Anti-delamination gelatin extraction concentration device

Abstract

The utility model relates to a kind of anti-layering's gelatin extraction with concentration equipment, belong to gelatin extraction technical field, the anti-layering's gelatin extraction with concentration equipment, including storage component, the storage component includes concentration tank, the inside fixed mounting of concentration tank is extended to the mixing component of its outside, the fixed mounting of concentration tank one side is extracted filter component, the input of extraction filter component with the inner bottom of concentration tank fixed communication, the output of extraction filter component with the inner top of concentration tank fixed communication, the utility model can strengthen anti-layering ability by the structural design of mixing component, promote the uniformity of concentrated solution, by the compound stirring movement of this kind of structural design, the space inside concentration tank can be multidimensional stirred, break the static stratification tendency of solution, ensure that gelatin molecule is evenly distributed in concentration process, substantially reduce stratification precipitation probability.

Description

Technical Field

[0001] This utility model belongs to the field of gelatin extraction technology, specifically relating to a gelatin extraction concentration device that prevents separation. Background Technology

[0002] Gelatin, as an important natural polymer colloidal material, is widely used in food, medicine, cosmetics and other fields. In the industrial production of gelatin, concentration is the key step to improve gelatin concentration and optimize product quality. Its core requirement is to ensure that the gelatin solution is uniform and stable while removing water, and to avoid impurity residue and component stratification. Therefore, it is necessary to design a gelatin extraction concentration device that prevents stratification.

[0003] Existing gelatin concentration equipment mostly uses a single stirring rod for stirring, which has a limited stirring range and is prone to forming local eddies. This causes the gelatin solution to separate into layers during the concentration process due to concentration differences and gravity. Furthermore, the filtration process of gelatin concentration equipment is mostly single-stage filtration or offline filtration, which makes it easy for impurities to accumulate in the concentration tube. Moreover, the filtered solution is difficult to fully mix with the solution in the tube, affecting the overall purity. Utility Model Content

[0004] The purpose of this invention is to provide a simple and reasonably designed gelatin extraction and concentration device that prevents layering in order to solve the above problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A gelatin extraction concentration device with anti-stratification features includes a storage component, the storage component including a concentration tank, a mixing component extending to the outside of the concentration tank being fixedly installed inside the concentration tank, an extraction filter component being fixedly installed on one side of the concentration tank, the input end of the extraction filter component being fixedly connected to the inner bottom of the concentration tank, and the output end of the extraction filter component being fixedly connected to the inner top of the concentration tank.

[0007] As a further optimization of this utility model, the top of the concentration tank is threadedly fixed with a matching tank cover, the bottom of the concentration tank is fixedly connected to a dispensing pipe, and both sides of the dispensing pipe are fixedly connected to solenoid valves.

[0008] As a further optimization of this utility model, the mixing component includes a servo motor fixedly installed on the top of the tank lid. The output end of the servo motor extends through the tank lid into the interior of the concentration tank and is fixedly installed with a main mixing rod. An internal gear ring fitted around the outside of the main mixing rod is fixedly installed at the bottom of the tank lid.

[0009] As a further optimization of this utility model, the mixing assembly also includes a mounting rod fixedly installed on the top of the outer side of the main mixing rod and located below the internal gear ring. An auxiliary mixing rod that cooperates with the main mixing rod is rotatably passed through one side of the mounting rod. A gear that is placed inside the internal gear ring and meshes with the auxiliary mixing rod is fixedly installed on the top of the auxiliary mixing rod.

[0010] As a further optimization of this utility model, the extraction and filtration assembly includes a circulation pump fixedly installed on one side of the outside of the concentration tank. The input end of the circulation pump is fixedly connected to an input pipe that is connected to the inside of a solenoid valve. The output end of the circulation pump is fixedly connected to a connecting pipe. The end of the connecting pipe away from the circulation pump is fixedly connected to a filter tank placed on one side of the concentration tank and located above the circulation pump.

[0011] As a further optimization of this utility model, a filter structure is fixedly installed inside the filter tank. The filter structure includes a stainless steel filter screen and a diatomaceous earth filter screen. An output pipe is fixedly connected to the bottom of the filter tank, and the other end of the output pipe is connected to one end of the back of the top of the concentration tank.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. This utility model enhances the anti-stratification capability and improves the uniformity of the concentrate through the structural design of the mixing components. The composite stirring motion of this structural design can stir the space inside the concentration tank in multiple dimensions, breaking the static stratification trend of the solution, ensuring that the gelatin molecules are evenly distributed during the concentration process, and greatly reducing the probability of stratification and precipitation.

[0014] 2. This utility model achieves a synergistic effect of circulating filtration by designing a connecting structure between the extraction filtration component and the storage component, thereby improving the purity and stability of the product. This dynamic circulating flow not only further enhances the mixing effect within the tank and achieves the anti-stratification function again, but also efficiently removes impurities from the solution, avoids local accumulation of impurities, and significantly improves the purity and stability of the gelatin concentrate. Attached Figure Description

[0015] Figure 1 This is a front view of the three-dimensional structure of this utility model;

[0016] Figure 2 This is a rear view of the three-dimensional structure of this utility model;

[0017] Figure 3 This is a front sectional view of the three-dimensional structure of this utility model;

[0018] Figure 4 This is a three-dimensional structural diagram of the hybrid component of this utility model.

[0019] In the diagram: 1. Storage component; 100. Concentrator; 101. Tank lid; 102. Distributor pipe; 103. Solenoid valve; 2. Mixing component; 200. Servo motor; 201. Internal gear ring; 202. Mounting rod; 203. Main mixing rod; 204. Gear; 205. Auxiliary mixing rod; 3. Extraction and filtration component; 300. Filter tank; 301. Output pipe; 302. Circulation pump; 303. Input pipe; 304. Connecting pipe; 305. Filtration structure. Detailed Implementation

[0020] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0021] Example 1

[0022] like Figure 1 , Figure 2 , Figure 3 As shown, a gelatin extraction concentration device with anti-stratification function includes a concentration tank 100 for containing the gelatin solution to be concentrated. Support legs are fixedly installed at the bottom of both ends of the concentration tank 100 to support the placement of the concentration tank 100 and its components. The top of the concentration tank 100 is covered with a matching tank cover 101 by threads. The tank cover 101 not only seals the concentration tank 100 but also provides a mounting base for the mixing component 2. One end of the top of the tank cover 101 is fixedly connected to a feed inlet, and a sealing plug (not shown in the figure) is fitted to the top of the feed inlet. The bottom of the concentration tank 100 is fixedly connected to a distribution pipe 102, which is designed in an inverted T shape. Solenoid valves 103 are fixedly connected to both sides of the distribution pipe 102. By controlling the opening and closing state of the solenoid valves 103, the gelatin solution can be discharged after concentration or the gelatin solution can be circulated and filtered inside the concentration tank 100, and further anti-stratification function can be achieved.

[0023] like Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, to achieve the anti-stratification function of the gelatin solution, a servo motor 200 is fixedly installed at the middle position of the top of the can lid 101. The servo motor 200 is an ABB ESM model. The output end of the servo motor 200 passes through the can lid 101 and extends into the interior of the concentration tank 100. The main mixing rod 203 is fixedly installed at the end of the output end via a coupling. When the servo motor 200 is working, it can drive the main mixing rod 203 to rotate inside the concentration tank 100. An internal gear ring 201 is also rotatably installed at the bottom of the can lid 101. The internal gear ring 201 fits around the outside of the main mixing rod 203 and is concentrically arranged with the main mixing rod 203. An installation rod 202 is fixedly installed on the top outer side of the main mixing rod 203 and below the internal gear ring 201. The installation rod 202 rotates synchronously with the main mixing rod 203. An auxiliary mixing rod 205 is rotatably inserted through one side of the interior. The auxiliary mixing rod 205 cooperates with the main mixing rod 203 to achieve multi-angle stirring. A gear 204 is fixedly installed on its top. The gear 204 is located inside the internal gear ring 201 and meshes with the internal gear ring 201. When the main mixing rod 203 rotates, the mounting rod 202 drives the auxiliary mixing rod 205 to revolve around the main mixing rod 203. At the same time, the gear 204 drives the auxiliary mixing rod 205 to rotate under the meshing action of the internal gear ring 201, so that the main mixing rod 203 and the auxiliary mixing rod 205 form a compound stirring motion, which greatly improves the stirring uniformity and can achieve the function of preventing the gelatin solution from separating.

[0024] like Figure 1 , Figure 2 , Figure 3 As shown, to achieve circulating filtration of the gelatin solution and further optimize the concentration effect, a circulating pump 302 is fixedly installed on one side of the outside of the concentration tank 100. The input end of the circulating pump 302 is fixedly connected to an input pipe 303, and the other end of the input pipe 303 is connected to the inside of a solenoid valve 103 on one side of the dispensing pipe 102. This solenoid valve 103 controls the entry of the solution from the bottom of the concentration tank 100. The output end of the circulating pump 302 is fixedly connected to a connecting pipe 304, and the end of the connecting pipe 304 away from the circulating pump 302 is fixedly connected to a filter tank 300. Located on one side of the concentration tank 100 and above the circulation pump 302, the filter tank 300 is fixedly connected to the outside of the concentration tank 100 via a fixing bracket. The filter structure 305 is fixedly installed inside the filter tank 300. The filter structure 305 is composed of a stainless steel filter screen and a diatomaceous earth filter screen, which can perform multi-stage filtration of the gelatin solution to remove impurity particles. The bottom of the filter tank 300 is fixedly connected to an output pipe 301. The other end of the output pipe 301 is connected to the back end of the top of the concentration tank 100, so that the filtered solution flows back into the concentration tank 100.

[0025] It should be noted that this type of gelatin extraction concentration equipment with anti-stratification function can be used by first moving the equipment to a designated location, then connecting the power supply. After the concentrated gelatin solution is injected into the concentration tank 100, the servo motor 200 starts to drive the main mixing rod 203 to rotate. With the cooperation of the gear 204 and the internal gear ring 201, the auxiliary mixing rod 205 rotates synchronously, forming an all-round stirring of the solution and effectively preventing stratification. At the same time, the circulation pump 302 draws the solution from the bottom of the concentration tank 100 through the input pipe 303 and sends it into the filter tank 300 through the connecting pipe 304. After being filtered by the filter structure 305, it flows back to the top of the concentration tank 100 through the output pipe 301, realizing the circulation and purification of the solution. After the concentration is completed, the solenoid valve 103 on the other side of the distribution pipe 102 can be opened to complete the discharge.

[0026] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A gelatin extraction concentration device with anti-stratification function, comprising a storage component (1), characterized in that, The storage component (1) includes a concentration tank (100), a mixing component (2) extending to the outside of the concentration tank (100) is fixedly installed inside the concentration tank (100), and an extraction filter component (3) is fixedly installed on one side of the concentration tank (100). The input end of the extraction filter component (3) is fixedly connected to the bottom of the concentration tank (100), and the output end of the extraction filter component (3) is fixedly connected to the top of the concentration tank (100).

2. A delamination resistant gelatin extraction concentration apparatus according to claim 1, wherein: The top of the concentration tank (100) is threadedly covered with a tank cover (101) that matches it, and the bottom of the concentration tank (100) is fixedly connected to a dispensing pipe (102), and both sides of the dispensing pipe (102) are fixedly connected to solenoid valves (103).

3. A delamination resistant gelatin extraction concentration apparatus according to claim 2, wherein: The mixing assembly (2) includes a servo motor (200) fixedly mounted on the top of the can lid (101). The output end of the servo motor (200) extends through the can lid (101) into the interior of the concentration tank (100) and is fixedly mounted with a main mixing rod (203). An internal gear ring (201) fitted onto the outside of the main mixing rod (203) is fixedly mounted on the bottom of the can lid (101).

4. A delamination resistant gelatin extraction concentration apparatus as defined in claim 3, wherein: The mixing assembly (2) further includes a mounting rod (202) fixedly installed on the top of the outer side of the main mixing rod (203) and located below the internal gear ring (201). An auxiliary mixing rod (205) that cooperates with the main mixing rod (203) is rotatably passed through one side of the mounting rod (202). A gear (204) that is located inside the internal gear ring (201) and meshes with it is fixedly installed on the top of the auxiliary mixing rod (205).

5. The anti-delamination, gelatin-extraction concentration apparatus of claim 2, wherein: The extraction and filtration assembly (3) includes a circulation pump (302) fixedly installed on one side of the outside of the concentration tank (100). The input end of the circulation pump (302) is fixedly connected to an input pipe (303) that is connected to the inside of a solenoid valve (103). The output end of the circulation pump (302) is fixedly connected to a connecting pipe (304). The end of the connecting pipe (304) away from the circulation pump (302) is fixedly connected to a filter tank (300) placed on one side of the concentration tank (100) and located above the circulation pump (302).

6. A delamination resistant gelatin extraction concentration apparatus as defined in claim 5, wherein: The filter tank (300) is fixedly installed with a filter structure (305), which includes a stainless steel filter screen and a diatomaceous earth filter screen. The bottom of the filter tank (300) is fixedly connected to an output pipe (301), and the other end of the output pipe (301) is connected to the back end of the top of the concentration tank (100).

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