A road paving and compacting integrated device for excavator
Patent Information
- Application Number
- CN202522296300.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0002]公路建设或养护过程中会涉及摊铺和压实工作,常见的路面压实设备利用其自身重力以及振动轮压实各种筑路材料,在压实工作进行前,还需进行筑路材料的摊铺,因此出现了集成压实与摊铺功能的压实头,如中国实用新型专利公告文本CN213867262U公开了一种沥青摊铺压实机头,这种沥青摊铺压实机头集成了压实与摊铺的功能,安装在沥青热再生车其他行走车辆上,但该种集成压实头仅适用于车辆设备,而车辆设备难以调整压实头的位置和角度,因此在面对复杂环境的压实工作时会存在困难
1、本路面摊铺压实一体装置适配于挖掘机大小臂的工作方式;
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Figure CN224784970U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a road surface laying device, in particular to a road surface paving and compacting integrated device for excavator. BACKGROUND
[0002] The paving and compacting work is involved in the highway construction or maintenance process, the common road surface compacting equipment compacts various road construction materials by utilizing its own gravity and vibrating wheel, and the paving of road construction materials is also needed before the compacting work is carried out, therefore the compacting head integrating the compacting and paving functions appears, such as the asphalt paving and compacting machine head disclosed by the Chinese utility model patent publication text CN213867262U, this asphalt paving and compacting machine head integrates the functions of compacting and paving, and is installed on other walking vehicles of the asphalt hot recycling vehicle, but this kind of integrated compacting head is only suitable for vehicle equipment, and the position and angle of the compacting head are difficult to adjust for the vehicle equipment, therefore there is difficulty in the compacting work in the face of complex environment.
[0003] The excavator is a common engineering machinery, the position and angle adjustment of which is more flexible by replacing the bucket part of the excavator with the compacting head, and the excavator can be applied in the road surface construction or maintenance, but the excavator drives the compacting head through the large and small arms, which is different from the vehicle equipment relying on the gravity of the compacting head, and a special compacting head structure needs to be designed to be combined with the excavator, such as the vibrating compacting wheel for the hydraulic excavator disclosed by the Chinese utility model patent publication text CN210561609U, the vibrating steel wheel is installed on the driving arm of the hydraulic excavator through the fixed support, and the detachable bucket is arranged on the fixed support, the technical scheme discloses a compacting wheel and bucket integrated device scheme suitable for the excavator, but the paving assembly is more complex and larger in size relative to the bucket structure, and cannot be connected directly, therefore in order to make the compacting head with the road paving and compacting functions suitable for the excavator, a special design is needed, especially for the paving assembly and the coupling assembly. SUMMARY
[0004] The technical problem to be solved by the utility model is to provide a road surface paving and compacting integrated device for excavator, which can realize the paving and compacting work of the excavator, and improve the paving assembly to be suitable for different paving work, and the coupling assembly to realize the stable connection and quick disassembly and assembly between the paving assembly and the compacting assembly.
[0005] The technical scheme adopted by the utility model to solve the above technical problem is: The utility model provides a road paving and compacting integrated device for excavator, which comprises a connecting frame, a compacting assembly, a coupling assembly and a paving assembly, the connecting frame is used for connecting with the excavator, the compacting assembly is longitudinally connected with the connecting frame, and the paving assembly is transversely connected with the compacting assembly through the coupling assembly; the compacting assembly comprises a compacting frame and a compacting wheel, the compacting wheel is installed on the compacting frame, one side of the compacting frame is connected with the connecting frame, and the other side is connected with the coupling assembly; the coupling assembly comprises a first coupling frame and a second coupling frame, the first coupling frame is detachably connected with the second coupling frame, the first coupling frame is connected with the compacting frame, and the second coupling frame is connected with the paving assembly; the paving assembly comprises a paving frame and a scraper, and the scraper is translatably installed on the paving frame.
[0006] The compacting assembly is longitudinally connected with the connecting frame, which facilitates the excavator to apply force to the compacting wheel through the boom and stick, the paving assembly is transversely connected with the compacting assembly, which enables the paving and compacting work to be simultaneously performed, the coupling assembly enables stable connection and quick disassembly between the compacting assembly and the paving assembly, and the paving assembly is provided with the translational scraper, which enables the paving range to be adjustable.
[0007] Further, the scraper comprises a first scraper and a second scraper, the paving frame is provided with a sliding rail, a first oil cylinder and a second oil cylinder, the first scraper and the second scraper are arranged on the sliding rail, the first oil cylinder drives the first scraper to translate on the sliding rail, and the second oil cylinder drives the second scraper to translate on the sliding rail.
[0008] The oil cylinder is arranged, so that the paving range can be remotely adjusted by the excavator driver.
[0009] Further, the scraper comprises a scraper seat and a scraper block, the scraper seat is arranged on the sliding rail, the scraper block is rotationally connected with the scraper seat, and a telescopic rod is connected between the scraper seat and the scraper block.
[0010] The scraper seat and the scraper block are rotationally arranged, and the telescopic rod is arranged, so that the angle of the scraper is adjustable.
[0011] As a preferred embodiment, the scraper seat and the scraper block are detachably connected, the scraper further comprises a third scraper, and the third scraper is rotationally connected at one end or both ends of the paving frame.
[0012] The third scraper is arranged at one end or both ends of the paving frame, so that when the first scraper or the second scraper cannot meet the paving width requirement when reaching the limit distance, the scraper block of the first scraper or the second scraper can be disassembled, and the third scraper is used to further increase the paving width.
[0013] As a preferred embodiment, the paving assembly further comprises a baffle, the baffle is arranged below the paving frame, and the baffle and the paving frame are connected through a height adjusting rod.
[0014] By setting the height-adjustable baffle, the virtual paving height of the paving material after paving can be adjusted.
[0015] Further, the second coupling frame is provided with a side shift assembly, and the second coupling frame is connected to the paving frame through the side shift assembly.
[0016] The side shift assembly can make the paving assembly deviate from the center line to perform the paving work.
[0017] Preferably, the side shift assembly is rotationally connected to the paving frame, and the paving assembly is further provided with a floating positioning lock, and the side shift assembly is provided with a lock groove matched with the floating positioning lock.
[0018] The rotationally connecting the paving assembly to the side shift assembly can make the paving assembly rotate by a certain angle, which is suitable for the inclined surface paving, and the floating positioning lock and the lock groove make the paving assembly in a horizontal state with the side shift assembly so that the paving assembly does not rotate.
[0019] Further, one of the first coupling frame and the second coupling frame comprises a back plate, and the other comprises a mounting plate, the back plate is provided with side plates around the periphery, the side plates are matched with the mounting plate, the mounting plate is provided with a handle and a plug rod, the side plates are provided with a plug hole, and the handle controls the plug rod to enter or exit the plug hole.
[0020] The cooperation of the back plate and the mounting plate makes the mounting plate stably embedded in the side plate, so that the relative displacement of the two in the vertical plane direction is prevented, and the relative displacement of the back plate and the mounting plate in the front-back direction is realized by the handle controlling the plug rod to enter or exit the plug hole.
[0021] Preferably, the mounting plate is further provided with a sleeve, a connecting rod and an elastic member, the plug rod is arranged in the sleeve, one end of the connecting rod is rotationally connected to the plug rod, the other end is slidingly connected to the handle, and the elastic member is sleeved on the connecting rod.
[0022] By guiding the plug rod through the sleeve, the handle, the connecting rod and the elastic member are matched to make the plug rod need to exert a certain force when entering the plug hole.
[0023] Preferably, the compaction assembly further comprises a vibrator, and the vibrator is arranged on the compaction frame and drives the compaction wheel to vibrate.
[0024] The arrangement of the vibrator further improves the compaction effect of the compaction wheel.
[0025] Compared with the prior art, the pavement paving and compaction integrated device has the following advantages and effects: 1. The pavement paving and compaction integrated device is adapted to the working mode of the large arm of the excavator; 2. The coupling assembly stably connects the compaction assembly and the paving assembly and can be quickly disassembled. 3. The paving assembly is arranged to be suitable for different paving width, angle and height requirements. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings described below are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0027] Figure 1 It is a perspective view of the present application.
[0028] Figure 2 It is a side view of the present application.
[0029] Figure 3 It is a side view of the combination of the connecting frame, the compaction assembly and the first coupling frame.
[0030] Figure 4 It is a front view of the combination of the connecting frame, the compaction assembly and the first coupling frame.
[0031] Figure 5A , 5B It is a schematic view of the internal structure of the mounting plate.
[0032] Figure 6 It is a back view of the combination of the second coupling frame, the side shifting assembly and the paving assembly.
[0033] Figure 7 It is an exploded view of the coupling assembly, the side shifting assembly and the paving assembly.
[0034] Figure 8 It is a matching view of the floating positioning lock and the lock groove.
[0035] Explanation of reference numerals: Connecting frame 1, small arm connecting rod 11, Compaction assembly 2, compaction frame 21, compaction wheel 22, vibrator 23, scraper 24, Coupling assembly 3, first coupling frame 31, mounting plate 311, handle 312, insertion rod 313, connecting rod 314, spring 315, limiting nut 316, sliding sleeve 317, boss 318, sleeve 319, second coupling frame 32, back plate 321, side plate 322, insertion hole 323, supporting leg 324, electromagnetic valve 325, Side shifting assembly 4, fixed frame 41, fixed frame limiting plate 411, side shifting frame 42, side shifting frame limiting plate 421, paving frame connecting shaft 422, lock groove 423, third oil cylinder 43, Paving assembly 5, paving frame 51, scraper 52, first scraper 521, second scraper 522, third scraper 523, scraper seat 524, scraper plate 525, telescopic rod 526, slide rail 53, first hydraulic cylinder 541, second hydraulic cylinder 542, baffle 55, height adjustment rod 56, floating positioning lock 57. Detailed Implementation
[0036] The present invention will be further described in detail below with reference to the embodiments. The following embodiments are explanations of the present invention, but the present invention is not limited to the following embodiments.
[0037] Example 1: like Figure 1 and 2 As shown, this embodiment consists of a connecting frame 1, a compaction component 2, a coupling component 3, a lateral shifting component 4, and a paving component 5. The connecting frame 1 is used to connect with an excavator. The compaction component 2 is longitudinally connected to the connecting frame 1. The paving component 5 is laterally connected to the compaction component 2 via the coupling component 3. The compaction component 2 includes a compaction frame 21 and a compaction wheel 22 connected below the compaction frame 21. The top of the compaction frame 21 is connected to the connecting frame 1, and the sidewall is connected to the coupling component 3. The coupling component 3 includes a first coupling frame 31 and a second coupling frame 32. The first coupling... The first coupling frame 31 and the second coupling frame 32 are detachably connected. The first coupling frame 31 is connected to the side wall of the compaction frame 21. The top of the second coupling frame 32 is connected to the lateral shift component 4. The moving part of the lateral shift component 4 is connected to the paving component 5. In other embodiments, the lateral shift component 4 may not be provided, and the second coupling frame 32 is directly connected to the paving component 5. The paving component 5 includes a paving frame 51 and a scraper 52 installed on the paving frame 51. The scraper 52 generally includes two movable scrapers or one movable scraper and one fixed scraper.
[0038] Example 2: like Figure 1 and 2 As shown, this embodiment consists of a connecting frame 1, a compaction component 2, a coupling component 3, a lateral shifting component 4, and a paving component 5, combined with... Figure 3 and 4The connecting frame 1 includes two boom connecting rods 11, which connect the connecting frame 1 to the excavator boom and allow for swinging. The compaction assembly 2 is located directly below the connecting frame 1. The compaction assembly 2 includes a compaction frame 21, the top of which is fixedly connected to the connecting frame 1, and a compaction wheel 22 connected to its bottom. A vibrator 23 is also installed on the connecting frame 1, located inside the compaction wheel 22. The vibrator 23 drives an eccentric block via a vibration motor to vibrate the compaction wheel 22. A scraper 24 is also installed on the compaction frame 21, positioned near the compaction wheel 22 to scrape off road construction materials, such as asphalt, adhering to the compaction wheel 22. The first coupling frame 31 of the coupling assembly 3 is fixedly connected to the side of the compaction frame 21.
[0039] Combination Figure 5A and 5B The first coupling frame 31 includes mounting plates 311 on both sides. A handle 312 and a plug rod 313 are provided within the mounting plates 311. By controlling the plug rod 313 through the handle 312, the first coupling frame 31 and the second coupling frame 32 can be switched between fixed and detachable states. Specifically, the handle 312 is connected to the plug rod 313 via a connecting rod 314. One end of the connecting rod 314 is fixedly connected to a limit nut 316, and the other end is fixedly connected to a boss 318. A spring 315 is provided on the limit nut 316. Between the handle 312 and the boss 318, a sliding sleeve 317 is connected. The sliding sleeve 317 is located between the limiting nut 316 and the spring 315 and can slide relative to the connecting rod 314. When the handle 312 rotates, it drives the sliding sleeve 317 to compress the spring 315 and apply force to the boss 318. The front end of the boss 318 is rotatably connected to the insertion rod 313. The insertion rod 313 is located inside the sleeve 319, which is fixed to the mounting plate 311. Thus, the rotation of the handle 312 drives the insertion rod 313 to move up and down. Figure 6 The second coupling frame 32 includes a back plate 321, and side plates 322 extend outward from the four sides of the back plate 321. The space formed by the side plates 322 is used to accommodate the mounting plate 311 and to fit into it. The side plates 322 are provided with insertion holes 323 at the positions where they cooperate with the insertion rod 313. The insertion rod 313 can be inserted and removed in the insertion holes 323 to achieve quick installation and quick removal between the first coupling frame 31 and the second coupling frame 32.
[0040] Combination Figure 7The second coupling frame 32 is also equipped with a support leg 324 and a solenoid valve 325. The support leg 324 is used to control the height of the second coupling frame 32 from the ground, while the solenoid valve 325 is connected to the excavator's control console and hydraulic system, thereby controlling the movement of the first cylinder 541, the second cylinder 542, and the third cylinder 43 in the lateral shift assembly 4 and the paving assembly 5. The lateral shift assembly 4 is installed above the second coupling frame 32, with a fixed frame 41 fixedly connected to the second coupling frame 32. The lateral shift frame 42 is fitted inside the fixed frame 41. The third cylinder 43 is connected to the fixed frame 41 and drives the lateral shift frame 42 to translate relative to the fixed frame 41. A fixed frame limiting plate 411 is provided at the outlet end of the fixed frame 41, which cooperates with the lateral shift frame limiting plate 421 on the lateral shift frame 42 to limit the displacement distance of the lateral shift frame 42. A paving frame connecting shaft 422 is provided in the middle of the lateral shift frame 42. The paving frame 51 of the paving assembly 5 is rotatably mounted on the paving frame connecting shaft 422. Figure 8 The floating positioning lock 57 on the paving frame 51 and the locking groove 423 on the side shift frame 42 are used to control whether the paving frame 51 is in a rotatable state. When the paving frame 51 is in a horizontal state and the floating positioning lock 57 is inserted into the locking groove 423 and locked, the paving frame 51 cannot rotate to suit the requirements of straight paving. When the floating positioning lock 57 is pulled out from the locking groove 423, the paving frame 51 can swing left and right, thus suiting the requirements of sloping paving at turns.
[0041] A slide rail 53 is provided on the paving frame 51. A first scraper 521 and a second scraper 522 are slidably connected to the slide rail 53. A first hydraulic cylinder 541 drives the first scraper 521, and a second hydraulic cylinder 542 drives the second scraper 522. The first scraper 521 and the second scraper 522 have a scraper seat 524 and a scraper plate 525. The scraper seat 524 is set on the slide rail 53 and connected to the hydraulic cylinder. The scraper plate 525 is rotatably connected to the scraper seat 524. The angle formed between the scraper plate 525 and the scraper seat 524 is controlled by a telescopic rod 526. The two ends of the telescopic rod 526 are respectively connected to the scraper plate 525 and the scraper seat 524. The 24-rotatable connection allows adjustment of the angle between the scraper plate 525 and the scraper seat 524 by adjusting the length of the telescopic rod 526. A baffle 55 is also connected to the bottom of the paving frame 51 via a height adjustment rod 56. The height adjustment rod 56 is a screw structure; rotating the screw allows the baffle 55 to rise or fall relative to the paving frame 51. The baffle 55 is used for the initial paving of the road, ensuring that the height of the road construction material after paving by the scraper 52 and the baffle 55 meets the requirements before compaction. For example, if the height of the baffle 55 is adjusted to 1.3 times the actual construction requirements, the road construction material, after being compacted by the compaction wheel 22, will meet the actual construction requirements.
[0042] Example 3: The structure of this embodiment is basically the same as that of embodiment 2. The scraper plate 525 of the first scraper 521 and the scraper seat 524 are detachably connected. This detachment is achieved by pulling out the rotating pin between the scraper plate 525 and the scraper seat 524. When the required paving width is greater than the stroke of the first scraper 521 or the second scraper 522, the scraper plate 525 of the first scraper 521 and / or the second scraper 522 is disassembled, and a third scraper 523 is set at one or both ends of the paving frame 51. The third scraper 523 is rotatably connected to the paving frame 51, and a telescopic rod is provided between the third scraper 523 and the paving frame 51. The telescopic rod has the same structure and cooperation method as the telescopic rod 526 between the scraper plate 525 and the scraper seat 524.
[0043] Furthermore, it should be noted that the shapes and names of the parts and components described in the specific embodiments described in this specification may differ. All equivalent or simple variations made to the structure, features, and principles described in this utility model patent concept are included within the protection scope of this utility model patent. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, as long as they do not deviate from the structure of this utility model or exceed the scope defined in these claims, all of which should fall within the protection scope of this utility model.
Claims
1. A road paving and compaction integrated device for excavators, characterized in that: It includes a connecting frame, a compaction component, a coupling component, and a paving component. The connecting frame is used to connect with an excavator. The compaction component is longitudinally connected to the connecting frame. The paving component is transversely connected to the compaction component through the coupling component. The compaction assembly includes a compaction frame and a compaction wheel. The compaction wheel is mounted on the compaction frame. One side of the compaction frame is connected to a connecting frame, and the other side is connected to a coupling assembly. The coupling assembly includes a first coupling frame and a second coupling frame, which are detachably connected. The first coupling frame is connected to a compaction frame, and the second coupling frame is connected to a paving assembly. The paving assembly includes a paving frame and a scraper, the scraper being slidably mounted on the paving frame.
2. The integrated road paving and compaction device for excavators according to claim 1, characterized in that: The scraper includes a first scraper and a second scraper. The paving frame is provided with a slide rail, a first hydraulic cylinder and a second hydraulic cylinder. The first scraper and the second scraper are arranged on the slide rail. The first hydraulic cylinder drives the first scraper to move horizontally on the slide rail, and the second hydraulic cylinder drives the second scraper to move horizontally on the slide rail.
3. The integrated road paving and compaction device for excavators according to claim 2, characterized in that: The scraper includes a scraper seat and a scraper plate. The scraper seat is mounted on a slide rail, and the scraper plate is rotatably connected to the scraper seat. A telescopic rod connects the scraper seat and the scraper plate.
4. The integrated road paving and compaction device for excavators according to claim 3, characterized in that: The scraper seat and the scraper plate are detachably connected, and the scraper plate also includes a third scraper plate, which is rotatably connected to one or both ends of the paving frame.
5. The integrated road paving and compaction device for excavators according to claim 1, characterized in that: The paving assembly also includes a baffle plate disposed below the paving frame, and the baffle plate is connected to the paving frame via a height adjustment rod.
6. The integrated road paving and compaction device for excavators according to claim 1, characterized in that: The second coupling frame is equipped with a lateral shifting component, which connects the second coupling frame to the paving frame. The lateral shifting component drives the paving frame to move horizontally.
7. The integrated road paving and compaction device for excavators according to claim 6, characterized in that: The lateral shifting component is rotatably connected to the paving frame, and the paving component is also provided with a floating positioning lock, and the lateral shifting component is provided with a locking groove that cooperates with the floating positioning lock.
8. The integrated road paving and compaction device for excavators according to claim 1, characterized in that: One of the first coupling frame and the second coupling frame includes a back plate, and the other includes a mounting plate. The back plate has side plates protruding around its perimeter. The side plates cooperate with the mounting plate. The mounting plate is provided with a handle and a plug rod. The side plates are provided with insertion holes. The handle controls the plug rod to enter or leave the insertion holes.
9. The integrated road paving and compaction device for excavators according to claim 8, characterized in that: The mounting plate is also provided with a sleeve, a connecting rod and an elastic element. The insertion rod is disposed in the sleeve. One end of the connecting rod is rotatably connected to the insertion rod, and the other end is slidably connected to the handle. The elastic element is sleeved on the connecting rod.
10. The integrated road paving and compaction device for excavators according to claim 1, characterized in that: The compaction assembly also includes a vibrator, which is mounted on the compaction frame and drives the compaction wheel to vibrate.
Citation Information
Patent Citations
Vibrating compaction wheel for hydraulic excavator
CN210561609U
Asphalt paving and compacting machine head
CN213867262U