Portable multi-angle cableway gear bearing lubricating device

Abstract

The utility model discloses portable multi -angle cableway gear bearing lubricating device relates to cableway gear bearing lubricating technical field, specifically for portable multi -angle cableway gear bearing lubricating device, including electric lubricating pump, battery box, electric lubricating pump is by pump body and liquid storage jar, liquid storage jar installs on the pump body, one side of liquid storage jar is fixedly connected with heat conduction copper plate, the heat conduction copper plate outside is connected with semiconductor refrigeration piece, and the liquid storage jar is installed with electric heater through bolt, the liquid storage jar is equipped with filter assembly in, the output of pump body is connected with the liquid injection pipe, this portable multi -angle cableway gear bearing lubricating device, through multistage electric telescopic link telescopic position of electric universal nozzle can be adjusted in turn, can reach deeper position in the cableway gear bearing lubrication process, and electric universal nozzle can adjust the lubricating liquid ejection angle flexibly, and then more beneficial to operation in the lubrication process.

Description

Technical Field

[0001] This utility model relates to the field of cableway gear bearing lubrication technology, specifically a portable multi-angle cableway gear bearing lubrication device. Background Technology

[0002] The current cableway gear bearing lubrication device consists of a lubrication pump, connecting pipe, and nozzle. Because the connecting pipe is flexible and the gear bearings inside the cableway support are located on the inside, the operator needs to hold the nozzle close to the gears and bearings for lubrication during operation. This is relatively dangerous and makes it difficult to cover the entire surface of the gear bearings. Fixed-angle lubrication equipment cannot adapt to problems such as cableway support inclination and irregular gear distribution. Furthermore, lubricating some gear bearings in more distant or deeper locations is even more inconvenient. In addition, the entire product needs to be held in hand during operation, which is heavy and inconvenient. Therefore, we have proposed a portable multi-angle cableway gear bearing lubrication device. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a portable multi-angle cableway gear bearing lubrication device, which solves the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a portable multi-angle cableway gear bearing lubrication device, comprising an electric lubrication pump and a battery box. The electric lubrication pump consists of a pump body and a liquid storage tank. The liquid storage tank is mounted on the pump body. A heat-conducting copper plate is fixedly connected to one side of the liquid storage tank. A semiconductor cooling chip is connected to the outside of the heat-conducting copper plate. An electric heater is bolted to the liquid storage tank. A filter assembly is provided inside the liquid storage tank. A liquid injection pipe is connected to the output port of the pump body. The pump body is connected to a lubrication assembly through the liquid injection pipe. Baffles are connected to the front and bottom of the pump body, and electromagnets are mounted on the baffles. The lubrication assembly includes a telescopic mechanism and an electrically operated universal nozzle mounted on the end of the telescopic mechanism.

[0005] Preferably, a battery box is fixedly connected to the tail end of the pump body, a storage battery is installed inside the battery box, and a charging port is provided on the front of the battery box. A carrying rope is connected to the pump body.

[0006] Preferably, the filtration assembly includes a filter cover, a mesh filter plate, and a lubricating fluid filter element. The mesh filter plate is fixedly connected to the inner cavity of the storage tank. The filter cover is movably sleeved into the inner cavity of the storage tank and is located above the mesh filter plate. The bottom of the filter cover has a hollow structure, and the lubricating fluid filter element is movably sleeved in the inner cavity of the filter cover.

[0007] Preferably, the cooling surface of the semiconductor refrigeration chip is in contact with the heat-conducting copper plate, and the hot end of the semiconductor refrigeration chip is provided with heat dissipation fins. The internal material of the liquid storage tank is stainless steel, and its external material is made of heat-insulating material. A temperature sensor is installed inside the liquid storage tank.

[0008] Preferably, the telescopic mechanism includes a multi-stage electric telescopic rod, a multi-stage guide telescopic rod, and a controller. The controller has a multi-stage guide telescopic rod fixedly connected to the outside of the main rod. One of the multi-stage guide telescopic rods has a handle and a controller installed on its upper surface. The controller has a display screen and multiple control buttons.

[0009] Preferably, the electric universal nozzle is connected to the telescopic ends of the multi-stage electric telescopic rod and the multi-stage guide telescopic rod, and one end of the injection pipe is fixedly connected to the electric universal nozzle.

[0010] Preferably, the battery box is electrically connected to the controller, electric heater, temperature sensor, semiconductor cooling chip, electric lubrication pump, multi-stage electric telescopic rod, electric universal nozzle, and electromagnet via wires, and the controller is electrically connected to the electric heater, temperature sensor, semiconductor cooling chip, electric lubrication pump, multi-stage electric telescopic rod, electric universal nozzle, and electromagnet.

[0011] This utility model provides a portable multi-angle cableway gear bearing lubrication device, which has the following beneficial effects: 1. This portable multi-angle cableway gear bearing lubrication device can adjust the position of the electric universal nozzle by extending and retracting the multi-stage electric telescopic rod. This allows it to reach deeper into the cableway gear bearing during lubrication. The electric universal nozzle can flexibly adjust the lubricant spray angle to achieve 0°-180° horizontal / vertical lubrication without dead angles. It is compatible with the irregular structure of cableway gear sets, making operation easier during lubrication.

[0012] 2. This portable multi-angle cableway gear bearing lubrication device can measure the temperature of the lubricating fluid through multiple temperature sensors. The temperature can be viewed through the controller, so that the operator can activate the semiconductor cooling chip or electric heater to cool or heat the lubricating fluid and maintain the stability of the lubricating fluid viscosity.

[0013] 3. This portable multi-angle cableway gear bearing lubrication device uses an electromagnet to generate magnetism when energized. The electromagnet can be attracted to the steel cableway support, eliminating the need to hold a heavy electric lubrication pump during the lubrication process, making the operation easier. Attached Figure Description

[0014] Figure 1 This is a cross-sectional structural diagram of the present invention; Figure 2This is a schematic diagram of the front structure of this utility model; Figure 3 This is a schematic diagram of the structure of the filter cover of this utility model.

[0015] In the diagram: 1. Electric lubrication pump; 2. Battery box; 3. Liquid storage tank; 4. Tank lid; 5. Filter cover; 6. Mesh filter plate; 7. Lubricating fluid filter element; 8. Temperature sensor; 9. Electric heater; 10. Semiconductor cooling chip; 11. Thermally conductive copper plate; 12. Partition plate; 13. Electromagnet; 14. Injection pipe; 15. Multi-stage electric telescopic rod; 16. Multi-stage guide telescopic rod; 17. Controller; 18. Electric universal nozzle. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0017] Example 1: Refer to Figures 1-3 This utility model provides a portable multi-angle cableway gear bearing lubrication device, including an electric lubrication pump 1 and a battery box 2. The electric lubrication pump 1 consists of a pump body and a liquid storage tank 3. The liquid storage tank 3 is installed on the pump body. A heat-conducting copper plate 11 is fixedly connected to one side of the liquid storage tank 3. A semiconductor cooling chip 10 is connected to the outside of the heat-conducting copper plate 11. An electric heater 9 is installed on the liquid storage tank 3 by bolts. A filter assembly is provided inside the liquid storage tank 3. The output port of the pump body is connected to an injection pipe 14. The pump body is connected to a lubrication assembly through the injection pipe 14. A partition 12 is connected to the front and bottom of the pump body. An electromagnet 13 is installed on the partition 12. The partition 12 is used for magnetic isolation to avoid affecting the use of the electric lubrication pump 1. The electromagnet 13 is energized to generate magnetism. The electromagnet 13 can be attracted to the steel cableway support. During the lubrication of the cableway gear bearing, it is not necessary to hold the heavy electric lubrication pump 1 by hand, making the operation easier.

[0018] The lubrication assembly includes a telescopic mechanism and an electrically operated universal nozzle 18 mounted on the end of the telescopic mechanism.

[0019] The electric lubrication pump 1 adopts the existing high-pressure micro lubrication pump on the market, driven by a brushless DC motor, with a maximum output pressure of 20MPa and an adjustable flow rate of 0.1~5L / min. It also has existing functions such as overload protection (pressure sensor triggers emergency stop threshold of 18MPa) and leakage detection (distributed humidity sensor monitors lubricant leakage in real time). It supports preset lubrication modes of continuous / pulse / timed.

[0020] The pump body is fixedly connected to a battery box 2, which contains a storage battery. The front of the battery box 2 has a charging port. The pump body is connected to a carrying rope and is powered by its own storage battery, making it more convenient for outdoor use. The carrying rope makes it easy to carry.

[0021] The filter assembly includes a filter cover 5, a mesh filter plate 6, and a lubricating fluid filter element 7. The mesh filter plate 6 is fixedly connected to the inner cavity of the liquid storage tank 3. The filter cover 5 is movably sleeved into the inner cavity of the liquid storage tank 3, and the filter cover 5 is located above the mesh filter plate 6. The bottom of the filter cover 5 has a hollow structure, and the lubricating fluid filter element 7 is movably sleeved in the inner cavity of the filter cover 5.

[0022] By using the filter assembly, the lubricating fluid can be filtered to prevent particulate matter from clogging the nozzle, and the filter assembly can be disassembled according to actual usage requirements.

[0023] The cooling surface of the semiconductor cooling chip 10 is in contact with the heat-conducting copper plate 11, and the hot end of the semiconductor cooling chip 10 is provided with heat dissipation fins. The can lid 4 is threaded onto the top of the liquid storage tank 3. The internal material of the liquid storage tank 3 is stainless steel, and its external material is made of heat-insulating material. A temperature sensor 8 is installed inside the liquid storage tank 3, and its capacity is about 10L.

[0024] Multiple temperature sensors 8 can measure the temperature of the lubricating fluid separately, and the temperature can be viewed through the controller 17 so that the operator can activate the semiconductor cooling chip 10 or the electric heater 9 to cool or heat the lubricating fluid and maintain the stability of the lubricating fluid viscosity.

[0025] The telescopic mechanism includes a multi-stage electric telescopic rod 15, a multi-stage guide telescopic rod 16, and a controller 17. The controller 17 is fixedly connected to the outside of the main rod of the multi-stage guide telescopic rod 16. One of the multi-stage guide telescopic rods 16 has a handle and the controller 17 installed on its upper surface. The controller 17 is equipped with a display screen and multiple control buttons.

[0026] The electric universal nozzle 18 is connected to the telescopic ends of the multi-stage electric telescopic rod 15 and the multi-stage guide telescopic rod 16, and one end of the injection pipe 14 is fixedly connected to the electric universal nozzle 18.

[0027] The position of the electric universal nozzle 18 can be adjusted by extending and retracting the multi-stage electric telescopic rod 15, allowing it to reach deeper into the cableway gear bearing during lubrication. The electric universal nozzle 18 supports 40-50 degree manual adjustment and 360-degree rotation, which can flexibly adjust the spray angle, making it easier to operate during lubrication.

[0028] Furthermore, both the multi-stage electric telescopic rod 15 and the multi-stage guide telescopic rod 16 are made of lightweight materials with good hardness and toughness, such as carbon fiber. The multi-stage guide telescopic rod 16 is used to guide and prevent damage to the multi-stage electric telescopic rod 15. The electric universal nozzle 18 adopts an industrial-grade integrated electric universal rotary nozzle with a built-in electric drive system. It is made of brass or stainless steel and supports 40-50 degree manual adjustment and 360 degree rotation, which can flexibly adjust the spray angle.

[0029] The battery box 2 is electrically connected to the controller 17, electric heater 9, temperature sensor 8, semiconductor cooling chip 10, electric lubrication pump 1, multi-stage electric telescopic rod 15, electric universal nozzle 18, and electromagnet 13 via wires. The controller 17 is electrically connected to the electric heater 9, temperature sensor 8, semiconductor cooling chip 10, electric lubrication pump 1, multi-stage electric telescopic rod 15, electric universal nozzle 18, and electromagnet 13.

[0030] The electric heater 9, temperature sensor 8, semiconductor cooling chip 10, electric lubrication pump 1, multi-stage electric telescopic rod 15, electric universal nozzle 18, and electromagnet 13 can be turned on and off by multiple control buttons on the controller 17. This allows for manual control of the electric heater 9, temperature sensor 8, semiconductor cooling chip 10, electric lubrication pump 1, multi-stage electric telescopic rod 15, electric universal nozzle 18, and electromagnet 13, facilitating centralized operation. The battery box 2 provides the driving power.

[0031] In summary, when using this portable multi-angle cableway gear bearing lubrication device, firstly, the power cord can be tied together with the injection pipe 14 using cable ties to prevent the power cord from coming loose. Then, remove the can lid 4, inject the lubricant, filter it through the lubricant filter element 7, and store it in the storage tank 3. This operation can be performed before lubrication work. Carry the product to the cableway, then hold the multi-stage electric telescopic rod 15, connect the power supply to the electromagnet 13 through the controller 17, and attach the electromagnet 13 to the cableway support. Then, insert the electric universal nozzle 18 into the bearing and gear inside the cableway support. During the adjustment process, the electric universal nozzle 18 and the multi-stage electric telescopic rod 15 can be manually started to adjust the position and direction of the electric universal nozzle 18. Finally, start the electric lubrication pump 1, which pumps the lubricant out through the injection pipe 14 and sprays it out through the electric universal nozzle 18 to lubricate the cableway gear bearing.

[0032] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change. Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A portable multi-angle cableway gear bearing lubrication device, comprising an electric lubrication pump (1) and a battery box (2), characterized in that: The electric lubrication pump (1) consists of a pump body and a storage tank (3). The storage tank (3) is installed on the pump body. A heat-conducting copper plate (11) is fixedly connected to one side of the storage tank (3). A semiconductor cooling chip (10) is connected to the outside of the heat-conducting copper plate (11). An electric heater (9) is installed on the storage tank (3) by bolts. A filter assembly is provided inside the storage tank (3). The output port of the pump body is connected to a liquid injection pipe (14). The pump body is connected to a lubrication assembly through the liquid injection pipe (14). A partition plate (12) is connected to the front and bottom of the pump body. An electromagnet (13) is installed on the partition plate (12). The lubrication assembly includes a telescopic mechanism and an electrically operated universal nozzle (18) mounted on the end of the telescopic mechanism.

2. The portable multi-angle cableway gear bearing lubrication device according to claim 1, characterized in that: A battery box (2) is fixedly connected to the tail end of the pump body. A storage battery is installed inside the battery box (2), and a charging port is provided on the front of the battery box (2). A carrying rope is connected to the pump body.

3. The portable multi-angle cableway gear bearing lubrication device according to claim 1, characterized in that: The filter assembly includes a filter cover (5), a mesh filter plate (6), and a lubricating fluid filter element (7). The mesh filter plate (6) is fixedly connected to the inner cavity of the storage tank (3). The filter cover (5) is movably sleeved into the inner cavity of the storage tank (3) and is located above the mesh filter plate (6). The bottom of the filter cover (5) has a hollow structure, and the lubricating fluid filter element (7) is movably sleeved in the inner cavity of the filter cover (5).

4. The portable multi-angle cableway gear bearing lubrication device according to claim 1, characterized in that: The cooling surface of the semiconductor cooling chip (10) is in contact with the heat-conducting copper plate (11), and the hot end of the semiconductor cooling chip (10) is provided with heat dissipation fins. The internal material of the liquid storage tank (3) is stainless steel, and its external material is made of heat-insulating material. A temperature sensor (8) is installed inside the liquid storage tank (3).

5. The portable multi-angle cableway gear bearing lubrication device according to claim 1, characterized in that: The telescopic mechanism includes a multi-stage electric telescopic rod (15), a multi-stage guide telescopic rod (16), and a controller (17). The controller (17) has a multi-stage guide telescopic rod (16) fixedly connected to the outside of the main rod. One of the multi-stage guide telescopic rods (16) has a handle and a controller (17) installed on its upper surface. The controller (17) is equipped with a display screen and multiple control buttons.

6. The portable multi-angle cableway gear bearing lubrication device according to claim 1, characterized in that: The electric universal nozzle (18) is connected to the telescopic ends of the multi-stage electric telescopic rod (15) and the multi-stage guide telescopic rod (16), and one end of the injection pipe (14) is fixedly connected to the electric universal nozzle (18).

7. The portable multi-angle cableway gear bearing lubrication device according to claim 1, characterized in that: The battery box (2) is electrically connected to the controller (17), electric heater (9), temperature sensor (8), semiconductor refrigeration chip (10), electric lubrication pump (1), multi-stage electric telescopic rod (15), electric universal nozzle (18), and electromagnet (13) via wires. The controller (17) is electrically connected to the electric heater (9), temperature sensor (8), semiconductor refrigeration chip (10), electric lubrication pump (1), multi-stage electric telescopic rod (15), electric universal nozzle (18), and electromagnet (13) via wires.

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