A module flush device

CN224895009UActive Publication Date: 2026-10-27SHANDONG YINYING COOKING MACHINERY
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Patent Information

Application Number
CN202522428635.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-17
Publication Date
2026-10-27
Estimated Expiration
2035-11-17

AI Technical Summary

Technical Problem

[0002]在食品加工的过程中,特别是在对肉类食品加工时,需要对肉类进行切块处理,现有技术的肉类切块机在使用时,将需要切块的肉放置在对应的模块中,通过网链带动模块往复移动,当网链带动模块经过旋转的切刀时,将模块内的肉类切割成对应的块状,由于模块随网链往复循环使用,模块内很容易沾染血污或碎肉等,如果不能及时清理会导致污染后续加工的肉类产品,而传统的清洗采用人工或单点清洗,劳动强度大,清洗效率低,不能保证清洗质量,仍存在再次污染的情况,不利用批量加工和生产

Benefits of technology

本实用新型通过设置的水箱、水泵和主水管,为实现模块的冲洗提供高压水,通过设置在前喷水连接管、后喷水连接管和上喷水连接管上的喷嘴将高压水喷出,完成对应在网链前后部分以及上料部分的模块的冲洗,冲洗效率高、清洁效果好,并可根据第一异形连接管、第二异形连接管和第三异形连接管上的球阀的通断,灵活控制不同的对应位置进行冲洗,整体集成化程度高,控制灵活便捷。

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Patent Text Reader

Abstract

The utility model relates to food processing technical field especially discloses a kind of module flushing devices, including water tank, water pump, main water pipe, front water spraying connecting pipe, rear water spraying connecting pipe and upper water spraying connecting pipe, the inlet end of water pump is communicated with water tank, main water pipe is connected in the outlet end of water pump, front water spraying connecting pipe, rear water spraying connecting pipe and upper water spraying connecting pipe are all connected on main water pipe, and nozzle that is evenly distributed along length direction is all set on front water spraying connecting pipe, rear water spraying connecting pipe and upper water spraying connecting pipe.The utility model is provided with water tank, water pump and main water pipe, to provide high-pressure water for the flushing of module, high-pressure water is sprayed by nozzle set on front water spraying connecting pipe, rear water spraying connecting pipe and upper water spraying connecting pipe, the flushing of module corresponding in mesh chain front and rear part and loading part is completed, and flushing efficiency is high, cleaning effect is good, overall integration degree is high, and control is flexible and convenient.
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Description

Technical Field

[0001] This utility model relates to the field of food processing technology, and in particular to a modular rinsing device. Background Technology

[0002] In food processing, especially when processing meat products, it is necessary to cut the meat into pieces. In existing meat cutting machines, the meat to be cut into pieces is placed in the corresponding module, and the module is moved back and forth by a mesh chain. When the mesh chain moves the module past the rotating cutter, the meat in the module is cut into the corresponding pieces. Since the module is used repeatedly with the mesh chain, it is easy for blood or meat scraps to get into the module. If it is not cleaned in time, it will contaminate the meat products processed later. Traditional cleaning methods use manual or single-point cleaning, which is labor-intensive, inefficient, and cannot guarantee the cleaning quality. There is still a possibility of recontamination, which is not suitable for batch processing and production.

[0003] Therefore, it is necessary to propose an improvement to the module flushing device to overcome the shortcomings of the existing technology. Utility Model Content

[0004] The purpose of this invention is to solve the problems in the prior art and provide a module flushing device.

[0005] The technical solution of this utility model is: A modular flushing device includes a water tank, a water pump, a main water pipe, a front spray connection pipe, a rear spray connection pipe, and an upper spray connection pipe. The inlet end of the water pump is connected to the water tank, and the main water pipe is connected to the outlet end of the water pump. The front spray connection pipe, the rear spray connection pipe, and the upper spray connection pipe are all detachably connected to the main water pipe. The front spray connection pipe and the rear spray connection pipe are connected parallel to each other on the left and right sides of the main water pipe. There are two upper spray connection pipes, which are arranged parallel to each other above the main water pipe. The front spray connection pipe, the rear spray connection pipe, and the upper spray connection pipe are all provided with nozzles that are evenly distributed along the length direction.

[0006] Preferably, the main water pipe includes a first vertical pipe, a horizontal pipe, a second vertical pipe, and an extension pipe. The first vertical pipe, the horizontal pipe, the second vertical pipe, and the extension pipe are connected as a whole by elbows. The first vertical pipe is connected to the outlet end of the water pump. The horizontal pipe is connected to the front spray water connection pipe through a first irregular connecting pipe. The end of the extension pipe is provided with a diameter change. The diameter change is connected to the rear spray water connection pipe through a second irregular connecting pipe. A third irregular connecting pipe is provided on the circumference of the extension pipe near the diameter change. The third irregular connecting pipe is connected to the upper spray water connection pipe.

[0007] Preferably, ball valves are installed on the first, second, and third irregularly shaped connecting pipes.

[0008] Preferably, a support pipe is provided on the third irregular connecting pipe, and a water pipe fixing bracket is provided at the end of the support pipe.

[0009] Preferably, the extension pipe is provided with spaced-apart water pipe supports.

[0010] Preferably, a heater is installed inside the water tank.

[0011] Preferably, the water pump is mounted on a pump bracket, and a pump protective cover is mounted on the pump bracket, with the pump protective cover located on the outside of the water pump.

[0012] Preferably, adjustable feet are provided at all four corners of the bottom of the pump bracket.

[0013] Preferably, the nozzle is a circular adjustable nozzle or a fan-shaped adjustable nozzle.

[0014] Compared with the prior art, the beneficial effects of this utility model are: This utility model provides high-pressure water for rinsing the modules through a water tank, water pump, and main water pipe. The high-pressure water is sprayed out through nozzles on the front, rear, and upper water spray connection pipes to rinse the modules corresponding to the front and rear parts of the mesh chain and the feeding part. The rinsing efficiency is high and the cleaning effect is good. The rinsing of different corresponding positions can be flexibly controlled by the on / off state of the ball valves on the first, second, and third irregular connection pipes. The overall integration is high and the control is flexible and convenient. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a schematic diagram of the left-side structure of this utility model; Figure 3 This is a top view of the structure of this utility model.

[0016] The components include: 1. Water tank; 2. Water pump; 3. Main water pipe; 4. Front spray connection pipe; 5. Rear spray connection pipe; 6. Upper spray connection pipe; 7. Nozzle; 8. First vertical pipe; 9. Horizontal pipe; 10. Second vertical pipe; 11. Extension pipe; 12. Elbow; 13. First irregular-shaped connection pipe; 14. Second irregular-shaped connection pipe; 15. Third irregular-shaped connection pipe; 16. Ball valve; 17. Support pipe; 18. Water pipe fixing bracket; 19. Water pipe support; 20. Heater; 21. Pump support; 22. Pump protective cover; 23. Adjustable support leg; 24. Variable diameter. Detailed Implementation

[0017] To make the technical means, technical features, utility model purpose and technical effects of this utility model easier to understand, the present utility model will be further described below with reference to specific illustrations.

[0018] like Figures 1-3 As shown, a modular rinsing device is integrated into food processing equipment for rinsing and cleaning mold modules used in food processing, such as rinsing cutting modules used to hold raw meat for cutting into pieces. The modular rinsing device includes a water tank 1, a water pump 2, a main water pipe 3, a front spray connection pipe 4, a rear spray connection pipe 5, and an upper spray connection pipe 6. The water tank 1 holds the water used for rinsing. The inlet end of the water pump 2 is connected to the water tank 1 to draw water from the tank 1, pressurize it, and then pump it out. The water pump 2 is made of stainless steel. The centrifugal pump has low maintenance costs and stable and reliable operation, and can meet the pumping requirements of hot water at a certain temperature. The main water pipe 3 is connected to the outlet end of the water pump 2. The front spray connection pipe 4, the rear spray connection pipe 5, and the upper spray connection pipe 6 are all connected to the main water pipe 3. The connection between the water tank 1 and the inlet end of the water pump 2, the outlet end of the water pump 2 and the main water pipe 3, and the connection between the main water pipe 3 and the front spray connection pipe 4, the rear spray connection pipe 5, and the upper spray connection pipe 6 are all made by clamp connection, which can realize quick installation and disassembly, and the connection is stable, efficient, and has good sealing performance.

[0019] like Figures 1-3 As shown, the front water spray connection pipe 4 and the rear water spray connection pipe 5 are connected parallel to each other on the left and right sides of the main water pipe 3. When the module moves back and forth under the conveyor belt (not shown in the figure), the empty modules at both ends of the belt belt can be rinsed twice through the front water spray connection pipe 4 and the rear water spray connection pipe 5, which improves the cleanliness of the module. There are two upper water spray connection pipes 6, which are installed parallel to each other above the main water pipe 3 and close to the rear water spray connection pipe 5. They are used for rinsing the module again before loading. Several nozzles 7 are installed on the front water spray connection pipe 4, the rear water spray connection pipe 5 and the upper water spray connection pipe 6. The nozzles 7 on the front water spray connection pipe 4, the rear water spray connection pipe 5 and the upper water spray connection pipe 6 are evenly distributed along the length direction. The nozzles 7 are circular adjustable nozzles 7 or fan-shaped adjustable nozzles 7, which can be adjusted by free rotation to achieve rinsing without dead angles and improve cleaning efficiency.

[0020] like Figures 1-3As shown, the main water pipe 3 includes a first vertical pipe 8, a horizontal pipe 9, a second vertical pipe 10, and an extension pipe 11. The first vertical pipe 8, the horizontal pipe 9, the second vertical pipe 10, and the extension pipe 11 are connected as a whole by elbows 12. The first vertical pipe 8 is detachably connected to the outlet end of the water pump 2 by a clamp. A first shaped connecting pipe 13 is connected to the horizontal pipe 9. The front spray connecting pipe 4 is connected to the main water pipe 3 through the first shaped connecting pipe 13. A reducer 24 is welded to the end of the extension pipe 11. A second shaped connecting pipe 14 is connected to the reducer 24. The rear spray connecting pipe 5 is connected to the main water pipe 3 through the second shaped connecting pipe 14. A third shaped connecting pipe 15 is connected to the circumference of the extension pipe 11 near the reducer 24. The upper spray connecting pipe 6 is connected to the third shaped connecting pipe 15. The connecting pipe 15 is connected to the main water pipe 3, and all connections are made using clamps. The front spray connecting pipe 4, rear spray connecting pipe 5, upper spray connecting pipe 6, first irregular connecting pipe 13, second irregular connecting pipe 14, and third irregular connecting pipe 15 have the same diameter. The diameter of the main water pipe 3 is larger than that of the front spray connecting pipe 4, rear spray connecting pipe 5, upper spray connecting pipe 6, first irregular connecting pipe 13, second irregular connecting pipe 14, and third irregular connecting pipe 15. By using a larger diameter main water pipe 3, sufficient water supply is ensured. The smaller diameter of the front spray connecting pipe 4, rear spray connecting pipe 5, upper spray connecting pipe 6, first irregular connecting pipe 13, second irregular connecting pipe 14, and third irregular connecting pipe 15 can reduce water pressure loss and ensure a stable flow of flushing water.

[0021] like Figures 1-3 As shown, ball valves 16 are connected to the first irregular connecting pipe 13, the second irregular connecting pipe 14 and the third irregular connecting pipe 15. The ball valves 16 control the opening and closing of the main water pipe 3 with the front spray water connecting pipe 4, the main water pipe 3 with the rear spray water connecting pipe 5 and the main water pipe 3 with the upper spray water connecting pipe 6 respectively, which can realize individual control and the control method is flexible.

[0022] like Figures 1-3 As shown, a support pipe 17 is connected to the third irregular connecting pipe 15. The support pipe 17 adopts an L-shaped structure. A water pipe fixing bracket 18 is installed at the end of the L-shaped support pipe 17. The support pipe 17 supports the third irregular pipe to prevent it from sagging due to gravity caused by its high installation height. The water pipe fixing bracket 18 fixes and supports the support pipe 17, ensuring a firm and reliable installation. Several water pipe supports 19 are installed on the extension pipe 11. The water pipe supports 19 are spaced apart. Since the extension pipe 11 is too long, the water pipe supports 19 support and fix the extension pipe 11 to ensure its stability. In actual use, the water pipe fixing bracket 18 and the water pipe supports 19 are connected to the matching food processing equipment.

[0023] like Figures 1-3As shown, a heater 20 is installed in the water tank 1. The heater 20 heats the water in the water tank 1 to increase the water temperature. The hot water spray enhances the rinsing effect on oil stains inside the module. The heater 20 is activated or deactivated based on the actual usage scenario and environment.

[0024] like Figures 1-3 As shown, the water pump 2 is mounted on the pump bracket 21, which raises the installation height of the water pump 2 for easy connection and maintenance. A pump protective cover 22 is installed on the pump bracket 21, which covers the outside of the water pump 2 to protect it from damage caused by collision. Adjustable support feet 23 are connected to the four corners of the bottom of the pump bracket 21. The height of the water pump 2 can be adjusted by adjusting the support feet, and the level of the water pump 2 can be adjusted to ensure the reliable operation of the water pump 2.

[0025] The working principle of this utility model is as follows: Water for rinsing is added to water tank 1. Depending on the actual usage conditions, it is determined whether to turn on heater 20. Water pump 2 is started to pump water from water tank 1, pressurize it, and pump it to main water pipe 3. Main water pipe 3 delivers water to front spray pipe 4, rear spray pipe 5, and upper spray pipe 6 through first irregular connecting pipe 13, second irregular connecting pipe 14, and third irregular connecting pipe 15, respectively. The water is then sprayed by nozzles 7 installed on front spray pipe 4, rear spray pipe 5, and upper spray pipe 6 to clean the modules installed on the mesh chain and moving with the mesh chain. The rinsing efficiency is high, the modules are cleaned well, and the contamination of food during repeated use can be effectively avoided. The on / off of front spray pipe 4, rear spray pipe 5, and upper spray pipe 6 can be freely controlled by ball valves 16 installed on first irregular connecting pipe 13, second irregular connecting pipe 14, and third irregular connecting pipe 15. The control is flexible, convenient, and quick.

[0026] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. All equivalent changes and modifications made in accordance with the scope of the claims of this utility model should fall within the technical scope of this utility model.

Claims

1. A modular flushing device, characterized in that, The system includes a water tank (1), a water pump (2), a main water pipe (3), a front spray connection pipe (4), a rear spray connection pipe (5), and an upper spray connection pipe (6). The inlet end of the water pump (2) is connected to the water tank (1). The main water pipe (3) is connected to the outlet end of the water pump (2). The front spray connection pipe (4), the rear spray connection pipe (5), and the upper spray connection pipe (6) are all detachably connected to the main water pipe (3). The front spray connection pipe (4) and the rear spray connection pipe (5) are connected parallel to each other on the left and right sides of the main water pipe (3). There are two upper spray connection pipes (6). The two upper spray connection pipes (6) are arranged parallel to each other above the main water pipe (3). The front spray connection pipe (4), the rear spray connection pipe (5), and the upper spray connection pipe (6) are all equipped with nozzles (7) that are evenly distributed along the length direction.

2. The module flushing device according to claim 1, characterized in that: The main water pipe (3) includes a first vertical pipe (8), a horizontal pipe (9), a second vertical pipe (10), and an extension pipe (11). The first vertical pipe (8), the horizontal pipe (9), the second vertical pipe (10), and the extension pipe (11) are connected as one unit by an elbow (12). The first vertical pipe (8) is connected to the outlet end of the water pump (2). The horizontal pipe (9) is connected to the front spray water connection pipe (4) through the first irregular connecting pipe (13). The end of the extension pipe (11) is provided with a diameter reducer (24). The diameter reducer (24) is connected to the rear spray water connection pipe (5) through the second irregular connecting pipe (14). The extension pipe (11) is provided with a third irregular connecting pipe (15) near the circumference of the diameter reducer. The third irregular connecting pipe (15) is connected to the upper spray water connection pipe (6).

3. The module flushing device according to claim 2, characterized in that: Ball valves (16) are provided on the first irregular connecting pipe (13), the second irregular connecting pipe (14) and the third irregular connecting pipe (15).

4. The module flushing device according to claim 2, characterized in that: A support pipe (17) is provided on the third irregular connecting pipe (15), and a water pipe fixing bracket (18) is provided at the end of the support pipe (17).

5. The module flushing device according to claim 2, characterized in that: The extension pipe (11) is provided with spaced water pipe supports (19).

6. The module flushing device according to claim 1, characterized in that: A heater (20) is installed inside the water tank (1).

7. The module flushing device according to claim 1, characterized in that: The water pump (2) is mounted on a pump bracket (21), and a pump protective cover (22) is mounted on the pump bracket (21). The pump protective cover (22) is located on the outside of the water pump (2).

8. The module flushing device according to claim 7, characterized in that: The pump bracket (21) is equipped with adjustable feet (23) at the four corners of its bottom.

9. The module flushing device according to claim 1, characterized in that: The nozzle (7) is a circular adjustable nozzle or a fan-shaped adjustable nozzle.