A tool bit specification sorting device

CN224926530UActive Publication Date: 2026-11-03JIEYANG ZHONGZHOU DIAMOND TOOLS CO LTD
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Patent Information

Application Number
CN202522641002.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-12
Publication Date
2026-11-03
Estimated Expiration
2035-12-12

AI Technical Summary

Technical Problem

[0003]传统刀头分拣多依赖人工操作,操作人员需手动对刀头的尺寸、外观等参数进行测量和判断,再将合格与不合格刀头分类收集,不仅劳动强度大、分拣效率低,还易因人为误差导致检测结果不准确,出现不合格刀头流入市场或合格刀头被误判为废料的情况;同时,人工分拣过程中刀头易因堆积碰撞造成外观损伤或刃口损坏,影响产品质量

Benefits of technology

1、限位组件通过带动两组限位板移动,可适配不同尺寸刀头的限位需求,确保刀头沿传输带中心轨迹运输,提升计量器与红外接收器检测刀头规格的精准性;同时,限位板端部的导向框为电动推杆推送不合格刀头提供稳定导向,防止推送过程中废刀头掉落,避免分拣流程中断,整体结构兼具调节灵活性与运行稳定性,提升了分拣流程的可靠性与适配性。

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Abstract

The utility model discloses a kind of sorting devices of tool head specification, specifically related to mechanical processing technical field, including sorting table, the inside of sorting table is provided with conveying belt, sorting table top is fixedly connected with assembly frame, assembly frame one side is fixedly connected with limiting component, limiting component is used to limit adjustment of tool head, assembly frame other side is provided with detection component, detection component is used to detect tool head, sorting table one end is provided with blanking component, and other end is fixedly connected with connecting sleeve, blanking component is used to adjust the specification of tool head drop, sorting table one side is provided with scrap frame, limiting component moves by driving two sets of limiting plate, the limiting demand of different size tool head can be adapted, ensure that tool head is always transported along conveying belt center track, improve the accuracy of gauge and infrared receiver detection tool head specification, simultaneously, the guiding frame of limiting plate end portion provides stable guidance for electric push rod to push unqualified tool head, prevent waste tool head from falling in pushing process.
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Description

Technical Field

[0001] This utility model relates to the field of machining technology, and in particular to a sorting device for a specific blade specification. Background Technology

[0002] During the manufacturing process of cutting tools, the dimensional accuracy and appearance integrity of the cutting tools directly affect their performance and service life. Therefore, it is necessary to conduct strict dimensional inspection and sorting on the processed cutting tools.

[0003] Traditional blade sorting relies heavily on manual operation. Operators must manually measure and judge the dimensions and appearance of the blades before classifying and collecting qualified and unqualified blades. This is not only labor-intensive and inefficient, but also prone to inaccurate results due to human error, leading to unqualified blades entering the market or qualified blades being mistakenly identified as waste. Furthermore, manual sorting can cause damage to the blades' appearance or cutting edges due to accumulation and collision, affecting product quality. In addition, some existing semi-automatic sorting devices suffer from inflexible limit adjustment, limited detection dimensions, blade misalignment or falling during sorting, and accumulation and collision of qualified blades during collection. These issues make it difficult to adapt to the sorting needs of different blade specifications, hindering the large-scale and automated development of blade production. Therefore, there is an urgent need for a blade specification sorting device with a reasonable structure, convenient operation, accurate detection, and orderly sorting to address the many shortcomings of existing technologies. Utility Model Content

[0004] The main objective of this invention is to provide a sorting device with a specific blade size, which can effectively solve the aforementioned problems.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A sorting device for blade specifications includes a sorting table, a conveyor belt on the inner side of the sorting table, an assembly frame fixedly connected to the top of the sorting table, a limiting component fixedly connected to one side of the assembly frame for limiting and adjusting the blade, a detection component on the other side of the assembly frame for detecting the blade, a feeding component at one end of the sorting table and a connecting sleeve fixedly connected to the other end for adjusting the falling specifications of the blade, and a waste box on one side of the sorting table.

[0006] Preferably, the limiting component includes a fixed frame fixedly connected to one side of the assembly frame, a mounting plate fixedly connected to one end of the fixed frame, a bidirectional threaded rod rotatably connected to the front of the fixed frame, and a throttle handle fixedly connected to one end of the bidirectional threaded rod extending to the outside of the mounting plate. Two sets of moving blocks are threadedly connected to the outside of the bidirectional threaded rod, a connecting rod is hinged to one side of the moving block, and a limiting plate is bolted to one end of the bottom of the connecting rod.

[0007] Preferably, the front of the fixed frame is fixedly connected to a limit rod on one side of the bidirectional threaded rod, and the inner side of the top of the moving block is slidably connected to the limit rod.

[0008] Preferably, there are two sets of limiting plates, and a guide frame is fixedly connected to the end of the limiting plate away from the mounting plate. The guide frame is located above the conveyor belt and does not contact the conveyor belt.

[0009] Preferably, the unloading assembly includes a finished product frame fixedly connected to the end of the sorting table. The inside of the finished product frame is rotatably connected to both sides. The opening and closing plate extends to one end of the finished product frame and is fixedly connected to a rotating rod. A rack is slidably connected to the top and bottom of one side of the finished product frame. A sliding block is hinged to the end of the rack, and one end of the sliding block is slidably connected to the inside of the rotating rod.

[0010] Preferably, a support frame is fixedly connected to the side of the finished frame near the rack, and a rotating handle is rotatably connected to the outside of the support frame. The rotating handle extends to a gear fixedly connected between the two sets of racks, and the gear meshes with the rack.

[0011] Preferably, a meter and an infrared receiver are fixedly connected to the side of the assembly frame away from the fixed frame, and both the meter and the infrared receiver are wired to an external controller. An electric push rod is fixedly connected to the top of the sorting table near the guide frame, and one end of the electric push rod is slidably connected to the inside of the guide frame.

[0012] Preferably, the detection component includes a strong electromagnet fixedly connected to one side of the assembly frame, and photographic detectors are fixedly connected to both the upper and lower ends of one side of the assembly frame.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The limiting component moves two sets of limiting plates to accommodate the limiting requirements of different sized cutter heads, ensuring that the cutter heads are transported along the center track of the conveyor belt and improving the accuracy of the meter and infrared receiver in detecting the cutter head specifications. At the same time, the guide frame at the end of the limiting plate provides stable guidance for the electric push rod to push unqualified cutter heads, preventing waste cutter heads from falling during the pushing process and avoiding interruption of the sorting process. The overall structure combines adjustment flexibility and operational stability, improving the reliability and adaptability of the sorting process.

[0014] 2. The feeding assembly is used to adjust the opening and closing size of the opening plate, which can control the width of the channel through which the cutter head falls, thereby reasonably limiting the number of cutter heads falling at one time. This allows qualified cutter heads to fall smoothly into the finished product frame in an orderly manner, avoiding collision and friction problems caused by multiple cutter heads piling up at the same time. It effectively protects the appearance integrity of the cutter heads, and prevents key functional parts such as the cutting edge of the cutter head from being damaged by collisions. This ensures the product quality of qualified cutter heads, improves the operating efficiency of subsequent processes, and provides strong support for the smooth progress of the entire production process. It combines practicality and protection. Attached Figure Description

[0015] Figure 1 This is a front structural diagram of the present invention; Figure 2 This is a schematic diagram of the rear structure of this utility model; Figure 3 This is a schematic diagram of the limiting component structure of this utility model; Figure 4 This is a partial structural schematic diagram of the present invention; Figure 5 This is a schematic diagram of the feeding assembly structure of this utility model; Figure 6 This is a schematic diagram of the material feeding component of this utility model; Figure 7 This is a schematic diagram of the overall processing flow structure of this utility model.

[0016] In the diagram: 1. Sorting table; 2. Conveyor belt; 3. Assembly rack; 4. Limiting component; 401. Fixing frame; 402. Mounting plate; 403. Bidirectional threaded rod; 404. Rotary handle; 405. Limiting rod; 406. Moving block; 407. Connecting rod; 408. Limiting plate; 409. Guide frame; 5. Measuring device; 6. Infrared receiver; 7. Electric push rod; 8. Unloading component; 801. Finished product frame; 802. Rotating rod; 803. Opening and closing plate; 804. Rack; 805. Sliding block; 806. Gear; 807. Support frame; 808. Rotating handle; 9. Waste box; 10. Connecting sleeve; 11. Detection component; 1101. High-powered electromagnet; 1102. Photo detector. Detailed Implementation

[0017] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0018] like Figures 1-2As shown, a sorting device for blade specifications includes a sorting table 1, a conveyor belt 2 disposed on the inner side of the sorting table 1, an assembly frame 3 fixedly connected to the top of the sorting table 1, a limit component 4 fixedly connected to one side of the assembly frame 3 for limiting and adjusting the blade specifications, a detection component 11 disposed on the other side of the assembly frame 3 for detecting the blade specifications, a feeding component 8 disposed at one end of the sorting table 1 and a connecting sleeve 10 fixedly connected to the other end, the feeding component 8 for adjusting the falling specifications of the blade specifications, and sorting... A waste box 9 is provided on one side of the platform 1. A meter 5 and an infrared receiver 6 are fixedly connected to the side of the assembly frame 3 away from the fixed frame 401. Both the meter 5 and the infrared receiver 6 are wired to an external controller. An electric push rod 7 is fixedly connected to the top of the sorting platform 1 near the guide frame 409. One end of the electric push rod 7 is slidably connected to the inside of the guide frame 409. The detection component 11 includes a strong electromagnet 1101 fixedly connected to one side of the assembly frame 3. Photo detectors 1102 are fixedly connected to the upper and lower ends of one side of the assembly frame 3. As described above, during operation, the cutter head moves with the conveyor belt 2. When it passes the meter 5 and infrared receiver 6 on one side of the assembly frame 3, the two work together to detect the relevant parameters and count the quantity of the cutter head, and transmit the data to the external controller in real time. When the cutter head moves to the corresponding position on the assembly frame 3, the strong electromagnet 1101 is energized to generate magnetic force to attract the cutter head and suspend it in the air, causing the cutter head to detach from the surface of the conveyor belt 2. At this time, the upper and lower sets of photographic detectors 1102 take comprehensive photographic inspections of the outer side and bottom of the cutter head to ensure that there are no blind spots in the detection. The detection data is synchronously fed back to the external controller for qualification judgment. At the same time, the limiting component 4 on one side of the assembly frame 3 can control the transport of the cutter head. Position constraints ensure that the cutter head moves along the center trajectory of the conveyor belt 2, providing positional assurance for the inspection work. If the controller determines that the cutter head is unqualified, when the unqualified cutter head moves to the area of ​​the guide frame 409, the controller will activate the electric push rod 7 on the top of the sorting table 1. The electric push rod 7 smoothly pushes the unqualified cutter head along the inner side of the guide frame 409, causing it to fall into the waste box 9 on one side of the sorting table 1. The qualified cutter head continues to be transported with the conveyor belt 2 to the unloading component 8 at one end of the sorting table 1 for collection. This not only improves the comprehensiveness and accuracy of the inspection results, but also ensures the smooth and orderly sorting process, distinguishes between qualified and unqualified cutter heads, and provides convenience for subsequent processes.

[0019] like Figures 3-4As shown, the limiting component 4 includes a fixed frame 401 fixedly connected to one side of the assembly frame 3. One end of the fixed frame 401 is fixedly connected to a mounting plate 402. The front of the fixed frame 401 is rotatably connected to a bidirectional threaded rod 403. The bidirectional threaded rod 403 extends to the outside of the mounting plate 402 and is fixedly connected to a handle 404. Two sets of moving blocks 406 are threadedly connected to the outside of the bidirectional threaded rod 403. A connecting rod 407 is hinged to one side of the moving block 406. A limiting plate 408 is bolted to one end of the bottom of the connecting rod 407. A limiting rod 405 is fixedly connected to the front of the fixed frame 401 parallel to one side of the bidirectional threaded rod 403. The top inner side of the moving block 406 is slidably connected to the limiting rod 405. There are two sets of limiting plates 408. A guide frame 409 is fixedly connected to the end of the limiting plate 408 away from the mounting plate 402. The guide frame 409 is located above the conveyor belt 2 and does not contact the conveyor belt 2. As described above, during operation, rotating the bidirectional threaded rod 403 causes the two sets of moving blocks 406 connected by its outer thread to slide smoothly along the limiting rod 405 on the fixed frame 401, which is parallel to the bidirectional threaded rod 403, thus preventing the moving blocks 406 from shifting. When the moving blocks 406 move, they drive the connecting rod 407 hinged on one side to drive the transmission, which in turn pulls the two sets of limiting plates 408 hinged at the bottom to open and close. The distance between the two sets of limiting plates 408 can be adjusted according to the size of the cutter head, so that the cutter head is always transported along the center track of the conveyor belt 2, improving the positional accuracy during inspection. At the same time, the guide frame 409 at the end of the limiting plate 408 away from the mounting plate 402 can guide the unqualified cutter head when the electric push rod 7 pushes it, preventing the cutter head from falling. This improves the stability and accuracy of the limit adjustment and enhances the reliability of the sorting process.

[0020] like Figures 5-6 As shown, the unloading assembly 8 includes a finished product frame 801 fixedly connected to the end of the sorting table 1. Opening and closing plates 803 are rotatably connected to both sides inside the finished product frame 801. A rotating rod 802 is fixedly connected to one end of the rotating rod opening and closing plate 803 extending to the outside of the finished product frame 801. A rack 804 is slidably connected to the top and bottom of one side of the finished product frame 801. A sliding block 805 is hinged to the end of the rack 804, and one end of the sliding block 805 is slidably connected to the inside of the rotating rod 802. A support frame 807 is fixedly connected to the side of the finished product frame 801 near the rack 804. A rotating handle 808 is rotatably connected to the outside of the support frame 807. A gear 806 is fixedly connected between the two sets of racks 804, and the gear 806 meshes with the rack 804. As described above, when the operator rotates the rotating handle 808 on the outside of the support frame 807, it can drive the gear 806 extending between the two sets of racks 804 to rotate synchronously. Since the gear 806 is meshed with the upper and lower sets of racks 804, it will drive the two sets of racks 804 to slide in opposite straight lines along one side of the finished product frame 801. The sliding block 805 hinged at the end of the rack 804 will move accordingly and slide along the inner side of the rotating rod 802, thereby pushing the rotating rod 802 to drive the opening and closing plate 803 fixedly connected to it to rotate inside the finished product frame 801. Adjusting the opening and closing size of the opening and closing plate 803 can control the width of the channel for the blade to fall, limit the number of blades falling at one time, and allow the blades to fall in an orderly manner, avoiding multiple blades to pile up at the bottom at the same time and collide and rub against each other. This protects the appearance integrity of the blades and the critical parts such as the cutting edge from damage, while ensuring that the qualified blades are collected in an orderly manner, providing convenience for subsequent packaging, transportation and other processes.

[0021] It should be noted that the specific installation method of mechanical processing, the circuit connection method and the control method used in this utility model are all conventional designs, and will not be described in detail in this utility model.

[0022] The working principle of this utility model is as follows: Using the sorting table 1 as the main frame, the processed cutting head is guided into the inner conveyor belt 2 through the connecting sleeve 10 at one end of the sorting table 1. The conveyor belt 2 provides a stable transport channel for the cutting head. When operating the limiting component 4, the handle 404 at one end of the bidirectional threaded rod 403 on the fixed frame 401 is rotated, causing the bidirectional threaded rod 403 to rotate. The two sets of moving blocks 406 connected by the outer threads slide smoothly along the parallel limiting rod 405. The connecting rod 407 pulls the two sets of limiting plates 408 to open and close, adjusting the spacing according to the cutting head size, so that the cutting head always moves along the conveyor belt. As the conveyor belt 2 moves along its central trajectory, the guide frame 409 at the end of the limiting plate 408 forms a regular channel. When the cutter head moves with the conveyor belt 2 to the assembly frame 3 area, the meter 5 and infrared receiver 6 on one side of the assembly frame 3 work together to detect and count the relevant parameters of the cutter head and transmit the data to the external controller. Subsequently, the strong electromagnet 1101 is energized to generate magnetic force to attract the cutter head and suspend it in the air, causing the cutter head to detach from the surface of the conveyor belt 2. The two sets of photographic detectors 1102 on the upper and lower sides of the assembly frame 3 take comprehensive photographic inspections of the outer side and bottom of the cutter head, and the detection data is synchronously fed back to the controller for qualification judgment. If the result is deemed unqualified, when the cutter head moves to the guide frame 409 area, the controller activates the electric push rod 7 on the top of the sorting table 1, pushing the unqualified cutter head along the inner side of the guide frame 409 into the waste box 9 on one side of the sorting table 1. If the result is deemed qualified, the cutter head continues to be conveyed by the conveyor belt 2 to the unloading assembly 8 at the other end of the sorting table 1. The operator rotates the rotating handle 808 on the outside of the support frame 807, driving the gear 806 between the two sets of racks 404 to rotate, driving the upper and lower sets of racks 804 to slide in opposite directions in a straight line. Through the sliding block 805, the rack slides along the inner side of the rotating rod 802, pushing the rotating rod 802 to drive the opening and closing plate 803 in the finished product box 801 to rotate. The opening and closing size of the opening and closing plate 803 is adjusted to control the width of the cutter head falling channel, limiting the single falling size, so that the cutter head falls into the finished product box 801 in an orderly manner, avoiding collision damage, ensuring neat collection, providing convenience for subsequent packaging and transfer processes, and finally used for the orderly collection operation of cutter head sorting.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A sorting device with a specific blade specification, comprising a sorting table (1), characterized in that: A conveyor belt (2) is provided on the inner side of the sorting table (1). An assembly frame (3) is fixedly connected to the top of the sorting table (1). A limit component (4) is fixedly connected to one side of the assembly frame (3). The limit component (4) is used to limit and adjust the blade head. A detection component (11) is provided on the other side of the assembly frame (3). The detection component (11) is used to detect the blade head. A feeding component (8) is provided at one end of the sorting table (1), and a connecting sleeve (10) is fixedly connected to the other end. The feeding component (8) is used to adjust the falling specifications of the blade head. A waste box (9) is provided on one side of the sorting table (1).

2. The sorting device with a blade specification according to claim 1, characterized in that: The limiting component (4) includes a fixed frame (401) fixedly connected to one side of the assembly frame (3). One end of the fixed frame (401) is fixedly connected to an installation plate (402). The front of the fixed frame (401) is rotatably connected to a bidirectional threaded rod (403), and the bidirectional threaded rod (403) extends to the outside of the installation plate (402) and is fixedly connected to a handle (404). The outside of the bidirectional threaded rod (403) is threadedly connected to two sets of moving blocks (406). One side of the moving block (406) is fixed with a connecting rod (407) by bolts. One end of the bottom of the connecting rod (407) is fixed with a limiting plate (408) by bolts. The front of the fixed frame (401) is parallel to the side of the bidirectional threaded rod (403) and is fixedly connected with a limiting rod (405). The inner top of the moving block (406) is slidably connected to the limiting rod (405).

3. A sorting device with a blade specification according to claim 2, characterized in that: There are two sets of limiting plates (408), and a guide frame (409) is fixedly connected to the end of the limiting plate (408) away from the mounting plate (402). The guide frame (409) is located above the conveyor belt (2) and does not contact the conveyor belt (2).

4. A sorting device with a specific blade specification according to claim 1, characterized in that: The unloading assembly (8) includes a finished product frame (801) fixedly connected to the end of the sorting table (1). The finished product frame (801) has two rotatably connected opening and closing plates (803) on both sides inside. The opening and closing plates (803) extend to one end of the finished product frame (801) and are fixedly connected to a rotating rod (802). A rack (804) is slidably connected to the top and bottom of one side of the finished product frame (801). A sliding block (805) is hinged to the end of the rack (804), and one end of the sliding block (805) is slidably connected to the inside of the rotating rod (802).

5. A sorting device with a blade specification according to claim 4, characterized in that: The finished frame (801) is fixedly connected to a support frame (807) on the side near the rack (804). A rotating handle (808) is rotatably connected to the outside of the support frame (807). The rotating handle (808) extends to the two sets of racks (804) and is fixedly connected to a gear (806), and the gear (806) meshes with the rack (804).

6. A sorting device with a blade specification according to claim 3, characterized in that: The assembly frame (3) is fixedly connected to a meter (5) and an infrared receiver (6) on the side away from the fixed frame (401), and both the meter (5) and the infrared receiver (6) are wired to an external controller. The top of the sorting table (1) is fixedly connected to an electric push rod (7) on the side near the guide frame (409), and one end of the electric push rod (7) is slidably connected to the inside of the guide frame (409).

7. A sorting device with a specific blade specification according to claim 6, characterized in that: The detection component (11) includes a strong electromagnet (1101) fixedly connected to one side of the assembly frame (3), and a photographic detector (1102) is fixedly connected to both the upper and lower ends of one side of the assembly frame (3).