LED light source automatic coating jig
Patent Information
- Application Number
- CN202521735787.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-08-15
AI Technical Summary
[0003]但是现有技术中,现有的大部分涂覆治具只能对 LED 光源进行简单的固定,无法对 LED 光源进行准确定位,使得 LED 光源的涂覆可以更加精准,以此让 LED 光源可以达到更好地防止芯片腐蚀与电极氧化效果,并减少因涂覆不准确而产生的废件,降低生产过程中的成本,且现有的治具对 LED 光源进行定位时易导致,其的损伤
本实用新型通过旋转连接件,进而带动连杆移动,使与连杆相连的滑块移动并向内收缩,使滚轮与LED 光源接触,进而使 L 形定位件旋转对其进行定位,通过滑轨可以对滑块的移动进行限位,当解除对 LED 光源的定位后,L形定位件下端的扭簧,使其回到原位,通过柔性保护件与支撑板后端的弹簧相互配合,可以在对 LED 光源进行定位时,减少对其的损伤
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Figure CN224778489U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fixture technology, and in particular to an automatic coating fixture for LED light sources. Background Technology
[0002] The coating process for LED light sources is a key step in the manufacturing process. It mainly involves covering the surface of LED chips or package structures with specific functional materials to achieve core purposes such as protection, optical control, and color conversion. It can isolate oxygen, moisture, and contaminants, and prevent chip corrosion and electrode oxidation. Coating fixtures are tools specifically designed for the coating process, used to position and fix components and help to execute the coating process efficiently and accurately.
[0003] However, in the existing technology, most existing coating fixtures can only fix the LED light source in a simple way, and cannot accurately position the LED light source so that the coating of the LED light source can be more precise. This would allow the LED light source to achieve better protection against chip corrosion and electrode oxidation, reduce the scrap caused by inaccurate coating, and reduce the cost of the production process. In addition, the existing fixtures are prone to damage when positioning the LED light source. Summary of the Invention
[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an automatic coating fixture for LED light sources.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: an automatic coating fixture for LED light sources, comprising: a fixture body, a positioning mechanism disposed inside the fixture body, two anti-damage mechanisms arranged in a mirror-symmetrical pattern at the upper end of the positioning mechanism, the fixture body including a base, four fixing blocks arranged in a mirror-symmetrical array at the upper end of the base, eighteen fixing blocks arranged in an equidistant array inside the fixing blocks, the positioning mechanism including an L-shaped positioning component, two rollers arranged in a mirror-symmetrical array at the lower end of the L-shaped positioning component, a torsion spring disposed at the rear end of the rollers, a slider disposed at the lower end of the torsion spring, two slide rails arranged in a mirror-symmetrical array at the lower end of the slider, a connecting rod disposed at the lower end of the slider, a connecting member disposed at the lower end of the connecting rod, and a fixing plate disposed at the lower end of the connecting member. A limiting element is provided on the inner side of the fixing plate.
[0006] In a preferred embodiment, the damage prevention mechanism includes a flexible protective component, with limiting and fixing components provided on both the left and right sides of the flexible protective component, and a support plate provided at the rear end of the limiting and fixing component. The positioning mechanism includes an L-shaped positioning component.
[0007] In a preferred embodiment, the upper end of the base is connected and fixed to the lower end of the fixing block by a fixing pin, the top end of the base is fixedly connected to the second top end of the fixing block, the lower end of the L-shaped positioning member is provided with a connecting shaft, the lower end of the roller is provided with a fixing cover, and the L-shaped positioning member and the roller are connected and fixed by the fixing cover.
[0008] In a preferred embodiment, the bottom end of the slider is provided with an elastic buckle corresponding to the L-shaped positioning component, the bottom end of the L-shaped positioning component is provided with a rolling bearing, the rolling bearing of the L-shaped positioning component is provided with a groove corresponding to the elastic buckle on the slider, the slider and the L-shaped positioning component are connected and fixed by the elastic buckle, the inner side of the L-shaped positioning component is provided with an elastic buckle corresponding to the torsion spring, the top end of the torsion spring is provided with a groove corresponding to the elastic buckle on the L-shaped positioning component, and the L-shaped positioning component and the torsion spring are connected and fixed by the elastic buckle.
[0009] In a preferred embodiment, the lower end of the slider is provided with an elastic buckle corresponding to the torsion spring, the bottom end of the torsion spring is provided with a groove corresponding to the elastic buckle on the slider, the slider and the torsion spring are connected and fixed by the elastic buckle, the bottom end of the slider is provided with a rectangular protrusion, the left and right sides of the slide rail are provided with slide grooves corresponding to the rectangular protrusion, and the front end of the slide rail is provided with a rectangular fixing member.
[0010] In a preferred embodiment, the lower end of the slide rail is connected to the top end of the base by bolt thread, the bottom end of the slider is provided with a connecting rod, the slider and the connecting rod are connected by the connecting rod, the top end of the base is provided with a groove corresponding to the connecting rod on the slider, the top end of the connector is provided with a connecting rod, and the connector and the connecting rod are connected by the connecting rod.
[0011] In a preferred embodiment, the lower end of the connector is provided with a fixed shaft, the bottom end of the fixing plate is provided with a groove corresponding to the connecting shaft on the connector, the bottom end of the base is connected to the top end of the fixing plate by bolt threads, and the inner side of the fixing plate is provided with an elastic buckle. The fixing plate and the limiting member are connected by elastic... The connector is snap-fitted, and the fixed shaft at the lower end of the connector is provided with a corresponding limiting groove.
[0012] In a preferred embodiment, the support plate has rectangular protrusions on its left and right sides, the L-shaped positioning member has a corresponding slot on its inner side, the rear end of the flexible protective member is connected to the front end of the support plate by bolt threads, the rear end of the limiting and fixing member is connected to the front end of the L-shaped positioning member by bolt threads, and the rear end of the support plate is provided with a spring.
[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows: This invention utilizes a rotating connector to move a connecting rod, causing the slider connected to the connecting rod to move and retract inward. This brings the roller into contact with the LED light source, which in turn causes the L-shaped positioning component to rotate and position it. A slide rail limits the movement of the slider. When the LED light source is released from positioning, a torsion spring at the lower end of the L-shaped positioning component returns it to its original position. The flexible protective component, in conjunction with the spring at the rear end of the support plate, minimizes damage to the LED light source during positioning. Attached Figure Description
[0014] Figure 1 is a structural schematic diagram of an automatic coating fixture for LED light sources provided by this utility model.
[0015] Figure 2 is a schematic diagram of the positioning mechanism of an automatic coating fixture for LED light sources provided by this utility model.
[0016] Figure 3 is a partially enlarged schematic diagram of the positioning mechanism of an automatic coating fixture for LED light sources provided by this utility model.
[0017] Figure 4 is a schematic diagram of the anti-damage mechanism of an automatic coating fixture for LED light sources provided by this utility model.
[0018] Legend: 1. Fixture body; 11. Base; 12. Fixing block one; 13. Fixing block two; 2. Positioning mechanism; 21. L-shaped positioning component; 22. Slider; 23. Slide rail; 24. Roller; 25. Connecting rod; 26. Connecting component; 27. Torsion spring; 28. Fixing plate; 29. Limiting component; 3. Damage prevention mechanism; 31. Flexible protective component; 32. Limiting and fixing component; 33. Support plate. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1
[0020] As shown in Figures 1-3, this utility model provides a technical solution: an automatic coating fixture for LED light sources, comprising: a fixture body 1, a positioning mechanism 2 disposed on the inner side of the fixture body 1, two anti-damage mechanisms 3 disposed on the upper end of the positioning mechanism 2 in a mirror-symmetrical arrangement, the fixture body 1 including a base 11, four fixing blocks 12 disposed on the upper end of the base 11 in a mirror-symmetrical array, eighteen fixing blocks 23 disposed on the inner side of the fixing blocks 12 in an equidistant array, the positioning mechanism 2 including an L-shaped positioning member 21, two rollers 24 disposed on the lower end of the L-shaped positioning member 21 in a mirror-symmetrical array, a torsion spring 27 disposed on the rear end of the rollers 24, a slider 22 disposed on the lower end of the torsion spring 27, two slide rails 23 disposed on the lower end of the slider 22 in a mirror-symmetrical array, a connecting rod 25 disposed on the lower end of the connecting rod 25, a connecting member 26 disposed on the lower end of the connecting member 26, and a fixing plate 28 disposed on the lower end of the fixing plate 28. The inner side is provided with a limiting component 29. The upper end of the base 11 is connected and fixed to the lower end of the fixing block 12 by a fixing pin. The top end of the base 11 is fixedly connected to the top end of the fixing block 23. The lower end of the L-shaped positioning component 21 is provided with a connecting shaft. The lower end of the roller 24 is provided with a fixing cover. The L-shaped positioning component 21 and the roller 24 are connected and fixed by the fixing cover. The bottom end of the slider 22 is provided with an elastic buckle corresponding to the L-shaped positioning component 21. The bottom end of the L-shaped positioning component 21 is provided with a rolling bearing. The rolling bearing of the L-shaped positioning component 21 is provided with a groove corresponding to the elastic buckle on the slider 22. The slider 22 and the L-shaped positioning component 21 are connected and fixed by the elastic buckle. The inner side of the L-shaped positioning component 21 is provided with an elastic buckle corresponding to the torsion spring 27. The top end of the torsion spring 27 is provided with a groove corresponding to the elastic buckle on the L-shaped positioning component 21. The L-shaped positioning component 21 and the torsion spring 27 are connected and fixed by the elastic buckle. The slider 22 The lower end is provided with a corresponding elastic buckle for the torsion spring 27, and the bottom end of the torsion spring 27 is provided with a corresponding groove for the elastic buckle on the slider 22. The slider 22 and the torsion spring 27 are connected and fixed by the elastic buckle. The bottom end of the slider 22 is provided with a rectangular protrusion, and the left and right sides of the slide rail 23 are provided with corresponding rectangular protrusion grooves. The front end of slide rail 23 is provided with a rectangular fixing piece. The lower end of slide rail 23 is connected to the top end of base 11 by bolt thread. The bottom end of slider 22 is provided with a connecting rod. Slider 22 and connecting rod 25 are connected by the connecting rod. The top end of base 11 is provided with a groove corresponding to the connecting rod on slider 22. The top end of connector 26 is provided with a connecting rod. Connector 26 and connecting rod 25 are connected by the connecting rod. The lower end of connector 26 is provided with a fixed shaft. The bottom end of fixed plate 28 is provided with a slot corresponding to the connecting shaft on connector 26. The bottom end of base 11 and the top end of fixed plate 28 are connected by bolt thread. The inner side of fixed plate 28 is provided with an elastic buckle. Fixed plate 28 and limiting piece 29 are connected by an elastic buckle. The fixed shaft at the lower end of connector 26 is provided with a slot corresponding to limiting piece 29.
[0021] In this embodiment, the base 11 and the fixing block 12 are connected and fixed by fixing pins, and the base 11 and the fixing block 23 are connected and fixed by fixing pins. By rotating the fixing block 12 and the fixing block 23, the LED light source can be fixed. The lower end of the L-shaped positioning member 21 is provided with a connecting shaft, and the lower end of the roller 24 is provided with a fixing cover. The L-shaped positioning member 21 and the roller 24 are connected and fixed by the fixing cover. The bottom end of the slider 22 is provided with an elastic buckle corresponding to the L-shaped positioning member 21. The bottom end of the L-shaped positioning member 21 is provided with a rolling bearing. The rolling bearing of the L-shaped positioning member 21 is provided with a slot corresponding to the elastic buckle on the slider 22. The slider 22 and the L-shaped positioning member 21 are connected and fixed by elastic buckles. The inner side of the L-shaped positioning member 21 is provided with an elastic buckle corresponding to the torsion spring 27. The top end of the torsion spring 27 is provided with a slot corresponding to the elastic buckle on the L-shaped positioning member 21. The L-shaped positioning member 21 and the torsion spring 27 are connected and fixed by elastic buckles. The slider 22 is fixed by elastic buckle connection. The lower end of the slider 22 is provided with an elastic buckle corresponding to the torsion spring 27. The bottom end of the torsion spring 27 is provided with a slot corresponding to the elastic buckle on the slider 22. The slider 22 and the torsion spring 27 are fixed by elastic buckle connection. The LED light source is placed and the slider 22 is moved inward so that the roller 24 contacts the LED light source, thereby driving the L-shaped positioning part 21 to rotate and causing the torsion spring 27 to rotate together. The light source is positioned by the L-shaped positioning. When the positioning is released, the torsion spring 27 loses the external force and rotates back, so that the L-shaped positioning part 21 returns to its original position. A rectangular fixing piece is provided at the front end of the slide rail 23. The movement of the slider 22 can be limited by the limiting piece 29 at the front end of the slide rail 23 to prevent it from derailing. A connecting rod is provided at the bottom end of the slider 22, and the slider 22 is connected to the connecting rod 25 through the connecting rod. The top end of the base 11 is provided with a groove corresponding to the connecting rod on the slider 22. The top end of the connector 26 is provided with a connecting rod, and the connector 26 is connected to the connecting rod 25 through the connecting rod. The lower end of the connector 26 is provided with a fixed shaft, and the bottom end of the fixed plate 28 is provided with a corresponding slot for the connecting shaft on the connector 26. The base 11 and the fixed plate 28 are connected by bolt threads. The inner side of the fixed plate 28 is provided with an elastic buckle. The fixed plate 28 and the limiting member 29 are connected by an elastic buckle. The fixed shaft at the lower end of the connector 26 is provided with a corresponding slot for the limiting member 29. By rotating the fixed shaft on the connector 26, the connector 26 is rotated, which in turn drives the slider 22 to move through the connecting rod 25. The L-shaped positioning member 21 on the slider 22 can position the LED light source. The limiting member 29 can fix the connector 26 to prevent the connector 26 from moving again after the LED light source is positioned. Through the cooperation of the above parts, the positioning of the LED light source can be achieved. Example 2
[0022] As shown in Figures 1-4, the damage prevention mechanism 3 includes a flexible protective component 31. Limiting and fixing components 32 are provided on both the left and right sides of the flexible protective component 31. A support plate 33 is provided at the rear end of the limiting and fixing components 32. The positioning mechanism 2 includes an L-shaped positioning component 21. Rectangular protrusions are provided on both the left and right sides of the support plate 33. A corresponding slot for the support plate 33 is provided on the inner side of the L-shaped positioning component 21. The rear end of the flexible protective component 31 is connected to the front end of the support plate 33 by bolt threads. The rear end of the limiting and fixing component 32 is connected to the front end of the L-shaped positioning component 21 by bolt threads. A spring is provided at the rear end of the support plate 33.
[0023] In this embodiment, rectangular protrusions are provided on the left and right sides of the support plate 33, and the inner side of the L-shaped positioning member 21 is provided with a corresponding slot for the support plate 33. The flexible protective member 31 is connected to the support plate 33 by bolt threads. The flexible protective member 31 is made of silicone. The limiting and fixing member 32 is connected to the L-shaped positioning member 21 by bolt threads. A spring is provided at the rear end of the support plate 33. The limiting and fixing member 32 can fix the support plate 33 in a mirror image to prevent the support plate 33 from falling out. When the L-shaped positioning member 21 positions the LED light source, the flexible protective member 31 and the spring at the rear end of the support plate 33 can protect the LED light source and prevent it from being damaged during positioning. Through the cooperation of the above parts, the LED light source can be protected from damage.
[0024] Working principle: As shown in Figure 1-4, by rotating the first fixing block 12 and the second fixing block 13, the LED light source can be adjusted. The roller 24 is fixed with a fixed cover at its lower end. The L-shaped positioning piece 21 is connected and fixed to the roller 24 through the fixed cover. The movement of the slider 22 can be limited by the limiting piece 29 at the front end of the slide rail 23 to prevent it from derailing. The lower end of the connecting piece 26 is provided with a fixed shaft. By rotating the fixed shaft on the connecting piece 26, the connecting piece 26 is rotated, which in turn drives the slider 22 to move through the connecting rod 25. After the LED light source is placed, the slider 22 moves inward, so that the roller 24 contacts the LED light source, which in turn drives the L-shaped positioning piece 21 to rotate, and the torsion spring 27 rotates together. The light source is positioned by the L-shaped positioning. When the positioning is released, the torsion spring 27 loses the external force and rotates back, so that the L-shaped positioning piece 21 returns to its original position. By pushing the limiting piece 29, the connecting piece 26 can be fixed to prevent the connecting piece 26 from derailing after the L-shaped positioning piece 21 has positioned the LED light source. If the LED light source is moved again, it may become loose, leading to inaccurate positioning. The limiting and fixing component 32 can fix the support plate 33 to prevent it from falling out. When the L-shaped positioning component 21 positions the LED light source, the flexible protective component 31 and the spring at the rear end of the support plate 33 can protect the LED light source to prevent damage during positioning, avoid unnecessary scrap, and increase production costs.
[0025] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. An automatic coating fixture for LED light sources, comprising: The fixture body (1) is characterized in that a positioning mechanism (2) is provided on the inner side of the fixture body (1), and two anti-damage mechanisms (3) are provided on the upper end of the positioning mechanism (2) in a mirror-symmetrical arrangement. The fixture body (1) includes a base (11), and four fixing blocks (12) are arranged in a mirror-symmetrical array on the upper end of the base (11). Eighteen fixing blocks (23) are arranged in an equidistant array on the inner side of the fixing blocks (12). The positioning mechanism (2) includes an L-shaped positioning element (21). The lower end of the positioning component (21) is provided with two rollers (24) arranged in a mirror symmetrical array. The rear end of the rollers (24) is provided with a torsion spring (27). The lower end of the torsion spring (27) is provided with a slider (22). The lower end of the slider (22) is provided with two slide rails (23) arranged in a mirror symmetrical array. The lower end of the slider (22) is provided with a connecting rod (25). The lower end of the connecting rod (25) is provided with a connector (26). The lower end of the connector (26) is provided with a fixing plate (28). The inner side of the fixing plate (28) is provided with a limiter (29).
2. The automatic coating fixture for LED light sources according to claim 1, characterized in that: The damage prevention mechanism (3) includes a flexible protective component (31), and a limiting fixing component (32) is provided on both the left and right sides of the flexible protective component (31). A support plate (33) is provided at the rear end of the limiting fixing component (32). The positioning mechanism (2) includes an L-shaped positioning component (21).
3. The automatic coating fixture for LED light sources according to claim 1, characterized in that: The upper end of the base (11) is connected and fixed to the lower end of the fixing block one (12) by a fixing pin. The top end of the base (11) is fixedly connected to the top end of the fixing block two (13). The lower end of the L-shaped positioning component (21) is provided with a connecting shaft. The lower end of the roller (24) is provided with a fixing cover. The L-shaped positioning component (21) and the roller (24) are connected and fixed by the fixing cover.
4. The automatic coating fixture for LED light sources according to claim 1, characterized in that: The bottom end of the slider (22) is provided with an elastic buckle corresponding to the L-shaped positioning member (21). The bottom end of the L-shaped positioning member (21) is provided with a rolling bearing. The rolling bearing of the L-shaped positioning member (21) is provided with a slot corresponding to the elastic buckle on the slider (22). The slider (22) and the L-shaped positioning member (21) are connected and fixed by the elastic buckle. The inner side of the L-shaped positioning member (21) is provided with an elastic buckle corresponding to the torsion spring (27). The top end of the torsion spring (27) is provided with a slot corresponding to the elastic buckle on the L-shaped positioning member (21). The L-shaped positioning member (21) and the torsion spring (27) are connected and fixed by the elastic buckle.
5. The automatic coating fixture for LED light sources according to claim 1, characterized in that: The lower end of the slider (22) is provided with an elastic buckle corresponding to the torsion spring (27), and the bottom end of the torsion spring (27) is provided with a slot corresponding to the elastic buckle on the slider (22). The slider (22) and the torsion spring (27) are connected and fixed by the elastic buckle. The bottom end of the slider (22) is provided with a rectangular protrusion, and the left and right sides of the slide rail (23) are provided with slide grooves corresponding to the rectangular protrusion. The front end of the slide rail (23) is provided with a rectangular fixing piece.
6. The automatic coating fixture for LED light sources according to claim 1, characterized in that: The lower end of the slide rail (23) is connected to the top end of the base (11) by bolt thread. The bottom end of the slider (22) is provided with a connecting rod. The slider (22) and the connecting rod (25) are connected by the connecting rod. The top end of the base (11) is provided with a groove corresponding to the connecting rod on the slider (22). The top end of the connector (26) is provided with a connecting rod. The connector (26) and the connecting rod (25) are connected by the connecting rod.
7. The automatic coating fixture for LED light sources according to claim 1, characterized in that: The lower end of the connector (26) is provided with a fixed shaft, and the bottom end of the fixed plate (28) is provided with a slot corresponding to the connecting shaft on the connector (26). The bottom end of the base (11) is connected to the top end of the fixed plate (28) by bolt thread. The inner side of the fixed plate (28) is provided with an elastic buckle. The fixed plate (28) is connected to the limiting member (29) by an elastic buckle. The fixed shaft at the lower end of the connector (26) is provided with a slot corresponding to the limiting member (29).
8. The automatic coating fixture for LED light sources according to claim 2, characterized in that: The support plate (33) has rectangular protrusions on its left and right sides. The L-shaped positioning member (21) has a corresponding slot on its inner side. The rear end of the flexible protective member (31) is connected to the front end of the support plate (33) by bolt thread. The rear end of the limiting fixing member (32) is connected to the front end of the L-shaped positioning member (21) by bolt thread. The support plate (33) has a spring at its rear end.