A gel method for preparing zirconia ceramic microsphere high-efficiency filtering and washing integrated device

Abstract

The utility model discloses a kind of zirconia ceramic microsphere high-efficiency filtration washing integrated device prepared by gel method, it is related to ceramic microsphere processing technical field, including processing table, the top of the processing table is fixedly connected with processing barrel, the inside bottom of the processing barrel is installed with connecting shaft, the top of the connecting shaft is equipped with stirring rod, the inner wall of the processing barrel is slidably connected with scraper, the outside of the stirring rod is fixedly connected with support rod. The utility model uses above-mentioned structure, liquid can be discharged through discharge pipe, so as to carry out solid-liquid separation to ceramic microsphere, so as to play good filtering effect, after solid-liquid separation, water source is inhaled by starting water pump, then discharged through water outlet pipe, and then ceramic microsphere in processing barrel can be washed and treated, cleaned water source can also be discharged again to collection box through discharge pipe, to reach the effect of cyclic use, so as to effectively improve the efficiency of ceramic microsphere filtration washing.

Description

Technical Field

[0001] This utility model belongs to the field of ceramic microsphere processing technology, and specifically relates to a high-efficiency filtration and washing integrated device for preparing zirconia ceramic microspheres by gelation method. Background Technology

[0002] The gelation method for preparing zirconia ceramic microspheres is an advanced process. This method first prepares a solution of raw materials such as zirconium salts, adds additives to form a homogeneous sol, and then disperses the sol into droplets using specific methods (such as dropwise addition to the oil phase or the use of a spray device). Following a gelation reaction, spherical gel particles are formed. Subsequently, the microspheres undergo drying and calcination to remove organic matter and crystallize the zirconia, ultimately yielding zirconia ceramic microspheres with controllable size, high purity, and excellent performance. After obtaining the ceramic microspheres, they are generally filtered and washed for subsequent use.

[0003] However, existing ceramic microsphere filtration and washing devices still have some shortcomings. Because the ceramic microspheres need to be filtered first, and then removed and put back into the washing device for washing, this back-and-forth loading and unloading cleaning method is cumbersome and time-consuming, reducing the overall filtration and washing efficiency of the ceramic microspheres. Utility Model Content

[0004] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a high-efficiency filtration and washing integrated device for preparing zirconia ceramic microspheres by gelation method, so as to solve the problems mentioned in the background art.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: A high-efficiency filtration and washing integrated device for preparing zirconia ceramic microspheres by gelation includes a processing table. A processing tank is fixedly connected to the top of the processing table. A connecting shaft is installed at the bottom inner side of the processing tank. A stirring rod is provided at the top of the connecting shaft. A scraper is slidably connected to the inner wall of the processing tank. A support rod is fixedly connected to the outer side of the stirring rod. One side of the support rod is slidably connected to the other side of the scraper. A docking block is fixedly connected to the top of the stirring rod. A top cover is snapped onto the top of the processing tank. A drive motor is installed at the top of the top cover. The rotating shaft of the drive motor is docked with the top of the docking block. A support leg is fixedly connected to the bottom of the processing table. A base frame is fixedly connected to the inner side of the support leg. A collection box is slidably connected to the top of the base frame. A water pump is installed at the top of the base frame. A water outlet pipe is provided at the rear side of the water pump. A discharge port is opened at the bottom inner side of the processing tank. A filter plate is fixedly connected to the inner side of the discharge port. A discharge pipe is fixedly connected to the bottom of the processing table. The discharge pipe communicates with the discharge port.

[0006] As a preferred technical solution, a first sliding groove matching the scraper is provided on the inner wall of the processing tank. The scraper is slidably connected to the inner wall of the processing tank through the first sliding groove. A second sliding groove matching the support rod is provided on the other side of the scraper. One side of the support rod is slidably connected to the other side of the scraper through the second sliding groove.

[0007] As a preferred technical solution, the top of the top cover has a first rectangular opening, which communicates with the inside of the processing barrel. A first transparent glass is fixedly connected to the inside of the first rectangular opening, and the first transparent glass covers the inside of the first rectangular opening.

[0008] As a preferred technical solution, a partition is fixedly connected to the inner bottom of the collection box, and the partition is fixedly connected to the center of the inner bottom of the collection box. A switch valve is installed on the front side of the discharge pipe, and the switch valve communicates with the inner side of the discharge pipe. The position of the discharge pipe corresponds to the position of the collection box.

[0009] As a preferred technical solution, the top of the base frame is provided with a third sliding groove that matches the collection box, and the collection box is slidably connected to the top of the base frame through the third sliding groove.

[0010] As a preferred technical solution, the front side of the collection box is provided with a second rectangular opening, which communicates with the inside of the collection box. A second transparent glass is fixedly connected to the inside of the second rectangular opening, and the second transparent glass covers the inside of the second rectangular opening.

[0011] As a preferred technical solution, the top of the processing barrel is provided with a slot, which is located on the four sides near the corners of the top of the processing barrel. The bottom of the top cover is fixedly connected with a locking block that matches the slot, and the locking block is engaged with the inside of the slot.

[0012] In summary, the present invention has the following main advantages: First, during use, place the ceramic microspheres to be filtered into the processing tank, then start the drive motor to rotate the stirring rod. The stirring rod can evenly stir the ceramic microspheres. After stirring, the liquid is discharged through the discharge pipe to separate the ceramic microspheres into solid and liquid, thus achieving a good filtration effect. After solid-liquid separation, start the water pump to draw in water, and then discharge it through the water outlet pipe to wash the ceramic microspheres in the processing tank. The cleaned water can also be discharged back into the collection box through the discharge pipe to achieve the effect of recycling, thereby effectively improving the efficiency of ceramic microsphere filtration and washing. Secondly, the opening of the first chute facilitates the sliding of the scraper on the inner wall of the processing tank. The stirring rod can drive the scraper to move together, and the scraper can scrape off the items on the inner wall of the processing tank, which can effectively improve the stirring effect of the items, thereby improving the subsequent filtration effect of the ceramic microspheres. When it is necessary to disassemble the stirring rod, simply pull the stirring rod upward, and its support rod can be pulled out along the second chute, thus achieving the effect of conveniently disassembling and assembling the stirring rod separately. It also makes it easier for users to clean or maintain the stirring rod later. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the top cover structure of this utility model; Figure 3 This is a schematic diagram of the inner structure of the processing tank of this utility model; Figure 4 This is a schematic diagram of the bottom structure of the processing table of this utility model; Figure 5 This is a schematic diagram of the top structure of the base frame of this utility model.

[0014] Reference numerals: 1. Processing table; 2. Processing tank; 3. Connecting shaft; 4. Stirring rod; 5. Connecting block; 6. Support rod; 7. First chute; 8. Scraper; 9. Second chute; 10. Slot; 11. Sealing groove; 12. Top cover; 13. Drive motor; 14. Slot; 15. Sealing ring; 16. First rectangular opening; 17. First transparent glass; 18. Support leg; 19. Base frame; 20. Third chute; 21. Groove; 22. Magnet; 23. Collection box; 24. Second rectangular opening; 25. Second transparent glass; 26. Partition; 27. Water pump; 28. Water outlet pipe; 29. ​​Discharge port; 30. Filter plate; 31. Discharge pipe; 32. Switch valve. Detailed Implementation Example

[0015] refer to Figures 1 to 5This embodiment discloses a high-efficiency filtration and washing integrated device for preparing zirconia ceramic microspheres using a gelation method. It includes a processing table 1, a processing tank 2 fixedly connected to the top of the processing table 1, a connecting shaft 3 installed at the bottom inner side of the processing tank 2, a stirring rod 4 at the top of the connecting shaft 3, a scraper 8 slidably connected to the inner wall of the processing tank 2, a support rod 6 fixedly connected to the outer side of the stirring rod 4, one side of the support rod 6 slidably connected to the other side of the scraper 8, a docking block 5 fixedly connected to the top of the stirring rod 4, a top cover 12 snapped onto the top of the processing tank 2, a drive motor 13 installed at the top of the top cover 12, the rotation shaft of the drive motor 13 docking with the top of the docking block 5, a support leg 18 fixedly connected to the bottom of the processing table 1, a base frame 19 fixedly connected to the inner side of the support leg 18, a collection box 23 slidably connected to the top of the base frame 19, a water pump 27 installed at the top of the base frame 19, a water outlet pipe 28 located at the rear of the water pump 27, and a discharge port 29 opened at the bottom inner side of the processing tank 2. A filter plate 30 is fixedly connected to the inside of the processing tank 2. A discharge pipe 31 is fixedly connected to the bottom of the processing table 1. The discharge pipe 31 is connected to the discharge port 29. The water pump 27 is equipped with a suction pipe and a discharge pipe 28. The outlet of the discharge pipe 28 is located at the bottom of the top cover 12. The suction pipe is connected to the inside of the collection box 23. When in use, the processing tank 2 can facilitate the placement of ceramic microspheres. The drive motor 13 is started to drive the stirring rod 4 to rotate. The stirring rod 4 can evenly stir the ceramic microspheres. After stirring, the liquid is discharged through the discharge pipe 31. The filter plate 30 can perform solid-liquid separation on the ceramic microspheres, thereby achieving a good filtration effect. After solid-liquid separation, the water pump 27 is started to draw in water, which is then discharged through the discharge pipe 28. This allows for the washing of the ceramic microspheres in the processing tank 2. The cleaned water can also be discharged back into the collection box 23 through the discharge pipe 31 to achieve the effect of recycling, thereby effectively improving the efficiency of ceramic microsphere filtration and washing.

[0016] refer to Figures 1 to 3 The inner wall of the treatment tank 2 is provided with a first groove 7 that matches the scraper 8. The scraper 8 is slidably connected to the inner wall of the treatment tank 2 through the first groove 7. The other side of the scraper 8 is provided with a second groove 9 that matches the support rod 6. One side of the support rod 6 is slidably connected to the other side of the scraper 8 through the second groove 9. Due to the opening of the first groove 7, the scraper 8 can slide on the inner wall of the treatment tank 2. The stirring rod 4 can drive the scraper 8 to move together. The scraper 8 can scrape off the items on the inner wall of the treatment tank 2, which can effectively improve the stirring effect of the items, thereby improving the subsequent filtration effect of the ceramic microspheres. When it is necessary to remove the stirring rod 4, simply pull the stirring rod 4 upward, and its support rod 6 can be pulled out along the second groove 9. This can achieve the effect of conveniently disassembling and assembling the stirring rod 4 separately, and also make it easier for users to clean or maintain the stirring rod 4 later.

[0017] refer to Figure 1The top of the top cover 12 has a first rectangular opening 16, which communicates with the inside of the processing tank 2. A first transparent glass 17 is fixedly connected to the inside of the first rectangular opening 16, and the first transparent glass 17 covers the inside of the first rectangular opening 16. Because of the opening of the first rectangular opening 16, the user can directly view the inside of the processing tank 2 through the first transparent glass 17 without opening the top cover 12, which is conducive to the user's constant observation of the processing status of the ceramic microspheres.

[0018] refer to Figures 1 to 5 A partition 26 is fixedly connected to the bottom inner side of the collection box 23. The partition 26 is fixedly connected to the center of the bottom inner side of the collection box 23. A switch valve 32 is installed on the front side of the discharge pipe 31. The switch valve 32 communicates with the inside of the discharge pipe 31. The position of the discharge pipe 31 corresponds to the position of the collection box 23. Due to the presence of the switch valve 32, the opening and closing of the discharge pipe 31 can be controlled to improve the manageability of solid-liquid separation. The partition 26 can separate the cleaning water and cleaning liquid for subsequent separation and use.

[0019] refer to Figure 5 The top of the base frame 19 is provided with a third sliding groove 20 that matches the collection box 23. The collection box 23 is slidably connected to the top of the base frame 19 through the third sliding groove 20. Due to the existence of the third sliding groove 20, the collection box 23 can slide back and forth, so that the collection box 23 can be pulled out later.

[0020] refer to Figure 5 The top of the base frame 19 has a groove 21, and a magnet 22 is fixedly connected to the inside of the groove 21. The magnet 22 covers the inside of the groove 21, and the top of the magnet 22 is in contact with the bottom of the collection box 23. The bottom of the collection box 23 is made of magnetic material. Due to the presence of the magnet 22, the attraction of the magnet 22 can effectively limit the position of the collection box 23, and at the same time, it will not hinder the user from pulling out the collection box 23 normally later.

[0021] refer to Figure 5 The collection box 23 has a second rectangular opening 24 on the front side, which communicates with the inside of the collection box 23. A second transparent glass 25 is fixedly connected to the inside of the second rectangular opening 24, and the second transparent glass 25 covers the inside of the second rectangular opening 24. Because of the opening of the second rectangular opening 24, the user can observe the inside of the collection box 23 at all times through the second transparent glass 25, which is conducive to the user to check the liquid collection status at all times.

[0022] refer to Figures 1 to 3The top of the processing tank 2 is provided with a slot 10. The slot 10 is provided on the four sides of the top of the processing tank 2 near the corner. The bottom of the top cover 12 is fixedly connected with a locking block 14 that matches the slot 10. The locking block 14 is engaged inside the slot 10. Due to the presence of the locking block 14, the locking of the locking block 14 can effectively fix the position of the top cover 12 to prevent the top cover 12 from shifting.

[0023] refer to Figures 1 to 3 The top of the treatment tank 2 is provided with a sealing groove 11, and the bottom of the top cover 12 is fixedly connected with a sealing ring 15 that matches the sealing groove 11. The sealing ring 15 covers the inside of the sealing groove 11. Due to the presence of the sealing ring 15, the sealing ring 15 can effectively seal the connection point of the top cover 12, thereby achieving a good dustproof sealing effect and improving the safety of using the treatment tank 2.

[0024] Operating principle and advantages: During use, the processing tank 2 facilitates the placement of ceramic microspheres. Starting the drive motor 13 rotates the stirring rod 4, which uniformly stirs the ceramic microspheres. After stirring, the liquid is discharged through the discharge pipe 31. The filter plate 30 separates the ceramic microspheres into solid and liquid components, achieving a good filtration effect. After solid-liquid separation, the water pump 27 is started to draw in water, which is then discharged through the water outlet pipe 28. This allows for the washing of the ceramic microspheres in the processing tank 2. The cleaned water can also be discharged back into the collection box 23 through the discharge pipe 31, achieving a recycling effect. The first chute 7 effectively improves the efficiency of ceramic microsphere filtration and washing. This allows the scraper 8 to slide along the inner wall of the treatment tank 2, and the stirring rod 4 moves the scraper 8 along with it. The scraper 8 scrapes away items from the inner wall of the treatment tank 2, effectively improving the stirring effect and thus enhancing the subsequent filtration effect of the ceramic microspheres. When the stirring rod 4 needs to be removed, it can be pulled upwards, and its support rod 6 can be pulled out along the second chute 9, facilitating easy disassembly and assembly of the stirring rod 4. This also makes it easier for users to clean or maintain the stirring rod 4 later. The opening 16 allows the user to directly view the inside of the processing tank 2 through the first transparent glass 17 without opening the top cover 12, facilitating constant observation of the ceramic microsphere processing status. The presence of the switching valve 32 controls the opening and closing of the discharge pipe 31, improving the manageability of solid-liquid separation. The partition 26 separates the cleaning water and cleaning liquid for subsequent separation. The presence of the third chute 20 facilitates the back-and-forth sliding of the collection box 23. The magnet 22 effectively attracts the collection box 23 to prevent displacement. It will not prevent the user from pulling out the collection box 23 through the third slide 20 later, so that the collection box 23 can be transferred or cleaned later. Due to the opening of the second rectangular opening 24, the user can observe the inside of the collection box 23 at all times through the second transparent glass 25, which is conducive to the user to check the liquid collection status at all times. Due to the presence of the locking block 14, the locking block 14 can effectively fix the position of the top cover 12 to prevent the top cover 12 from shifting. Its sealing ring 15 can effectively seal the connection point of the top cover 12, thereby achieving a good dustproof sealing effect and improving the safety of the treatment tank 2.

Claims

1. A high-efficiency filtration and washing integrated device for preparing zirconia ceramic microspheres by gelation method, comprising a processing table (1), characterized in that: A processing tank (2) is fixedly connected to the top of the processing table (1). A connecting shaft (3) is installed at the bottom inner side of the processing tank (2). A stirring rod (4) is provided at the top of the connecting shaft (3). A scraper (8) is slidably connected to the inner wall of the processing tank (2). A support rod (6) is fixedly connected to the outer side of the stirring rod (4). One side of the support rod (6) is slidably connected to the other side of the scraper (8). A docking block (5) is fixedly connected to the top of the stirring rod (4). A top cover (12) is snapped onto the top of the processing tank (2). A drive motor (13) is installed at the top of the top cover (12). The rotating shaft of the drive motor (13) is connected to... The tops of the docking blocks (5) are docked together. The bottom of the processing table (1) is fixedly connected to the support leg (18). The inner side of the support leg (18) is fixedly connected to the base frame (19). The top of the base frame (19) is slidably connected to the collection box (23). The top of the base frame (19) is equipped with a water pump (27). The rear side of the water pump (27) is provided with a water outlet pipe (28). The bottom inner side of the processing tank (2) is provided with a discharge port (29). The inner side of the discharge port (29) is fixedly connected to a filter plate (30). The bottom of the processing table (1) is fixedly connected to a discharge pipe (31). The discharge pipe (31) is connected to the discharge port (29).

2. The gel method for preparing zirconia ceramic microsphere high-efficiency filtration and washing integrated device according to claim 1, characterized in that: The inner wall of the processing tank (2) is provided with a first groove (7) that matches the scraper (8). The scraper (8) is slidably connected to the inner wall of the processing tank (2) through the first groove (7). The other side of the scraper (8) is provided with a second groove (9) that matches the support rod (6). One side of the support rod (6) is slidably connected to the other side of the scraper (8) through the second groove (9).

3. The gel method for preparing zirconia ceramic microsphere high-efficiency filtration and washing integrated device according to claim 1, characterized in that: The top of the top cover (12) has a first rectangular opening (16) that communicates with the inside of the processing barrel (2). A first transparent glass (17) is fixedly connected to the inside of the first rectangular opening (16) and covers the inside of the first rectangular opening (16).

4. The integrated device for high-efficiency filtration and washing of zirconia ceramic microspheres prepared by gelation method according to claim 1, characterized in that: A partition (26) is fixedly connected to the bottom inner side of the collection box (23). The partition (26) is fixedly connected to the center of the bottom inner side of the collection box (23). A switch valve (32) is installed on the front side of the discharge pipe (31). The switch valve (32) is connected to the inside of the discharge pipe (31). The position of the discharge pipe (31) corresponds to the position of the collection box (23).

5. The integrated device for high-efficiency filtration and washing of zirconia ceramic microspheres prepared by gelation method according to claim 1, characterized in that: The top of the base frame (19) is provided with a third slide groove (20) that matches the collection box (23), and the collection box (23) is slidably connected to the top of the base frame (19) through the third slide groove (20).

6. The gel method for preparing zirconia ceramic microsphere high-efficiency filtration and washing integrated device according to claim 1, characterized in that: The front side of the collection box (23) is provided with a second rectangular opening (24), which is connected to the inside of the collection box (23). A second transparent glass (25) is fixedly connected to the inside of the second rectangular opening (24), and the second transparent glass (25) covers the inside of the second rectangular opening (24).

7. The gel method for preparing zirconia ceramic microsphere high-efficiency filtration and washing integrated device according to claim 1, characterized in that: The top of the processing barrel (2) is provided with a slot (10), the slot (10) is provided on the four sides of the top corner of the processing barrel (2), and the bottom of the top cover (12) is fixedly connected with a block (14) that matches the slot (10), the block (14) is engaged with the inside of the slot (10).

Images