An automatic arrangement device
Patent Information
- Application Number
- CN202522220227.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-10-21
AI Technical Summary
In traditional electronic component testing, manual transfer is inefficient and prone to errors, affecting the accuracy and consistency of the testing.
Design an automatic sample sorting device, including a flying probe tester body, a servo motor-driven rotating testing table, a conveying component, and a picking component, to realize the automatic conveying and loading/unloading of electronic components between the testing table and the conveying component.
It improves testing efficiency, reduces human error, enhances the accuracy and consistency of testing, and lowers production costs.
Smart Images

Figure CN224934095U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic component testing, and in particular to an automatic screening device. Background Technology
[0002] In the manufacturing process of electronic components, comprehensive and accurate testing of each circuit board is crucial to ensure product quality and performance. Flying probe testing, as an efficient and reliable testing method, is widely used in this field. It uses a flexibly moving probe to precisely contact various test points on the circuit board, quickly identifying defects such as open circuits, short circuits, and poor component soldering. This plays an irreplaceable role in timely detection of quality problems in the production process, preventing defective products from entering the market, and ensuring the stable operation of electronic equipment.
[0003] However, in traditional operating models, manual intervention is often required to transfer electronic components between the testing area and the loading / unloading area. Workers must manually place the electronic components to be tested onto the testing table, remove them after testing, and replace them with new components. This manual operation not only consumes a significant amount of time and manpower, resulting in low overall testing efficiency, but is also prone to errors due to human factors, affecting the accuracy and consistency of the testing. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of inefficient traditional screening methods in the existing technology by proposing an automatic screening device.
[0005] To address the problems existing in the prior art, the present invention adopts the following technical solution: An automatic sample sorting device includes a flying probe tester body. A main shaft is rotatably mounted in the middle of the frame of the flying probe tester body. A disc-shaped testing platform is fixedly mounted on the upper end of the main shaft. Two placement frames for placing electronic components are symmetrically arranged on the testing platform. A servo motor is fixedly mounted inside the frame of the flying probe tester body. The output end of the servo motor is connected to the lower end of the main shaft. The frame of the flying probe tester body is also provided with a conveying component for conveying electronic components and a picking component for performing loading and unloading operations. The conveying component, the picking component, and the two placement frames on the testing platform together constitute an automatic sample sorting structure.
[0006] Preferably, a semi-circular guide groove is provided on the upper surface of the frame of the flying probe tester body, and a guide rod is fixedly provided on the lower edge of the test table, with the lower end of the guide rod located in the guide groove.
[0007] Preferably, a positioning cylinder is fixedly provided on the upper surface of the frame of the flying probe tester body, and two positioning slots are symmetrically provided on the test platform. The output end of the positioning cylinder is used to extend into the positioning slot to realize the positioning of the test platform.
[0008] Preferably, the conveying assembly includes a mounting frame fixedly installed on the main frame of the flying probe tester, and a belt conveyor is mounted on the mounting frame.
[0009] Preferably, the picking component includes a gantry frame fixedly installed on the upper surface of the flying probe tester frame, a linear guide rail fixedly installed in the middle of the gantry frame, a fixed plate fixedly installed at the lower end of the slider of the linear guide rail, two piston cylinders fixedly installed on the fixed plate, a lifting plate slidably installed on the fixed plate, the output end of the piston cylinders being fixedly connected to the upper surface of the lifting plate, and two picking components vertically installed on the lifting plate.
[0010] Preferably, the material handling component includes a suction cup body and a vacuum generator fixedly installed on the lifting plate, and the pipe of the suction cup body is fixedly connected to the connector of the vacuum generator.
[0011] Compared with the prior art, the beneficial effects of this utility model are: In this invention, by setting a rotatable testing platform and matching conveying and picking components, automatic back-and-forth transport of electronic components between the testing platform and the conveying components is achieved. During testing, one placement frame is in the testing position, while the other is in the loading / unloading position, eliminating the need for frequent manual intervention in component transfer, greatly saving time and manpower, and significantly improving testing efficiency. Simultaneously, it reduces human error, improves the accuracy and consistency of testing, and mitigates efficiency decline caused by human fatigue, thereby effectively reducing production costs and ensuring the stable and efficient operation of electronic component testing. Attached Figure Description
[0012] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the testing platform structure of this utility model; Figure 3 This is a schematic diagram of the conveying component structure of this utility model; Figure 4 This is a schematic diagram of the picking component structure of this utility model.
[0013] The numbers in the diagram are as follows: 1. Flying probe tester body; 11. Main spindle; 12. Test table; 13. Placement frame; 14. Servo motor; 2. Guide groove; 21. Guide rod; 3. Positioning cylinder; 31. Positioning groove; 4. Conveying assembly; 41. Mounting frame; 42. Belt conveyor; 5. Picking assembly; 51. Gantry frame; 52. Linear guide rail; 53. Fixing plate; 54. Piston cylinder; 55. Lifting plate; 6. Suction cup body; 61. Vacuum generator. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0015] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0016] In the description of this specification, the references to terms such as "embodiment," "one embodiment," "some implementations," "exemplary," and "one implementation," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or implementation is included in at least one embodiment or implementation of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or implementation. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or implementations.
[0017] Example: This example provides an automatic screening device, see [link to example]. Figure 1-4 Specifically, the system includes a flying probe tester body 1, a main shaft 11 rotatably mounted in the middle of the frame of the flying probe tester body 1, a disc-shaped testing table 12 fixedly mounted on the upper end of the main shaft 11, two placement frames 13 symmetrically arranged on the testing table 12 for placing electronic components, a servo motor 14 fixedly mounted inside the frame of the flying probe tester body 1, the output end of the servo motor 14 being connected to the lower end of the main shaft 11 for transmission, a conveying assembly 4 for conveying electronic components and a picking assembly 5 for performing loading and unloading operations on the frame of the flying probe tester body 1, the conveying assembly 4, the picking assembly 5 and the two placement frames 13 on the testing table 12 together constitute an automatic template sorting structure.
[0018] In this embodiment, the flying probe tester body 1 is a prior art technology, mainly used to test the insulation and continuity values of circuit boards. It can monitor the testing process and fault points in real time to ensure the accuracy of the test. The servo motor 14 drives the spindle 11 to rotate, which in turn drives the test table 12 to rotate, so that the two placement frames 13 alternately occupy the test position and the loading / unloading position. The pick-up component 5 picks up and places electronic components from the conveying component 4 into the placement frame 13 or reverses the operation to realize automatic screening and testing. In this screening structure, the servo motor 14, the conveying component 4, and the pick-up component 5 are linearly connected to the PLC. After the conveying component 4 is transported to the designated position by the control of the PLC, the pick-up component 5 is controlled to transport the electronic components on the conveying component 4 into the placement frame 13. Finally, the servo motor 14 is controlled to rotate, so that the electronic components in the placement frame 13 rotate to below the test point. The pick-up component 5 transports the tested electronic components in the other placement frame 13 back to the conveying component 4 to realize automatic screening operation. It can carry out uninterrupted assembly line operation, which significantly improves the overall efficiency and production capacity of flying probe testing.
[0019] In the specific implementation process, such as Figure 1 and Figure 2 As shown, a semi-circular guide groove 2 is provided on the upper surface of the frame of the flying probe tester body 1, and a guide rod 21 is fixedly provided on the lower edge of the test table 12, with the lower end of the guide rod 21 located in the guide groove 2.
[0020] In this embodiment, when the testing platform 12 rotates, the guide rod 21 moves along the semi-circular guide groove 2, limiting the rotation range and direction of the testing platform 12, ensuring that the testing platform 12 rotates smoothly, and preventing it from deviating or shaking.
[0021] In the specific implementation process, such as Figure 1 and Figure 2 As shown, a positioning cylinder 3 is fixedly installed on the upper surface of the frame of the flying probe tester 1. Two positioning slots 31 are symmetrically arranged on the test table 12. The output end of the positioning cylinder 3 is used to extend into the positioning slot 31 to realize the positioning of the test table 12.
[0022] In this embodiment, when the detection table 12 rotates to a suitable position (such as the detection position or the loading / unloading position), the output end of the positioning cylinder 3 extends into the corresponding positioning groove 31 to prevent the detection table 12 from continuing to rotate, thereby achieving precise positioning of the detection table 12 and ensuring the accuracy of detection and loading / unloading operations.
[0023] In the specific implementation process, such as Figure 1 and Figure 3As shown, the conveying assembly 4 includes a mounting frame 41 fixedly installed on the frame of the flying probe tester body 1, and a belt conveyor 42 is mounted on the mounting frame 41. The belt conveyor 42 is driven by a motor to rotate the belt in a circular motion. Electronic components are placed on the belt and are conveyed to the designated position as the belt moves, making it convenient to pick up the assembly 5 for material handling.
[0024] In the specific implementation process, such as Figure 1 and Figure 4 As shown, the picking component 5 includes a gantry 51 fixedly installed on the upper surface of the frame of the flying probe tester body 1. A linear guide rail 52 is fixedly provided in the middle of the gantry 51. A fixed plate 53 is fixedly provided at the lower end of the slider of the linear guide rail 52. Two piston cylinders 54 are fixedly provided on the fixed plate 53. A lifting plate 55 is slidably provided on the fixed plate 53. The output end of the piston cylinder 54 is fixedly connected to the upper surface of the lifting plate 55. Two picking components are vertically installed on the lifting plate 55.
[0025] In this embodiment, the linear guide rail 52 drives the slider to move via a motor-driven lead screw, thereby causing the fixed plate 53 to move linearly in the horizontal direction. This enables the retrieval component 5 to move between different positions to reach the placement or removal location of the electronic component. The piston cylinder 54 actuates, extending or retracting its output end, causing the lifting plate 55 to slide up and down on the fixed plate 53. This allows the retrieval component mounted on the lifting plate 55 to reach a suitable height for retrieval or placement operations.
[0026] In the specific implementation process, such as Figure 1 and Figure 4 As shown, the material handling component includes a suction cup body 6 and a vacuum generator 61 fixedly mounted on the lifting plate 55. The pipe of the suction cup body 6 is fixedly connected to the connector of the vacuum generator 61. The suction cup body 6 is used to adsorb electronic components; the vacuum generator 61 is used to generate negative pressure so that the suction cup body 6 can adhere to the electronic components.
[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An automatic probe testing device, comprising a flying probe testing machine body (1), characterized in that: The main shaft (11) of the flying probe tester body (1) is rotatably mounted in the middle of the frame. A disc-shaped testing platform (12) is fixedly mounted on the upper end of the main shaft (11). Two placement frames (13) for placing electronic components are symmetrically arranged on the testing platform (12). A servo motor (14) is fixedly mounted inside the frame of the flying probe tester body (1). The output end of the servo motor (14) is connected to the lower end of the main shaft (11) for transmission. A conveying component (4) for conveying electronic components and a picking component (5) for performing loading and unloading operations are also provided on the frame of the flying probe tester body (1). The conveying component (4), the picking component (5) and the two placement frames (13) on the testing platform (12) together constitute an automatic template sorting structure.
2. The automatic screening device according to claim 1, characterized in that: The upper surface of the frame of the flying probe tester body (1) is provided with a semi-circular guide groove (2), and the lower edge of the test table (12) is fixed with a guide rod (21), the lower end of the guide rod (21) is located in the guide groove (2).
3. The automatic screening device according to claim 1, characterized in that: The upper surface of the frame of the flying probe tester body (1) is fixedly provided with a positioning cylinder (3), and two positioning slots (31) are symmetrically provided on the test table (12). The output end of the positioning cylinder (3) is used to extend into the positioning slot (31) to realize the positioning of the test table (12).
4. The automatic screening device according to claim 1, characterized in that: The conveying assembly (4) includes a mounting frame (41) fixedly installed on the frame of the flying probe tester body (1), and a belt conveyor (42) is mounted on the mounting frame (41).
5. The automatic screening device according to claim 1, characterized in that: The picking component (5) includes a gantry (51) fixedly installed on the upper surface of the frame of the flying probe tester body (1). A linear guide rail (52) is fixedly provided in the middle of the gantry (51). A fixing plate (53) is fixedly provided at the lower end of the slider of the linear guide rail (52). Two piston cylinders (54) are fixedly provided on the fixing plate (53). A lifting plate (55) is slidably provided on the fixing plate (53). The output end of the piston cylinder (54) is fixedly connected to the upper surface of the lifting plate (55). Two picking parts are vertically installed on the lifting plate (55).
6. An automatic screening device according to claim 5, characterized in that: The material handling component includes a suction cup body (6) and a vacuum generator (61) fixedly installed on the lifting plate (55). The pipe of the suction cup body (6) is fixedly connected to the connector of the vacuum generator (61).
