A high-speed particle tape forming apparatus

Abstract

The utility model relates to the technical field of carrier tape forming equipment, especially to a kind of anti-deviation high-speed particle carrier tape forming equipment, including equipment base, carrier tape conveying seat is fixedly installed above equipment base, first servo motor is provided in carrier tape conveying seat both sides, first servo motor is fixedly installed on equipment base, first servo motor drive end is fixedly installed with first threaded rod, first threaded rod is rotatably installed in the outside of carrier tape conveying seat, and first threaded rod is screw-mounted with adjusting plate pusher, adjusting plate pusher is slidably installed in one side of carrier tape conveying seat, adjusting plate pusher is fixedly installed with adjusting plate in the end away from first servo motor, and adjusting plate is attached in the inside of carrier tape conveying seat, the utility model can be according to the width of carrier tape flexible adjustment two sides adjusting plate spacing, adapt to the particle carrier tape processing of different width, without disassembly and replacement of baffle part, meet the quick switching processing needs of multiple specifications carrier tape.

Description

Technical Field

[0001] This utility model relates to a high-speed particle carrier tape forming device with anti-deviation capability, and belongs to the technical field of carrier tape forming equipment. Background Technology

[0002] Existing carrier tape forming equipment typically uses a stable equipment base as its core support, integrating the entire process functions of raw material unwinding, preheating and softening, anti-deviation conveying, precise forming, and finished product rewinding, and is specifically designed for the production of particle carrier tapes for electronic components.

[0003] Current particle carrier tape forming equipment mostly uses fixed or manually adjustable baffles, which cannot adapt to the flexible processing of carrier tapes of different widths. Furthermore, manual adjustment has low precision, and carrier tape deviation is prone to occur during high-speed conveying, resulting in misalignment of the holes and grooves of the formed carrier tape and a high scrap rate. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a high-speed particle carrier tape forming device with anti-deviation capability, thereby solving the problem of flexible processing that cannot quickly adapt to carrier tapes of different widths.

[0005] The technical solution adopted by this application to solve the above-mentioned technical problems is as follows: A high-speed particle carrier tape forming device with anti-deviation capability includes a device base, a carrier tape conveyor fixedly mounted on the top of the device base, first servo motors arranged on both sides of the carrier tape conveyor, the first servo motors fixedly mounted on the device base, a first threaded rod fixedly mounted on the drive end of the first servo motor, the first threaded rod rotatably mounted on the outside of the carrier tape conveyor, and an adjusting plate pusher threadedly mounted on the first threaded rod, the adjusting plate pusher slidably mounted on one side of the carrier tape conveyor, an adjusting plate fixedly mounted on the end of the adjusting plate pusher away from the first servo motor, and the adjusting plate adhering to the inside of the carrier tape conveyor.

[0006] Furthermore, a fixing member is fixedly installed on the rotating rod at the middle position of the clamping member, and a carrier belt forming device is provided at one end of the carrier belt conveyor seat. The carrier belt forming device is fixedly installed on the sliding base, and the sliding base is slidably installed on the equipment base.

[0007] Furthermore, a second threaded rod is threadedly connected to the sliding base, the second threaded rod is rotatably mounted on the equipment base, and a second servo motor is fixedly mounted on one end of the second threaded rod, the second servo motor being fixedly mounted on the equipment base.

[0008] Furthermore, a fixed frame is fixedly installed at the end of the carrier conveyor seat away from the carrier forming device, and a push cylinder is fixedly installed above the fixed frame. A heating plate fixing component is fixedly connected to the drive end of the push cylinder.

[0009] Furthermore, the heating plate fixing component is slidably mounted on the fixing frame, and an upper heating plate is fixedly connected to the end of the heating plate fixing component away from the pushing cylinder. A lower heating plate is provided below the upper heating plate, and the lower heating plate is fixedly mounted on the equipment base.

[0010] Furthermore, the equipment base is fixedly mounted on a raw material placement rack at one end of the fixed frame.

[0011] Furthermore, a carrier tape take-up frame is fixedly installed at the other end of the equipment base, and a third servo motor is fixedly installed on the carrier tape take-up frame.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This application allows for flexible adjustment of the spacing between the two adjustment plates according to the width of the carrier belt. During the adjustment process, the adjustment plates always fit against the inner side of the carrier belt conveyor seat to prevent the carrier belt from shifting during conveying, ensuring forming accuracy. It is also compatible with particle carrier belts of different widths, without the need to disassemble or replace the edge guard components, thus meeting the needs for rapid switching of processing of multiple specifications of carrier belts. 2. The combination of the second servo motor, the second threaded rod, and the sliding base eliminates the need to disassemble and adjust the carrier tape forming device. The linear movement of the forming device can be achieved solely through motor drive, allowing for rapid calibration of the forming position and adapting to the high-precision processing requirements of carrier tapes of different specifications. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a top view of the structure of this utility model; Figure 3 This is a cross-sectional schematic diagram of the forming structure of the carrier tape forming equipment of this utility model; Figure 4 This is a cross-sectional schematic diagram of the overall structure of the carrier tape forming equipment of this utility model.

[0014] In the diagram: 1. Equipment base; 2. Raw material placement rack; 3. Lower heating plate; 4. Upper heating plate; 5. Fixing frame; 6. Heating plate fixing component; 7. Push cylinder; 8. Adjusting plate; 9. Adjusting plate push component; 10. First servo motor; 11. First threaded rod; 12. Carrier belt conveyor seat; 13. Carrier belt forming device; 14. Second threaded rod; 15. Second servo motor; 16. Sliding base; 17. Third servo motor; 18. Carrier belt winding rack. Detailed Implementation

[0015] The technical solution of this utility model will be further described in a non-limiting manner below with reference to the accompanying drawings and specific embodiments.

[0016] like Figures 1-4 As shown, this embodiment provides a high-speed particle carrier tape forming device with anti-deviation capability, which includes a device base 1, a carrier tape conveyor seat 12 fixedly installed on the top of the device base 1, a first servo motor 10 fixedly installed on both sides of the carrier tape conveyor seat 12, a first threaded rod 11 fixedly installed on the drive end of the first servo motor 10, the first threaded rod 11 being rotatably installed on the outside of the carrier tape conveyor seat 12, and an adjusting plate pusher 9 being threadedly installed on the first threaded rod 11, the adjusting plate pusher 9 being slidably installed on one side of the carrier tape conveyor seat 12, and an adjusting plate 8 being fixedly installed on the end of the adjusting plate pusher 9 away from the first servo motor 10, and the adjusting plate 8 being attached to the inside of the carrier tape conveyor seat 12.

[0017] Preferably, the anti-deviation high-speed particle carrier forming equipment also includes a controller (not shown in the figure) electrically connected to the servo motor. This controller is a conventional module in the field, and any controller that can control the servo motor can be applied to this application and realize its function. The structure, principle, and specific usage method of the controller will not be described in detail. When the above structure is in use, according to the actual width of the particle carrier to be processed, an adjustment command is input, and the controller controls the first servo motors 10 on both sides of the carrier conveyor 12 to start synchronously, ensuring that the speed and direction of the motors on both sides are matched; the drive end of the first servo motor 10 drives The first threaded rod 11 rotates stably on the outside of the carrier conveyor seat 12. The adjusting plate pusher 9 is threadedly connected to the first threaded rod 11 and is limited by the sliding of the carrier conveyor seat 12. The adjusting plate pusher 9 slides smoothly along one side of the carrier conveyor seat 12, and synchronously drives the adjusting plate 8 at the end to move against the inside of the carrier conveyor seat 12. When the distance between the two adjusting plates 8 is fully adapted to the width of the carrier belt, the first servo motor 10 stops and locks, and the adjusting plate 8 remains in the limited position. The carrier belt material is placed into the carrier conveyor seat 12 without disassembling or replacing the edge guard parts, which meets the needs of rapid switching processing of multiple specifications of carrier belts.

[0018] like Figures 1-4 As shown, a carrier tape forming device 13 is provided at one end of the carrier tape conveyor 12. The carrier tape forming device 13 is fixedly installed on the sliding base 16, and the sliding base 16 is slidably installed on the equipment base 1. A second threaded rod 14 is threadedly connected to the sliding base 16. The second threaded rod 14 is rotatably installed on the equipment base 1. A second servo motor 15 is fixedly installed at one end of the second threaded rod 14, and the second servo motor 15 is fixedly installed on the equipment base 1.

[0019] Thus, according to the carrier tape forming requirements, the forming position parameters are input to the equipment, and the second servo motor 15 fixed on the equipment base 1 is started. The motor drive end drives the second threaded rod 14 to rotate stably. When the second threaded rod 14 rotates, the sliding base 16 slides smoothly along the preset trajectory of the equipment base 1, and synchronously drives the carrier tape forming device 13 fixed on it to move, so that the carrier tape forming device 13 moves to be precisely aligned with the conveying path of the preceding carrier tape conveyor seat 12. There is no need to disassemble and reassemble the forming device; the position adjustment can be achieved simply by driving the motor.

[0020] like Figures 1-4 As shown, a fixed frame 5 is fixedly installed at the end of the carrier conveyor seat 12 away from the carrier forming device 13. A push cylinder 7 is fixedly installed above the fixed frame 5. A heating plate fixing component 6 is fixedly connected to the drive end of the push cylinder 7. The heating plate fixing component 6 is slidably installed on the fixed frame 5. An upper heating plate 4 is fixedly connected to the end of the heating plate fixing component 6 away from the push cylinder 7. A lower heating plate 3 is provided below the upper heating plate 4. The lower heating plate 3 is fixedly installed on the equipment base 1.

[0021] Thus, the push cylinder 7 above the fixed frame 5 is activated, and its drive end drives the heating plate fixing part 6 to slide smoothly down along the preset trajectory of the fixed frame 5. Simultaneously, it pulls the upper heating plate 4 at the end of the heating plate fixing part 6 downward until the upper heating plate 4 and the lower heating plate 3 on the equipment base 1 form a gap that matches the thickness of the raw material. This allows for quick adaptation to carrier materials of different thicknesses without the need for manual adjustment of bolts, saving parameter switching time.

[0022] like Figures 1-4 As shown, the equipment base 1 is fixedly mounted on one end of the fixed frame 5 with a raw material placement rack 2; the other end of the equipment base 1 is fixedly mounted with a carrier tape winding rack 18, and a third servo motor 17 is fixedly mounted on the carrier tape winding rack 18. The raw material placement rack 2 and the carrier tape winding rack 18 are fixed at both ends of the equipment base 1, respectively, and are arranged in a straight line with the preheating, conveying, and forming components in the middle, forming a complete processing closed loop, eliminating dead corners in raw material conveying, and improving overall processing efficiency.

[0023] The operating principle of this embodiment is as follows: The particle carrier material is placed on the material placement rack 2 at one end of the equipment base 1 to complete the initial positioning of the material. The push cylinder 7 on the fixed frame 5 is activated, and its drive end drives the heating plate fixing part 6 to slide along the fixed frame 5, simultaneously pushing the upper heating plate 4 downward until it cooperates with the lower heating plate 3 on the equipment base 1 to form a preheating and shaping space. According to the width of the carrier material, the first servo motors 10 on both sides of the carrier conveyor seat 12 are activated, driving the first threaded rod 11 to rotate and drive the threaded adjustment plate pusher 9 to slide along the carrier conveyor seat 12, pushing the adjustment plate 8 to move against the inner side of the carrier conveyor seat 12 until the two adjustment plates 8 are in contact with the carrier material. Edge adaptation ensures anti-offset positioning. If the carrier tape forming position needs to be adjusted, the second servo motor 15 is started to drive the second threaded rod 14 to rotate, which drives the threaded sliding base 16 to slide along the equipment base 1. The position of the carrier tape forming device 13 on the sliding base 16 is adjusted synchronously to ensure alignment with the carrier tape conveying path. After the raw material is preheated by the upper heating plate 4 and the lower heating plate 3, it enters the carrier tape conveyor seat 12. Under the anti-offset constraint of the adjusting plates 8 on both sides, it is conveyed to the carrier tape forming device 13 to complete the forming process. The formed carrier tape continues to be conveyed to the carrier tape winding rack 18 at the other end of the equipment base 1. The third servo motor 17 is started to drive the winding rack to operate and complete the automatic winding of the finished carrier tape.

[0024] The above description is an explanation of the present utility model and not a limitation thereof. The scope of the present utility model is defined by the claims. Within the protection scope of the present utility model, any form of modification may be made.

Claims

1. A high-speed particle carrier tape forming device with anti-deviation capability, comprising a device base (1), characterized in that: A carrier belt conveyor (12) is fixedly installed above the equipment base (1). A first servo motor (10) is fixedly installed on both sides of the carrier belt conveyor (12) on the equipment base (1). A first threaded rod (11) is fixedly installed at the drive end of the first servo motor (10). The first threaded rod (11) is rotatably installed on the outside of the carrier belt conveyor (12). An adjustment plate pusher (9) is threadedly installed on the first threaded rod (11). The adjustment plate pusher (9) is slidably installed on one side of the carrier belt conveyor (12). An adjustment plate (8) is fixedly installed at the end of the adjustment plate pusher (9) away from the first servo motor (10). The adjustment plate (8) is attached to the inside of the carrier belt conveyor (12).

2. The anti-deviation high-speed particle carrier forming equipment according to claim 1, characterized in that: One end of the carrier conveyor (12) is provided with a carrier forming device (13), which is fixedly installed on the sliding base (16), and the sliding base (16) is slidably installed on the equipment base (1).

3. The anti-deviation high-speed particle carrier forming equipment according to claim 2, characterized in that: The sliding base (16) is threaded with a second threaded rod (14), which is rotatably mounted on the equipment base (1). A second servo motor (15) is fixedly mounted on one end of the second threaded rod (14), and the second servo motor (15) is fixedly mounted on the equipment base (1).

4. The anti-deviation high-speed particle carrier forming equipment according to claim 2, characterized in that: A fixed frame (5) is fixedly installed at the end of the carrier conveyor (12) away from the carrier forming device (13). A push cylinder (7) is fixedly installed above the fixed frame (5). A heating plate fixing component (6) is fixedly connected to the drive end of the push cylinder (7).

5. The anti-deviation high-speed particle carrier forming equipment according to claim 4, characterized in that: The heating plate fixing component (6) is slidably installed on the fixing frame (5). The heating plate fixing component (6) is fixedly connected to an upper heating plate (4) at one end away from the push cylinder (7). A lower heating plate (3) is provided below the upper heating plate (4). The lower heating plate (3) is fixedly installed on the equipment base (1).

6. The anti-deviation high-speed particle carrier forming equipment according to claim 5, characterized in that: The equipment base (1) is fixedly installed on the raw material placement rack (2) at one end of the fixed frame (5).

7. The anti-deviation high-speed particle carrier forming equipment according to claim 6, characterized in that: The other end of the equipment base (1) is fixedly installed with a carrier tape take-up frame (18), and a third servo motor (17) is fixedly installed on the carrier tape take-up frame (18).

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