A space type dyeing machine
Patent Information
- Application Number
- CN202522806159.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-30
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-12-30
AI Technical Summary
[0002]溢流染色机是印染企业中主要生产设备,也是相对于印染企业在设备排列时占地面积较大的区域,通常溢流染色机以左右横向排列,每台设备之间预留足够的操作与检修通道,设备前部预留进出布位置及布车行径通道,但整体的车间立体空间浪费严重
1、通过在第一染色机组,即两个并排设置的第一染色机体的基础上,搭建一个上架体,同时上架体上增设有与第一染色机体相同规格并排设置的两个第二染色机体,有利于不仅在横向进行第一染色机体数量上的延伸和排列拓展,同时在纵向立体空间的情况下,利用印染车间内的纵向立体空间;上下层结构的第一染色机组以及第二染色机组设计能有效地将印染车间空间充分利用,并设置了上层染色机于下层染色机的偏后向,保留出人员的操作通道;
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Figure CN224784477U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of dyeing machine technology, specifically a spatial dyeing machine. Background Technology
[0002] Overflow dyeing machines are the main production equipment in printing and dyeing enterprises, and they occupy a relatively large area when arranging equipment. Usually, overflow dyeing machines are arranged horizontally from left to right, with sufficient operating and maintenance passages reserved between each machine. The front of the machine is reserved for the entry and exit of fabric and the passage for fabric carts. However, the overall workshop space is seriously wasted. Utility Model Content
[0003] The purpose of this utility model is to address the aforementioned problems in existing technologies and propose a solution. A spatial dyeing machine has the advantage of making full use of the space in the printing and dyeing workshop.
[0004] The objective of this utility model can be achieved through the following technical solution: A spatial dyeing machine includes a main body, which includes a layered frame, a material trolley, and a first dyeing unit and a second dyeing unit on the layered frame. The layered frame includes a lower frame, an upper frame, and a staircase. The upper frame is connected to the lower frame via the staircase. The upper frame is fixed on the lower frame. A first extension frame and a second extension frame are installed on the side of the upper frame near the material trolley. The first extension frame is fixed on the upper frame. A first guide roller for guiding the feed and a second guide roller for guiding the discharge are installed on the first extension frame. The second extension frame is fixed on the first extension frame. A third guide roller and a roller for guiding the discharge are installed on the second extension frame. The first dyeing unit is installed on the lower frame, the second dyeing unit is installed on the upper frame, and the second dyeing unit is installed directly above the first dyeing unit on the front side. The fabric in the feeding cart is fed into the feed inlet of each first dyeing unit through the third guide roller; or it is fed into the feed inlet of each second dyeing unit through the third guide roller and the first guide roller in sequence; the fabric is conveyed from the feed inlet of the first dyeing unit to the feeding cart through the roller, or from the feed inlet of the second dyeing unit to the feeding cart through the first guide roller and the roller in sequence.
[0005] Preferably, the first dyeing unit includes two first dyeing bodies, a first dosing cylinder, and a first heat exchanger arranged in an arrangement. The first dyeing bodies, the first dosing cylinder, and the first heat exchanger are mounted on the lower frame. The first dosing cylinder and the first heat exchanger are both located on one side of the first dyeing body and connected to the first dyeing body.
[0006] Preferably, the second dyeing unit includes two second dyeing bodies, a second dosing cylinder, and a second heat exchanger arranged in an arrangement. The second dyeing bodies, the second dosing cylinder, and the second heat exchanger are mounted on the lower frame. The second dosing cylinder and the second heat exchanger are both located on one side of the second dyeing body and connected to the second dyeing body.
[0007] Preferably, there can be multiple main units of equipment, which are arranged in a row. The tiered shelves of one main unit can be spliced side by side with the tiered shelves of another main unit of equipment, and they can share the same staircase component.
[0008] Preferably, the upper frame is covered with anti-slip grating and several water collection and discharge outlets.
[0009] Preferably, the relative height of the third guide roller is lower than that of the first guide roller, and the relative height of the first guide roller is lower than that of the second guide roller.
[0010] Preferably, the relative height of the roller is between the third guide roller and the first guide roller.
[0011] Compared with the prior art, the advantages of this utility model are: 1. By building an upper frame on the basis of the first dyeing unit, namely two first dyeing machines arranged side by side, and adding two second dyeing machines of the same specifications as the first dyeing machines arranged side by side on the upper frame, it is beneficial not only to extend and expand the number and arrangement of the first dyeing machines in the horizontal direction, but also to utilize the vertical three-dimensional space in the printing and dyeing workshop. The design of the first and second dyeing units with upper and lower structure can effectively make full use of the printing and dyeing workshop space, and the upper dyeing machine is set to be slightly rearward from the lower dyeing machine to retain the operation passage for personnel. 2. The upper and lower frame structures together form a common module of the main equipment. The number of horizontal common modules can be infinitely expanded on both the left and right sides. The through-passage design at the front of the upper frame facilitates the splicing of multiple main equipment units together to form a main equipment group, further strengthening and making full use of the space in the dyeing and printing workshop, greatly improving the efficiency of dyeing and printing, and making it more practical. Attached Figure Description
[0012] Figure 1 This is a front view of the present invention.
[0013] Figure 2 This is a top view of the present invention.
[0014] Figure 3 This is a top view of the assembly of the main body of the equipment in this utility model.
[0015] Figure 4This is a side view of the present invention.
[0016] In the diagram, 2 is the main body of the equipment; 21 is the material loading trolley; 3 is the lower frame; 4 is the upper frame; 41 is the first extension frame; 411 is the first guide roller; 412 is the second guide roller; 42 is the second extension frame; 421 is the third guide roller; 422 is the roller; 5 is the staircase; 61 is the first dyeing machine body; 62 is the first chemical dosing cylinder; 63 is the first heat exchanger; 64 is the second dyeing machine body; 65 is the second chemical dosing cylinder; 66 is the second heat exchanger; and 7 is the anti-slip grating. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] like Figures 1 to 4 As shown, a spatial dyeing machine includes a main body 2. The main body 2 includes a tiered frame, a material trolley 21, and a first dyeing unit and a second dyeing unit on the tiered frame. The tiered frame includes a lower frame 3, an upper frame 4, and a staircase 5. The upper frame 4 is connected to the lower frame 3 via the staircase 5. The upper frame 4 is fixed on the lower frame 3. A first extension frame 41 and a second extension frame 42 are installed on the side of the upper frame 4 near the material trolley 21. The first extension frame 41 is fixed on the upper frame 4. A first guide roller 411 for guiding the feeding and a second guide roller 412 for guiding the discharge are installed on the first extension frame 41. The second extension frame 42 is fixed on the first extension frame 41. A third guide roller 421 and a roller 422 for guiding the discharge are installed on the second extension frame 42. The first dyeing unit is installed on the lower frame 3, the second dyeing unit is installed on the upper frame 4, and the second dyeing unit is installed directly above the first dyeing unit on the front side. The fabric in the feeding cart 21 is fed into the feed inlet of each first dyeing unit through the third guide roller 421, or sequentially through the third guide roller 421 and the first guide roller 411 and fed into the feed inlet of each second dyeing unit; the fabric is transported from the feed inlet of the first dyeing unit to the feeding cart 21 through the roller 422, or sequentially from the feed inlet of the second dyeing unit to the feeding cart 21 through the first guide roller 411 and the roller 422.
[0019] In this utility model, the roller 422 is existing technology.
[0020] The first dyeing unit includes two first dyeing bodies 61 arranged in an arrangement, a first chemical dosing cylinder 62, and a first heat exchanger 63. The second dyeing unit includes two second dyeing bodies 64 arranged in an arrangement, a second chemical dosing cylinder 65, and a second heat exchanger 66.
[0021] By adopting the above structure, an upper frame 4 is built on the basis of the first dyeing unit, namely two first dyeing machine bodies 61 arranged side by side. At the same time, two second dyeing machine bodies 64 of the same specifications as the first dyeing machine bodies 61 are added to the upper frame 4 and arranged side by side. This is beneficial not only to extend and expand the number and arrangement of the first dyeing machine bodies 61 in the horizontal direction, but also to utilize the vertical three-dimensional space in the printing and dyeing workshop. On the basis of the first dyeing machine body 61, an upper frame 4 and second dyeing machine bodies of the same specifications as the first dyeing machine bodies 61 are built. At the same time, the design of the upper and lower structure of the first and second dyeing machine bodies can effectively make full use of the printing and dyeing workshop space, and the upper dyeing machine is set to be slightly rearward from the lower dyeing machine, thus preserving the operation passage for personnel.
[0022] Furthermore, the upper frame 4 and lower frame 3, with their upper and lower structure design, together form a common module of the main body 2 of the equipment. The number of horizontal common modules can be infinitely expanded on both the left and right sides. The through-passage design at the front of the upper frame 4 facilitates the splicing of multiple main bodies 2 of the equipment together to form a set of main bodies 2, further strengthening and making full use of the space in the dyeing and printing workshop, greatly improving the efficiency of dyeing and printing, and making it more practical.
[0023] In this invention, since the dyeing time of the first dyeing unit and the second dyeing unit is generally measured in hours, the efficiency of loading and unloading can be ensured by taking turns loading and unloading materials. At the same time, there will be no waiting time when one dyeing unit is loading or unloading materials, which greatly improves its efficiency.
[0024] Specifically, such as Figures 1 to 4 As shown, the first dyeing unit includes two first dyeing bodies 61 arranged in an arrangement, a first dosing cylinder 62 and a first heat exchanger 63. The first dyeing bodies 61, the first dosing cylinder 62 and the first heat exchanger 63 are mounted on the lower frame 3. The first dosing cylinder 62 and the first heat exchanger 63 are both located on one side of the first dyeing body 61 and connected to the first dyeing body 61.
[0025] The second dyeing unit includes two second dyeing bodies 64 arranged in a row, a second dosing cylinder 65, and a second heat exchanger 66. The second dyeing bodies 64, the second dosing cylinder 65, and the second heat exchanger 66 are mounted on the lower frame 3. The second dosing cylinder 65 and the second heat exchanger 66 are both located on one side of the second dyeing body 64 and connected to the second dyeing body 64.
[0026] In this utility model, the first dyeing body 61, the second dyeing body 64, the first dosing cylinder 62, the first heat exchanger 63, the second dosing cylinder 65, and the second heat exchanger 66 are all existing technologies.
[0027] The first dosing cylinder 62, the first heat exchanger 63, the second dosing cylinder 65, and the second heat exchanger 66 are important components of the dyeing machine, which help ensure the normal operation of the first dyeing machine body 61 and the second dyeing machine body 64.
[0028] like Figures 1 to 4 As shown, multiple units of equipment 2 can be arranged together, with their tiered shelves able to be joined side-by-side with the tiered shelves of another unit, sharing the same staircase component 5. The upper frame 4 and lower frame 3, with their upper and lower structural designs, together constitute a common module of equipment 2. The number of horizontal common modules can be infinitely expanded on both the left and right sides. Furthermore, the through-passage design at the front of the upper frame 4 facilitates the joining of multiple units of equipment 2 to form a group of equipment 2 units, further enhancing and making fuller use of the space in the dyeing and printing workshop, greatly improving dyeing and printing efficiency, and increasing practicality.
[0029] like Figures 1 to 4 As shown, the upper frame 4 is equipped with anti-slip grating 7 and several water collection and drainage outlets. The anti-slip grating 7 helps prevent operators from slipping when moving on the upper frame 4, protecting their personal safety. The water collection and drainage outlets help prevent water from accumulating on the upper frame 4 and facilitate drainage.
[0030] like Figures 1 to 4 As shown, the relative height of the third guide roller 421 is lower than that of the first guide roller 411, and the relative height of the first guide roller 411 is lower than that of the second guide roller 412. This design helps to ensure the normal operation of loading and unloading, and makes loading and unloading operations more convenient.
[0031] like Figures 1 to 4 As shown, the relative height of the roller 422 is between the third guide roller 421 and the first guide roller 411. This design helps ensure the normal operation of loading and unloading, and makes loading and unloading operations more convenient.
[0032] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0033] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Meanwhile, the meaning of "and / or" throughout the text includes three solutions; for example, "A and / or B" includes solution A, solution B, or a solution that simultaneously satisfies A and B. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of a person skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0034] All of the above components are general standard parts or components known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0035] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.
Claims
1. A spatial dyeing machine, comprising a main body (2), characterized in that, The main body of the equipment (2) includes a layered frame, a material trolley (21), and a first dyeing unit and a second dyeing unit on the layered frame. The layered frame includes a lower frame (3), an upper frame (4), and a stair component (5). The upper frame (4) is connected to the upper frame (4) through the stair component (5). The upper frame (4) is fixed on the lower frame (3). The upper frame (4) is equipped with a first extension frame (41) and a second extension frame (42) on the side of the upper frame (4) near the material trolley (21). The first extension frame (41) is fixed on the upper frame (4). The first extension frame (41) is equipped with a first guide roller (411) for guiding the feeding and a second guide roller (412) for guiding the discharge. The second extension frame (42) is fixed on the first extension frame (41). The second extension frame (42) is equipped with a third guide roller (421) and a roller (422) for guiding the discharge. The first dyeing unit is installed on the lower frame (3), the second dyeing unit is installed on the upper frame (4), and the second dyeing unit is installed directly above the first dyeing unit on the front side. The fabric in the feeding cart (21) is fed into the feed inlet of each first dyeing unit through the third guide roller (421); or it is fed into the feed inlet of each second dyeing unit through the third guide roller (421) and the first guide roller (411) in sequence; the fabric is transported from the feed inlet of the first dyeing unit to the feeding cart (21) through the roller (422), or from the feed inlet of the second dyeing unit to the feeding cart (21) through the first guide roller (411) and the roller (422) in sequence.
2. The spatial dyeing machine according to claim 1, characterized in that, The first dyeing unit includes two first dyeing bodies (61), a first dosing cylinder (62), and a first heat exchanger (63) arranged in an arrangement. The first dyeing body (61), the first dosing cylinder (62), and the first heat exchanger (63) are mounted on the lower frame (3). The first dosing cylinder (62) and the first heat exchanger (63) are both located on one side of the first dyeing body (61) and connected to the first dyeing body (61).
3. A spatial dyeing machine according to claim 1, characterized in that, The second dyeing unit includes two second dyeing bodies (64), a second dosing cylinder (65), and a second heat exchanger (66) arranged in a row. The second dyeing bodies (64), the second dosing cylinder (65), and the second heat exchanger (66) are installed on the lower frame (3). The second dosing cylinder (65) and the second heat exchanger (66) are both located on one side of the second dyeing body (64) and connected to the second dyeing body (64).
4. A spatial dyeing machine according to claim 1, characterized in that, Multiple equipment bodies (2) can be arranged in a row, and their tiered shelves can be spliced side by side with the tiered shelves of another equipment body (2), while sharing the same stair component (5).
5. A spatial dyeing machine according to claim 1, characterized in that, The upper frame (4) is covered with anti-slip grating (7) and several water collection and discharge outlets.
6. A spatial dyeing machine according to claim 1, characterized in that, The relative height of the third guide roller (421) is lower than that of the first guide roller (411), and the relative height of the first guide roller (411) is lower than that of the second guide roller (412).
7. A spatial dyeing machine according to claim 1, characterized in that, The relative height of the roller (422) is between the third guide roller (421) and the first guide roller (411).