Horizontal type head removing machine
Patent Information
- Application Number
- CN202522560568.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-02
AI Technical Summary
Existing vertical cutter head machines are labor-intensive to operate and have low production efficiency. Furthermore, due to the different tooth lengths of saw blades of different specifications, the heating efficiency of the high-frequency induction coil is low and energy is wasted.
Design a horizontal saw blade removal machine that uses an inclined top cutter head assembly and adjustment assembly, combined with a lifting mechanism, a lateral movement mechanism and a limiting mechanism, to achieve efficient removal of saw blades of different specifications, reduce the labor intensity of operators and improve work efficiency.
Through its horizontal structure and intelligent control, the system reduces the labor intensity of operators, improves work efficiency, avoids energy waste, and enables efficient removal of saw blades of different specifications.
Smart Images

Figure CN224927373U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of saw blade assembly and disassembly technology, and in particular to a horizontal saw head removal machine. Background Technology
[0002] Diamond saw blades are commonly used saw blades. The cutting head is mounted on the saw teeth of the saw blade base for cutting. After repeated use, the cutting head wears down. Once the cutting head has worn down to a certain extent, it needs to be kept at a certain height to protect the welded surface of the diamond saw blade base from further wear. At this point, the diamond saw blade can be removed, and the worn-out cutting head can be removed, allowing the saw blade base to be reused. Existing cutting head removal machines evolved from automatic diamond saw blade welding machines. They eliminate the cutting head pushing mechanism and the cutting head clamping mechanism, adding a cutting head lifting mechanism at the top of the machine. After being heated by a high-frequency induction coil, the cutting head is struck by the lifting mechanism to remove the worn-out cutting head. Existing vertical cutting head removal machines have a vertical structure, with the lifting mechanism located at the top of the machine. Operators must climb up and down to operate the machine, resulting in high labor intensity and low production efficiency.
[0003] The existing vertical cutter head machine has a fixed cutter head mechanism that cannot be adjusted. Since the saw teeth lengths of different specifications of saw blades are different, the length of the high-frequency induction coil is often increased in order to ensure uniform heating. However, the heating efficiency of an excessively long high-frequency induction coil is low, which not only affects the work efficiency but also leads to energy waste. Summary of the Invention
[0004] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a horizontal deslicing head machine.
[0005] This utility model provides a horizontal saw blade removal head machine, including a saw blade mounting mechanism with the axial direction as a first direction. A saw blade base is mounted on one end of the saw blade mounting mechanism along the first direction. A high-frequency induction coil is provided on one side of the saw blade base along a second direction. A striking mechanism is provided on the side of the saw blade base away from the saw blade mounting mechanism along the first direction. The striking mechanism includes: The top cutter head assembly includes a third cylinder that is inclined and corresponds to the saw tooth position of the saw blade base. The third cylinder has a first angle with a second direction. The opening of the first angle faces away from the center of the saw blade base. The piston rod of the third cylinder extends along the first direction and is equipped with a top block at its end. The side surface of the top block and the side surface of the third cylinder have a second angle. The opening of the second angle faces upward. An adjustment component is used to move the third cylinder along the edge of the first included angle. Drive assembly, used to drive the saw blade base to rotate.
[0006] According to the technical solution provided in the embodiments of this application, the horizontal blade removal machine also includes a chassis. The chassis is provided with a lifting mechanism at one end along a first direction. The lifting mechanism is used to drive the hook-shaped support plate to move upward along the vertical direction. The top of the chassis is provided with a transverse movement mechanism connected to the saw blade mounting mechanism. The transverse movement mechanism is used to drive the saw blade mounting mechanism to move towards the high-frequency induction coil side along a second direction.
[0007] According to the technical solution provided in the embodiments of this application, the lifting mechanism includes: The first limiting part includes two first guide rails arranged along the second direction and installed on the end face of the chassis. The extension direction of the first guide rail is vertical. A first slider is slidably connected on the first guide rail. A first mounting plate is provided on the first slider away from the end of the chassis. The hook-shaped support plate is installed on the first mounting plate away from the end face of the chassis. The lifting drive unit includes a first motor located inside the chassis and two transmission gears arranged in a vertical direction. The axis of the transmission gears is in the first direction. A transmission chain is fitted between the two transmission gears. The output shaft of the first motor is connected to one of the transmission gears through a reducer. The transmission chain is provided with a mounting base that is connected to a first mounting plate.
[0008] According to the technical solution provided in the embodiments of this application, the lateral movement mechanism includes: The second limiting part includes two second guide rails arranged along the first direction and installed on the top of the chassis. The extension direction of the second guide rail is the second direction. A second slider is slidably connected on the second guide rail. A second mounting plate is installed on the top of the second slider. The saw blade mounting mechanism is installed on the front end of the second mounting plate. The transverse drive unit includes a first lead screw mounted on the top of the chassis and extending along a second direction. A lead screw slider connected to a second mounting plate is mounted on the first lead screw. One end of the first lead screw is connected to the output shaft of a second motor via a transmission structure.
[0009] According to the technical solution provided in the embodiments of this application, a limiting mechanism is also provided above the chassis. The limiting mechanism includes a front crossbar and a rear crossbar arranged along a first direction above the chassis. The extension direction of both crossbars is a second direction, and the distance between them along the first direction is adapted to the width of the hook-shaped support plate along the first direction.
[0010] According to the technical solution provided in the embodiments of this application, a return guide mechanism corresponding to the position of the saw blade mounting mechanism is also provided above the chassis. The return guide mechanism is used to push the top of the saw blade base to move towards the front crossbar side.
[0011] According to the technical solution provided in the embodiments of this application, the return guide mechanism includes a mounting frame disposed at the top of the second mounting plate. The mounting frame has a first cylinder at its front end. The piston rod of the first cylinder extends toward the front end and is provided with a third mounting plate. The third mounting plate has first guide wheels at both ends along the second direction. The axis of the first guide wheel extends in the second direction.
[0012] According to the technical solution provided in the embodiments of this application, the adjustment component includes: A mounting base plate is installed on the top of the chassis. An inclined fixing block is mounted on the top of the mounting base plate, and the fixing block and the mounting base plate form the first included angle. The adjustment unit includes the third cylinder located on the side of the fixed block away from the mounting base plate. The third cylinder has a lead screw slider two located near the fixed block end. The lead screw slider two is fitted outside the second lead screw. The end of the second lead screw is provided with a fourth motor mounted on the top of the fixed block. The third limiting part includes two third guide rails located on the fixed block near the end of the third cylinder. The extension direction of the third guide rails is parallel to the second lead screw. A third slider connected to the third cylinder is slidably connected to the third guide rails.
[0013] According to the technical solution provided in the embodiments of this application, the driving component includes: The rotary drive unit, located on one side of the saw blade base along the first direction, includes a third motor mounted on the housing, with a fourth bevel gear mounted on the output shaft of the third motor; a drive wheel is also rotatably connected to the housing, the axis of the drive wheel being perpendicular to the first direction, and a fifth bevel gear coaxially mounted on one side of the drive wheel, with the fourth bevel gear meshing and transmitting with the fifth bevel gear; The clamping part, located on the other side of the saw blade base along the first direction, includes a second cylinder connected to the machine housing. The piston rod of the second cylinder extends toward the saw blade base and is equipped with a second guide wheel. The axial direction of the second guide wheel is parallel to the axial direction of the drive wheel and is located at the same horizontal height.
[0014] Compared with the prior art, the beneficial effects of this utility model are: This invention tilts the second cylinder at a first included angle and forms a second included angle between the top block and the second cylinder. An adjusting component drives the second cylinder to move up and down along one side of the first included angle. When the saw blade base rotates to the next saw tooth for heating, the adjusting component moves the second cylinder, causing the top block to move to the heated saw tooth. The top block then strikes the waste blade head, achieving the purpose of removing the waste blade head. This solves the problem in the prior art where significantly increasing the range of the high-frequency induction coil to remove blade heads of different specifications leads to reduced work efficiency and energy waste. Furthermore, by setting the first and second included angles, the top block conforms to the curvature of the saw blade base, facilitating a more stable impact on the waste blade head.
[0015] Furthermore, a lifting mechanism, a hook-shaped support plate, and a horizontal movement mechanism are provided. The saw blade base is placed on the hook-shaped support plate, and the lifting mechanism drives the saw blade base to rise, installing the saw blade base onto the saw blade mounting mechanism. Then, the horizontal movement mechanism drives the saw blade mounting mechanism and the saw blade base to move horizontally, forming a horizontal cutter head machine. Compared with the existing technology of modifying a diamond saw blade welding machine into a vertical cutter head machine, after the saw blade base is installed, its striking position and heating position are located at the top of the machine. However, the striking mechanism and high-frequency induction coil in this application are located at the left end of the machine box, which is lower in position, avoiding the need for operators to climb up and down, reducing labor intensity, and improving work efficiency.
[0016] Furthermore, a limiting mechanism and a return-to-center guide mechanism are provided. The return-to-center guide mechanism can push the saw blade base to maintain a certain backward tilt angle and away from the saw blade mounting mechanism, thereby facilitating the connection between the saw blade base and the saw blade mounting mechanism. During the pushing process, the rear crossbar and front crossbar of the limiting mechanism restrict the top of the saw blade base to prevent the saw blade base from flipping and falling, thus improving the stability and safety of operation.
[0017] It should be understood that the description in this utility model description section is not intended to limit the key or essential features of the embodiments of this utility model, nor is it intended to restrict the scope of this utility model. Other features of this utility model will become readily apparent from the following description. Attached Figure Description
[0018] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the structure of a horizontal descaling head machine provided in an embodiment of this application; Figure 2 This is a schematic diagram of the structure of the first lifting mechanism in a horizontal descrambling head machine provided in an embodiment of this application; Figure 3This application provides a schematic diagram of the structure of a hook-shaped support plate in a horizontal descrambling head machine. Figure 4 A schematic diagram of the limiting mechanism in a horizontal descrambling head machine provided in this application embodiment; Figure 5 This application provides a schematic diagram of the transverse movement mechanism in a horizontal descrambling head machine. Figure 6 This application provides a schematic diagram of the return-to-center guide mechanism in a horizontal cutter head machine. Figure 7 A partial top view of a horizontal descaling head machine provided in an embodiment of this application; Figure 8 This is a schematic diagram of the structure of a saw blade substrate in a horizontal descrambling head machine, provided in an embodiment of this application. Figure 9 This application provides a schematic diagram of the striking mechanism in a horizontal descrambling head machine. Figure 10 This is a schematic diagram of the installation of the top block in a horizontal descrambling head machine, provided as an embodiment of this application.
[0019] Numbering on the map: 1. Chassis; 2. Hook-type tray; 3. Lifting mechanism; 31. First guide rail; 32. First slider; 33. First mounting plate; 34. First motor; 35. Reducer; 36. Transmission gear; 37. Transmission chain; 38. Mounting base; 4. Saw blade mounting mechanism; 5. Return guide mechanism; 51. Mounting bracket; 52. First cylinder; 53. Third mounting plate; 54. First guide wheel; 6. Transverse movement mechanism; 61. Second guide rail; 62. Second slider; 63. Second mounting plate; 64. First lead screw; 65. Lead screw and slider one; 66. First bevel gear; 67. Second bevel gear; 68. Second motor; 7. Limiting mechanism; 71. Rear crossbar; 72. Front crossbar; 73. Mounting upright; 74. Connecting rod; 8. Mounting base plate; 81. High-frequency induction coil; 82. Photoelectric switch assembly; 83. Third motor; 84. Fourth bevel gear; 85. Fifth bevel gear; 86. Drive wheel; 87. Second cylinder; 88. Second guide wheel; 9. Striking mechanism; 91. Fixing block; 92. Fourth motor; 93. Second lead screw; 94. Lead screw slider II; 95. Third cylinder; 96. Top block; 97. Third guide rail; 98. Third slider; 99. First included angle; 910. Second included angle; 10. Saw blade base; 101. Waste blade head; 102. Saw teeth; 103. Base water tank. Detailed Implementation
[0020] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings.
[0021] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.
[0022] Please refer to Figures 1-10 This utility model provides a horizontal saw blade removal head machine, including a saw blade mounting mechanism 4 with the axial direction as a first direction. A saw blade base 10 is mounted on one end of the saw blade mounting mechanism 4 along the first direction, and a high-frequency induction coil 81 is provided on one side of the saw blade base 10 along a second direction. The first direction is... Figure 1 The front and back directions, the second direction is Figure 1 The left and right directions of the saw blade mounting mechanism 4 and the high-frequency induction coil 81 are existing technologies and will not be described in detail here.
[0023] The saw blade base 10 is provided with a striking mechanism 9 on the side away from the saw blade mounting mechanism 4 along the first direction. The striking mechanism 9 includes: The top cutter head assembly includes a third cylinder 95 that is inclined and corresponds to the position of the saw teeth 102 of the saw blade base 10. The third cylinder 95 has a first included angle 99 with the second direction. The opening of the first included angle 99 faces away from the center of the saw blade base 10. The piston rod of the third cylinder 95 extends along the first direction and a top block 96 is installed at its end. The side surface of the top block 96 has a second included angle 910 with the side surface of the third cylinder 95. The opening of the second included angle 910 faces upward. An adjustment component is used to move the third cylinder 95 along the direction of the edge of the first included angle 99; A drive assembly for driving the saw blade base 10 to rotate.
[0024] like Figure 1 , Figures 7 to 10As shown, when removing the waste blade head 101, the high-frequency induction coil 81 heats the weld between a saw tooth 102 and the waste blade head 101. After heating, the drive assembly drives the saw blade base 10 to rotate, rotating the next saw tooth 102 to the position of the high-frequency induction coil 81. Because the lengths of the saw teeth 102 of different specifications of saw blade base 10 are inconsistent, it is only necessary to adjust the assembly to drive the third cylinder 95 to tilt and move, so that the position of the top block 96 corresponds to the position of the heated waste blade head 101. The third cylinder 95 is then activated, and the top block 96 strikes the waste blade head 101, achieving the purpose of removing the blade head. This solves the problem in the prior art of significantly increasing the range of the high-frequency induction coil 81 to remove blade heads of different specifications, resulting in reduced work efficiency and energy waste. In addition, the horizontal... The saw blade removal machine also includes a programmable logic controller (PLC) and a photoelectric switch assembly 82. The photoelectric switch assembly 82 consists of a laser emitter and a laser receiver. The laser emitter generates a laser beam that irradiates the saw teeth 102. The laser beam passes through the gap between the saw teeth 102 (the water tank 103 of the base body) and is received by the laser receiver. The blocking and receiving of the laser beam serve as the switching conditions. The programmable logic controller is programmed to start and stop the drive components, thereby achieving the purpose of automatically controlling the rotation of the saw blade base 10. This part is the same as the structure of the diamond blade welding machine and will not be described in detail here. Furthermore, through the cooperation of the first included angle 99 and the second included angle 910, the top block 96 is made to fit the curvature of the saw blade base 10 as closely as possible, so that the top block 96 can more stably impact the waste blade head 101.
[0025] In some embodiments, the horizontal blade removal machine further includes a housing 1. The housing 1 is provided with a lifting mechanism 3 at one end along a first direction. The lifting mechanism 3 is used to drive the hook-shaped support plate 2 to move upward along the vertical direction. The top of the housing 1 is provided with a transverse movement mechanism 6 connected to the saw blade mounting mechanism 4. The transverse movement mechanism 6 is used to drive the saw blade mounting mechanism 4 to move along a second direction toward the high-frequency induction coil 81.
[0026] like Figure 1 , Figure 2 and Figure 4 As shown, the saw blade base 10 is placed on the hook-shaped support plate 2, and the saw blade base 10 is lifted by the lifting mechanism 3 to install the saw blade base 10 onto the saw blade mounting mechanism 4. Then, the saw blade mounting mechanism 4 and the saw blade base 10 are moved horizontally by the transverse movement mechanism 6 to form a horizontal cutter head machine. Compared with the existing technology of modifying the diamond saw blade welding machine into a vertical cutter head machine, after the saw blade base 10 is installed, its striking position and heating position are located at the top of the machine. However, the striking mechanism 9 and the high-frequency induction coil 81 in this application are located at the left end of the machine box 1, which is lower in position, avoiding the need for operators to climb up and down, reducing labor intensity and improving work efficiency.
[0027] Among them, the hook-shaped support plate 2 can be referenced. Figure 3As shown, it includes a connecting part connected to the lifting mechanism 3, and an L-shaped part that extends downward and then upward. The concave part of the L-shaped part is located in front of the saw blade mounting position, so that the saw blade base 10 is kept tilted backward at a certain angle when it is lifted and lowered. The saw blade base 10 is placed in the concave part of the L-shaped part, so as to lift the saw blade base 10 and move it upward.
[0028] In some embodiments, the lifting mechanism 3 includes: The first limiting part includes two first guide rails 31 arranged along the second direction and installed on the end face of the chassis 1. The extension direction of the first guide rails 31 is vertical. A first slider 32 is slidably connected on the first guide rails 31. A first mounting plate 33 is provided at the end of the first slider 32 away from the chassis 1. A hook-shaped support plate 2 is installed on the end face of the first mounting plate 33 away from the chassis 1. The lifting drive unit includes a first motor 34 located inside the housing 1 and two transmission gears 36 arranged in a vertical direction. The axis of the transmission gears 36 is in the first direction. A transmission chain 37 is fitted between the two transmission gears 36. The output shaft of the first motor 34 is connected to one of the transmission gears 36 through a reducer 35. The transmission chain 37 is provided with a mounting base 38 that is connected to the first mounting plate 33.
[0029] like Figures 1 to 3 As shown, by starting the first motor 34, a transmission gear 36 is driven to rotate through the reducer 35, which drives the transmission chain 37 to move back and forth, thereby driving the mounting seat 38 on the transmission chain 37 to move up and down back and forth. Then, the first slider 32 moves along the first guide rail 31, improving the stability of the first mounting plate 33. The mounting seat 38 is existing technology and will not be described in detail here.
[0030] In some embodiments, the traversing mechanism 6 includes: The second limiting part includes two second guide rails 61 arranged along the first direction and installed on the top of the chassis 1. The extension direction of the second guide rails 61 is the second direction. A second slider 62 is slidably connected on the second guide rails 61. A second mounting plate 63 is installed on the top of the second slider 62. A saw blade mounting mechanism 4 is installed at the front end of the second mounting plate 63. The transverse drive unit includes a first lead screw 64 mounted on the top of the housing 1 and extending along a second direction. A lead screw slider 65 connected to a second mounting plate 63 is mounted on the first lead screw 64. One end of the first lead screw 64 is connected to the output shaft of a second motor 68 via a transmission structure.
[0031] refer to Figures 4 to 6As shown, the first lead screw 64 is mounted on the top of the housing 1 at both ends via bearing seats to ensure its stability. The transmission structure includes a first bevel gear 66 at the end of the first lead screw 64 and a second bevel gear 67 on the output shaft of the second motor 68. The meshing of the first bevel gear 66 and the second bevel gear 67 forms an effective driving force. When the second motor 68 is started, the first lead screw 64 is rotated through the transmission mechanism. Since the lead screw slider 65 is connected to the bottom of the second mounting plate 63 and cannot rotate, it will move the lead screw slider 65 left and right, which can move the saw blade base 10 to the left high-frequency induction coil 81. The distance of movement varies depending on the specifications of the saw blade base 10.
[0032] In some embodiments, a limiting mechanism 7 is also provided above the chassis 1. The limiting mechanism 7 includes a front crossbar 72 and a rear crossbar 71 arranged above the chassis 1 along a first direction. Both of them extend in a second direction, and the distance between them along the first direction is adapted to the width of the hook-shaped support plate 2 along the first direction.
[0033] like Figure 2 and Figure 4 As shown, during the upward movement of the hook-shaped support plate 2 driven by the lifting mechanism 3, the saw blade base 10 can be supported, keeping the saw blade base 10 tilted backward at a certain angle and away from the saw blade mounting mechanism. When the saw blade base 10 is raised excessively, the rear end of the saw blade base 10 contacts the rear crossbar 71, preventing the saw blade base 10 from tilting too far backward and tipping over. Furthermore, a front crossbar 72 is provided to push the top of the saw blade base 10 forward. Under the restriction of the front crossbar 72, the saw blade base 10 is kept in a vertical state. It will not flip forward, which facilitates the quick installation of the saw blade base 10 and the saw blade mounting mechanism 4. Optionally, one end of the front crossbar 72 is provided with a connecting rod 74 connected to the rear crossbar 71. Since the rear crossbar 71 is located above the machine housing 1, one end of the rear crossbar 71 is provided with a mounting pole 73. The bottom of the mounting pole 73 is connected to the machine housing 1 to realize the installation of the entire limiting mechanism 7. Preferably, the other end of the rear crossbar 71 is also provided with a mounting pole 73 connected to the machine housing 1 to further ensure the stability of the limiting mechanism 7 during use.
[0034] In some embodiments, a return guide mechanism 5 corresponding to the position of the saw blade mounting mechanism 4 is also provided above the chassis 1. The return guide mechanism 5 is used to push the top of the saw blade base 10 to move towards the front crossbar 72. Figure 1 and Figure 6 As shown, the return guide mechanism 5 replaces manual support, reducing manpower, improving the stability of support, and also improving the installation efficiency of the saw blade base 10.
[0035] In some embodiments, the return guide mechanism 5 includes a mounting bracket 51 disposed at the top of the second mounting plate 63. The mounting bracket 51 has a first cylinder 52 at its front end. The piston rod of the first cylinder 52 extends toward the front end and is provided with a third mounting plate 53. The third mounting plate 53 has a first guide wheel 54 at both ends along the second direction. The axis of the first guide wheel 54 extends in the second direction.
[0036] like Figure 1 and Figure 6 As shown, the first cylinder 52 drives the third mounting plate 53 to move towards the front end, causing the top of the backward-tilting saw blade base 10 to tilt forward. During this process, since the axis of the first guide wheel 54 is in the left-right direction, the first guide wheel 54 pushes the saw blade base 10, restricting the rolling of the saw blade base 10 along the second direction during the lifting process, ensuring that the saw blade base 10 is pushed stably. Since the mounting frame 51 is mounted on the second mounting plate 63, the return guide mechanism 5 moves synchronously with the saw blade mounting mechanism 4, ensuring an effective return pushing action.
[0037] The recessed part of the L-shaped section of the hook-shaped support plate 2 is located in front of the saw blade mounting position. The saw blade base 10 is placed in the recessed part of the L-shaped section, so that the saw blade base 10 is tilted backward at a certain angle during lifting and lowering. When the saw blade base 10 rises, the return guide mechanism 5 pushes the saw blade base 10 forward, away from the saw blade mounting mechanism 4, so that the hook-shaped support plate 2 can stably lift the saw blade base 10 upward. When the saw blade base 10 reaches the installation position, the return guide mechanism 5 retracts, and the saw blade base 10 contacts the saw blade mounting mechanism 4. Then the hook-shaped support plate 2 descends, adjusting the position of the saw blade base 10 so that the saw blade base 10 is mounted on the saw blade mounting mechanism 4.
[0038] In some embodiments, the regulating component includes: Mounting substrate 8 is mounted on the top of chassis 1. An inclined fixing block 91 is mounted on the top of mounting substrate 8, forming a first angle 99 between fixing block 91 and mounting substrate 8. The adjustment unit includes a third cylinder 95 located on the side of the fixed block 91 away from the mounting base plate 8. The end of the third cylinder 95 near the fixed block 91 is provided with a lead screw slider 94. The lead screw slider 94 is fitted outside the second lead screw 93. The end of the second lead screw 93 is provided with a fourth motor 92 installed at the top of the fixed block 91. The third limiting part includes two third guide rails 97 located on the fixed block 91 near the end of the third cylinder 95. The extension direction of the third guide rails 97 is parallel to the second lead screw 93. A third slider 98 connected to the third cylinder 95 is slidably connected to the third guide rails 97.
[0039] like Figures 7 to 10As shown, the fourth motor 92 is started, driving the second lead screw 93 to rotate. Because the lead screw slider 94 is connected to the third cylinder 95, and the third cylinder 95 is restricted by the third guide rail 97 and the third slider 98, the lead screw slider 94 and the third cylinder 95 are driven to tilt and move. In conjunction with the tilt setting of the top block 96, namely the first included angle 99 and the second included angle 910, the curvature of the outer edge of the saw blade base 10 is simulated, making it easier for the top block 96 to strike the waste blade head 101 more stably. In some embodiments, the driving component includes: The rotary drive unit, located on one side of the saw blade base 10 along the first direction, includes a third motor 83 mounted on the housing 1, with a fourth bevel gear 84 mounted on the output shaft of the third motor 83; a drive wheel 86 is also rotatably connected to the housing 1, with the axis of the drive wheel 86 perpendicular to the first direction, and a fifth bevel gear 85 coaxially mounted on one side of the drive wheel 86, with the fourth bevel gear 84 and the fifth bevel gear 85 meshing and transmitting. The clamping part, located on the other side of the saw blade base 10 along the first direction, includes a second cylinder 87 connected to the housing 1. The piston rod of the second cylinder 87 extends toward the saw blade base 10 and is equipped with a second guide wheel 88. The axial direction of the second guide wheel 88 is parallel to the axial direction of the drive wheel 86 and is located at the same horizontal height.
[0040] like Figure 7 As shown, this part is actually a common technique used by those skilled in the art. The second guide wheel 88 is extended by the second cylinder 87 and clamps the saw blade base 10 with the drive wheel 86. After clamping, the third motor 83 is started. Through the cooperation of the fourth bevel gear 84 and the fifth bevel gear 85, the drive wheel 86 is driven to rotate. Since the axes of the drive wheel 86 and the second guide wheel 88 are both perpendicular to the front and rear directions, the saw blade base 10 is rotated.
[0041] In the description of this specification, the terms "connection," "installation," and "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0042] In the description of this specification, the terms "one embodiment," "some embodiments," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0043] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A horizontal saw blade removal head machine, comprising a saw blade mounting mechanism (4) with the axial direction as a first direction, wherein a saw blade base (10) is mounted on one end of the saw blade mounting mechanism (4) along the first direction, and a high-frequency induction coil (81) is provided on one side of the saw blade base (10) along a second direction, characterized in that, The saw blade base (10) is provided with a striking mechanism (9) on the side away from the saw blade mounting mechanism (4) along the first direction. The striking mechanism (9) includes: The top cutter head assembly includes a third cylinder (95) that is inclined and corresponds to the position of the saw teeth (102) of the saw blade base (10). The third cylinder (95) has a first angle (99) with the second direction. The opening of the first angle (99) faces away from the center of the saw blade base (10). The piston rod of the third cylinder (95) extends along the first direction and is equipped with a top block (96) at its end. The side surface of the top block (96) has a second angle (910) with the side surface of the third cylinder (95). The opening of the second angle (910) faces upward. Adjustment component, used to drive the third cylinder (95) to move along the side of the first included angle (99); A drive assembly for driving the saw blade base (10) to rotate.
2. The horizontal descrambling head machine according to claim 1, characterized in that, The horizontal blade removal machine also includes a housing (1), and the housing (1) is provided with a lifting mechanism (3) at one end along the first direction. The lifting mechanism (3) is used to drive the hook-shaped support plate (2) to move upward along the vertical direction. The top of the housing (1) is provided with a transverse movement mechanism (6) connected to the saw blade installation mechanism (4). The transverse movement mechanism (6) is used to drive the saw blade installation mechanism (4) to move towards the high-frequency induction coil (81) along the second direction.
3. The horizontal descrambling head machine according to claim 2, characterized in that, The lifting mechanism (3) includes: The first limiting part includes two first guide rails (31) arranged along the second direction and installed on the end face of the chassis (1). The extension direction of the first guide rails (31) is vertical. A first slider (32) is slidably connected on the first guide rails (31). A first mounting plate (33) is provided at the end of the first slider (32) away from the chassis (1). The hook-shaped support plate (2) is installed on the end face of the first mounting plate (33) away from the chassis (1). The lifting drive unit includes a first motor (34) located inside the housing (1) and two transmission gears (36) arranged in a vertical direction. The axis of the transmission gears (36) is in the first direction. A transmission chain (37) is fitted between the two transmission gears (36). The output shaft of the first motor (34) is connected to one of the transmission gears (36) through a reducer (35). The transmission chain (37) is provided with a mounting seat (38) connected to the first mounting plate (33).
4. The horizontal descrambling head machine according to claim 3, characterized in that, The traversing mechanism (6) includes: The second limiting part includes two second guide rails (61) arranged along the first direction and installed on the top of the chassis (1). The extension direction of the second guide rail (61) is the second direction. A second slider (62) is slidably connected on the second guide rail (61). A second mounting plate (63) is installed on the top of the second slider (62). The saw blade mounting mechanism (4) is installed at the front end of the second mounting plate (63). The transverse drive unit includes a first lead screw (64) mounted on the top of the housing (1) and extending in a second direction. A lead screw slider (65) connected to a second mounting plate (63) is mounted on the first lead screw (64). One end of the first lead screw (64) is connected to the output shaft of a second motor (68) via a transmission structure.
5. The horizontal descrambling head machine according to claim 4, characterized in that, The chassis (1) is also provided with a limiting mechanism (7). The limiting mechanism (7) includes a front crossbar (72) and a rear crossbar (71) arranged in a first direction above the chassis (1). Both of them extend in a second direction, and the distance between them in the first direction is adapted to the width of the hook-shaped tray (2) in the first direction.
6. The horizontal descrambling head machine according to claim 5, characterized in that, Above the chassis (1) is a return guide mechanism (5) corresponding to the position of the saw blade mounting mechanism (4). The return guide mechanism (5) is used to push the top of the saw blade base (10) to move towards the front crossbar (72).
7. The horizontal descrambling head machine according to claim 6, characterized in that, The return guide mechanism (5) includes a mounting bracket (51) located at the top of the second mounting plate (63). The mounting bracket (51) has a first cylinder (52) at its front end. The piston rod of the first cylinder (52) extends toward the front end and has a third mounting plate (53). The third mounting plate (53) has first guide wheels (54) at both ends along the second direction. The axis of the first guide wheel (54) extends in the second direction.
8. The horizontal descrambling head machine according to claim 1, characterized in that, The adjustment component includes: Mounting base plate (8) is mounted on the top of chassis (1). An inclined fixing block (91) is mounted on the top of the mounting base plate (8), and the fixing block (91) and the mounting base plate (8) form the first included angle (99). The adjustment unit includes the third cylinder (95) located on the side of the fixed block (91) away from the mounting base plate (8). The third cylinder (95) has a lead screw slider two (94) near the end of the fixed block (91). The lead screw slider two (94) is fitted outside the second lead screw (93). The end of the second lead screw (93) is provided with a fourth motor (92) mounted on the top of the fixed block (91). The third limiting part includes two third guide rails (97) located on the fixed block (91) near the end of the third cylinder (95). The extension direction of the third guide rails (97) is parallel to the second lead screw (93). A third slider (98) connected to the third cylinder (95) is slidably connected to the third guide rails (97).
9. The horizontal descrambling head machine according to claim 1, characterized in that, The driving component includes: The rotary drive unit, located on one side of the saw blade base (10) along the first direction, includes a third motor (83) mounted on the housing (1), and a fourth bevel gear (84) is mounted on the output shaft of the third motor (83); a drive wheel (86) is also rotatably connected to the housing (1), the axis of the drive wheel (86) is perpendicular to the first direction, and a fifth bevel gear (85) is coaxially arranged on one side of the drive wheel (86), and the fourth bevel gear (84) and the fifth bevel gear (85) are meshed and connected for transmission. The clamping part, located on the other side of the saw blade base (10) along the first direction, includes a second cylinder (87) connected to the housing (1). The piston rod of the second cylinder (87) extends toward the saw blade base (10) and is equipped with a second guide wheel (88). The axial direction of the second guide wheel (88) is parallel to the axial direction of the drive wheel (86) and is located at the same horizontal height.
