An adaptive tool tray
Patent Information
- Application Number
- CN202522606281.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-09
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-09
AI Technical Summary
During the workpiece installation process, even slight deviations can cause it to deviate from its intended installation position. Repeated positioning and installation increases costs and affects production efficiency, especially in devices that frequently change workpieces.
An adaptive tool disk, including a fixed disk and a floating disk, is adopted. The floating disk can automatically correct its deviation by using the design of magnets with opposite polarities, ensuring accurate positioning of the workpiece.
The automatic correction function greatly improves the efficiency of workpiece replacement and installation, ensuring the production efficiency of the equipment.
Smart Images

Figure CN224927457U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an adaptive tool disk. Background Technology
[0002] During workpiece installation, even slight deviations can cause it to stray from its intended position, leading to repeated repositioning and installation, which increases installation costs. For equipment that requires frequent workpiece changes, each change necessitates repositioning and installation, severely impacting the equipment's production efficiency. Utility Model Content
[0003] The purpose of this invention is to provide an adaptive tool tray that can automatically correct deviations, significantly improving the efficiency of workpiece replacement and installation, thereby ensuring the production efficiency of the device.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: An adaptive tool disk includes a fixed disk for connection to a frame and a floating disk for connection to a workpiece, the centerlines of the fixed disk and the floating disk being parallel to each other and parallel to a first direction, and the fixed disk and the floating disk being used to attract each other along the first direction; The fixed disk includes a first body, a first mounting hole in the first body, and a first magnet disposed in the first mounting hole. The floating disk includes a second body, a second mounting hole in the second body, and a second magnet disposed in the second mounting hole. The number of the first magnet and the second magnet are the same and they are aligned one by one along the first direction. The first magnet includes a first exposed end exposed on the end face of the first body facing the floating disk, and the second magnet includes a second exposed end exposed on the end face of the second body facing the fixed disk, wherein the first exposed end and the second exposed end have opposite polarities.
[0005] Preferably, there are multiple first magnets, which are arranged sequentially at intervals along the circumference; there are multiple second magnets, which are arranged sequentially at intervals along the circumference.
[0006] Preferably, the end face of the first exposed end is flush with the end face of the first body facing the floating disk, and the end face of the second exposed end is flush with the end face of the second body facing the fixed disk.
[0007] Preferably, the first magnet and the second magnet are both cylindrical.
[0008] More preferably, the end face areas of the first exposed end and the second exposed end are the same.
[0009] Preferably, the fixing plate further includes a first groove recessed on the first body, the first mounting hole being located in the first groove, and the diameter of the first groove being larger than the diameter of the second body.
[0010] More preferably, the adaptive tool disk further includes a third mounting hole formed in the first body and / or the second body, and a bullseye bearing disposed in the third mounting hole.
[0011] More preferably, the bullseye bearing is disposed in the first body, and the bullseye bearing includes balls flush with the end face of the first body facing the floating disk.
[0012] More preferably, the bullseye bearing is disposed in the second body, and the bullseye bearing includes balls flush with the end face of the second body facing the fixed disk.
[0013] More preferably, the thickness of the second body is greater than the depth of the first groove.
[0014] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art: The adaptive tool tray of this utility model has a fixed tray mounted on the frame, and the workpieces to be replaced are installed one-to-one on the floating tray. When installing the workpiece, the floating tray is attracted to the tool tray, and the floating tray can automatically correct its deviation by relying on magnetic attraction, automatically adjusting the workpiece to the predetermined installation position. When frequent workpiece replacement is required, only the floating tray containing the corresponding workpiece needs to be replaced, eliminating the need for repeated positioning, which can greatly improve the efficiency of workpiece replacement and installation, thereby ensuring the production efficiency of the device. Attached Figure Description
[0015] Appendix Figure 1 This is a schematic diagram of the adaptive tool disk according to a specific embodiment of the present invention; Appendix Figure 2 For the appendix Figure 1 Schematic diagram of the structure of the central fixed plate; Appendix Figure 3 For the appendix Figure 1 A schematic diagram of the floating disk structure.
[0016] Wherein: 1. Fixing plate; 11. First body; 111. First groove; 12. First mounting hole; 13. First magnet; 131. First exposed end; 14. First connecting hole; 2. Floating disk; 21. Second body; 22. Second mounting hole; 23. Second magnet; 231. Second exposed end; 24. Second connecting hole; 3. Third mounting hole; 4. Bullseye bearing; 41. Ball bearing. Detailed Implementation
[0017] The technical solution of this utility model will be further described below with reference to specific embodiments and accompanying drawings.
[0018] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.
[0019] In the description of the embodiments of this utility model, it should be understood that the terms "length", "inner", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the embodiments of this utility model.
[0020] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0021] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.
[0022] In this embodiment of the invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0023] The following disclosure provides many different implementations or examples for different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. Furthermore, reference numerals and / or reference letters may be repeated in different examples of the embodiments of the present invention; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.
[0024] See Figure 1 As shown, this embodiment provides an adaptive tool disk, including a fixed disk 1 for connection to a machine frame and a floating disk 2 for connection to a workpiece. The centerlines of the fixed disk 1 and the floating disk 2 are parallel to each other and parallel to a first direction. The fixed disk 1 and the floating disk 2 are used to attract each other along the first direction. Specifically, the fixed disk 1 has a first connection hole 14 for connection to the machine frame, and the floating disk 2 has a second connection hole 24 for connection to the workpiece.
[0025] See Figure 2-3 As shown, the fixed disk 1 includes a cylindrical first body 11, a first mounting hole 12 formed in the first body 11, and a first magnet 13 disposed in the first mounting hole 12. The floating disk 2 includes a second body 21, a second mounting hole 22 formed in the second body 21, and a second magnet 23 disposed in the second mounting hole 22. The number of first magnets 13 and second magnets 23 are the same. After the fixed disk 1 and the floating disk 2 attract each other and self-adjust, they are arranged coaxially, and the first magnets 13 and second magnets 23 are aligned one-to-one along a first direction.
[0026] Specifically, the first magnet 13 includes an end face exposed on the side of the first body 11 facing the floating disk 2 (i.e. Figure 2 The first exposed end portion 131 on the upper end face of the first body 11, and the second magnet 23 includes an exposed end face of the second body 21 facing the fixed disk 1 (i.e., Figure 3 The second exposed end 231 on the upper end face of the second body 21 has different polarities than the first exposed end 131 and the second exposed end 231.
[0027] To ensure that the two are firmly attached, the end face of the first exposed end 131 is flush with the end face of the first body 11 facing the floating disk 2, and the end face of the second exposed end 231 is flush with the end face of the second body 21 facing the fixed disk 1.
[0028] In this embodiment, there are multiple first magnets 13, which are arranged sequentially at intervals along the circumference; there are also multiple second magnets 23, which are arranged sequentially at intervals along the circumference. Increasing the number of magnet pairs ensures the accuracy of the automatic correction of the floating disk 2.
[0029] In this embodiment, the first magnet 13 and the second magnet 23 are both cylindrical, and the end face areas of the first exposed end 131 and the second exposed end 231 are the same, so that the two can fit tightly together, further ensuring the accuracy of automatic correction of the floating disk 2.
[0030] See Figure 2 As shown, the fixed disk 1 further includes a first groove 111 recessed on the first body 11, and a first mounting hole 12 located in the first groove 111. The diameter of the first groove 111 is larger than the diameter of the second body 21. With this setting, the floating disk 2 can be pre-positioned when placed on the fixed disk 1, avoiding excessive deviation between the first magnet 13 and the corresponding second magnet 23.
[0031] In this embodiment, the thickness of the second body 21 is greater than the depth of the first groove 111. This setting facilitates the removal of the floating disk 2 from the fixed disk 1.
[0032] The aforementioned adaptive tool disk also includes a third mounting hole 3 formed in the first body 11 and / or the second body 21, and a bullseye bearing 4 disposed in the third mounting hole 3. By setting the bullseye bearing 4, the sliding friction between the floating disk 2 and the fixed disk 1 can be reduced, making the automatic correction of the floating disk 2 smoother and faster, and the automatic correction efficiency higher.
[0033] In this embodiment, the bullseye bearing 4 is disposed in the first body 11, and the bullseye bearing 4 includes a ball 41 that is flush with the end face of the first body 11 facing the floating disk 2.
[0034] In the second embodiment, the bullseye bearing 4 is disposed in the second body 21, and the bullseye bearing 4 includes a ball 41 that is flush with the end face of the second body 21 facing the fixed disk 1.
[0035] In Embodiment 3, the bullseye bearings 4 are respectively disposed in the first body 11 and the second body 21, and are staggered from each other along the first direction.
[0036] The working process of this embodiment is described in detail below: Install the fixed plate 1 on the frame, and install the workpieces that need to be installed or replaced one by one on the floating plate 2: When it is necessary to install a workpiece, the floating disk 2 containing the workpiece is attached to the tool disk. The floating disk 2 automatically corrects its deviation by relying on magnetic attraction force, and automatically adjusts the workpiece to the predetermined installation position. When it is necessary to change the workpiece, remove the floating disk 2, attach the floating disk 2 containing the corresponding workpiece to the tool disk, and the floating disk 2 will automatically correct its deviation by relying on the magnetic attraction force, and automatically adjust the workpiece to the predetermined installation position.
[0037] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.
Claims
1. An adaptive tool disk, characterized in that: It includes a fixed disk for connecting to a frame and a floating disk for connecting to a workpiece, wherein the centerlines of the fixed disk and the floating disk are parallel to each other and parallel to a first direction, and the fixed disk and the floating disk are used to attract each other along the first direction; The fixed disk includes a first body, a first mounting hole in the first body, and a first magnet disposed in the first mounting hole. The floating disk includes a second body, a second mounting hole in the second body, and a second magnet disposed in the second mounting hole. The number of the first magnet and the second magnet are the same and they are aligned one by one along the first direction. The first magnet includes a first exposed end exposed on the end face of the first body facing the floating disk, and the second magnet includes a second exposed end exposed on the end face of the second body facing the fixed disk, wherein the first exposed end and the second exposed end have opposite polarities.
2. The adaptive tool disk according to claim 1, characterized in that: There are multiple first magnets, which are arranged sequentially at intervals along the circumference; there are multiple second magnets, which are arranged sequentially at intervals along the circumference.
3. The adaptive tool disk according to claim 1, characterized in that: The end face of the first exposed end is flush with the end face of the first body facing the floating disk, and the end face of the second exposed end is flush with the end face of the second body facing the fixed disk.
4. The adaptive tool disk according to claim 1, characterized in that: The first magnet and the second magnet are both cylindrical.
5. The adaptive tool disk according to claim 4, characterized in that: The end face areas of the first exposed end and the second exposed end are the same.
6. The adaptive tool disk according to claim 1, characterized in that: The fixing plate further includes a first groove recessed on the first body, the first mounting hole being located in the first groove, and the diameter of the first groove being larger than the diameter of the second body.
7. The adaptive tool disk according to claim 6, characterized in that: The adaptive tool disk further includes a third mounting hole formed in the first body and / or the second body, and a bullseye bearing disposed in the third mounting hole.
8. The adaptive tool disk according to claim 7, characterized in that: The bullseye bearing is disposed in the first body, and the bullseye bearing includes balls that are flush with the end face of the first body facing the floating disk.
9. The adaptive tool disk according to claim 7, characterized in that: The bullseye bearing is disposed in the second body, and the bullseye bearing includes balls that are flush with the end face of the second body facing the fixed disk.
10. The adaptive tool disk according to claim 6, characterized in that: The thickness of the second body is greater than the depth of the first groove.
