Remote control exhaust device
Patent Information
- Application Number
- CN202522532542.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-28
AI Technical Summary
[0002]热交换平台的水泵以过热水作为加热介质,在使用过程中管路易积存气体,若不及时排气容易引发安全隐患,因此需频繁对管路进行排气操作
[0010]本实用新型提供的一种远程控制排气装置,其优点在于:本实用新型通过上位机、控制器、IO模块、继电器、电磁阀和气动球阀构建远程控制链路,结合回信器的状态反馈功能,实现了排气操作的远程化控制,有效降低了劳动负荷,提升了工作效率;同时,气动球阀的法兰组件采用可调节设计,拆装时无需借助扩张器,拧动螺丝即可驱动套筒沿连接管移动,实现法兰本体位置调节,提升了气动球阀的适配性和维护便利性。
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Figure CN224871425U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of exhaust device technology, and in particular to a remote control exhaust device. Background Technology
[0002] The water pumps in the heat exchange platform use superheated water as the heating medium. During operation, gas can easily accumulate in the pipelines. Failure to vent the gas promptly can lead to safety hazards, necessitating frequent venting operations. Due to the significant distance between the heat exchange platform and the main control room, the current venting method requires operators to manually activate the vent valves by traveling to and from the site. Furthermore, a single venting operation often fails to completely remove the gas from the pipelines, requiring multiple trips by the operator, reducing work efficiency and increasing workload. Additionally, existing vent valves are typically connected to the venting pipeline via flanges, which are fixed to the valve body. This necessitates the use of expanders during disassembly and assembly, making the process cumbersome and maintenance inconvenient. Utility Model Content
[0003] The purpose of this invention is to provide a remotely controlled exhaust device to solve the problems mentioned in the background art.
[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a remote control exhaust device, including a pneumatic ball valve, a transmitter, a solenoid valve, a relay, an I / O module, a controller, and a host computer. The host computer is electrically connected to the controller, the controller is electrically connected to the I / O module, the I / O module is electrically connected to multiple relays, the relays are electrically connected to the solenoid valve, the solenoid valve is fixedly connected to the pneumatic ball valve, the pneumatic ball valve is fixedly connected to the transmitter, and the transmitter is electrically connected to the I / O module.
[0005] Preferably, both the input and output ends of the pneumatic ball valve are connected and fixed with connecting pipes. A flange assembly is installed on the connecting pipe. The flange assembly includes a sleeve, a flange body, a second flange, a threaded hole, a spring, a retaining ring, and a second sealing ring. The sleeve is slidably connected to the connecting pipe. One end of the sleeve is fixedly connected to the flange body, and the other end is fixedly connected to the second flange. A screw is threaded onto the second flange. A first flange is provided on one side of the second flange and is fixedly connected to the connecting pipe. One end of the screw is hinged to the first flange.
[0006] Preferably, the second flange has a threaded hole, and the screw is threaded into the threaded hole.
[0007] Preferably, a first sealing ring is fitted inside the sleeve, and a groove is provided on the connecting pipe, with the first sealing ring fitted inside the groove.
[0008] Preferably, a spring is fitted inside the sleeve, a retaining ring is slidably connected inside the sleeve, a second sealing ring is fixedly connected to the retaining ring, and the second sealing ring is fitted inside the sleeve. One end of the spring is disposed on the retaining ring, and the other end is disposed on the flange body.
[0009] Preferably, a stepped groove is formed on the connecting pipe at the position corresponding to the second sealing ring.
[0010] The advantages of this utility model for providing a remote-controlled exhaust device are as follows: This utility model constructs a remote control link through a host computer, controller, IO module, relay, solenoid valve, and pneumatic ball valve. Combined with the status feedback function of the feedback device, it realizes remote control of exhaust operation, effectively reducing labor load and improving work efficiency. At the same time, the flange assembly of the pneumatic ball valve adopts an adjustable design. During disassembly and assembly, no expander is needed. Tightening the screw can drive the sleeve to move along the connecting pipe to adjust the position of the flange body, thereby improving the adaptability and maintenance convenience of the pneumatic ball valve. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0013] Figure 2 This is a schematic diagram of the main sectional view of the pneumatic ball valve of this utility model;
[0014] Figure 3 for Figure 2 Enlarged view of the structure of region A in the middle.
[0015] In the diagram: 1. Pneumatic ball valve; 11. Connecting pipe; 12. First flange; 13. Screw; 14. Groove; 15. First sealing ring; 16. Stepped groove; 2. Flange assembly; 21. Sleeve; 22. Flange body; 23. Second flange; 24. Threaded hole; 25. Spring; 26. Retaining ring; 27. Second sealing ring; 3. Feedback device; 4. Solenoid valve; 5. Relay; 6. IO module; 7. Controller; 8. Host computer. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0017] Please see the appendix Figure 1 -Appendix Figure 3This utility model provides an embodiment of a remote-controlled exhaust device, comprising a pneumatic ball valve 1, a transmitter 3, a solenoid valve 4, a relay 5, an I / O module 6, a controller 7, and a host computer 8. The host computer 8 is electrically connected to the controller 7, the controller 7 is electrically connected to the I / O module 6, the I / O module 6 is electrically connected to multiple relays 5, the relays 5 are electrically connected to the solenoid valve 4, the pneumatic ball valve 1 is fixedly connected to the solenoid valve 4, and the transmitter 3 is fixedly connected to the pneumatic ball valve 1. The transmitter 3 is electrically connected to the I / O module 6. The host computer 8 remotely sends control commands to the controller 7, the controller 7 controls the relays 5 via the I / O module 6, and the relays 5 control the solenoid valve 4. The solenoid valve 4 controls the opening and closing of the pneumatic ball valve 1. Controlling the opening and closing of the pneumatic ball valve 1 controls the on / off state of the exhaust pipe. The status of the pneumatic ball valve 1 is monitored by the feedback device 3 and fed back to the controller 7 via the IO module 6. The controller 7 sends this feedback to the host computer 8. The controller 7 is the core control unit. The IO module 6 is used to expand the IO interface, and the relay 5 is used to amplify the control signal transmitted by the IO module 6, thereby controlling the solenoid valve 4. The solenoid valve 4 controls the air supply to the pneumatic ball valve 1. The pneumatic ball valve 1 is the actuator used to control the on / off state of the exhaust pipe. The feedback device 3 is used to detect the actual opening and closing state of the pneumatic ball valve 1. The input of the pneumatic ball valve 1... Both the output and output ends are connected and fixed with a connecting pipe 11. A flange assembly 2 is installed on the connecting pipe 11. The flange assembly 2 includes a sleeve 21, a flange body 22, a second flange 23, a threaded hole 24, a spring 25, a retaining ring 26, and a second sealing ring 27. The sleeve 21 is slidably connected to the connecting pipe 11. One end of the sleeve 21 is fixedly connected to the flange body 22, and the other end is fixedly connected to the second flange 23. A screw 13 is threaded onto the second flange 23. A first flange 12 is provided on one side of the second flange 23 and is fixedly connected to the connecting pipe 11. One end of the screw 13 is hinged to the first flange 12. The screw 13 is tightened by turning the screw on the first flange 12. The screw 13 can drive the second flange 23, and the sleeve 21 on the second flange 23 moves along the connecting pipe 11 to adjust the position of the flange body 22, thereby facilitating the disassembly and assembly of the pneumatic ball valve 1. The flange body 22 is used to connect with the flange of the exhaust pipe. The second flange 23 has a threaded hole 24, and the screw 13 is threaded into the threaded hole 24. The threaded hole 24 is used to install the screw 13. A first sealing ring 15 is fitted inside the sleeve 21. A groove 14 is opened on the connecting pipe 11, and the first sealing ring 15 is fitted into the groove 14. The groove 14 is used to install the first sealing ring 15. The first sealing ring 15 is used to improve the sealing between the sleeve 21 and the connecting pipe 11.A spring 25 is fitted inside the sleeve 21, and a retaining ring 26 is slidably connected inside the sleeve 21. A second sealing ring 27 is fixedly connected to the retaining ring 26, and the second sealing ring 27 is fitted inside the sleeve 21. One end of the spring 25 is set on the retaining ring 26, and the other end is set on the flange body 22. The spring 25 is used to provide a return force for the retaining ring 26, and the retaining ring 26 is used to install the second sealing ring 27. A stepped groove 16 is opened on the connecting pipe 11 at the position corresponding to the second sealing ring 27. The stepped groove 16 is used to cooperate with the second sealing ring 27 to improve the sealing performance between the sleeve 21 and the connecting pipe 11.
[0018] Working Principle: When using this utility model, the host computer 8 can remotely send control commands to the controller 7. The controller 7 controls the relay 5 via the IO module 6, the relay 5 controls the solenoid valve 4 to open and close, and the solenoid valve 4 controls the pneumatic ball valve 1 to open and close. By controlling the opening and closing of the pneumatic ball valve 1, the on / off control of the exhaust pipe can be achieved. The status of the pneumatic ball valve 1 is monitored by the feedback device 3 and fed back to the controller 7 via the IO module 6. The controller 7 then sends the feedback to the host computer 8. The controller 7 can be a Siemens 1214 PLC, and the IO module 6 can be a Siemens ET200SP module. The pneumatic ball valve on the exhaust pipe can be disassembled and installed. At time 1, by turning the screw 13, the second flange 23 is driven through the threaded hole 24, and the sleeve 21 on the second flange 23 moves along the connecting pipe 11, thereby adjusting the position of the flange body 22, which facilitates the disassembly and assembly of the pneumatic ball valve 1. The first flange 12 is used to install the screw 13, the groove 14 is used to install the first sealing ring 15, the first sealing ring 15 is used to improve the sealing between the sleeve 21 and the connecting pipe 11, and the spring 25 is used to provide a reset force for the retaining ring 26, so that the second sealing ring 27 on the retaining ring 26 can always fit with the stepped groove 16, thereby further improving the sealing between the sleeve 21 and the connecting pipe 11.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.
[0021] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A remote-controlled exhaust device, comprising a pneumatic ball valve (1), a transmitter (3), a solenoid valve (4), a relay (5), an I / O module (6), a controller (7), and a host computer (8), characterized in that: The host computer (8) is electrically connected to a controller (7), the controller (7) is electrically connected to an IO module (6), the IO module (6) is electrically connected to multiple relays (5), the relays (5) are electrically connected to a solenoid valve (4), a pneumatic ball valve (1) is fixedly connected to the solenoid valve (4), a transmitter (3) is fixedly connected to the pneumatic ball valve (1), and the transmitter (3) is electrically connected to the IO module (6).
2. The remote-controlled exhaust device according to claim 1, characterized in that: The input and output ends of the pneumatic ball valve (1) are both connected to a connecting pipe (11). A flange assembly (2) is installed on the connecting pipe (11). The flange assembly (2) includes a sleeve (21), a flange body (22), a second flange (23), a threaded hole (24), a spring (25), a retaining ring (26), and a second sealing ring (27). The sleeve (21) is slidably connected to the connecting pipe (11). One end of the sleeve (21) is fixedly connected to the flange body (22), and the other end is fixedly connected to the second flange (23). A screw (13) is threaded onto the second flange (23). A first flange (12) is provided on one side of the second flange (23), and the first flange (12) is fixedly connected to the connecting pipe (11). One end of the screw (13) is hinged to the first flange (12).
3. The remote-controlled exhaust device according to claim 2, characterized in that: The second flange (23) has a threaded hole (24), and the screw (13) is threaded into the threaded hole (24).
4. A remote-controlled exhaust device according to claim 2, characterized in that: The sleeve (21) is fitted with a first sealing ring (15), and the connecting pipe (11) is provided with a groove (14), and the first sealing ring (15) is fitted into the groove (14).
5. A remote-controlled exhaust device according to claim 4, characterized in that: A spring (25) is fitted inside the sleeve (21), and a retaining ring (26) is slidably connected inside the sleeve (21). A second sealing ring (27) is fixedly connected to the retaining ring (26), and the second sealing ring (27) is fitted inside the sleeve (21). One end of the spring (25) is set on the retaining ring (26), and the other end is set on the flange body (22).
6. A remote-controlled exhaust device according to claim 4, characterized in that: A stepped groove (16) is provided on the connecting pipe (11) at the position corresponding to the second sealing ring (27).