An AGM separator production deslagging device

Abstract

The utility model relates to the technical field of deslagging device discloses an AGM baffle production deslagging device, including deslagging separation jar, the outside of deslagging separation jar is fixed with the residue filter box, the top of deslagging separation jar is hinged with the movable lid through the hinge, this device is provided with the auxiliary deslagging mechanism, so that the movable rod can intermittent impact residue filter box outer wall, through the intermittent impact, effectively shake and fall the impurity nub attached in the inside of residue filter box, help the solid slag material's unloading, reduce the manual cleaning intensity and shutdown maintenance time greatly, can also keep stable filtration efficiency and fluid passability, provide the guarantee for continuous production, through setting up the limit mechanism, when the rack moves and compresses the one end of reset spring, the one end of guide rod is movably inserted in the guide groove, and the guide rod plays the role of reset spring guiding at the same time, avoids reset spring to occur skew, ensures that the reset spring pushes the rack reset stability.

Description

Technical Field

[0001] This utility model relates to the field of slag removal device technology, and in particular to a slag removal device for AGM baffle plate production. Background Technology

[0002] AGM separators refer to absorbent glass fiber separators, a separator technology specifically designed for valve-regulated lead-acid batteries. Their core material is ultra-fine glass fiber, which is formed into a porous mesh structure through a special process, exhibiting high adsorption capacity and mechanical strength. The slag removal device in AGM separator production is used to specifically remove impurities from the slurry during the AGM separator production process. Its core function is to monitor the stability of the slag removal system through slag-water separation, thereby improving the quality of the final product. Specifically, this device is usually connected to the slag discharge port of the slag removal system, using a vibrating platform and a separating screen to separate the slurry containing impurities: water is collected through the screen and metered through a drainage tank, while solid slag is sent to a slag-collecting filter box for collection under vibration and scraping action.

[0003] However, in existing slag removal devices, during the cleaning of waste slag inside the slag-collecting filter box, some waste slag is difficult to remove, affecting filtration efficiency and fluid permeability. Therefore, those skilled in the art have provided an AGM baffle plate production slag removal device to solve the problems mentioned in the background art. Utility Model Content

[0004] Purpose of the utility model: The purpose of this utility model is to provide a slag removal device for AGM baffle production, so as to solve the above-mentioned shortcomings in the prior art.

[0005] Technical Solution: A slag removal device for AGM partition production, comprising a slag removal separation tank, characterized in that a slag-collecting filter box is fixed to the outside of the slag removal separation tank, a movable cover is hinged to the top of the slag removal separation tank, an electric push rod extending into the interior is installed on the top of the slag removal separation tank, a movable frame is installed at the bottom of the output shaft of the electric push rod, a liquid discharge control valve extending into the outside of the slag removal separation tank is installed on the slag-collecting filter box, a metal bracket is installed on the outside of the slag removal separation tank, an auxiliary slag removal mechanism is fixed to the top of the metal bracket, a limit mechanism is provided inside the auxiliary slag removal mechanism, and a discharge control valve extending into the outside of the slag removal separation tank is installed at the bottom of the slag-collecting filter box;

[0006] The auxiliary slag removal mechanism includes a mounting shell, a servo motor mounted on the inner bottom wall of the mounting shell, a connecting frame fixed to the outer side of the output shaft of the servo motor, a guide frame fixed to the outer side of the connecting frame, a support frame mounted on the inner bottom wall of the mounting shell, a rotating frame rotatably connected to the top of the support frame via a rotating shaft, a sector gear fixed to one end of the rotating frame, and a connecting roller rotatably connected to the end of the rotating frame away from the sector gear via a rotating shaft.

[0007] As a further description of the above technical solution: a rack meshes with the outer side of the sector gear, a moving rod is fixed to the outer side of the rack, and a return spring is provided on the side of the rack away from the moving rod.

[0008] As a further description of the above technical solution: the limiting mechanism includes a mounting housing, the inside of which a limiting groove is formed, a guide rod is fixed to one inner wall of the limiting groove, and a guide groove is formed inside the rack.

[0009] As a further description of the above technical solution: the size of the guide groove is adapted to the size of the guide rod, and the mounting housing is fixedly connected to the inner wall of the mounting outer shell.

[0010] As a further description of the above technical solution: a slider is provided at the bottom of the rack, and the rack is slidably connected to the mounting housing through a limiting groove.

[0011] As a further description of the above technical solution: the mounting shell and the slag removal and separation tank are fixedly connected, and the connecting rollers are rotatably connected to the guide frame.

[0012] As a further description of the above technical solution: the interior of the mounting housing is provided with a through hole, the size of which is adapted to the size of the moving rod.

[0013] As a further description of the above technical solution: a groove is provided on one side of the rack, and the size of the groove is adapted to the size of the return spring.

[0014] Beneficial effects:

[0015] 1. This device is equipped with an auxiliary slag removal mechanism. As the guide frame rotates one revolution, the support limit on the connecting roller is released on one side of the guide frame. The rack is then pushed to move horizontally by the return spring, allowing one end of the moving rod to strike the outer wall of the slag-collecting filter box. This intermittent impact effectively shakes off the clumps of impurities attached to the inside of the slag-collecting filter box, which helps to discharge solid slag material, greatly reduces the intensity of manual cleaning and downtime maintenance, and can also maintain stable filtration efficiency and fluid flow, thus ensuring continuous production.

[0016] 2. By setting a limit mechanism, when the rack moves horizontally, the limit groove guides and limits the rack. At the same time, when the rack moves and compresses one end of the return spring, one end of the guide rod is movably inserted into the guide groove. The guide rod also guides the return spring, preventing the return spring from tilting and ensuring that the return spring pushes the rack to return stably. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an AGM baffle production slag removal device proposed in this utility model;

[0018] Figure 2 This is a schematic diagram of part of the internal three-dimensional structure of this utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the auxiliary slag removal mechanism of this utility model;

[0020] Figure 4 for Figure 3 A magnified view of region A;

[0021] Figure 5 for Figure 3 Enlarged schematic diagram of region B;

[0022] Figure 6 This is a schematic diagram of the internal structure of the slag-collecting filter box of this utility model.

[0023] Legend:

[0024] 1. Slag removal and separation tank; 2. Slag receiving and filtering box; 3. Movable cover; 4. Electric push rod; 5. Liquid discharge control valve; 6. Metal bracket; 7. Auxiliary slag removal mechanism; 71. Mounting shell; 72. Servo motor; 73. Connecting frame; 74. Guide frame; 75. Support frame; 76. Rotating frame; 77. Connecting roller; 78. Sector gear; 79. Rack; 710. Moving rod; 711. Return spring; 8. Limiting mechanism; 81. Mounting shell; 82. Limiting groove; 83. Guide rod; 84. Guide groove; 9. Discharge control valve. Detailed Implementation

[0025] To make the technical solution of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0026] Reference Figures 1-6A slag removal device for AGM partition production includes a slag removal separation tank 1. The slag removal separation tank 1 has a slag-collecting filter box 2 fixed to its outer side. A movable cover 3 is hinged to the top of the slag removal separation tank 1. An electric push rod 4 extending into the interior is installed on the top of the slag removal separation tank 1. A movable frame is installed at the bottom of the output shaft of the electric push rod 4. A liquid discharge control valve 5 extending into the outer side of the slag-collecting filter box 2 is installed on the outer side of the slag removal separation tank 1. A metal bracket 6 is installed on the outer side of the slag removal separation tank 1. An auxiliary slag removal mechanism 7 is fixed to the top of the metal bracket 6. A limit mechanism 8 is provided inside the auxiliary slag removal mechanism 7. A discharge control valve 9 extending into the outer side of the slag-collecting filter box 2 is installed at the bottom of the slag-collecting filter box 2.

[0027] The auxiliary slag removal mechanism 7 includes a mounting housing 71. A servo motor 72 is mounted on the inner bottom wall of the mounting housing 71. A connecting frame 73 is fixed to the outer side of the output shaft of the servo motor 72. A guide frame 74 is fixed to the outer side of the connecting frame 73. A support frame 75 is mounted on the inner bottom wall of the mounting housing 71. A rotating frame 76 is rotatably connected to the top of the support frame 75 via a rotating shaft. A sector gear 78 is fixed to one end of the rotating frame 76. A connecting roller 77 is rotatably connected to the end of the rotating frame 76 away from the sector gear 78 via a rotating shaft. A rack 79 meshes with the outer side of the sector gear 78. A moving rod 710 is fixed to the outer side of the rack 79. A return spring 711 is provided on the side of the rack 79 away from the moving rod 710. The mounting housing 71 and the slag removal separation tank 1 are fixedly connected. The connecting roller 77 is tumbledly connected to the guide frame 74. A through hole is opened inside the mounting housing 71. The size of the through hole is adapted to the size of the moving rod 710. A groove is opened on one side of the rack 79. The size of the groove is adapted to the size of the return spring 711.

[0028] Specifically, by setting up an auxiliary slag removal mechanism 7, during the slag removal process in AGM partition production, after the movable cover 3 is opened, the material enters the slag-bearing filter box 2 through the feed inlet at the top of the slag removal separation tank 1. The output shaft of the electric push rod 4 is connected to a movable frame. After starting the electric push rod 4, the movable frame is driven to press down. The slag-bearing filter box 2 is equipped with filter baffles. After the liquid is filtered through the corresponding filter baffles, the liquid discharge control valve 5 is opened, allowing the separated pure slurry to be discharged from the discharge control valve 5. The separated solid slag remains in the slag-bearing filter box 2, achieving the purpose of slag removal in AGM partition production. When cleaning the slag-bearing filter box 2, the discharge control valve 9 at the bottom of the slag-bearing filter box 2 can be opened to discharge the solid slag in the slag-bearing filter box 2. The servo motor 72 can be started, and the output shaft of the servo motor 72 drives the connecting frame 73 to rotate, allowing the connecting frame 73 to drive the guide frame 7. 4. Simultaneously rotating, the guide frame 74 can intermittently push the connecting roller 77 to move horizontally. The connecting roller 77 drives one end of the rotating frame 76 to move, and the sector gear 78 at the other end of the rotating frame 76 can rotate accordingly. The sector gear 78 drives the rack 79 meshing with it to move horizontally, allowing the rack 79 to compress the return spring 711. As the guide frame 74 rotates one revolution, after one side of the guide frame 74 releases the support limit on the connecting roller 77, the return spring 711 pushes the rack 79 to move horizontally, allowing one end of the moving rod 710 to hit the outer wall of the slag-collecting filter box 2. This allows the moving rod 710 to intermittently hit the outer wall of the slag-collecting filter box 2. Through intermittent impacts, the impurities attached to the inside of the slag-collecting filter box 2 are effectively shaken off, which helps to discharge solid slag material, greatly reduces the intensity of manual cleaning and downtime maintenance, and can also maintain stable filtration efficiency and fluid throughput, providing a guarantee for continuous production.

[0029] Furthermore, the limiting mechanism 8 includes a mounting housing 81, with a limiting groove 82 inside the mounting housing 81. A guide rod 83 is fixed to one inner wall of the limiting groove 82. A guide groove 84 is provided inside the rack 79. The size of the guide groove 84 is adapted to the size of the guide rod 83. The mounting housing 81 is fixedly connected to the inner wall of the mounting housing 71. A slider is provided at the bottom of the rack 79. The mounting housing 81 is slidably connected to the rack 79 through the limiting groove 82.

[0030] Specifically, by setting a limiting mechanism 8, when the rack 79 moves horizontally, a slider is provided at the bottom of the rack 79. The slider slides in the limiting groove 82, which guides and limits the rack 79. At the same time, when the rack 79 moves to compress one end of the return spring 711, one end of the guide rod 83 is movably inserted into the guide groove 84. The guide rod 83 also guides the return spring 711, preventing the return spring 711 from tilting and ensuring that the return spring 711 pushes the rack 79 to return stably.

[0031] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A slag removal device for AGM baffle plate production, comprising a slag removal separation tank (1), characterized in that, A slag-collecting filter box (2) is fixed to the outside of the slag separation tank (1). A movable cover (3) is hinged to the top of the slag separation tank (1). An electric push rod (4) extending into the inside is installed on the top of the slag separation tank (1). A movable frame is installed at the bottom of the output shaft of the electric push rod (4). A liquid discharge control valve (5) extending into the outside of the slag separation tank (1) is installed on the slag-collecting filter box (2). A metal bracket (6) is installed on the outside of the slag separation tank (1). An auxiliary slag removal mechanism (7) is fixed to the top of the metal bracket (6). A limit mechanism (8) is set inside the auxiliary slag removal mechanism (7). A discharge control valve (9) extending into the outside of the slag separation tank (1) is installed at the bottom of the slag-collecting filter box (2). The auxiliary slag removal mechanism (7) includes a mounting shell (71), a servo motor (72) is mounted on the inner bottom wall of the mounting shell (71), a connecting frame (73) is fixed on the outer side of the output shaft of the servo motor (72), a guide frame (74) is fixed on the outer side of the connecting frame (73), a support frame (75) is mounted on the inner bottom wall of the mounting shell (71), a rotating frame (76) is rotatably connected to the top of the support frame (75) via a rotating shaft, a sector gear (78) is fixed to one end of the rotating frame (76), and a connecting roller (77) is rotatably connected to the end of the rotating frame (76) away from the sector gear (78) via a rotating shaft.

2. The AGM baffle plate production slag removal device according to claim 1, characterized in that, The outer side of the sector gear (78) is meshed with a rack (79), and a moving rod (710) is fixed to the outer side of the rack (79). A return spring (711) is provided on the side of the rack (79) away from the moving rod (710).

3. The AGM baffle plate production slag removal device according to claim 2, characterized in that, The limiting mechanism (8) includes a mounting housing (81), a limiting groove (82) is provided inside the mounting housing (81), a guide rod (83) is fixed on one side of the inner wall of the limiting groove (82), and a guide groove (84) is provided inside the rack (79).

4. The AGM baffle plate production slag removal device according to claim 3, characterized in that, The size of the guide groove (84) is adapted to the size of the guide rod (83), and the mounting housing (81) is fixedly connected to the inner wall of the mounting outer shell (71).

5. The AGM baffle plate production slag removal device according to claim 4, characterized in that, The bottom of the rack (79) is provided with a slider, and the mounting housing (81) is slidably connected to the rack (79) through the limiting groove (82).

6. The AGM baffle plate production slag removal device according to claim 1, characterized in that, The mounting housing (71) and the slag separation tank (1) are fixedly connected, and the connecting roller (77) is rotatably connected to the guide frame (74).

7. The AGM baffle plate production slag removal device according to claim 6, characterized in that, The mounting housing (71) has a through hole inside, the size of which is adapted to the size of the moving rod (710).

8. The AGM baffle plate production slag removal device according to claim 2, characterized in that, A groove is provided on one side of the rack (79), the size of which is adapted to the size of the return spring (711).

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