Mica paper attachment device

CN224929382UActive Publication Date: 2026-11-03SUZHOU WEST DEANE MACHINERY
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Patent Information

Application Number
CN202522605416.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-09
Publication Date
2026-11-03
Estimated Expiration
2035-12-09

AI Technical Summary

Technical Problem

Traditional manual mica paper application process has quality risks due to static electricity generated from manually peeling off the release paper, which can lead to static damage, misalignment, and missed mica paper application.

Method used

A mica paper application device is designed, including a storage bin, a moving component, a suction bin, a peeling mechanism, and a control device. Through an automatic peeling mechanism controlled by a PLC or host computer, the device can automatically peel off the mica paper and release paper, and automatically apply the mica paper. This solves the problems of unstable quality and easy omission of mica paper when applying it manually in the existing technology.

Benefits of technology

This eliminates the need for manual contact with the mica paper and FPC flexible strip, reducing electrostatic damage, ensuring the accuracy and quantity of the pasting position, and lowering the risk of electrostatic damage, pasting misalignment, and missing mica paper.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of mica paper attaching devices, belong to new energy automobile busbar technical field.Mica paper attaching device is set to the side position of product workbench, mica paper attaching device includes: storage bin, mobile assembly, suction component and stripping paper component, suction component is installed in mobile assembly, stripping paper component is set to the side position of storage bin, storage bin is used to accommodate multiple mica paper, suction component is used to cooperate with mica paper body, stripping paper component is used to cooperate with release paper on mica paper, suction component and stripping paper component cooperate to be used to make mica paper body and release paper separate, mobile assembly is used to drive suction component to circulate between storage bin, stripping paper component and product workbench.The utility model can mechanically automatically paste mica paper and solve the prior art manual mica paper quality unstable, easy to miss paste mica paper and other problems.
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Description

Technical Field

[0001] This utility model belongs to the field of new energy vehicle busbar technology, specifically a mica paper attaching device. Background Technology

[0002] As green energy technologies for new energy vehicles mature, the demand for longer driving ranges is increasing, leading to a rise in the number of battery cells. Among these, the most crucial component is the Flexible Printed Circuit (FPC), and due to this demand, the number of multilayer busbars required is also increasing.

[0003] In the traditional process of manufacturing laminated motherboards, the manual application of mica paper is prone to static electricity when peeling off the release paper, which may lead to quality risks such as static damage, misalignment, and missing mica paper.

[0004] To ensure the quality of mica paper application, a mica paper application device needs to be developed that can automatically apply mica paper. Utility Model Content

[0005] Purpose of the utility model: The purpose of this utility model is to provide a mica paper attaching device that can automatically peel off the mica paper and release paper, and automatically attach the mica paper, thus solving the problems of unstable quality and easy omission of mica paper when manually attaching it in the prior art.

[0006] The technical solution of this utility model is: a mica paper attaching device, which is set on the side of the product workbench, and is used to peel off the release paper on the mica paper and move the mica paper onto the product.

[0007] The mica paper attaching device includes: a material storage bin, a moving component, a material suction component, and a peeling paper component.

[0008] The material suction assembly is installed on the moving assembly, and the peelable paper assembly is located on the side of the material storage bin.

[0009] The storage bin is used to hold multiple mica sheets, the suction assembly is used to cooperate with the mica sheet body, the release paper assembly is used to cooperate with the release paper on the mica sheet, and the suction assembly and the release paper assembly cooperate to separate the mica sheet body and the release paper.

[0010] The moving component is used to drive the suction component to move between the storage bin, the peelable paper component, and the product worktable.

[0011] In a further embodiment, the mica paper attaching device further includes a waste material bin located on the side of the peelable paper assembly.

[0012] The suction assembly and the release paper assembly are positioned above the waste hopper, which facilitates the collection of release paper.

[0013] In a further embodiment, the storage hopper includes: a hopper sensor, a material box, a lifting and pushing component, and a lifting electric cylinder.

[0014] The hopper sensor is installed on the material suction assembly and is used to detect the height of the mica paper in the material box.

[0015] The lifting and pushing component is installed on the lifting electric cylinder and is located below the material box.

[0016] The material box is used to hold stacked mica paper, and the lifting and pushing component is used to push the stacked mica paper upward. Through the cooperation of the material box sensor and the lifting electric cylinder, the height of the stacked mica paper can be automatically adjusted so that the mica paper is kept at a height that is convenient for picking up the material.

[0017] In a further embodiment, the storage silo further includes a silo frame, and the material box is detachably installed on the silo frame, which allows for easy disassembly and replacement of the material box with a corresponding model of mica paper material box.

[0018] In a further embodiment, the moving component includes a horizontal moving mechanism and a vertical moving mechanism.

[0019] The vertical moving mechanism is mounted on the horizontal moving mechanism, and the suction assembly is mounted on the vertical moving mechanism.

[0020] When the suction component engages with the mica paper body and the release paper assembly engages with the release paper, the vertical moving mechanism is used to drive the suction component to move upward so that the mica paper body and the release paper separate.

[0021] In a further embodiment, the suction assembly includes a suction frame and a suction cup.

[0022] The suction frame is mounted on the moving component, the suction cup is mounted on the suction frame, and the suction cup is used to connect to an external negative pressure device.

[0023] In a further embodiment, the suction frame is detachably mounted on the movable component, which allows for easy disassembly and replacement of the suction component with one corresponding to the mica paper model.

[0024] In a further embodiment, the peeling paper assembly includes: a peeling paper frame, a cylinder support frame, a peeling cylinder, and peeling grippers.

[0025] The cylinder support frame is installed on the peeling paper machine frame, the peeling cylinder is installed on the cylinder support frame, and the peeling gripper is installed on the peeling cylinder.

[0026] The peeling cylinder is used to open or separate the peeling grippers.

[0027] In a further embodiment, the suction assembly is detachably mounted on the movable assembly.

[0028] The cylinder support frame can be detachably installed on the peeling paper machine frame, which allows for easy disassembly and replacement of the suction assembly and peeling paper assembly with the appropriate mica paper model.

[0029] The beneficial effects of this utility model are as follows: Through the cooperation of the storage hopper, the moving component, the suction component, and the release paper component, the moving component enables the suction component to automatically move above the storage hopper, and then sucks up the mica paper and moves it to the position of the release paper component. After the release claw of the release paper component clamps the release paper of the mica paper, the suction component rises to peel the release paper off the mica paper. Then, the suction component automatically moves above the product worktable to the position corresponding to the position on the product where the mica paper needs to be applied, so that the adhesive side of the mica paper is attached to the corresponding position on the product. In this process, no manual intervention is required to contact the mica paper and FPC soft board, reducing electrostatic damage. Moreover, the fully automated movement of the mica paper driven by the suction component can ensure the accuracy and quantity of the pasting position. Compared with the manual application of mica paper in the prior art, it reduces the risk of quality instability when applying mica paper, such as electrostatic damage, pasting misalignment, and missing mica paper. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the overall isometric structure of this utility model.

[0031] Figure 2 This is a schematic diagram of an embodiment of the material suction component of this utility model located above the material storage silo.

[0032] Figure 3 This is a schematic diagram of the embodiment of the material suction component of this utility model moving to a position that cooperates with the storage bin to suck up mica paper.

[0033] Figure 4 This is a schematic diagram of the structure of an embodiment of the present invention, in which the suction component moves the mica paper to a position that cooperates with the release paper component, so that the release paper is to be peeled off from the mica paper.

[0034] Figure 5 This is a schematic diagram of an embodiment of the material suction component of this utility model, which moves mica paper to the product worktable and cooperates with the product.

[0035] Figure 6 This is an isometric structural diagram of the material box, lifting and pushing component, and lifting electric cylinder of this utility model.

[0036] Figure 7 This is a partially enlarged structural diagram of the feeding assembly and the peeling paper assembly of this utility model.

[0037] Figure 8 This is a schematic diagram of the quick-change knob structure of this utility model.

[0038] The attached diagram is labeled as follows: Product workbench 1, material storage bin 2, bin sensor 21, material box 22, lifting and pushing component 23, lifting electric cylinder 24, bin frame 25, moving component 3, suction component 4, suction frame 41, suction cup 42, negative pressure gauge 43, peeling paper component 5, peeling paper frame 51, cylinder support frame 52, peeling cylinder 53, peeling gripper 54, waste material bin 6, quick change knob 7, lower limit part 71, upper limit part 72, knob operation part 73. Detailed Implementation

[0039] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the invention. However, it will be apparent to those skilled in the art that the invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid obscuring the invention.

[0040] This application discloses a mica paper application device, in which the actuators and sensors are connected to a control device such as a PLC or a host computer. The control device controls the actuators to work together to automatically peel off the mica paper and release paper, and automatically apply the mica paper. This solves the problems of unstable quality and easy omission of mica paper when applying it manually in the prior art.

[0041] like Figure 1-5 The mica paper attaching device shown is located on the side of the product workbench 1. The mica paper attaching device is used to peel off the release paper from the mica paper and to move the mica paper onto the product.

[0042] like Figure 1-5 The mica paper attaching device shown includes: a material storage bin 2, a moving component 3, a material suction component 4, and a peelable paper component 5.

[0043] The suction assembly 4 is installed on the moving assembly 3, and the peelable paper assembly 5 is located on the side of the storage bin 2.

[0044] The storage bin 2 is used to hold multiple mica sheets, the suction component 4 is used to cooperate with the mica sheet body, and the release paper component 5 is used to cooperate with the release paper on the mica sheet. The suction component 4 and the release paper component 5 cooperate to separate the mica sheet body and the release paper.

[0045] The moving component 3 is used to drive the suction component 4 to rotate between the storage bin 2, the peeling paper component 5 and the product workbench 1. In this embodiment, the movement of the moving component 3, the suction component 4 and the peeling paper component 5 is controlled by the control device to move into place and then cooperate.

[0046] like Figure 1 and 6 The storage bin 2 shown includes: a bin sensor 21, multiple material boxes 22, multiple lifting and pushing components 23, and a lifting electric cylinder 24.

[0047] The hopper sensor 21 is installed on the suction assembly 4. The hopper sensor 21 is used to detect the height of the mica paper in the material box 22.

[0048] Multiple lifting and pushing components 23 are installed on a lifting electric cylinder 24. The lifting and pushing components 23 are located below the material box 22 and are inserted into the material box 22.

[0049] The material box 22 is used to hold stacked mica paper, and the lifting pusher 23 is used to push the stacked mica paper upward.

[0050] The storage bin 2 also includes a bin frame 25, and a material box 22 that can be detachably installed on the bin frame 25. The material box 22 can be installed on the bin frame 25 by screws or other detachable fasteners, or by the quick-change knob 7 or quick-change connector of the prior art.

[0051] In this embodiment, the moving component 3 includes a horizontal moving mechanism and a vertical moving mechanism.

[0052] The vertical moving mechanism is installed on the horizontal moving mechanism, and the material suction assembly 4 is installed on the vertical moving mechanism.

[0053] When the suction assembly 4 engages with the mica paper body and the release liner assembly 5 engages with the release liner, the vertical moving mechanism drives the suction assembly 4 upward to separate the mica paper body and the release liner. Figure 1 The horizontal moving mechanism shown includes a horizontal electric cylinder and a guide rail mechanism, and the vertical moving mechanism includes a vertical electric cylinder and a mounting bracket. The vertical electric cylinder is mounted on the horizontal electric cylinder and the guide rail mechanism, and the mounting bracket is mounted on the vertical electric cylinder.

[0054] like Figure 1-5 The suction assembly 4 shown in Figure 7 includes a suction frame 41 and a suction cup 42. The suction frame 41 is mounted on the movable assembly 3, and the suction cup 42 is mounted on the suction frame 41. The suction cup 42 is used to connect to an external negative pressure device. The suction frame 41 is also equipped with a negative pressure gauge 43, which is connected to the air passage of the suction cup 42, so as to facilitate the detection and adjustment of the negative pressure of the suction cup 42.

[0055] The suction frame 41 can be detachably installed on the moving component 3. The suction frame 41 can be installed on the moving component 3 by screws or other detachable fasteners, or by the quick-change knob 7 or quick-change connector of the prior art.

[0056] like Figure 1-5The peeling paper assembly 5 shown in Figure 7 includes: a peeling paper frame 51, a cylinder support frame 52, a peeling cylinder 53, and a peeling gripper 54.

[0057] The cylinder support frame 52 is installed on the peeling paper machine frame 51, the peeling cylinder 53 is installed on the cylinder support frame 52, and the peeling gripper 54 is installed on the peeling cylinder 53.

[0058] The peeling cylinder 53 is used to open or separate the peeling gripper 54.

[0059] The material suction assembly 4 is detachably mounted to the moving assembly 3, and the cylinder support frame 52 is detachably mounted to the peeling paper machine frame 51. The cylinder support frame 52 can be mounted to the peeling paper machine frame 51 using screws or other detachable fasteners, or it can be mounted to the peeling paper machine frame 51 using a quick-change knob 7 or a quick-change connector (as per existing technology). Figure 8 The device includes a lower limit part 71, an upper limit part 72, and a knob operation part 73. The suction frame 41 of the suction assembly 4 and the mounting bracket of the moving assembly 3, as well as the cylinder support frame 52 and the peeling paper frame 51, are provided with through holes that cooperate with the lower limit part 71. Taking the installation of the cylinder support frame 52 as an example, after the lower limit part 71 passes through the cylinder support frame 52 and the peeling paper frame 51, the lower limit part 71 is rotated by the knob operation part 73 so that the cylinder support frame 52 and the peeling paper frame 51 are located between the lower limit part 71 and the upper limit part 72, thereby realizing the quick replacement of the cylinder support frame 52.

[0060] When starting the assembly, first check whether the suction component 4 is at the suction origin, check whether the hopper sensor 21 and the negative pressure gauge 43 are working properly, and check that the material box 22 in the storage hopper 2 is full. Start the equipment after confirming that there are no abnormalities.

[0061] After the hopper sensor 21 detects that the material has arrived, if Figures 2 to 3 The suction component 4 shown is driven down by the vertical moving mechanism of the moving component 3 until it reaches the top of the mica paper material in the material box 22, and then the suction component 4 begins to suck up the mica paper.

[0062] Then, the vertical moving mechanism of the moving component 3 drives the suction component 4 to move upward back to the origin. The horizontal moving mechanism of the moving component 3 then drives the suction component 4 to move to the right, causing the suction component 4 to descend after reaching above the peeling paper component 5. Figure 4 The material is moved to the position shown, and then the suction assembly 4 is moved to the right to move the release paper into the peeling gripper 54. Under the action of the peeling cylinder 53, the peeling gripper 54 clamps the release paper.

[0063] Then the suction component 4 moves upward to peel the release paper off the mica paper.

[0064] Then, as the suction component 4 continues to move to the right, the peeling cylinder 53 controls the peeling gripper 54 to open, and the release paper automatically falls into the waste hopper 6.

[0065] Then, after the suction assembly 4 moves to the right and is above the product on the product worktable 1, the suction assembly 4 lowers the mica paper to the product surface, releases the mica paper, and then continues to move downwards with a gentle push, as... Figure 5 As shown, attach the mica paper to the designated location on the product.

[0066] Then the suction component 4 rises back to the origin. The hopper sensor 21 detects whether the mica paper in the hopper storage component is in place. If it is not in place, the lifting cylinder drives the lifting pusher 23 to move upward and push the mica paper raw material upward to the specified height. At this point, one workflow ends and the machine is ready to wait for the next operation.

[0067] During the above process, the material box 22 can be manually checked and replaced periodically to ensure the amount of mica paper in the material box 22. Alternatively, after the lifting cylinder drives the lifting pusher 23 to move upward, if the material hopper sensor 21 detects that the mica paper is still not in place, the control device will issue a replenishment signal and then the material box 22 will be manually replaced to ensure the amount of mica paper in the material box 22.

[0068] As described above, although the invention has been shown and described with reference to specific preferred embodiments, it should not be construed as limiting the invention itself. Various changes in form and detail may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims

1. A mica paper attaching device, disposed on the side of a product workbench, for peeling off release paper from mica paper and moving mica paper onto a product. Its features are, The mica paper attaching device includes: a material storage bin, a moving component, a material suction component, and a peelable paper component; The material suction assembly is installed on the moving assembly, and the peelable paper assembly is located on the side of the material storage bin; The storage bin is used to hold multiple mica sheets, the suction assembly is used to cooperate with the mica sheet body, the release paper assembly is used to cooperate with the release paper on the mica sheet, and the suction assembly and the release paper assembly cooperate to separate the mica sheet body and the release paper. The moving component is used to drive the suction component to move between the storage bin, the peelable paper component, and the product worktable.

2. The mica paper bonding device according to claim 1, characterized in that, Also includes: Waste hopper, which is located on the side of the peelable paper assembly; The suction assembly and the peeling paper assembly are positioned above the waste hopper.

3. The mica paper pasting device according to claim 1, characterized in that, The storage bin includes: a bin sensor, a material box, a lifting and pushing component, and a lifting electric cylinder; The hopper sensor is installed on the material suction assembly, and the hopper sensor is used to detect the height of the mica paper in the material box; The lifting and pushing component is installed on the lifting electric cylinder, and the lifting and pushing component is located below the material box; The material box is used to hold stacked mica paper, and the lifting and pushing component is used to push the stacked mica paper upward.

4. The mica paper pasting device according to claim 3, characterized in that, The storage silo also includes a silo frame, and the material box is detachably installed on the silo frame.

5. The mica paper pasting device according to claim 1, characterized in that, The moving component includes: a horizontal moving mechanism and a vertical moving mechanism; The vertical moving mechanism is mounted on the horizontal moving mechanism, and the suction assembly is mounted on the vertical moving mechanism; When the suction component engages with the mica paper body and the release paper assembly engages with the release paper, the vertical moving mechanism is used to drive the suction component to move upward so that the mica paper body and the release paper separate.

6. The mica paper pasting device according to claim 1, characterized in that, The material suction assembly includes: a material suction frame and a suction cup; The suction frame is mounted on the moving component, the suction cup is mounted on the suction frame, and the suction cup is used to connect to an external negative pressure device.

7. The mica paper pasting device according to claim 6, characterized in that, The suction frame is detachably mounted on the moving assembly.

8. The mica paper pasting device according to claim 1, characterized in that, The peeling paper assembly includes: a peeling paper frame, a cylinder support frame, a peeling cylinder, and peeling grippers; The cylinder support frame is mounted on the peeling paper machine frame, the peeling cylinder is mounted on the cylinder support frame, and the peeling gripper is mounted on the peeling cylinder. The peeling cylinder is used to open or separate the peeling grippers.

9. The mica paper pasting device according to claim 8, characterized in that, The suction assembly is detachably installed on the movable assembly; The cylinder support frame can be detachably installed on the peeling paper machine frame.