Zipper production with cloth tape guide correction structure

CN224740535UActive Publication Date: 2026-09-11YIWU ZHIQUN ZIPPER CO LTD
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Patent Information

Application Number
CN202522064885.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-25
Publication Date
2026-09-11
Estimated Expiration
2035-09-25

AI Technical Summary

Technical Problem

[0003]在包括上述的专利或现有技术中,现有的布带在加工过程中,由于其因材料厚度差异会导致张紧不均,从而会导致布带褶皱、断裂,增加废品率

Benefits of technology

(1)该纠偏结构通过调节组件实现了对布带张紧度的动态调整,显著提升了拉链生产的稳定性,当布带因材质、厚度或工艺需求变化导致张紧度不匹配时,通过调节第一连接杆与第二连接杆的间距,从而改变张紧度,这种调节方式响应迅速且精度高,避免了传统人工调整的效率低下问题,导向杆与滑槽的配合确保了移动过程的平稳性,防止因振动或偏移导致的布带损伤,这种自适应调节不仅减少了因张紧不均导致的布带褶皱或断裂风险,还能适应不同规格产品的生产需求,显著降低了设备停机频率,提升了整体生产效率;

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Abstract

The utility model discloses a cloth tape guiding and rectifying structure for zipper production, including installation platform, be equipped with the mounting plate of fixed installation on the installation platform, be equipped with two groups of first fixed plate on the mounting plate, be equipped with the first connecting rod of rotation between two groups of first fixed plate, still be equipped with two groups of second fixed plate on the mounting plate, be equipped with the second connecting rod of rotation between two groups of second fixed plate, and the second connecting rod is located the first connecting rod just below, be equipped with the adjusting assembly in the mounting plate, be equipped with the rectifying subassembly on the mounting plate. The utility model discloses through adjusting assembly realized to cloth tape tension degree's dynamic adjustment, significantly improved the stability of zipper production, when cloth tape causes the quality, thickness or process demand change to lead to tension degree mismatch, through adjusting the interval of first connecting rod and second connecting rod to change tension degree, and this adjusting mode responds fast and high precision, avoided the low -efficiency problem of traditional manual adjustment.
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Description

Technical Field

[0001] This utility model relates to the field of zipper production technology, specifically to a fabric tape guiding and correction structure for zipper production. Background Technology

[0002] In the utility model patent application CN209376856U, published on September 13, 2019, entitled "Zipper Production Device", this utility model discloses a zipper production device, belonging to the technical field of zipper production devices. The key technical point is that the zipper production device includes a zipper belt conveyor track, a first zipper head fixing mold, a second zipper head fixing mold, and a zipper belt clamp arranged sequentially. The zipper belt conveyor track, the first zipper head fixing mold, and the second zipper head fixing mold are located on the same straight line. This utility model clamps the zipper belt with the zipper belt clamp, and when the zipper belt clamp resets, it simultaneously inserts two zipper heads onto the zipper belt, enabling automated continuous production. Furthermore, the overall structure is simple and the production efficiency is high.

[0003] In the aforementioned patents or prior art, existing fabric tapes, due to differences in material thickness, experience uneven tension during processing, which leads to wrinkles, breaks, and an increased scrap rate. Utility Model Content

[0004] The purpose of this invention is to provide a fabric tape guiding and correction structure for zipper production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a tape guiding and correction structure for zipper production, comprising a mounting platform, a mounting plate fixedly mounted on the mounting platform, two sets of first fixing plates mounted on the mounting plate, a first connecting rod rotatably mounted between the two sets of first fixing plates, two sets of second fixing plates mounted on the mounting platform, a second connecting rod rotatably mounted between the two sets of second fixing plates, the second connecting rod being located directly below the first connecting rod, an adjusting component for adjusting the position of the two sets of first fixing plates being provided inside the mounting plate, and a correction component being provided on the mounting plate, the correction component being located on one side of the first connecting rod.

[0006] Furthermore, the adjustment component includes sliders fixedly disposed at the bottom ends of two sets of first fixed plates, and the mounting plate is provided with a sliding groove that slides with the sliders. A connecting plate is fixedly connected between the two sets of sliders, and a driving component for driving the connecting plate to move is provided inside the mounting plate.

[0007] Furthermore, the drive assembly includes a threaded rod rotatably disposed within the mounting plate, one end of which is connected to the output end of a first motor, the first motor being fixed to the inner wall of the mounting plate.

[0008] Furthermore, two sets of guide rods are fixedly installed inside the mounting plate, and the guide rods are slidably connected to the connecting plate.

[0009] Furthermore, the correction assembly includes two sets of third fixing plates fixedly mounted on the mounting plate, and a correction roller is rotatably disposed between the two sets of third fixing plates. The correction roller is driven to rotate by a drive mechanism.

[0010] Furthermore, the drive mechanism includes a first pulley sleeved on one side of the correction roller, and a second pulley rotatably mounted on the third fixed plate. The second pulley is located directly below the first pulley and connected to the output end of the second motor. The first pulley and the second pulley are connected by a transmission belt.

[0011] Furthermore, a mounting bracket is fixedly provided on one side of the mounting plate, and the second motor is fixed on the mounting bracket.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the fabric tape guiding and correction structure for zipper production is reasonable and has the following advantages: (1) The correction structure realizes dynamic adjustment of the tension of the tape through the adjustment component, which significantly improves the stability of zipper production. When the tension of the tape is mismatched due to changes in material, thickness or process requirements, the tension can be changed by adjusting the distance between the first connecting rod and the second connecting rod. This adjustment method is responsive and highly accurate, avoiding the inefficiency of traditional manual adjustment. The cooperation between the guide rod and the slide ensures the smoothness of the movement process and prevents damage to the tape caused by vibration or offset. This adaptive adjustment not only reduces the risk of tape wrinkles or breakage caused by uneven tension, but also adapts to the production needs of different specifications of products, significantly reducing the frequency of equipment downtime and improving overall production efficiency. (2) The design of this correction component realizes real-time correction of the belt offset through the active rotation correction roller. The second motor drives the correction roller to rotate through belt drive. The lateral friction generated when its surface contacts the belt can accurately adjust the position of the belt. Compared with the fixed correction device, this structure can flexibly adjust the speed or direction of the correction roller according to the offset direction. The correction force can be enhanced by increasing the speed on one side, or the inertial offset of the belt can be offset by rotating in the opposite direction. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a structural schematic diagram of the cross-section of the mounting plate of this utility model; Figure 3 This is a schematic diagram of the structure of the adjustment component of this utility model; Figure 4 This is a schematic diagram of the structure of the first fixing plate and the first connecting rod of this utility model; Figure 5 This is a schematic diagram of the structure of the correction component of this utility model.

[0014] In the diagram: 100, mounting platform; 101, mounting plate; 200, first fixing plate; 201, first connecting rod; 202, second fixing plate; 203, second connecting rod; 204, slider; 205, slide groove; 206, connecting plate; 207, threaded rod; 208, first motor; 209, guide rod; 300, third fixing plate; 301, correction roller; 302, first pulley; 303, mounting frame; 304, second motor; 305, second pulley; 306, transmission belt. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figures 1-5 The present invention provides a technical solution as follows: Example 1: A tape guiding and correction structure for zipper production includes a mounting platform 100, on which a mounting plate 101 is fixedly mounted. Two sets of first fixing plates 200 are mounted on the mounting plate 101, and a first connecting rod 201 is rotatably connected between the two sets of first fixing plates 200. Two sets of second fixing plates 202 are also mounted on the mounting plate 101, and a second connecting rod 203 is rotatably connected between the two sets of second fixing plates 202. The second connecting rod 203 is located directly below the first connecting rod 201. An adjusting component for adjusting the position of the two sets of first fixing plates 200 is provided inside the mounting plate 101. A correction component is also provided on the mounting plate 101, located on one side of the first connecting rod 201.

[0017] The adjustment assembly includes sliders 204 fixedly mounted at the bottom of two sets of first fixed plates 200. The mounting plate 101 has a sliding groove 205 that slides with the sliders 204. A connecting plate 206 is fixedly connected between the two sets of sliders 204. The mounting plate 101 is provided with a drive assembly for driving the connecting plate 206 to move.

[0018] The drive assembly includes a threaded rod 207 rotatably disposed within the mounting plate 101. One end of the threaded rod 207 is connected to the output end of a first motor 208, which is fixed to the inner wall of the mounting plate 101.

[0019] The mounting plate 101 is internally fixed with two sets of guide rods 209, which are slidably connected to the connecting plate 206.

[0020] The correction assembly includes two sets of third fixing plates 300 fixedly mounted on the mounting plate 101, and a correction roller 301 is rotatably mounted between the two sets of third fixing plates 300. The correction roller 301 is driven to rotate by a drive mechanism.

[0021] The driving mechanism includes a first pulley 302 sleeved on one side of the correction roller 301, and a second pulley 305 rotatably mounted on the third fixed plate 300. The second pulley 305 is located directly below the first pulley 302 and is connected to the output end of the second motor 304. The first pulley 302 and the second pulley 305 are connected by a transmission belt 306.

[0022] A mounting bracket 303 is fixedly provided on one side of the mounting plate 101, and the second motor 304 is fixed on the mounting bracket 303.

[0023] Working Principle: During use, the fabric belt passes through the gap between the first connecting rod 201 and the second connecting rod 203 in an S-shaped path. The two rods are fixed by the first fixing plate 200 and the second fixing plate 202 respectively, forming an upper and lower clamping structure to ensure the initial position of the fabric belt is stable in the horizontal direction. When the tension sensor detects a change in the tension of the fabric belt due to changes in material, thickness, or process requirements, the distance between the first connecting rod 201 and the second connecting rod 203 needs to be adjusted to adapt to different production requirements. The first motor 208 starts, driving the threaded rod 207 to rotate, which pushes the connecting plate 206 to move horizontally along the guide rod 209 through threaded transmission. The connecting plate 206 drives the two sets of sliders 204 to slide synchronously in the slide groove 205, thereby adjusting the position of the first fixing plate 200 and changing the distance between the first connecting rod 201 and the second connecting rod 203 to ensure that the tension of the fabric belt is appropriate. If the fabric belt deviates during transmission, the correction roller 301 applies lateral friction force to the fabric belt by rotating to correct its position. The second motor 304 drives the second pulley 305 to rotate, which in turn drives the first pulley 302 to rotate via the transmission belt 306, causing the correction roller 301 to rotate actively. The surface of the correction roller 301 contacts the fabric belt, and by fine-tuning the speed or direction, it generates a lateral force to push the deviated fabric belt back to the center path.

[0024] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A tape guiding and rectifying structure for zipper production, comprising a mounting table (100), characterized in that: The mounting platform (100) is fixedly provided with a mounting plate (101). The mounting plate (101) is provided with two sets of first fixing plates (200). A first connecting rod (201) is rotatably provided between the two sets of first fixing plates (200). The mounting plate (101) is also provided with two sets of second fixing plates (202). A second connecting rod (203) is rotatably provided between the two sets of second fixing plates (202). The second connecting rod (203) is located directly below the first connecting rod (201). The mounting plate (101) is provided with an adjustment component for adjusting the position of the two sets of first fixing plates (200). The mounting plate (101) is provided with a correction component. The correction component is located on one side of the first connecting rod (201).

2. The fabric tape guiding and rectifying structure for zipper production according to claim 1, characterized in that: The adjustment assembly includes sliders (204) fixedly disposed at the bottom of two sets of first fixed plates (200). The mounting plate (101) is provided with a sliding groove (205) that slides with the sliders (204). A connecting plate (206) is fixedly connected between the two sets of sliders (204). The mounting plate (101) is provided with a drive assembly for driving the connecting plate (206) to move.

3. The fabric tape guiding and rectifying structure for zipper production according to claim 2, characterized in that: The drive assembly includes a threaded rod (207) rotatably disposed in the mounting plate (101), one end of which is connected to the output end of a first motor (208), which is fixed on the inner wall of the mounting plate (101).

4. The fabric tape guiding and rectifying structure for zipper production according to claim 3, characterized in that: The mounting plate (101) is equipped with two sets of guide rods (209) inside, and the guide rods (209) are slidably connected to the connecting plate (206).

5. The fabric tape guiding and rectifying structure for zipper production according to claim 1, characterized in that: The correction assembly includes two sets of third fixing plates (300) fixedly mounted on the mounting plate (101), and a correction roller (301) is rotatably disposed between the two sets of third fixing plates (300). The correction roller (301) is driven to rotate by a drive mechanism.

6. The fabric tape guiding and rectifying structure for zipper production according to claim 5, characterized in that: The driving mechanism includes a first pulley (302) sleeved on one side of the correction roller (301), and a second pulley (305) rotatably mounted on the third fixed plate (300). The second pulley (305) is located directly below the first pulley (302) and connected to the output end of the second motor (304). The first pulley (302) and the second pulley (305) are connected by a transmission belt (306).

7. The fabric tape guiding and rectifying structure for zipper production according to claim 6, characterized in that: A mounting bracket (303) is fixedly provided on one side of the mounting plate (101), and the second motor (304) is fixed on the mounting bracket (303).

Citation Information

Patent Citations

  • Zipper production device

    CN209376856U