals on the surface of the conveyor belt, and grooves for drainage are opened at equal intervals on the conveyor belt. The drying mechanism includes a drying chamber, and a filter structure is provided above the drying chamber. The filter structure includes a filter frame, and the filter frame is fixedly connected to the drying chamber by a connecting frame.
[0007] In a preferred embodiment, the filter structure further includes a sliding filter plate slidably connected to the filter frame. A filter screen is disposed inside the sliding filter plate. Two damping columns are symmetrically fixedly connected inside the filter frame. The movable ends of the damping columns are connected to the sliding filter plate. Springs are sleeved on the outer side of the damping columns and located between the filter frame and the sliding filter plate.
[0008] In a preferred embodiment, the filter structure further includes a drive roller rotatably connected inside the filter frame. A mounting base is fixedly connected to the outside of the drying chamber, and a drive motor is fixedly connected to the mounting base. Two drive wheels are fixedly connected to the output end of the drive motor, and two cams are symmetrically fixedly connected to the drive roller. Both cams abut against the edge of the sliding filter plate.
[0009] In a preferred embodiment, one end of each of the rollers and the drive roller is fixedly connected to a mating wheel, and two drive wheels are fixedly connected to the output end of the drive motor. A transmission belt is provided between the drive wheel and the corresponding mating wheel.
[0010] In a preferred embodiment, the drying oven is provided with an adjustment structure, the adjustment structure including a slide rod, four fixed blocks are symmetrically fixedly connected to the outside of the drying oven, the slide rod is fixedly connected between two corresponding fixed blocks, and a sliding toothed plate is slidably connected to the outside of each slide rod.
[0011] In a preferred embodiment, two rotating disks are symmetrically rotatably connected to the outer side of the drying oven, and gears are fixedly connected to the outer side of each rotating disk, with each gear meshing with a corresponding sliding toothed plate.
[0012] In a preferred embodiment, an extension rod is fixedly connected between the two sliding toothed plates, and a hydraulic cylinder is fixedly connected to the drying box, with the output end of the hydraulic cylinder connected to the extension rod.
[0013] In a preferred embodiment, a first heating plate, a second heating plate, and a third heating plate are rotatably connected inside the drying oven, wherein the second heating plate is mirror-symmetrical to the first and third heating plates, a crossbar is fixedly connected between the two rotating discs, the crossbar is rotatably connected to the first heating plate, and a connecting rope is provided between the first, second, and third heating plates.
[0014] In a preferred embodiment, a discharge trough is provided on one side of the drying box.
[0015] The sea sand filter media dryer provided by this utility model has the following advantages: This invention uses an inclined conveying mechanism to directly lift wet sand from a lower position and complete the first step of moisture removal. Immediately afterwards, the sea sand automatically falls into the filter structure above the drying mechanism. A drive roller, driven by a drive motor via a drive wheel and transmission belt, drives a cam, causing the sliding filter plate to vibrate continuously under the action of damping columns and springs. This achieves the screening of qualified sand particles. The screened sea sand enters the drying chamber, where an adjustment structure driven by a hydraulic cylinder controls the angular oscillation of the first, second, and third heating plates. This oscillation not only optimizes the hot air contact path and time, significantly improving drying efficiency and uniformity, but the resulting vibration effect also assists in the flow of the sea sand during the drying process and its smooth discharge through the outlet chute. The entire device requires only a single drive motor to simultaneously drive the conveying mechanism and the vibrating screening of the filter structure. It has a compact structure, low energy consumption, and achieves automated and continuous processing from wet sand input to dry sand output. Attached Figure Description
[0016] Figure 1 This is an isometric side view of a sea sand filter material dryer proposed in this utility model.
[0017] Figure 2 for Figure 1 Enlarged view of point A in the middle.
[0018] Figure 3 This is an isometric side view of the drying mechanism of a sea sand filter material dryer proposed in this utility model.
[0019] Figure 4 for Figure 3 Enlarged view of point B in the middle.
[0020] Figure 5 for Figure 3 A magnified view of point C in the middle.
[0021] Figure 6 This is a cross-sectional isometric view of the drying mechanism of a sea sand filter material dryer proposed in this utility model.
[0022] Figure 7 This is a schematic diagram of the heating plate structure of a sea sand filter material dryer proposed in this utility model.
[0023] In the attached diagram: 1. Conveying mechanism; 11. Conveyor belt; 12. Roller; 13. Baffle; 14. Groove; 2. Drying mechanism; 21. Drying box; 22. Filter rack; 23. Connecting frame; 24. Sliding filter plate; 25. Filter screen; 26. Damping column; 27. Spring; 28. Mounting base; 29. Drive motor; 210. Drive wheel; 211. Drive roller; 212. Matching wheel; 213. Transmission belt; 214. Fixed block; 215. Slide rod; 216. Sliding toothed plate; 217. Rotating disk; 218. Gear; 219. Extension rod; 220. Hydraulic cylinder; 221. First heating plate; 222. Second heating plate; 223. Third heating plate; 224. Connecting rope; 225. Discharge chute; 226. Cam. Detailed Implementation
[0024] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and marked in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0025] This utility model discloses a sea sand filter material dryer.
[0026] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, a sea sand filter media dryer includes: Conveying mechanism 1 is set to an inclined state; Drying mechanism 2 is located on one side of conveying mechanism 1; The conveying mechanism 1 includes a conveyor belt 11, two rollers 12 are symmetrically arranged inside the conveyor belt 11, baffles 13 for holding back sea sand are fixedly connected at equal intervals on the surface of the conveyor belt 11, and grooves 14 for drainage are opened at equal intervals on the conveyor belt 11. The drying mechanism 2 includes a drying box 21, and a filter structure is provided above the drying box 21. The filter structure includes a filter frame 22, and the filter frame 22 is fixedly connected to the drying box 21 through a connecting frame 23. In this embodiment, the conveying mechanism 1 transports sea sand from a lower position to a higher position. During this process, the baffle 13 can ensure that the amount of sea sand transported does not vary too much, achieving a uniform conveying effect. The water remaining in the sea sand can flow to a lower position through the groove 14, thus achieving the first step of dehydration of the sea sand during the conveying process.
[0027] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, in a preferred embodiment, the filter structure further includes a sliding filter plate 24, which is slidably connected to the filter frame 22. A filter screen 25 is provided inside the sliding filter plate 24. Two damping columns 26 are symmetrically fixedly connected inside the filter frame 22. The movable ends of the damping columns 26 are connected to the sliding filter plate 24. Springs 27 are sleeved on the outer side of the damping columns 26 and between the filter frame 22 and the sliding filter plate 24. In this embodiment, the initially dehydrated sea sand falls onto the sliding filter plate 24. Sea sand that meets the standards can be screened and fall through the filter screen 25. The filter frame 22 can move, and during the movement, it squeezes the damping column 26 and the spring 27, thereby resetting through the spring 27.
[0028] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, in a preferred embodiment, the filter structure further includes a drive roller 211, which is rotatably connected to the inside of the filter frame 22. A mounting base 28 is fixedly connected to the outside of the drying box 21. A drive motor 29 is fixedly connected to the mounting base 28. Two drive wheels 210 are fixedly connected to the output end of the drive motor 29. Two cams 226 are symmetrically fixedly connected to the drive roller 211. Both cams 226 abut against the edge of the sliding filter plate 24. In this embodiment, the rotation of the drive roller 211 drives the cam 226 to rotate, thus achieving the effect of moving the sliding filter plate 24.
[0029] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7As shown, in a preferred embodiment, one end of each roller 12 and drive roller 211 is fixedly connected to a mating wheel 212, and two drive wheels 210 are fixedly connected to the output end of the drive motor 29. A transmission belt 213 is provided between the drive wheel 210 and the corresponding mating wheel 212. In this embodiment, the drive motor 29 drives the mating wheel 212 connected to the drive roller 211, which in turn drives the drive roller 211 to rotate. At the same time, the drive motor 29 drives the mating wheel 212 connected to the roller 12, which controls the conveying mechanism 1 to perform transportation work.
[0030] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, in a preferred embodiment, the drying box 21 is provided with an adjustment structure, which includes a slide rod 215. Four fixing blocks 214 are symmetrically fixedly connected to the outside of the drying box 21. The slide rod 215 is fixedly connected between two corresponding fixing blocks 214. Sliding toothed plates 216 are slidably connected to the outside of the slide rod 215. In this embodiment, the sliding toothed plate 216 can slide on the outside of the slide rod 215 to ensure the accuracy of the movement of the sliding toothed plate 216.
[0031] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, in a preferred embodiment, two rotating disks 217 are symmetrically rotatably connected to the outside of the drying box 21. Gears 218 are fixedly connected to the outside of each rotating disk 217, and each gear 218 meshes with a corresponding sliding toothed plate 216. In this embodiment, the movement of the sliding toothed plate 216 can drive the gear 218 to rotate, which in turn drives the rotating disk 217 to rotate.
[0032] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, in a preferred embodiment, an extension rod 219 is fixedly connected between the two sliding toothed plates 216, and a hydraulic cylinder 220 is fixedly connected to the drying box 21. The output end of the hydraulic cylinder 220 is connected to the extension rod 219. In this embodiment: the hydraulic cylinder 220 drives the extension rod 219 to move, the extension rod 219 drives the sliding toothed plate 216 to move, thereby achieving the effect of the sliding toothed plate 216 driving the gear 218 to rotate, and the rotation of the gear 218 driving the rotating disk 217 to rotate.
[0033] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, in a preferred embodiment, a first heating plate 221, a second heating plate 222, and a third heating plate 223 are rotatably connected inside the drying oven 21. The second heating plate 222 is mirror-symmetrical to the first heating plate 221 and the third heating plate 223. A crossbar is fixedly connected between the two rotating disks 217. The crossbar is rotatably connected to the first heating plate 221. A connecting rope 224 is provided between the first heating plate 221, the second heating plate 222, and the third heating plate 223. In this embodiment: the rotation of the rotating disk 217 causes the crossbar to swing, which in turn causes the first heating plate 221 to rotate. When the first heating plate 221 rotates, the second heating plate 222 and the third heating plate 223 will rotate simultaneously via the connecting rope 224. The purpose of this rotation is to adjust the angle of the heating plates. By adjusting the angle of the heating plates, the contact time between the sea sand and the heating plates can be adjusted, thereby ensuring drying efficiency. At the same time, the vibration effect can be achieved through the forward and reverse swinging, thereby achieving the material feeding effect.
[0034] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, in a preferred embodiment, a discharge trough 225 is provided on one side of the drying box 21; In this embodiment, the dried sea sand can be discharged through the discharge chute 225.
[0035] Working principle: First, the sea sand containing moisture is lifted and transported by an inclined conveyor mechanism 1. The surface of the conveyor belt 11 of the conveyor mechanism 1 is equipped with equally spaced baffles 13 to ensure uniform conveying of the sea sand. During the lifting process, the residual moisture inside the sea sand is discharged through the equally spaced grooves 14 on the conveyor belt 11 under the action of gravity and flows to a lower position, achieving preliminary dehydration of the sea sand. The preliminarily dehydrated sea sand is then lifted and falls into the drying mechanism 2 located on one side of the conveyor mechanism 1.
[0036] Sea sand first falls onto the sliding filter plate 24 of the filtration structure. The sliding filter plate 24 has a filter screen 25 embedded inside. Sea sand particles that meet the particle size standard pass through the filter screen 25 and fall down for sieving. Simultaneously, the drive motor 29 starts, and its output drives two drive wheels 210 to rotate. These are connected by a transmission belt 213. The drive wheels 210 drive the mating wheels 212 at the ends of the corresponding rollers 12, causing the conveying mechanism 1 to work continuously. At the same time, the drive wheels 210 also drive the mating wheels 212 at the ends of the drive rollers 211, causing the drive rollers 211 to rotate. Two cams 226 are fixed on the upper part. When the cams 226 rotate, they continuously press against the edge of the sliding filter plate 24, forcing the sliding filter plate 24 to slide on the filter frame 22. When the sliding filter plate 24 moves, it squeezes the movable end of the damping column 26 connected to it and compresses the spring 27 sleeved on the outside of the damping column 26. When the protrusion of the cam 226 rotates, the compressed spring 27 pushes the sliding filter plate 24 to reset. This process is repeated, and the sliding filter plate 24 can generate vibration, which promotes the passage of qualified sea sand through the filter screen 25, prevents the screen holes from clogging, and helps large particles of impurities to move out.
[0037] The qualified sea sand that passes through the filter screen 25 enters the drying chamber 21 for drying. The drying chamber 21 contains a first heating plate 221, a second heating plate 222, and a third heating plate 223. By activating the hydraulic cylinder 220, its output end pushes the extension rod 219 to move. The extension rod 219 drives two sliding toothed plates 216, which are fixedly connected to it, to slide on the slide rod 215. The movement of the sliding toothed plates 216 drives the gear 218 meshing with them to rotate. The gear 218 is fixed on the rotating disk 217, thereby driving the rotating disk 217 to rotate. A crossbar is fixed between the two rotating disks 217, and the crossbar is rotatably connected to the first heating plate 221. The first heating plate 221, the second heating plate 222, and the third heating plate 223 are connected by a connecting rope 224. Therefore, when the rotating disk 217 rotates, the first heating plate 221 is driven to rotate via the crossbar. The first heating plate 221 then synchronously pulls the second heating plate 222 and the third heating plate 223 to swing symmetrically in a mirror image via the connecting rope 224. The advantage of this setting is that adjusting the angle of the heating plates can change the contact time and method between the sea sand and the heat source, thus optimizing the drying efficiency. On the other hand, by making the heating plates swing in both directions to create vibration, the adhering sea sand can be shaken off and promoted to move towards the discharge port. Finally, the dried sea sand is discharged through the discharge chute 225 opened on one side of the drying box 21.
[0038] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.
Claims
1. A sea sand filter media dryer, characterized in that, include: Conveying mechanism (1), wherein the conveying mechanism (1) is configured to be in an inclined state; Drying mechanism (2), which is disposed on one side of conveying mechanism (1); The conveying mechanism (1) includes a conveyor belt (11), two rollers (12) are symmetrically arranged inside the conveyor belt (11), baffles (13) for holding sea sand are fixedly connected at equal intervals on the surface of the conveyor belt (11), and grooves (14) for drainage are opened at equal intervals on the conveyor belt (11). The drying mechanism (2) includes a drying box (21), and a filter structure is provided above the drying box (21). The filter structure includes a filter frame (22), and the filter frame (22) is fixedly connected to the drying box (21) by a connecting frame (23).
2. The sea sand filter media dryer according to claim 1, characterized in that, The filter structure also includes a sliding filter plate (24), which is slidably connected to the filter frame (22). A filter screen (25) is provided inside the sliding filter plate (24). Two damping columns (26) are symmetrically fixed inside the filter frame (22). The movable ends of the damping columns (26) are connected to the sliding filter plate (24). Springs (27) are sleeved on the outside of the damping columns (26) and between the filter frame (22) and the sliding filter plate (24).
3. The sea sand filter media dryer according to claim 2, characterized in that, The filter structure also includes a drive roller (211), which is rotatably connected inside the filter frame (22). A mounting base (28) is fixedly connected to the outside of the drying box (21). A drive motor (29) is fixedly connected to the mounting base (28). Two drive wheels (210) are fixedly connected to the output end of the drive motor (29). Two cams (226) are symmetrically fixedly connected to the drive roller (211). The cams (226) abut against the edge of the sliding filter plate (24).
4. The sea sand filter media dryer according to claim 3, characterized in that, One end of each of the rollers (12) and the drive roller (211) is fixedly connected to a mating wheel (212), and two drive wheels (210) are fixedly connected to the output end of the drive motor (29). A transmission belt (213) is provided between the drive wheel (210) and the corresponding mating wheel (212).
5. The sea sand filter media dryer according to claim 1, characterized in that, The drying box (21) is provided with an adjustment structure, which includes a slide rod (215). Four fixing blocks (214) are symmetrically fixedly connected to the outside of the drying box (21). The slide rod (215) is fixedly connected between two corresponding fixing blocks (214). Sliding toothed plates (216) are slidably connected to the outside of the slide rod (215).
6. The sea sand filter media dryer according to claim 1, characterized in that, The drying box (21) has two rotating disks (217) symmetrically rotatably connected to its outer side. Each rotating disk (217) has a gear (218) fixedly connected to its outer side. Each gear (218) meshes with a corresponding sliding toothed plate (216).
7. The sea sand filter media dryer according to claim 6, characterized in that, An extension rod (219) is fixedly connected between the two sliding toothed plates (216), and a hydraulic cylinder (220) is fixedly connected to the drying box (21). The output end of the hydraulic cylinder (220) is connected to the extension rod (219).
8. The sea sand filter media dryer according to claim 6, characterized in that, The drying oven (21) is rotatably connected to a first heating plate (221), a second heating plate (222), and a third heating plate (223). The second heating plate (222) is mirror-symmetrical to the first heating plate (221) and the third heating plate (223). A crossbar is fixedly connected between the two rotating disks (217). The crossbar is rotatably connected to the first heating plate (221). A connecting rope (224) is provided between the first heating plate (221), the second heating plate (222), and the third heating plate (223).
9. The sea sand filter media dryer according to claim 1, characterized in that, The drying box (21) has a discharge trough (225) on one side.