An assembly device for a balancing disc of a centrifugal pump

CN224737676UActive Publication Date: 2026-09-11ANHUI POLYTECHNIC UNIV MECHANICAL & ELECTRICAL COLLEGE
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Patent Information

Application Number
CN202522191457.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2026-09-11
Estimated Expiration
2035-10-16

AI Technical Summary

Technical Problem

[0006]人工装配过程较繁琐,密封圈需要人工用特定工具压入上盘孔内,再把上盘翻转180度,压入下盘的内孔,在压合的过程中,要注意受力均衡的问题,否则会影响平衡的质量,因此人工装配平衡盘会出现工作繁琐,工作效率低的问题,同时由于工人压合操作不当,会出现生产的平衡盘一致性差,质量不稳定的情况,导致不符合动平衡的要求

Benefits of technology

本实用新型公开了一种离心泵平衡盘用装配装置。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of balance disc assembly equipment, and specifically is a kind of assembly device for centrifugal pump balance disc, including installation platform subassembly, mobile adjusting component, clamping overturning component and pressing assembly;The installation platform subassembly includes support frame;Platform structure is equipped on the support frame;The platform structure includes tooling platform being arranged on support frame, and first positioning part and second positioning part are equipped on the tooling platform;The clamping overturning component includes support plate, and clamping mechanism is equipped on the support plate;The clamping mechanism is connected with slewing mechanism;The pressing assembly includes pressing block, and the pressing block is connected with extrusion drive mechanism for controlling the position of pressing block;The utility model can realize the assembly of upper disc, sealing ring and lower disc in balance disc by the cooperation of installation platform subassembly, mobile adjusting component and adjusting unit.
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Description

Technical Field

[0001] This utility model relates to the field of balance disc assembly equipment, specifically an assembly device for a centrifugal pump balance disc. Background Technology

[0002] The balance disc is one of the key components of a centrifugal pump. Its working principle is to use the axial thrust generated by the pressure difference of the gas on both sides to counteract the axial force of the rotor.

[0003] When fluid enters the pump chamber, it generates axial force. If this force is not effectively balanced, it will cause impeller displacement and reduced flow. In severe cases, it will cause friction between the impeller and the pump body, affecting the stable operation and lifespan of the centrifugal pump.

[0004] By installing a balance disc, axial force can be effectively reduced, enabling the centrifugal pump to operate stably and extending its service life.

[0005] The balance disc consists of an upper disc and a lower disc. The assembly steps are as follows: press the sealing ring into the upper disc, and then rotate the upper disc 180 degrees to press it together with the lower disc.

[0006] The manual assembly process is quite cumbersome. The sealing ring needs to be manually pressed into the hole of the upper plate using a specific tool, and then the upper plate is rotated 180 degrees and pressed into the inner hole of the lower plate. During the pressing process, attention must be paid to the balance of force, otherwise it will affect the quality of the balance. Therefore, the manual assembly of the balance plate will result in cumbersome work and low work efficiency. At the same time, due to improper pressing operation by workers, the balance plates produced will have poor consistency and unstable quality, resulting in failure to meet the requirements of dynamic balance.

[0007] The existing CN 216895085 U - A centrifugal pump balance disc structure only discloses the structural features of the balance disc, but does not disclose how to assemble the balance disc.

[0008] Therefore, in order to improve or solve at least one of the above-mentioned technical problems, an auxiliary device is needed to assist in the assembly of the balance disc. Utility Model Content

[0009] The purpose of this invention is to provide an assembly device that can realize the assembly of the balance disc.

[0010] To achieve the above objectives, the technical solution adopted by this utility model is as follows: An assembly device for a centrifugal pump balance disc includes a mounting platform assembly, a moving adjustment assembly, and an adjustment unit; The adjustment unit includes a clamping and flipping assembly and a pressing assembly; The installation platform component includes a support frame; the support frame is provided with a platform structure. The platform structure includes a tooling platform mounted on a support frame, and the tooling platform is provided with a placement mechanism and a first positioning component. The placement mechanism includes a second positioning component mounted on the tooling platform; The movable adjustment component enables the adjustment unit to move on the support frame; The clamping and flipping assembly includes a support plate connected to the movable adjustment assembly, and the support plate is provided with a clamping mechanism; the clamping mechanism is connected to a rotary mechanism. The clamping mechanism can be used to clamp and grip parts; the rotary mechanism can control the rotation of the clamping mechanism. The pressing assembly includes a pressing block, which is connected to a pressing drive mechanism for controlling the position of the pressing block.

[0011] The movable adjustment component includes a first adjustment component and a second adjustment component; The first adjustment component includes at least one first adjustment mechanism, each of which includes a first guide rail disposed on the support frame; the first guide rail is provided with a first slider; The second adjustment component includes a first movable plate; the first movable plate is provided with at least one second adjustment mechanism, each of the second adjustment mechanisms includes a second guide rail disposed on the first movable plate, a second slider disposed on the second guide rail, and a second movable plate disposed on the second slider; The second movable plate is connected to a second drive mechanism; the second drive mechanism can drive the second movable plate to move on the first movable plate. The first movable plate is connected to a first driving mechanism; the first driving mechanism can drive the first movable plate to move on a first slide rail; the first slide rail and the second slide rail are perpendicular to each other; The second adjustment component is connected to the first adjustment component via the first movable plate; The support plate is connected to the second movable plate; the first slide rail in the first adjustment assembly is connected to the support frame.

[0012] The clamping mechanism includes two clamping blocks arranged opposite each other, and the two clamping blocks are connected to a clamping drive member; the clamping drive member can control the two clamping blocks to move relative to each other or towards each other.

[0013] The rotary mechanism includes a rotary drive component, which can drive the clamping mechanism to rotate on the support plate.

[0014] The rotary drive component is a rotary cylinder, which is connected to the clamping mechanism through a transmission mechanism. The clamping drive component is a clamping cylinder, which is a double-headed clamping cylinder. The transmission mechanism includes a flange shaft, a drive pulley connected to the flange shaft, a driven pulley connected to the drive pulley via a belt, the driven pulley connected to a rotating shaft, a rotary table connected to the rotating shaft, and a clamping cylinder connected to the rotary table.

[0015] The placement mechanism further includes a support platform mechanism, which includes a rotating platform connected to a tooling platform, and the second positioning component is disposed on the rotating platform. The rotating platform is connected to a rotating drive component; the rotating drive component can drive the rotating platform to rotate on the tooling platform.

[0016] The extrusion drive mechanism also includes a cylinder mounting plate connected to the support plate; the cylinder mounting plate is provided with an extrusion cylinder, which can control the movement of the pressure block.

[0017] The extrusion cylinder is connected to the pressure block via a guide mechanism, the guide mechanism including a guide sleeve mounted on the cylinder mounting plate; the piston end of the extrusion cylinder is connected to the pressure block via a long shaft, the long shaft passing through the guide sleeve.

[0018] The tooling platform is connected to the support frame via a bracket unit; The support unit includes two spaced-apart support mechanisms; Each of the aforementioned support mechanisms includes a vertical plate and a folding plate connected to the support frame; the folding plate is connected to the support frame via the vertical plate; both the vertical plate and the folding plate have an inverted L-shaped structure.

[0019] The advantages of this utility model are: This utility model discloses an assembly device for a centrifugal pump balance disc.

[0020] This utility model, through the combined use of the mounting platform component, the moving adjustment component, and the adjustment unit, can realize the assembly of the upper plate, the sealing ring, and the lower plate of the balance disc.

[0021] The assembly device disclosed in this utility model can replace the traditional manual assembly of the balance plate; reduce the labor intensity of manual assembly of the balance plate, and at the same time ensure the assembly quality of the balance plate. Attached Figure Description

[0022] The following is a brief explanation of the contents of each of the accompanying drawings and the markings in the drawings: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 A schematic diagram of the installation platform components; Figure 3 This is a schematic diagram of the structure of the first adjustment component of this utility model; Figure 4 A schematic diagram of the Y-direction moving component; Figure 5 Schematic diagram of the Y-direction moving component; Figure 6 A schematic diagram of the clamping and flipping assembly; Figure 7 Exploded view of the clamping and flipping assembly; Figure 8 Schematic diagram of the pressing assembly; Figure 9 Structural diagram of the tooling components; Figure 10 A schematic diagram of the working state.

[0023] The markings in the above figures are all: 100 Mounting platform component, 200 First adjustment component, 300 Second adjustment component, 400 Clamping and flipping component, 500 Pressing component, 600 Platform structure; 101 Base, 102 Right-folding plate, 103 Vertical rod, 104 Fixing plate, 105 Short horizontal bar, 106 Horizontal rod, 107 Pad, 108 Vertical plate, 109 Left-folding plate, 110 Support frame, 201 First slider, 202 First slide rail, 203 Proximity switch, 204 First mounting plate, 205 Second mounting plate; 206 Limit screw. 207 Horizontal push plate; 208 First push cylinder mounting plate; 209 First push cylinder; 301 First moving plate; 302 Second slider; 303 Second slide rail; 304 Motor mounting plate; 305 Y-direction moving component; 306 Triangular plate; 307 Y-direction moving plate component; 308 Moving plate 1; 309 Moving plate 2; 310 Moving plate 3; 311 Motor; 312 Coupling; 313 Lead screw; 314 Limit sleeve; 315 First moving bearing seat; 316 First moving bearing; 317 Guide moving block, 318 Second moving bearing housing, 319 Second moving bearing, 401 Support plate, 402 Rotary cylinder, 403 Clamping cylinder, 404 Clamping block, 405 Rotary input component, 406 Rotary output component, 407 Rotary cylinder mounting plate, 408 Flange shaft, 409 Drive pulley, 410 Third bearing, 411 Third bearing housing, 412 Rotary disc, 413 Fourth bearing, 414 Fourth bearing housing, 415 Rotary shaft, 416 Driven pulley, 417 Fifth bearing, 418 Fifth bearing housing, 419 Belt, 501 Extrusion cylinder, 502 Second cylinder mounting plate, 503 Third cylinder mounting plate, 504 Reinforcing plate, 505 Fourth cylinder mounting plate, 506 Long shaft, 507 Guide sleeve, 508 pressure block fixing plate, 509 pressure block, 601 tooling platform, 602 rotary cylinder, 603 rotary platform, 604 second positioning component, 605 first positioning component. Detailed Implementation

[0024] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and the description of the preferred embodiments.

[0025] An assembly device for a centrifugal pump balance disc includes a mounting platform assembly 100, a movable adjustment assembly, and an adjustment unit; the adjustment unit includes a clamping and flipping assembly 400 and a pressing assembly 500; this invention, through the coordinated use of the mounting platform assembly 100, the movable adjustment assembly, and the adjustment unit, can realize the assembly of the upper disc, sealing ring, and lower disc of the balance disc; the assembly device disclosed in this invention can replace the traditional manual assembly of the balance disc; reducing the labor intensity of manual assembly of the balance disc while ensuring the assembly quality of the balance disc.

[0026] The installation platform assembly 100 in this utility model includes a support frame; a platform structure 600 is provided on the support frame; the support frame serves as a good support for the height of the base 101 of this utility model; and the platform structure 600 is a horizontal platform structure 600, which mainly provides installation positions for the first positioning component 605 and the second positioning component 604.

[0027] In this utility model, the platform structure 600 includes a tooling platform 601 disposed on a support frame. The tooling platform 601 is provided with a placement mechanism and a first positioning component 605. The placement mechanism includes a second positioning component 604 disposed on the tooling platform 601. In this utility model, the first positioning component 605 is a basic block structure, mainly used for supporting and placing the upper plate. A protrusion can be provided on the first positioning component 605, which can cooperate with the groove on the upper plate to realize the installation and positioning of the upper plate.

[0028] The movable adjustment component described in this utility model enables the adjustment unit to move on the support frame; it can change the clamping position as needed, and can also transfer the upper plate after the sealing ring is installed to the upper plate, which facilitates the subsequent installation and assembly of the upper and lower plates.

[0029] In this utility model, the clamping and flipping assembly 400 includes a support plate 401 connected to the movable adjustment assembly, and a clamping mechanism is provided on the support plate 401; the clamping mechanism is connected to a rotary mechanism; the clamping mechanism can be used to clamp and grasp parts; the rotary mechanism can control the rotation of the clamping mechanism; the clamping mechanism is used to clamp and grasp the corresponding parts, while the rotary mechanism is mainly used to realize the 180-degree flipping operation of the clamping mechanism.

[0030] The pressing assembly 500 includes a pressing block 509, which is connected to a pressing drive mechanism for controlling the position of the pressing block 509. By setting the pressing drive mechanism, the position of the pressing block 509 is controlled, so as to realize the pressing of the sealing ring on the upper plate and facilitate the subsequent installation of the upper plate in the lower plate.

[0031] The movable adjustment assembly described in this utility model includes a first adjustment assembly 200 and a second adjustment assembly 300. The first adjustment assembly 200 includes at least one first adjustment mechanism, each of which includes a first guide rail 202 disposed on a support frame. A first slider 201 is disposed on the first guide rail 202. The second adjustment assembly 300 includes a first movable plate 301. At least one second adjustment mechanism is disposed on the first movable plate 301, each of which includes a second guide rail 303 disposed on the first movable plate 301. A second slider 302 is disposed on the second guide rail 303, and a second movable plate is disposed on the second slider 302. The second movable plate is connected to a second driving mechanism. The second driving mechanism can drive the second movable plate to move on the first movable plate 301. The first movable plate 301 is connected to a first driving mechanism; the first driving mechanism can drive the first movable plate 301 to move on the first guide rail 202; the first guide rail 202 and the second slide rail are perpendicular to each other; the second adjustment component 300 is connected to the first adjustment component 200 through the first movable plate 301; the support plate 401 is connected to the second movable plate; the first guide rail 202 in the first adjustment component 200 is connected to the support frame; the first adjustment component 200 of this utility model includes two first adjustment mechanisms that are spaced apart and distributed laterally, and the first driving mechanism includes a first driving cylinder, which is connected to the first movable plate 301 through a horizontal push plate 207; this utility model can realize the change of the position of the adjustment unit by using the first adjustment component 200 and the second adjustment component 300 together.

[0032] Furthermore, the clamping mechanism in this utility model includes two clamping blocks 404 arranged opposite to each other, and the two clamping blocks 404 are connected to a clamping drive member; the clamping drive member can control the two clamping blocks 404 to move relative to each other or towards each other; under the drive of the clamping drive member, the two clamping blocks 404 can clamp the corresponding parts.

[0033] In this utility model, the rotary mechanism includes a rotary drive component, which can drive the clamping mechanism to rotate on the support plate 401; thus facilitating the flipping operation of the clamped parts.

[0034] In this utility model, the rotary drive component is a rotary cylinder, which is connected to the clamping mechanism via a transmission mechanism. The clamping drive component is a clamping cylinder 403, which is a double-headed clamping cylinder 403. The transmission mechanism includes a flange shaft 408, which is connected to a drive pulley 409. The drive pulley 409 is connected to a driven pulley 416 via a belt 419. The driven pulley 416 is connected to a rotating shaft 415, which is connected to a turntable 412. The clamping cylinder 403 is connected to the turntable 412. Based on the above design, the rotary drive component can control the rotation of the clamping mechanism.

[0035] The placement mechanism described in this utility model further includes a support platform mechanism, which includes a rotating platform 603 connected to a tooling platform 601. The second positioning component 604 is disposed on the rotating platform 603. The rotating platform 603 is connected to a rotation drive component 602. The rotation drive component 602 can drive the rotating platform 603 to rotate on the tooling platform 601. The support platform mechanism facilitates the change of position of the second positioning component 604 on the rotating platform 603. In this utility model, two or more second positioning components 604 can be disposed on the rotating platform 603, which can realize the placement of two lower plates to be assembled on one rotating platform 603 at one time.

[0036] Furthermore, the extrusion drive mechanism in this utility model also includes a cylinder mounting plate connected to the support plate 401; the cylinder mounting plate is provided with an extrusion cylinder 501, which can control the pressure block 509 to move; the extension and retraction of the extrusion cylinder 501 can drive the extension and retraction of the pressure block 509, thereby realizing the extrusion assembly of the corresponding parts.

[0037] In addition, in this utility model, the extrusion cylinder 501 is connected to the pressure block 509 through a guide mechanism, the guide mechanism including a guide sleeve 507 disposed on the cylinder mounting plate; the piston end of the extrusion cylinder 501 is connected to the pressure block 509 through a long shaft 506, the long shaft 506 passing through the guide sleeve 507; the setting of the guide mechanism ensures the linearity of the movement of the pressure block 509.

[0038] In this utility model, the tooling platform 601 is connected to the support frame via a bracket unit; the bracket unit includes two spaced-apart support mechanisms; each support mechanism includes a vertical plate 108 and a folding plate connected to the support frame; the folding plate is connected to the support frame via the vertical plate 108; both the vertical plate 108 and the folding plate have an inverted L-shaped structure; the bracket unit is essentially a bottom bracket, mainly used to support the height of the tooling platform 601. Example

[0039] Overall architecture: The centrifugal pump balance disc assembly device in this embodiment consists of an installation platform assembly 100, a moving adjustment assembly, an adjustment unit, and a control system.

[0040] The mounting platform assembly 100 provides a rigid frame and a transverse tooling platform 601; the moving adjustment assembly includes a first adjustment assembly 200 and a second adjustment assembly 300 that are perpendicular to each other, used to drive the adjustment unit to be positioned arbitrarily in the longitudinal plane; to realize the press-fitting of two parts in multiple positions.

[0041] In this utility model, the adjustment unit includes a clamping and flipping assembly 400 and a pressing assembly 500, completing the entire process of "sealing ring pressing—upper plate clamping—180° flipping—secondary pressing"; the overall layout is shown below. Figure 1 .

[0042] Install platform component 100: The supporting frame is made of square steel pipes welded into an "H" shaped three-dimensional skeleton. Two inverted "L" shaped vertical plates 108 are welded to the front top, and the short sides of the vertical plates 108 form a standard interface.

[0043] The folding plate is detachably connected to the vertical plate 108 via positioning pins and quick-lock screws, and the tooling platform 601 is fixed on the folding plate to form a cantilevered horizontal platform structure 600.

[0044] The tooling platform 601 has a first positioning component 605 (with a protrusion that mates with the groove of the upper plate) on one side of its top surface, and a rotating platform 603 on the other side. Two second positioning components 604 are arranged on the rotating platform 603 for positioning the lower plate.

[0045] The bottom of the rotating platform 603 is connected to the rotating drive component 602 (rotary cylinder or servo motor), which can perform indexing rotation in the tooling plane to realize dual-station alternating operation.

[0046] Movable adjustment components; First adjustment component 200: Two parallel first guide rails 202 are fixed to the side of the support frame, and a first moving plate 301 is installed on the first slider 201; the piston rod of the first drive cylinder is connected to the first moving plate 301 through the horizontal push plate 207, driving the entire second adjustment component 300 to reciprocate in the transverse (X direction).

[0047] The second adjustment component 300 consists of two second guide rails 303 perpendicular to the first guide rail 202, fixed to the first movable plate 301, and a second movable plate mounted on the second slider 302. The second drive mechanism employs a servo motor-screw pair, with the screw nut connected to the second movable plate to achieve precise longitudinal (Y-direction) feed. The support plate 401 is fixed to the second movable plate, and its movement enables planar coordinate positioning of the adjustment unit.

[0048] Clamping and flipping assembly 400: The front end of the support plate 401 is equipped with a clamping mechanism: the piston rods at both ends of the double-headed clamping cylinder 403 are each connected to a clamping block 404, and the inner side of the clamping block 404 is attached with a flexible pad to prevent the workpiece from being pinched.

[0049] The clamping cylinder 403 is fixed on the rotary table 412, and the rotary table 412 is mounted on the support plate 401 via the rotating shaft 415 and the bearing seat.

[0050] The output shaft of the rotary drive (rotary cylinder) drives the rotating shaft 415 via the flange shaft 408, the driving pulley 409, the synchronous belt, and the driven pulley 416, thereby achieving a 180° rotation of the clamping mechanism.

[0051] The pulley transmission ratio is 1:1, and the impact at the end of the rollover is absorbed by a hydraulic buffer to ensure repeatability accuracy.

[0052] Pressing assembly 500; The cylinder mounting plate is vertically fixed to the rear side of the support plate 401. The piston rod of the extrusion cylinder 501 points downward and is connected to the pressure block 509 through the long shaft 506; the long shaft 506 passes through the guide sleeve 507 to form a sliding guide and ensure the verticality of the pressure block 509.

[0053] The lower end face of the pressure block 509 is provided with an annular step for axial positioning during the pressing of the sealing ring or upper plate. The stroke of the extrusion cylinder 501 is detected by a magnetic switch, and the pressing depth is controlled by a closed-loop control system.

[0054] Workflow: Feeding: The upper plate is manually placed on the first positioning component 605, and the two lower plates are respectively placed on the two second positioning components 604 of the rotating platform 603; Sealing ring press-fit: The extrusion cylinder 501 extends, and the pressure block 509 presses the sealing ring into the inner hole of the upper plate; Clamping and rising: The second drive mechanism drives the support plate 401 to move forward and down, the clamping block 404 aligns with the outer diameter of the upper plate - the clamping cylinder 403 clamps - the servo motor reverses and rises. Flip: The rotary drive unit moves, and the clamping mechanism rotates the upper plate 180°; Secondary pressing: The first drive cylinder drives the entire adjustment unit to move directly above the left lower plate—lowering—the lower end of the upper plate is inserted into the inner hole of the lower plate—the clamping block 404 is released—the extrusion cylinder 501 extends again, pressing the upper plate into the lower plate; Material unloading: Rotary platform 603 rotates 180°, the finished product is turned out of the operating area, the part is manually removed and a new plate is added, and the next cycle begins. Example

[0055] An assembly device for a centrifugal pump balance disc includes a mounting platform assembly 100, a first adjustment assembly 200, a second adjustment assembly 300, a clamping and flipping assembly 400, and a pressing assembly 500.

[0056] The mounting platform assembly 100 includes a support frame, a pad 107, a fixing plate 104, a base 101, a vertical plate 108, a left folding plate 109, and a right folding plate 102.

[0057] The support frame is welded together from two vertical bars 103, and a horizontal bar 106 and a short horizontal bar 105 disposed between the two parallel vertical bars 103.

[0058] The lower parts of the two vertical rods 103 are each welded with a base 101 for fixing and assembling the platform frame.

[0059] The folding plates in the two support mechanisms can be referred to as the left folding plate 109 and the right folding plate 102 due to their different positions.

[0060] Two vertical plates 108 are welded to the front of two vertical rods 103 respectively, and the left and right folded edges are respectively installed on the two vertical plates 108 for mounting the tooling platform 601.

[0061] The first adjustment assembly 200 includes a first slider 201, a first guide rail 202, a proximity switch 203, a limit screw 206, a horizontal push plate 207, a first drive mechanism, and a second drive mechanism.

[0062] Two first guide rails 202 are mounted in parallel on the fixed plate 104 of the support frame. A first slider 201 is provided on the first guide rail 202. A first mounting plate 204 is provided at one end of each of the two first guide rails 202, and a second mounting plate 205 is provided at the other end.

[0063] Each of the two first mounting plates 204 has a proximity switch 203, and each of the two second mounting plates 205 has a limit screw.

[0064] The first pushing mechanism includes a horizontal push plate 207 and a first pushing cylinder 209.

[0065] The first push cylinder 209 can be connected to the support frame via the first cylinder mounting plate 208.

[0066] The output end of the first push cylinder 209 is connected to the horizontal push plate 207.

[0067] The second adjustment assembly 300 includes a first movable plate 301, a second movable plate, a second slider 302, a second guide rail 303, a motor mounting plate, a Y-direction moving component, a triangular plate, and a Y-direction moving plate component 305.

[0068] The second slider 302 is disposed on the second guide rail 303. The two second guide rails 303 are disposed parallel to each other on the first moving plate 301. The motor mounting plate is disposed on one side of the first moving plate 301. The Y-direction moving component is disposed on the concave plane of the first moving plate 301. The Y-direction moving component includes a motor 311, a coupling 312, a lead screw 313, a limit sleeve 314, a first moving bearing seat 315, a first moving bearing 316, a guide moving block 317, a second moving bearing seat 318, and a second moving bearing 319.

[0069] The second movable bearing 319 and the first movable bearing 316 are axially limited by retaining rings through holes. The two ends of the lead screw are respectively assembled at the second movable bearing 319 and the first movable bearing 316, and the guide moving block 317 is assembled with the lead screw.

[0070] The coupling is located in the middle between the motor and one end of the lead screw.

[0071] The motor is mounted on the motor mounting plate, and the first movable bearing housing 315 and the second movable bearing housing 318 are both mounted on the first movable plate 301.

[0072] The Y-direction moving plate component 305 includes a second type of moving plate, a second type of moving plate, and a third type of moving plate. The second type of moving plate and the third type of moving plate are respectively assembled on both sides of the second type of moving plate to form a concave shape.

[0073] The Y-direction moving plate component 305 is disposed on the second slider 302 and the guide moving block 317.

[0074] The clamping and flipping assembly 400 includes a support plate 401, a rotary cylinder 402, a clamping cylinder 403, a clamping block 404, a rotary input component 405, and a rotary output component 406.

[0075] The support plate 401 is mounted on the Y-direction moving plate component 305, and the two clamping blocks 404 are mounted on the output end of the clamping cylinder 403.

[0076] The rotary input component 405 includes a rotary cylinder mounting plate 407, a flange shaft 408, a drive pulley 409, a third bearing 410, a third bearing housing 411, and a belt 419. The rotary cylinder 402 is mounted on the rotary cylinder mounting plate 407. The output end of the rotary cylinder 402 passes through the inner hole of the rotary cylinder mounting plate 407 and is assembled with one side of the flange shaft 408. The rotary cylinder mounting plate 407 is set on a support plate 401. The drive pulley 409 is assembled to the flange shaft 408 via a flat key. The third bearing 410 is assembled into the inner hole of the third bearing housing 411, and the other side of the flange shaft 408 is assembled to the third bearing 410. The rotary output component 406 includes a rotary disc 412, a fourth... Bearing 413, fourth bearing housing 414, rotating shaft 415, driven pulley 416, fifth bearing 417, and fifth bearing housing 418 are provided. The input end of clamping cylinder 403 is connected to rotary table 412. Fourth bearing housing 414 is set on support plate 401. One side of the bearing is connected to rotary table 412. Fourth bearing 413 and fifth bearing 417 are respectively provided on both sides of rotating shaft 415. Driven pulley 416 is assembled on rotating shaft 415 by flat key. Belt 419 is set between driving pulley 409 and driven pulley 416. Third bearing housing 411 and fourth bearing housing 414 are set on second-class moving plate. Horizontal push plate 207 is set on one side of motor mounting plate and first moving plate 301.

[0077] The pressing assembly 500 includes a pressing cylinder 501 and a cylinder mounting plate.

[0078] Depending on their location, cylinder mounting plates can be referred to as: second cylinder mounting plate, third cylinder mounting plate, and fourth cylinder mounting plate.

[0079] The pressing assembly 500 includes a pressing cylinder 501, a second cylinder mounting plate 502, a third cylinder mounting plate 503, a reinforcing plate 504, a fourth cylinder mounting plate 505, a long shaft 506, a guide sleeve 507, a pressing block 509 fixing plate 104, and a pressing block 509.

[0080] The extrusion cylinder 501 is mounted on the third cylinder mounting plate via the second cylinder mounting plate. The guide sleeve 507 is set on the fourth cylinder mounting plate. The long shaft 506 passes through the inner hole of the guide sleeve 507, and one end of the long shaft 506 is connected to the output end of the extrusion cylinder 501. The other end of the long shaft 506 is connected to the pressure block 509 fixing plate 104. The pressure block 509 is set at the lower part of the pressure block 509 fixing plate 104. The third cylinder mounting plate and the fourth cylinder mounting plate are set on the support plate 401.

[0081] The platform structure 600 includes a tooling platform 601, a rotary cylinder, a rotary platform 603, a first positioning component 605, and a second positioning component 604. The tooling platform 601 is mounted on the left folding plate 109 and the right folding plate 102. The two second positioning components 604 are mounted on the rotary platform 603 and are on the same straight line. The rotary platform 603 is located at the output end of the rotary cylinder. The first positioning component 605 is located on the tooling platform 601 and is located directly below the pressure block 509.

[0082] Working principle: The upper plate is placed on the first positioning component 605 and fixed. The two lower plates are placed on the two second positioning components 604 respectively. The sealing ring is placed in the inner hole of the upper plate. The compression cylinder 501 is activated, and the compression cylinder 501 extends, driving the long shaft 506 to move downward, so that the pressure block 509 acts on the upper surface of the sealing ring and presses the sealing ring into the inner hole of the upper plate. After this action is completed, the cylinder retracts and returns to its original position.

[0083] When the motor operates and rotates forward, it drives the lead screw, which in turn drives the guide block 317 downward. This causes the Y-direction moving plate component 305, mounted on the guide block 317, to move the clamping and tilting assembly 400 downward. Consequently, the clamping block 404 moves downward to the outer side of the upper plate, and the clamping cylinder 403 operates, causing the two clamping blocks 404 to clamp the upper plate. Subsequently, the motor reverses, causing the clamping and tilting assembly 400 to move upward. Then, the rotary cylinder 402 operates and rotates 180 degrees, driving the drive pulley 409. This drives the driven pulley 416 via the belt 419, causing the rotary output component 406 to rotate 180 degrees. This results in the upper plate rotating 180 degrees along with the clamping block 404. Then, the first push cylinder 209 operates, extending the horizontal push plate 207 to move the second adjusting component 300 to the left. When the adjusting component 300 moves to the left and reaches the proximity switch on the left, the second adjusting component 300 stops. At this time, the upper plate moves to directly above the lower plate, the motor rotates forward, and the clamping block 404 moves the upper plate downward until the lower part of the upper plate is set at the upper end of the inner hole of the lower plate. The clamping block 404 is released, the squeezing cylinder 501 works, the squeezing cylinder 501 extends, driving the long shaft 506 to move downward, so that the pressure block 509 acts on the upper surface of the upper plate and presses the upper plate into the inner hole of the lower plate. At this time, the balance disc is assembled. The squeezing cylinder 501 retracts, the pressure block 509 returns to its original position, the first pushing cylinder 209 retracts, driving the second adjusting component 300 to move to the right and return to its original position. The rotating cylinder works, rotating 180 degrees, and removes the assembled balance disc from the first positioning component 605, and continues to repeat the previous action.

[0084] Obviously, the specific implementation of this utility model is not limited to the above-mentioned methods. Any non-substantial improvements made using the inventive concept and technical solution of this utility model are within the protection scope of this utility model.

Claims

1. An assembling device for a balancing disc of a centrifugal pump, characterized in that, This includes the mounting platform components, the mobile adjustment components, and the adjustment unit; The adjustment unit includes a clamping and flipping assembly and a pressing assembly; The installation platform component includes a support frame; the support frame is provided with a platform structure. The platform structure includes a tooling platform mounted on a support frame, and the tooling platform is provided with a placement mechanism and a first positioning component. The placement mechanism includes a second positioning component mounted on the tooling platform; The movable adjustment component enables the adjustment unit to move on the support frame; The clamping and flipping assembly includes a support plate connected to the movable adjustment assembly, and the support plate is provided with a clamping mechanism; the clamping mechanism is connected to a rotary mechanism. The clamping mechanism can be used to clamp and grip parts; the rotary mechanism can control the rotation of the clamping mechanism. The pressing assembly includes a pressing block, which is connected to a pressing drive mechanism for controlling the position of the pressing block.

2. The assembly device for a centrifugal pump balance disc according to claim 1, characterized in that, The movable adjustment component includes a first adjustment component and a second adjustment component; The first adjustment component includes at least one first adjustment mechanism, each of which includes a first guide rail disposed on the support frame; the first guide rail is provided with a first slider; The second adjustment component includes a first movable plate; the first movable plate is provided with at least one second adjustment mechanism, each of the second adjustment mechanisms includes a second guide rail disposed on the first movable plate, a second slider disposed on the second guide rail, and a second movable plate disposed on the second slider; The second movable plate is connected to a second drive mechanism; the second drive mechanism can drive the second movable plate to move on the first movable plate. The first movable plate is connected to a first driving mechanism; the first driving mechanism can drive the first movable plate to move on a first slide rail; the first slide rail and the second slide rail are perpendicular to each other; The second adjustment component is connected to the first adjustment component via the first movable plate; The support plate is connected to the second movable plate; the first slide rail in the first adjustment assembly is connected to the support frame.

3. A mounting device for a balancing disc of a centrifugal pump according to claim 1, characterized in that The clamping mechanism includes two clamping blocks arranged opposite each other, and the two clamping blocks are connected to a clamping drive member; the clamping drive member can control the two clamping blocks to move relative to each other or towards each other.

4. A balancing disc assembly for a centrifugal pump according to claim 3, characterized in that The rotary mechanism includes a rotary drive component, which can drive the clamping mechanism to rotate on the support plate.

5. The assembly device for a centrifugal pump balance disc according to claim 4, characterized in that, The rotary drive component is a rotary cylinder, which is connected to the clamping mechanism through a transmission mechanism. The clamping drive component is a clamping cylinder, which is a double-headed clamping cylinder. The transmission mechanism includes a flange shaft, a drive pulley connected to the flange shaft, a driven pulley connected to the drive pulley via a belt, the driven pulley connected to a rotating shaft, a rotary table connected to the rotating shaft, and a clamping cylinder connected to the rotary table.

6. The assembly device for a centrifugal pump balance disc according to claim 1, characterized in that, The placement mechanism further includes a support platform mechanism, which includes a rotating platform connected to a tooling platform, and the second positioning component is disposed on the rotating platform.

7. A balancing disc assembly for a centrifugal pump according to claim 6, characterized in that The rotating platform is connected to a rotating drive component; the rotating drive component can drive the rotating platform to rotate on the tooling platform.

8. An assembly device for a balancing disc of a centrifugal pump according to claim 1, characterized in that The extrusion drive mechanism also includes a cylinder mounting plate connected to the support plate; the cylinder mounting plate is provided with an extrusion cylinder, which can control the movement of the pressure block.

9. The assembly device for a centrifugal pump balance disc according to claim 8, characterized in that, The extrusion cylinder is connected to the pressure block via a guide mechanism, the guide mechanism including a guide sleeve mounted on the cylinder mounting plate; the piston end of the extrusion cylinder is connected to the pressure block via a long shaft, the long shaft passing through the guide sleeve.

10. The assembly device for a balancing disc of a centrifugal pump according to claim 1, characterized in that, The tooling platform is connected to the support frame via a bracket unit; the bracket unit includes two spaced-apart support mechanisms; each support mechanism includes a vertical plate and a folding plate connected to the support frame; the folding plate is connected to the support frame via the vertical plate; both the vertical plate and the folding plate have an inverted L-shaped structure.

Citation Information

Patent Citations

  • Balance disc structure of centrifugal pump

    CN216895085U