Silane coupling agent centrifugal separation device
Patent Information
- Application Number
- CN202522647297.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-15
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-15
AI Technical Summary
现有技术的硅烷偶联剂的色素去除通常采用化学试剂的方法进行色素去除,但添加化学试剂进行色素去除时,容易产生新的杂质,导致影响产品质量,存在改进的空间;
[0013]本实用新型的有益效果是:通过所述硅烷偶联剂分离桶、支架、网桶、活性炭桶、过滤网板、盖板、电动机以及控制面板之间的配合设计,将需要分离的硅烷偶联剂输送至所述网桶内,并通过所述控制面板中预设的程序向所述电动机发生控制指令,从而在所述电动机的驱动下,使得所述网桶快速旋转,在此过程中,通过所述活性炭桶的作用能够对硅烷偶联剂中的色素进行物料吸附,进而达到对硅烷偶联剂进行离心分离的效果,同时,通过两个所述过滤网板和半环形活性炭板的作用能够对硅烷偶联剂中的杂质进行过滤的效果还能够对硅烷偶联剂中的色素进一步过滤分离,大大提高了产品质量;而且达到分别使用者对所述活性炭桶和两个所述过滤网板进行维护的效果,大大提升了便捷性,实用性更高。
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Figure CN224925771U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of silane coupling agent processing equipment, and in particular to a silane coupling agent centrifugal separation device. Background Technology
[0002] Silane coupling agents are chemical agents mainly used in glass fiber reinforced plastics. Silane oxygen groups are reactive to inorganic substances, and organic functional groups are reactive to or compatible with organic substances. Therefore, when a silane coupling agent is located between the inorganic and organic interfaces, a combined layer of organic matrix, silane coupling agent and inorganic matrix can be formed. During the preparation of silane coupling agents, pigments are added to the product for labeling, and the labeling pigments need to be removed after the product preparation is completed. The pigment removal of existing silane coupling agents usually adopts chemical reagent methods. However, when adding chemical reagents for pigment removal, new impurities are easily generated, which affects product quality and there is room for improvement. Therefore, this application proposes a centrifugal separation device for silane coupling agents to solve the problems in the background art. Utility Model Content
[0003] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a silane coupling agent centrifugal separation device, including a silane coupling agent separation tank for centrifugal separation of silane coupling agents and a control panel; A bracket is fixedly installed inside the silane coupling agent separation tank. A mesh tank is rotatably installed inside the bracket. An installation groove is formed on the mesh tank, and an activated carbon tank is installed in the installation groove. Two identical filter screens are sealed between the bracket and the silane coupling agent separation tank. A cover plate is threaded onto the top of the silane coupling agent separation tank. An installation groove is formed on one side of the cover plate, and a plane bearing is fixedly installed in the installation groove. A protective ring is fixedly connected to one side of the plane bearing, and the protective ring is tightly fitted onto the mesh tank. A control panel is installed on the silane coupling agent separation tank. The system connects the silane coupling agent separation tank, bracket, mesh tank, activated carbon tank, filter screens, cover, motor, and control... The panel design allows the silane coupling agent to be separated to be delivered into the mesh drum. A preset program in the control panel sends control commands to the motor, causing the mesh drum to rotate rapidly. During this process, the activated carbon drum adsorbs pigments from the silane coupling agent, achieving centrifugal separation. Simultaneously, the two filter screens and the semi-circular activated carbon plate filter impurities and further separate pigments from the silane coupling agent. Furthermore, the design allows for user maintenance of the activated carbon drum and the two filter screens.
[0004] A further feature of this invention is that a transmission rod is rotatably mounted on the bottom of the silane coupling agent separation tank, and one end of the transmission rod is fixedly connected to the mesh tank for transmission, so as to facilitate the motor to drive the mesh tank.
[0005] A further feature of this invention is that an electric motor is provided at the bottom of the silane coupling agent separation tank, and the output end of the electric motor is fixedly connected to one end of the transmission rod for driving the transmission rod.
[0006] A further feature of this invention is that a discharge pipe is sealed to the bottom of the silane coupling agent separation tank, and a solenoid valve is installed on the discharge pipe. The silane coupling agent after separation is discharged by opening the solenoid valve on the discharge pipe.
[0007] A further feature of this invention is that both the motor and the solenoid valve are connected to the control panel, and drive control commands are sent to the motor and the solenoid valve through a preset program in the control panel.
[0008] A further feature of this invention is that a semi-annular activated carbon plate is fixedly installed at the bottom of each of the two filter screens for further filtering and separating the pigments in the silane coupling agent.
[0009] A further feature of this invention is that a sealing bearing is fixedly fitted onto the mesh barrel, and the outer wall of the sealing bearing is fixedly connected to the bracket to facilitate the rotation of the mesh barrel. Sealing gaskets are fixedly installed on both filter screens and are respectively connected to the silane coupling agent separation barrel and the bracket to improve sealing performance.
[0010] A further feature of this invention is that a second sealed bearing is fixedly sleeved on the transmission rod, the outer wall of the second sealed bearing is fixedly connected to the silane coupling agent separation tank, and a conical seat is provided inside the silane coupling agent separation tank and corresponds to the discharge pipe, so as to facilitate the rotation of the transmission rod.
[0011] A further feature of this invention is that three support legs are fixedly installed on the silane coupling agent separation tank, and the same mounting plate is fixedly connected between the three support legs. The motor is fixedly installed on the mounting plate to provide support.
[0012] A further feature of this invention is that the top of the cover plate is provided with a feed hopper, which corresponds to the mesh barrel, so as to facilitate the delivery of the silane coupling agent to be separated into the mesh barrel.
[0013] The beneficial effects of this utility model are as follows: Through the coordinated design of the silane coupling agent separation tank, support, mesh tank, activated carbon tank, filter screen, cover plate, motor, and control panel, the silane coupling agent to be separated is transported into the mesh tank. A preset program in the control panel sends control commands to the motor, causing the mesh tank to rotate rapidly. During this process, the activated carbon tank adsorbs pigments in the silane coupling agent, achieving centrifugal separation. Simultaneously, the two filter screens and the semi-circular activated carbon plate filter impurities and further separate pigments, significantly improving product quality. Furthermore, it allows for separate maintenance of the activated carbon tank and the two filter screens by the user, greatly enhancing convenience and practicality. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a three-dimensional structural schematic diagram of a centrifugal separation device for silane coupling agents proposed in this utility model; Figure 2 This is a side view of a centrifugal separation device for silane coupling agents proposed in this utility model. Figure 3 This is a schematic diagram of the centrifugal separation device for silane coupling agents proposed in this utility model; Figure 4 This is a partial explosion diagram of a centrifugal separation device for silane coupling agents proposed in this utility model; Figure 5 for Figure 3 A magnified structural diagram of point A in the middle.
[0016] In the diagram, 1. Silane coupling agent separation tank; 2. Support; 3. Mesh tank; 4. Activated carbon tank; 5. Filter screen; 6. Cover plate; 7. Flat bearing; 8. Protective ring; 9. Transmission rod; 10. Electric motor; 11. Discharge pipe; 12. Solenoid valve; 13. Control panel; 14. Semi-annular activated carbon plate. Detailed Implementation
[0017] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0018] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0019] Reference Figures 1-5 A centrifugal separation device for silane coupling agents includes a silane coupling agent separation tank 1 for centrifugal separation of silane coupling agents and a control panel 13. A support frame 2 is fixedly installed inside the silane coupling agent separation tank 1. A mesh tank 3 is rotatably installed inside the support frame 2. An installation groove is provided on the mesh tank 3, and an activated carbon tank 4 is installed in the installation groove. Two identical filter screens 5 are sealed between the support frame 2 and the silane coupling agent separation tank 1. A semi-annular activated carbon plate 14 is fixedly installed at the bottom of each of the two filter screens 5 for further filtration and separation of pigments in the silane coupling agent. A sealed bearing is fixedly fitted on the mesh tank 3. The outer wall of the sealed bearing is fixedly connected to the support frame 2 to facilitate the rotation of the mesh tank 3. Sealing bearings are fixedly installed on both filter screens. The pads are connected to the silane coupling agent separation tank 1 and the bracket 2 respectively to improve sealing. A cover plate 6 is threaded onto the top of the silane coupling agent separation tank 1. A damping pad is fixedly installed on the inner side of the cover plate 6, with one side of the damping pad abutting against the silane coupling agent separation tank 1 (not shown in the figure). The damping pad increases the friction between the cover plate 6 and the silane coupling agent separation tank 1. Through the action of the plane bearing 7 and the damping pad, the cover plate 6 can be prevented from loosening during the rotation of the mesh tank. A second mounting groove is provided on one side of the cover plate 6, and a flat bearing 7 is fixedly installed in the second mounting groove. A protective ring 8 is fixedly connected to one side of a plane bearing 7. The protective ring 8 is tightly fitted onto the mesh barrel 3. Through the action of the protective ring 8 and the plane bearing 7, not only can the stability of the mesh barrel 3 be improved, but the activated carbon barrel 4 can also be blocked and limited. A control panel 13 is installed on the silane coupling agent separation barrel 1. Through the cooperative design between the silane coupling agent separation barrel 1, the support 2, the mesh barrel 3, the activated carbon barrel 4, the filter screen 5, the cover 6, the motor 10, and the control panel 13, the silane coupling agent to be separated is transported into the mesh barrel 3, and the pre-set parameters in the control panel 13 are controlled. The program sends control commands to the motor 10, causing the mesh drum 3 to rotate rapidly under the drive of the motor 10. During this process, the activated carbon drum 4 adsorbs the pigments in the silane coupling agent, thereby achieving the effect of centrifugal separation of the silane coupling agent. At the same time, the two filter screens 5 and the semi-circular activated carbon plate 14 filter impurities in the silane coupling agent and further filter and separate the pigments in the silane coupling agent. Moreover, it allows users to maintain the activated carbon drum 4 and the two filter screens 5 respectively.
[0020] In this embodiment, a transmission rod 9 is rotatably mounted on the bottom of the silane coupling agent separation tank 1. One end of the transmission rod 9 is fixedly connected to the mesh tank 3 for transmission, so that the motor 10 can drive the mesh tank 3. The bottom of the silane coupling agent separation tank 1 is equipped with a motor 10. The output end of the motor 10 is fixedly connected to one end of the transmission rod 9. Three support legs are fixedly mounted on the silane coupling agent separation tank 1. The same mounting plate is fixedly connected between the three support legs. The motor 10 is fixedly mounted on the mounting plate to provide support and drive the transmission rod 9.
[0021] In this embodiment, a discharge pipe 11 is sealed to the bottom of the silane coupling agent separation tank 1. A solenoid valve 12 is installed on the discharge pipe 11. The silane coupling agent after separation is discharged by opening the solenoid valve 12 on the discharge pipe 11. The motor 10 and the solenoid valve 12 are both connected to the control panel 13. Drive control commands are sent to the motor 10 and the solenoid valve 12 through the preset program in the control panel 13.
[0022] In this embodiment, a sealed bearing 2 is fixedly sleeved on the transmission rod 9. The outer wall of the sealed bearing 2 is fixedly connected to the silane coupling agent separation tank 1. The silane coupling agent separation tank 1 is provided with a conical seat that corresponds to the discharge pipe 11, which facilitates the rotation of the transmission rod 9.
[0023] In this embodiment, the top of the cover plate 6 is provided with a feed hopper, which corresponds to the mesh barrel 3, so as to facilitate the delivery of the silane coupling agent to be separated into the mesh barrel 3.
[0024] Working principle: When in use, first connect the power supply and send drive control commands to the motor 10 and solenoid valve 12 through the preset program in the control panel 13; First, the silane coupling agent to be separated is poured into the mesh tank 3 through the feed hopper. Then, the motor 10 is started, and the transmission rod 9 rotates on the silane coupling agent separation tank 1 through the drive of the motor 10. At the same time, the mesh tank 3 rotates rapidly on the support 2. Meanwhile, the protective ring 8 is rotated by the plane bearing 7, so that the silane coupling agent in the mesh tank 3 passes through the mesh tank 3 and the activated carbon tank 4 through the action of centrifugal force. In this process, since the activated carbon is a non-polar adsorbent and the pigment particles have a conjugated double bond structure, it has a strong adsorption capacity for pigments. Thus, the activated carbon tank 4 can achieve the effect of physical adsorption of pigments in the silane coupling agent. Afterwards, the silane coupling agent passes through two filter screens 5 and a semi-annular activated carbon plate 14. At this time, the two filter screens 5 can filter the impurities in the silane coupling agent, and the two semi-annular activated carbon plates 14 can further filter and separate the pigments in the silane coupling agent. Finally, the silane coupling agent after separation is discharged by opening the solenoid valve 12 on the discharge pipe 11.
[0025] When maintenance is required on the activated carbon tank 4 and the two filter screens 5, the cover plate 6 is rotated to make it threadedly connected to the silane coupling agent separation tank 1 and then removed, causing the protective ring 8 to disengage from the screen tank 3. After that, the activated carbon tank 4 is pulled out from the mounting groove on the screen tank 3, and then the two filter screens 5 are removed, thereby achieving the effect of facilitating maintenance or replacement by the user and improving convenience.
[0026] The technological advancements of this invention compared to existing technologies are as follows: through the cooperation of various components, not only can the pigments in the silane coupling agent be separated by centrifugation, greatly improving product quality, but it also enables users to maintain the activated carbon tank 4 and the two filter screens 5 separately, greatly enhancing convenience. Moreover, the structure is simple and more practical.
Claims
1. A centrifugal separation device for silane coupling agents, characterized in that, The system includes a silane coupling agent separation tank (1) for centrifugal separation of silane coupling agents and a control panel (13); a bracket (2) is fixedly installed inside the silane coupling agent separation tank (1), a mesh tank (3) is rotatably installed inside the bracket (2), an installation groove (1) is opened on the mesh tank (3), an activated carbon tank (4) is installed in the installation groove (1), two identical filter screens (5) are sealed between the bracket (2) and the silane coupling agent separation tank (1), a cover plate (6) is threaded on the top of the silane coupling agent separation tank (1), an installation groove (2) is opened on one side of the cover plate (6), a plane bearing (7) is fixedly installed in the installation groove (2), a protective ring (8) is fixedly connected to one side of the plane bearing (7), the protective ring (8) is tightly fitted on the mesh tank (3), and a control panel (13) is installed on the silane coupling agent separation tank (1).
2. The silane coupling agent centrifugal separation device according to claim 1, characterized in that: A transmission rod (9) is rotatably mounted on the bottom of the silane coupling agent separation tank (1), and one end of the transmission rod (9) is fixedly connected to the mesh tank (3).
3. The silane coupling agent centrifugal separation device according to claim 2, characterized in that: The bottom of the silane coupling agent separation tank (1) is equipped with an electric motor (10), and the output end of the electric motor (10) is fixedly connected to one end of the transmission rod (9).
4. The centrifugal separation device for silane coupling agents according to claim 3, characterized in that: The bottom of the silane coupling agent separation tank (1) is sealed with a discharge pipe (11), and a solenoid valve (12) is installed on the discharge pipe (11).
5. The silane coupling agent centrifugal separation device according to claim 4, characterized in that: The motor (10) and the solenoid valve (12) are both connected to the control panel (13).
6. The centrifugal separation device for silane coupling agents according to claim 1, characterized in that: A semi-annular activated carbon plate (14) is fixedly installed at the bottom of both filter screens (5).
7. The centrifugal separation device for silane coupling agents according to claim 1, characterized in that: A sealing bearing is fixedly fitted on the mesh barrel (3). The outer wall of the sealing bearing is fixedly connected to the bracket (2). Sealing gaskets are fixedly installed on both filter mesh plates and are respectively connected to the silane coupling agent separation barrel (1) and the bracket (2).
8. The centrifugal separation device for silane coupling agents according to claim 4, characterized in that: A sealed bearing 2 is fixedly sleeved on the transmission rod (9). The outer wall of the sealed bearing 2 is fixedly connected to the silane coupling agent separation tank (1). A conical seat is provided inside the silane coupling agent separation tank (1) and corresponds to the discharge pipe (11).
9. A silane coupling agent centrifugal separation device according to claim 3, characterized in that: The silane coupling agent separation tank (1) is fixedly installed with three support legs, and the three support legs are fixedly connected with the same mounting plate. The motor (10) is fixedly installed on the mounting plate.
10. A silane coupling agent centrifugal separation device according to claim 1, characterized in that: The top of the cover plate (6) is provided with a feeding hopper, which corresponds to the mesh barrel (3).
