Adhesive reaction vessel wear resistant liner

CN224736265UActive Publication Date: 2026-09-11FOSHAN ZHUOYUE CHEMICAL COMPLETE EQUIPMENT CO LTD
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Patent Information

Application Number
CN202522217361.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-21
Publication Date
2026-09-11
Estimated Expiration
2035-10-21

AI Technical Summary

Technical Problem

[0005]针对现有技术中,胶粘剂反应釜耐磨损衬套存在的 多为整体式结构、局部磨损后需整体更换,导致维修成本高、停机时间长,以及与反应釜的固定不够稳固、易在使用过程中发生位移,影响运行稳定性 的问题,本实用新型旨在提供结构经过改良的、能够有效解决上述问题的胶粘剂反应釜耐磨损衬套

Benefits of technology

1、本实用新型,通过将衬套主体设计为可拆分连接的两个套体,并设置了由L型杆、滑动配合结构及拧紧螺丝构成的连接机构,解决了现有技术中衬套为整体式结构、磨损后需整体更换、导致维修成本高和停机时间长的问题,达到了方便快速拆装、可对磨损部分进行独立更换、从而显著降低维修成本与时间、提高反应釜运行效率的技术效果。

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Abstract

The utility model discloses an adhesive reaction kettle wear -resisting bushing relates to reaction kettle equipment technical field, and this bushing includes splicing's sleeve body one and sleeve body two, connecting mechanism and fixed establishment, the connecting mechanism passes through the first L type rod and second L type rod of slidable cooperation and locking, realizes the detachable connection of two sleeve bodies, the fixed establishment passes through the first fixed ring and second fixed ring of mutual tension, and the bushing is embraced and clamped and fixed in the reaction kettle. The utility model solves the problem of the bushing needing integral replacement, high cost and unfirm fixation in the prior art, has convenient dismounting, can split replacement, reduces the maintenance cost, and has the beneficial effect of reliable fixation and high operating stability.
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Description

Technical Field

[0001] This utility model relates to the field of reaction vessel equipment technology, specifically to wear-resistant bushings for adhesive reaction vessels. Background Technology

[0002] Adhesive reaction vessels are key equipment in chemical production, used to mix and react various chemical raw materials to produce adhesives. Since adhesive raw materials or products often have certain corrosive or abrasive properties, long-term operation will cause serious wear to the inner wall of the reaction vessel. In order to protect the vessel body and extend its service life, a wear-resistant liner is usually installed on the inner wall of the reaction vessel.

[0003] Most wear-resistant bushings in the existing technology adopt an integral structure. This structure is relatively convenient for initial installation, but its fundamental drawback is that once any part of the bushing is damaged due to wear, the entire bushing must be replaced. This not only causes a huge waste of materials, but also the replacement process is complicated and requires a long downtime, significantly increasing the company's maintenance and production time costs. In addition, the way the bushing is fixed to the inner wall of the reactor is also crucial. During the reaction, the operation of the stirring device and the tumbling of materials will generate continuous impact and vibration on the bushing. If the bushing is not fixed firmly enough, it is easy to loosen or shift under long-term action. This displacement will not only aggravate the wear between the bushing and the reactor wall, but may also affect the stability of the reaction and pose a safety hazard.

[0004] Therefore, this utility model proposes a wear-resistant bushing for adhesive reaction vessels to overcome the shortcomings of the prior art. Utility Model Content

[0005] In view of the problems in the existing technology of wear-resistant bushings for adhesive reaction vessels, most of which are integral structures, require replacement of the whole unit after local wear, resulting in high maintenance costs and long downtime, as well as insufficient fixation to the reaction vessel and easy displacement during use, affecting operational stability, this utility model aims to provide an adhesive reaction vessel wear-resistant bushing with an improved structure that can effectively solve the above problems.

[0006] This utility model provides a wear-resistant bushing for an adhesive reaction vessel, comprising: a first bushing body and a second bushing body; as well as a connecting mechanism and a fixing mechanism.

[0007] The connecting mechanism includes a first L-shaped rod and a second L-shaped rod respectively fixed to sleeve one and sleeve two, and the fixing mechanism includes a first fixing ring and a second fixing ring.

[0008] Furthermore, the first L-shaped rod and the second L-shaped rod are combined by a slidable fit and a lockable connection, and the first fixing ring and the second fixing ring are combined by a clamping and fixing method that can be pulled together to fix the bushing formed by the connection of sleeve one and sleeve two to the reactor.

[0009] Preferably, the connecting mechanism includes a fixing block fixed to the first L-shaped rod and a sliding rod fixed to the second L-shaped rod. The fixing block has a sliding groove, and the sliding rod is slidably engaged in the sliding groove.

[0010] Preferably, both the fixing block and the sliding rod are provided with threaded grooves, and the connecting mechanism further includes a tightening screw that passes through the threaded groove to lock the fixing block and the sliding rod.

[0011] Preferably, the fixing mechanism further includes mounting blocks, which are fixed to both sides of the sleeve body.

[0012] Preferably, the fixing mechanism further includes a connecting rod and a moving rod, the connecting rod being fixed to the upper side of the mounting block and connected to the first fixing ring, and the moving rod being fixed to the lower side of the mounting block and connected to the second fixing ring.

[0013] Preferably, a connecting groove is provided on the sleeve body, and the movable rod is slidably disposed in the connecting groove.

[0014] Preferably, the first fixing ring has a first mounting block fixed at both ends, and the second fixing ring has a second mounting block fixed at both ends. The fixing mechanism also includes a fixing screw and a nut. The fixing screw passes through the first mounting block and the second mounting block and cooperates with the nut to tighten the first fixing ring and the second fixing ring.

[0015] Preferably, the first sleeve and the second sleeve are joined together to form a hollow cylindrical structure.

[0016] This utility model has the following beneficial effects: 1. This utility model solves the problems of existing technologies where the bushing body is an integral structure, requiring complete replacement after wear, resulting in high maintenance costs and long downtime. It achieves the technical effect of convenient and quick disassembly and assembly, independent replacement of worn parts, thereby significantly reducing maintenance costs and time and improving the operating efficiency of the reactor.

[0017] 2. This utility model solves the problems of insecure fixing of the bushing to the reactor, easy displacement during use, and affecting operational stability in the prior art by setting a fixing mechanism composed of a first fixing ring and a second fixing ring that can be tightened together, and a movable rod with adjustable position. It achieves the technical effect of firmly clamping and fixing the bushing inside the reactor, avoiding displacement, thereby improving the bushing's impact resistance and overall stability. Attached Figure Description

[0018] Figure 1 This is a perspective view of the wear-resistant bushing for the adhesive reaction vessel proposed in this utility model; Figure 2 This is a partial structural diagram of the wear-resistant bushing for the adhesive reaction vessel proposed in this utility model; Figure 3 for Figure 2 Enlarged view of point A in the middle; Figure 4 This is a schematic diagram of the fixing mechanism for the wear-resistant bushing of the adhesive reaction vessel proposed in this utility model.

[0019] Legend: 1. Sleeve 1; 2. Sleeve 2; 3. Connecting mechanism; 301. First L-shaped rod; 302. Fixing block; 303. Sliding groove; 304. Second L-shaped rod; 305. Sliding rod; 306. Threaded groove; 307. Tightening screw; 4. Fixing mechanism; 401. Mounting block; 402. Connecting rod; 403. First fixing ring; 404. Moving rod; 405. Second fixing ring; 406. Connecting groove; 407. First placement block; 408. Second placement block; 409. Fixing screw; 410. Nut. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please refer to Figures 1 to 4 This utility model provides a wear-resistant bushing for an adhesive reaction vessel, which aims to solve the problems of high replacement cost, inconvenient maintenance, and weak fixation to the reaction vessel in the prior art.

[0022] The wear-resistant bushing for the adhesive reaction vessel includes a sleeve body 1 and a sleeve body 2. The sleeve body 1 and the sleeve body 2 are spliced ​​together to form a hollow cylindrical structure, which is used as the inner lining of the reaction vessel. The bushing also includes a connecting mechanism 3 for detachably connecting the sleeve body 1 and the sleeve body 2, and a fixing mechanism 4 for fixing the connected bushing to the reaction vessel.

[0023] The connecting mechanism 3 includes a first L-shaped rod 301 and a second L-shaped rod 304 that are respectively fixedly connected to the outer walls of sleeve 1 and sleeve 2. The first L-shaped rod 301 and the second L-shaped rod 304 can be slidably engaged and locked together to realize the rapid assembly and disassembly of the two half-body bushings.

[0024] The fixing mechanism 4 includes a first fixing ring 403 and a second fixing ring 405 that can be pulled together to achieve clamping and fixing. The two fixing rings together form a ring-shaped clamping structure to fasten the entire bushing to the inner wall of the reactor and prevent it from shifting during use.

[0025] To achieve rapid assembly and secure fixation of the bushing in a modular fashion, the core of the technical solution in this embodiment lies in the specific structure of the connecting mechanism 3 and the fixing mechanism 4.

[0026] Please refer to the following carefully. Figure 2 and Figure 3 The core structure of the connecting mechanism 3 is described in detail below. The fixing block 302 of the connecting mechanism 3 is fixedly connected to the first L-shaped rod 301, and a sliding groove 303 is provided on the fixing block 302. A sliding rod 305 is fixedly connected to the second L-shaped rod 304. In the assembled state, the sliding rod 305 slides in the sliding groove 303 to provide guidance for the splicing of sleeve 1 and sleeve 2. Both the fixing block 302 and the sliding rod 305 are provided with threaded grooves 306. The tightening screw 307 is threaded into the threaded groove 306. By tightening the tightening screw 307, the sliding rod 305 can be locked in the sliding groove 303, thereby firmly connecting sleeve 1 and sleeve 2 into one piece.

[0027] Please refer to the following carefully. Figure 1 and Figure 4The core structure of the fixing mechanism 4 is described in detail below. The mounting block 401 is fixedly connected to both sides of the sleeve 1, serving as the mounting base of the fixing mechanism 4. The connecting rod 402 is fixedly connected to the upper side of the mounting block 401 and connected to the first fixing ring 403. The moving rod 404 is fixedly connected to the lower side of the mounting block 401 and connected to the second fixing ring 405. The sleeve 1 has a connecting groove 406. The moving rod 404 is slidably disposed in the connecting groove 406, providing an adjustable installation position for the second fixing ring 405. The two ends of the first fixing ring 403 are fixed with the first placement block 407, and the two ends of the second fixing ring 405 are fixed with the second placement block 408. The fixing screw 409 passes through the first placement block 407 and the second placement block 408 and is threadedly engaged with the nut 410. By tightening the nut 410 and pulling the fixing screw 409, the first fixing ring 403 and the second fixing ring 405 can be brought closer to each other, thereby generating a radial clamping force to fasten the entire bushing to the inner wall of the reactor.

[0028] Based on the above embodiments, the present invention may further include the following preferred technical solutions: As a preferred connection method, the connection mechanism 3 further includes a fixing block 302, a sliding groove 303, and a sliding rod 305. The fixing block 302 is fixedly connected to the first L-shaped rod 301 and has a sliding groove 303. The sliding rod 305 is fixedly connected to the second L-shaped rod 304 and can slide within the sliding groove 303. To further achieve locking, both the fixing block 302 and the sliding rod 305 are provided with threaded grooves 306. The connection mechanism 3 also includes a tightening screw 307, which passes through the threaded groove 306 to fix the fixing block 302 and the sliding rod 305.

[0029] As a preferred fixing method, the fixing mechanism 4 also includes a mounting block 401, which is fixed to both sides of the sleeve body 1. The fixing mechanism 4 also includes a connecting rod 402 and a moving rod 404. The connecting rod 402 is fixedly connected to the upper side of the mounting block 401 and connected to a first fixing ring 403. The moving rod 404 is fixedly connected to the lower side of the mounting block 401 and connected to a second fixing ring 405. To achieve adjustable fixing position, a connecting groove 406 is provided on the sleeve body 1. The moving rod 404 is slidably set in the connecting groove 406. To achieve final tightening and fixing, a first placement block 407 is fixedly connected to both ends of the first fixing ring 403, and a second placement block 408 is fixedly connected to both ends of the second fixing ring 405. The fixing mechanism 4 also includes a fixing screw 409 and a nut 410. The fixing screw 409 passes through the first placement block 407 and the second placement block 408 and is threadedly engaged with the nut 410.

[0030] Working principle: Align sleeve 1 and sleeve 2. A first L-shaped rod 301 is fixed on sleeve 1, and a second L-shaped rod 304 is fixed on sleeve 2. A fixing block 302 is installed on the first L-shaped rod 301, and a sliding groove 303 is provided on the fixing block 302. The sliding groove 303 can cooperate with the sliding rod 305 on the second L-shaped rod 304, and the sliding rod 305 can slide within the sliding groove 303. Threaded grooves 306 are provided on both the fixing block 302 and the sliding rod 305. The fixing block 302 and the sliding rod 305 are fixed by tightening screws 307. The connecting mechanism 3 ultimately enables the first L-shaped rod 301 and the second L-shaped rod 304 to cooperate, so that sleeve 1 and sleeve 2 are firmly connected together. This facilitates installation and disassembly. When wear occurs, there is no need to replace the entire bushing, which can reduce maintenance costs and time and improve the operating efficiency of the reactor. Mounting blocks 401 are installed on both sides of the sleeve body 1. A connecting rod 402 is fixed on the upper side of the mounting block 401. A first fixing ring 403 is fixed on the connecting rod 402. The two first fixing rings 403 cooperate to perform initial clamping and fixing. A moving rod 404 is fixed on the lower side of the mounting block 401. A second fixing ring 405 is fixed on the moving rod 404. The moving rod 404 can slide in the connecting groove 406 opened on the sleeve body 1. Further fixing is achieved by the mutual approach of the second fixing rings 405. A first placement block 407 is fixed at both ends of the first fixing ring 403. A second placement block 408 is fixed at both ends of the second fixing ring 405. The first fixing ring 403 and the second fixing ring 405 are firmly connected together by the cooperation between the fixing screw 409 and the nut 410. Through the fixing mechanism 4, the bushing and the reactor can be firmly connected together, avoiding displacement during use and improving the impact resistance and stability of the bushing.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. Wear-resistant bushing for adhesive reaction vessel, comprising sleeve body one (1) and sleeve body two (2); Its features are, The bushing also includes: A connecting mechanism (3) is used to detachably connect the first sleeve (1) and the second sleeve (2); as well as The fixing mechanism (4) is used to fix the bushing formed by connecting the first sleeve (1) and the second sleeve (2) to the reactor. The connecting mechanism (3) includes a first L-shaped rod (301) and a second L-shaped rod (304) respectively fixed to the first sleeve (1) and the second sleeve (2). The first L-shaped rod (301) and the second L-shaped rod (304) are slidably engaged and can be locked together. The fixing mechanism (4) includes a first fixing ring (403) and a second fixing ring (405) that can be pulled together to achieve clamping and fixing.

2. The adhesive autoclave wear sleeve of claim 1, wherein, The connecting mechanism (3) further includes a fixing block (302), a sliding groove (303) and a sliding rod (305); the fixing block (302) is fixed to the first L-shaped rod (301) and has a sliding groove (303), and the sliding rod (305) is fixed to the second L-shaped rod (304) and can be slidably fitted in the sliding groove (303).

3. The adhesive autoclave wear sleeve of claim 2, wherein, The connecting mechanism (3) further includes a tightening screw (307), and both the fixing block (302) and the sliding rod (305) are provided with threaded grooves (306). The tightening screw (307) passes through the threaded grooves (306) to lock the fixing block (302) and the sliding rod (305).

4. The adhesive autoclave wear sleeve of claim 1, wherein, The fixing mechanism (4) also includes a mounting block (401), which is fixed to both sides of the sleeve (1).

5. The adhesive autoclave wear sleeve of claim 4, wherein, The fixing mechanism (4) further includes a connecting rod (402) and a moving rod (404); the connecting rod (402) is fixed to the upper side of the mounting block (401) and connected to the first fixing ring (403); the moving rod (404) is fixed to the lower side of the mounting block (401) and connected to the second fixing ring (405).

6. The adhesive autoclave wear sleeve of claim 5, wherein, The sleeve (1) is provided with a connecting groove (406), and the moving rod (404) is slidably disposed in the connecting groove (406).

7. The adhesive autoclave wear sleeve of claim 5, wherein, The first fixing ring (403) has a first mounting block (407) fixed at both ends, and the second fixing ring (405) has a second mounting block (408) fixed at both ends; the fixing mechanism (4) also includes a fixing screw (409) and a nut (410), the fixing screw (409) passes through the first mounting block (407) and the second mounting block (408) and cooperates with the nut (410) to tighten the first fixing ring (403) and the second fixing ring (405).

8. The adhesive autoclave wear sleeve of claim 1, wherein, The first sleeve (1) and the second sleeve (2) are joined together to form a hollow cylindrical structure.