Tire inflation system and commercial vehicle with a tire inflation system, as well as methods for operating a tire inflation system

The tire filling system for commercial vehicles addresses the challenge of setting and maintaining tire pressure by using a control unit, sensors, and a switchable valve to ensure reliable inflation and pressure control, enhancing operational efficiency and safety.

DE102021117410B4Active Publication Date: 2025-11-13SAF HOLLAND GMBH
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Patent Information

Application Number
DE102021117410
Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-07-06
Publication Date
2025-11-13
Estimated Expiration
2041-07-06

AI Technical Summary

Technical Problem

Existing tire inflation systems for commercial vehicles face difficulties in setting and maintaining the desired tire pressure due to pressure control valves that complicate or prevent adjusting the setpoint pressure.

Method used

A tire filling system for commercial vehicles equipped with a control unit, pressure sensors, a switchable valve, and a pressure increase unit, allowing for adjustable and reliable tire inflation by detecting pressure thresholds and controlling the valve to achieve the required pressure, with optional features like telematics integration and pressure increase mechanisms.

Benefits of technology

Enables simple, adjustable, and reliable tire inflation with real-time pressure monitoring and control, ensuring proper tire operation and alerting drivers to malfunctions or pressure deviations, while being compact and cost-effective.

✦ Generated by Eureka AI based on patent content.

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Abstract

Tire inflation system, especially for use in a commercial vehicle, comprehensive, a control unit (12), a flow inlet (1), a pressure sensor (10, 11), a switchable valve (13) and a flow outlet (6), wherein the flow inlet (1) is connected or connectable to a compressed air system, wherein the flow outlet (6) is connected or connectable to a pressure chamber of a tire, wherein the control unit (12) is connected to the pressure sensor (10, 11) and the switchable valve (13), wherein the pressure sensor (10, 11) is able to detect a pressure at the flow outlet (6) or at the flow inlet (1), wherein the control unit (12) is designed such that it opens and / or switches the switchable valve (13) depending on the detected pressure, wherein the tire inflation system has a pressure boosting unit (3), wherein the pressure boosting unit (3) is a pressure booster, a pressure balance and / or a pressure rocker, and wherein the switchable valve (13) is able to connect the flow inlet (1) to the flow outlet (6) indirectly via the pressure boosting unit (3) or to connect the flow inlet (1) directly to the flow outlet (6) via a connecting line (22).
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Description

[0001] The invention relates to a tire inflation system, a commercial vehicle with a tire inflation system, and a method for operating a tire inflation system.

[0002] Tire inflation systems are already known from the prior art. These systems serve to inflate a vehicle's tire while driving or without an external compressed air source, thus achieving the required tire pressure. The known systems utilize the vehicle's existing compressed air supply to inflate the tire, with the tire pressure level exceeding the system pressure being reached by a pump within the tire inflation system. To prevent over-inflation, a pressure regulating valve is used, which automatically stops inflation of the tire(s) once the set pressure is reached. However, a problem with the prior art systems is that the pressure regulating valve makes it difficult or even impossible to precisely set the desired tire pressure.

[0003] US 2018 / 0312018 A1 discloses a load-based tire inflation system for heavy-duty vehicles comprising a source of pressure from the suspension system of the heavy-duty vehicle.

[0004] DE 10 2008 062 066 A1, DE 10 2008 062 076 A1 and AT 009 131 U1 also concern tire inflation systems.

[0005] DE 60105132 T2 describes an automatic tire inflation system which takes the air pressure available from the vehicle's air supply and uses a pressure booster pump to increase the air pressure from the air supply to a value required for proper tire inflation.

[0006] WO 01 / 72 537 A1 describes a system for maintaining one or more pneumatic tires at a desired pressure, equipped with means for sensing the pressure in the tire(s) and means that are controllably connected to the sensing means to supply air to the tire(s) at a relatively high pressure when the sensed pressure in the tire(s) falls below the desired pressure.

[0007] CN 109878277 A describes an automatic inflation system for a harbor tire crane. The system includes a gas source device, a pressure control device, and an inflation piping device.

[0008] CN 108656878 A describes an automatic tire inflation system with a wide range of applications. The automatic tire inflation system comprises an automatic inflation system and an inflation device.

[0009] DE 10 2008 062048 A1 describes a tire pressure control system for vehicles with pneumatic tires and a method for tire pressure control. The tire pressure control system includes at least one tire pressure sensor and at least one tire valve.

[0010] DE 10 2014 113062 A1 describes a tire pressure regulating device for a compressed air tire of a vehicle wheel, comprising a control valve device for load-dependent filling of the tire with compressed air, which is available at a central pressure connection with a system pressure level.

[0011] DE 10 2008 062068 A1 describes a tire pressure control system for vehicles with pneumatic tires and a tire pressure control method. The tire pressure control system includes at least one tire pressure sensor and one tire valve.

[0012] US 2010 / 0078109 A1 describes a system for inflating vehicle tires comprising an air supply connected to a vehicle tire via a pneumatic line.

[0013] DE 29516960 U1 describes a pressure booster with two coaxially arranged cylinders separated by a central wall, each with a piston, which divide the respective assigned cylinder into a drive chamber and an amplifier chamber and are connected to a double piston unit via a piston rod which is movably and sealingly guided through the central wall.

[0014] It is therefore the object of the present invention to provide a system which enables simple, easy-to-adjust and safe inflation of the tires of a vehicle, in particular a commercial vehicle.

[0015] This problem is solved by a tire inflation system according to claim 1, by a commercial vehicle according to claim 8, and by a method for operating a tire inflation system according to claim 9. Further features, advantages, and embodiments will become apparent from the dependent claims, the description, and the figures.

[0016] According to the invention, a tire inflation system is provided, in particular for use in a commercial vehicle.Advantageously, the tire inflation system comprises a control unit, a flow inlet, a pressure sensor, a switchable valve (in particular an electrically or magnetically switchable valve), and a flow outlet, wherein the flow inlet is connected or connectable to a compressed air system (in particular an air spring system), wherein the flow outlet is connected or connectable to a pressure chamber of a tire, wherein the control unit is connected to the pressure sensor and the switchable valve, wherein the pressure sensor is capable of detecting pressure at the flow outlet or at the flow inlet, and wherein the control unit is configured to open and / or switch the switchable valve depending on the detected pressure, in particular when the detected pressure at the flow outlet falls below or exceeds a threshold value.The tire inflation system serves to fill a tire with compressed air in order to achieve the required pressure. The tire inflation system is attached, in particular, to a commercial vehicle, especially a commercial vehicle trailer. A commercial vehicle within the meaning of the invention is, in particular, a vehicle with a permissible total weight of over 3.5 t, preferably over 7.5 t, particularly preferably over 15 t, and most preferably over 18 t. The commercial vehicle is, in particular, a road-legal and / or road-bound vehicle. The tire inflation system according to the invention has a flow inlet through which air can flow into the tire inflation system. Advantageously, the flow inlet is connected to a compressed air system, in particular that of the commercial vehicle. The tire inflation system can be operated and / or filled using the compressed air system of the commercial vehicle.A compressed air system of the commercial vehicle, which is connected to the flow inlet, can in particular be the compressed air system of the commercial vehicle used to operate the air spring of the commercial vehicle. Alternatively or additionally, the vehicle can also have a mechanical suspension. For safety reasons, the flow inlet can have an inlet shut-off valve to fluidically separate the tire inflation system from the compressed air system. Furthermore, the tire inflation system also has a flow outlet, wherein the flow outlet is connected or connectable to the pressure chamber of one or more tires. The pressure chamber of a tire within the meaning of the invention is the volume enclosed by the tire, which must maintain a certain air pressure during operation to ensure proper rolling and / or operation of the tire on the road.The inlet of the inflation system serves to introduce compressed air into the tire inflation system, and the outlet serves to deliver air from the tire inflation system into the tire(s) being inflated. In addition to the inlet and outlet, the tire inflation system also includes a control unit, at least one pressure sensor, and a switchable valve. The control unit is connected to the pressure sensor (electronically) so that the measured value from the pressure sensor can be transmitted to the control unit. Furthermore, the switchable valve is also connected to the control unit, allowing the control unit to influence, switch, or control the valve's state. Advantageously, the control unit is connected to a bus system, particularly a CAN bus system of the vehicle to which the tire inflation system is connected.This allows the control unit to transmit and / or receive information from other control units of the vehicle, particularly in commercial vehicles. The pressure sensor of the tire inflation system is specifically arranged and / or designed to detect pressure at the flow outlet and / or the flow inlet. Advantageously, this pressure detection can be limited to static pressure and / or the pressure sensor can also be capable of detecting dynamic pressure. Advantageously, the system has at least two pressure sensors, one of which determines or measures the pressure at the flow inlet and / or the other measuring the pressure at the flow outlet. These two sensors can therefore be referred to as the flow inlet sensor and the flow outlet sensor, respectively, or as the flow inlet pressure sensor and the flow outlet pressure sensor.Advantageously, these two sensors, or all sensors, especially pressure sensors, of the tire inflation system are connected to the control unit. The control unit is designed and / or configured to open, switch, and / or close the valve or the switchable valve depending on the detected pressure. The valve, which can also be referred to as a switchable valve, is expediently arranged in the tire inflation system such that, when the valve is open, an airflow can flow directly or indirectly from the flow inlet to the flow outlet through the valve (open position), and / or, in another switching position, the valve does not allow any airflow from the flow inlet to the flow outlet (closed position).The switchable valve can be arranged and / or designed within the tire inflation system such that its switching position determines whether a direct and / or indirect airflow can flow from the flow inlet to the flow outlet and / or from the flow outlet to the tire(s) being inflated. By using a pressure sensor in a control unit and a switchable valve, it is possible to variably adjust the target pressure in the tire, as the control unit can easily set the threshold value that triggers the valve to open or close. Advantageously, the valve or switchable valve of the tire inflation system is designed to have an electrical connection and / or to be switched by magnetic forces.This allows for a particularly compact and simple control or switching option for the switchable valve.

[0017] Advantageously, the control unit has an information output, which is designed to output a signal, in particular a warning signal, when the value detected by the tire inflation system's pressure sensor, or its time derivative, exceeds and / or falls below a threshold. The control unit's information output can be connected, or be connectable, to a bus system and / or another vehicle information system. The issued warning signal can therefore be used, in particular, to activate a warning light and / or an acoustic or haptic signal for the operator of the commercial vehicle and / or the vehicle in which the tire inflation system is installed.By designing the tire inflation system to output a warning signal when the pressure measured at the flow inlet or outlet and / or its time derivative exceeds or falls below a threshold, the vehicle user can be easily informed that the tire is experiencing overpressure, underpressure, a leak, or is not functioning correctly. Leakage can be detected, in particular, by measuring the pressure over time. Overpressure and underpressure in the system and / or the tire, on the other hand, can be easily identified by an absolute pressure measurement.Furthermore, by analyzing the measured pressure value over time, particularly at the flow inlet and / or outlet, it can be determined whether, for example, a pressure booster unit is operating correctly. In other words, the pressure sensor can detect pressure fluctuations, which are a clear indicator of, for example, a pump cycle and / or the opening time of a switchable valve in relation to a pressure change. This can also be used if no pump is present or if a pump or pressure booster unit is bypassed. Additionally, or alternatively, a long-term pressure value is recorded, along with its time derivative, allowing it to be determined whether the long-term increase in atmospheric pressure, particularly the moving average over 2-40 seconds, corresponds to the number of pump cycles counted.However, if the pressure increase does not correspond to the number of pump cycles, the control unit can easily detect a malfunction in the tire inflation system and / or the tire and / or the pressure supply system or at the flow inlet. This allows the tire inflation system and its control unit to be used in various ways to detect a malfunction in the tire inflation system and / or its surrounding components (tire and compressed air system) and / or to inform the driver of such a malfunction, particularly via the information output. The information output can be connected to a telematics system. The telematics system can be used to inform a person at a distance. A person at a distance is defined as someone who is more than 100 meters, preferably more than 1000 meters, and most preferably more than 10 kilometers away from the telematics system.In particular, the remote person could be a fleet manager or a (fleet manager) server.

[0018] Advantageously, the control unit is an electronic control and / or monitoring unit. Such an electronic control and / or monitoring unit can also be referred to as an ECU and / or be designed as such. By designing the control unit as an electronic control and / or monitoring unit, an interface for a vehicle's bus system can be implemented in a particularly simple manner. Furthermore, such control units are also particularly cost-effective.

[0019] The valve, which is preferably a switchable valve or can be described as such, is advantageously a solenoid valve. This allows for particularly simple and quick switching of the valve or switchable valve.

[0020] Advantageously, the tire inflation system is designed such that the pressure at the flow outlet is higher than at the flow inlet when the valve is open. In other words, the tire inflation system can create a pressure increase between the flow inlet and the flow outlet. This pressure increase can occur not only when the valve is open but also when it is closed. However, at least when the valve is open and functioning correctly, the pressure at the flow outlet is higher than at the flow inlet. This pressure increase between the flow inlet and the flow outlet can be achieved, in particular, by a pressure booster unit.

[0021] According to the invention, the tire inflation system includes a pressure booster unit, wherein the pressure booster unit is a pressure increaser, a pump, a pressure compensator, a pressure rocker, a peristaltic pump, a turbocharger, and / or a turbine. By providing a pressure booster unit, a higher pressure can be achieved at the flow outlet than at the flow inlet in a simple and effective manner. In other words, a pressure booster unit can be used to increase the pressure within the tire inflation system, so that a low-pressure (air) system, in particular an air suspension system, of the vehicle can be used as the inflation system for the tire inflation system, and a sufficiently high pressure can still be present at the flow outlet. The pressure booster unit can, in particular, be connected to the control unit so that the control unit can control and / or regulate the pressure booster unit.In other words, the control unit can selectively intervene in the (operating) state of the pressure boosting unit. If the pressure boosting unit is a pressure increaser, this allows for a particularly compact system that requires no external connections, thus enabling a highly autonomous system. If, on the other hand, the pressure boosting unit is a pump, this allows for a particularly cost-effective and simple design. A peristaltic pump is particularly preferred as the pressure boosting unit, since this prevents contamination of the air with lubricants, thus preventing the tire valves of the tires being inflated from becoming clogged with lubricants. Advantageously, the pressure boosting unit can also be a turbocharger and / or a turbine.A turbocharger and / or turbine enables a continuous, open-loop delivery process, allowing for virtually uninterrupted inflation of the tire(s). Advantageously, the turbocharger is powered by the same compressed air system that supplies the air inlet. If the pressure booster unit is a rocker arm, this offers a further cost-effective alternative design.

[0022] In an advantageous embodiment, the flow inlet is directly or indirectly connected to an inlet of the pressure boosting unit, and / or an outlet of the pressure boosting unit is directly or indirectly connected to the flow outlet. Direct connection means, in particular, that lines run directly from one element to the other, especially without a valve and / or a pump or other elements being arranged between them. However, flow path bifurcations or even valves, especially only the switchable valve, can be provided in a direct connection without disrupting the "direct" connection. Indirect connection means, in particular, that not only flow bifurcations but also other elements, such as flow paths, can be present between the two relevant points to be connected.A pressure booster unit and / or valves or other fluid mechanics elements. By connecting the flow inlet to the inlet of the pressure booster unit, the existing pressure at the flow inlet can be easily utilized, thus reducing the work required by the pressure booster unit. By connecting an outlet of the pressure booster unit to the flow outlet, the fluid pumped by the pressure booster unit, especially compressed air, can be used for tire inflation in a particularly simple manner.

[0023] In an additionally or alternatively preferred embodiment, the pressure boosting unit comprises at least one, preferably two or a plurality of displacement elements, in particular pistons in a cylinder head, advantageously in a double-acting cylinder. Displacement elements within the scope of the invention are, in particular, those elements which are displaced and / or rotated within the pressure boosting unit in order to achieve a volume displacement and / or change in the conveying chamber of the pressure boosting unit and / or to achieve the conveying of the conveying fluid, in particular compressed air. For example, pistons, turbine blades, and / or variable hose volumes can therefore be designated as displacement elements within the meaning of the invention. By providing displacement elements, a pressure increase by the pressure boosting unit can be achieved in a particularly simple manner.A hydrostatic pressure boosting unit is particularly preferred. In other words, the pressure boosting unit can be designed such that it achieves the pressure increase through a closed thermodynamic process. Advantageously, the pressure boosting unit comprises one or more displacement elements in the form of one or more double-acting cylinders. Pleasingly, two of these double-acting cylinders are mounted and / or arranged on the same piston rod and / or connected to each other by a mechanical linkage, so that the movement of one double-acting cylinder automatically causes or results in the movement of the other double-acting cylinder. This allows for a particularly space-saving pressure boosting unit, especially in the form of a pressure increaser.

[0024] In an advantageous embodiment, the pressure boosting unit incorporates or is connected to a linear motor. The use of a linear motor allows for a particularly efficient and compact drive for the displacement element(s) and / or piston of the pressure boosting unit. Furthermore, a linear motor can also be used to precisely adjust and / or determine the stroke or displacement volume of the pressure boosting unit.

[0025] In an advantageous embodiment, the pressure boosting unit comprises a magnetic force source, in particular an electromagnet, wherein the magnetic forces induced by the magnetic force source act directly or indirectly on a displacement element of the pressure boosting unit and advantageously can change its spatial position. In other words, the pressure boosting unit can have an element that imitates or can induce magnetic forces, wherein the counterpart to this magnetic force source is directly or indirectly connected to a displacement element of the pressure boosting unit, such that the forces initiated by the magnetic force source can effect a change in the spatial position of the displacement element of the pressure boosting unit. For example, the magnetic force source can be designed "similarly" to a stator of an electric motor, and the displacement element similarly to a rotor of an electric motor.Therefore, to achieve a small size for the pressure boosting unit, it is particularly advantageous if the magnetic forces induced by the magnetic force source act directly on the displacement element of the pressure boosting unit, especially a piston or piston rod. Such a design of the actuation or drive of the displacement elements allows for an operating principle similar to a "railgun," where the "projectile" can be the displacement element or its equivalent.

[0026] Advantageously, the tire inflation system includes a pressure input sensor capable of detecting pressure at the flow inlet. For example, the tire inflation system may have an additional pressure sensor capable of detecting the pressure at the system's inlet. Such a pressure input sensor allows the tire inflation system to monitor its pneumatic operational readiness. In other words, the pressure input sensor easily detects when there is insufficient air pressure at the flow inlet to operate the tire inflation system. The pressure input sensor is advantageously connected to the tire inflation system's control unit, enabling the control unit to receive input from the pressure input sensor.

[0027] Advantageously, the switchable valve is a 2 / 2-way, 3 / 2-way, or 4 / 2-way valve. By providing only two switching positions, the valve can be switched relatively quickly and reliably, thus increasing the safety of the tire inflation system.

[0028] If the switchable valve is a 2 / 2 way valve, this allows for a particularly compact valve, thus saving valuable installation space.

[0029] If the switching valve is a 3 / 2-way valve, a targeted airflow from the flow inlet to the flow outlet can be achieved in a particularly simple design via different paths. For example, the tire inflation system can be designed such that one of the ports of the 3 / 2-way valve is connected to the flow inlet, and other ports are selectively or switchably connected to a connecting line and / or to the pressure booster unit. According to the invention, the switchable valve is capable of connecting the flow inlet to the flow outlet either via the pressure booster unit or via the connecting line. This allows the type of tire inflation to be quickly and selectively adapted to the existing pressure at the flow inlet.In particular, such a design allows the tire inflation system to selectively decide whether to establish a direct airflow between the inlet and outlet – for example, via a connecting line – or whether the (compressed) air flowing from the inlet to the outlet should pass through the pressure booster unit. Bypassing the pressure booster unit allows for particularly fast and easy inflation, which should be used especially when the pressure at the outlet is lower than the pressure at the inlet and / or when the required pressure is low, as can be the case with dual tires.

[0030] If a 4 / 2-way valve is used, it is possible, in particular, to connect the pressure sensor, especially the pressure inlet sensor, either to the environment or the flow inlet, and simultaneously to connect the pressure booster unit to either the flow inlet or the environment. By selectively connecting the pressure sensor to either the flow inlet or the environment, the pressure sensor, especially the flow inlet sensor, can be used to detect if the switchable valve is "sticking." In other words, the pressure sensor can be used to monitor the correct operation of the switchable valve. This selective distinguishability allows for...Connecting the pressure boosting unit to the flow inlet or the environment ensures that even if the pressure supply system malfunctions, especially the air spring system, or the flow inlet becomes blocked, the tire inflation system continues to function, because ambient air is used to inflate the tire instead of the flow inlet.

[0031] Advantageously, the pressure sensor(s), in particular the pressure input sensor and / or the pressure output sensor, is / are arranged on a circuit board of the control unit. This allows for a particularly compact control-sensor unit, which, due to its compactness, is easy to install, incurs low storage costs during the manufacturing process, and also saves valuable installation space.

[0032] Advantageously, the tire inflation system includes a connecting line, which directly connects the flow inlet, particularly exclusively via the valve, to the flow outlet. In other words, the tire inflation system can be designed such that an airflow from the flow inlet, via the connecting line and through the valve, or via the switchable valve and the connecting line, directly connects the flow inlet to the flow outlet. This allows for a direct supply of air from the flow inlet to the tire, particularly without routing the airflow through the pressure booster unit of the tire inflation system. This is especially advantageous when low tire pressure needs to be quickly remedied by the tire inflation system and / or when the tire inflation system or the flow outlet is fluidly connected to a dual tire.Furthermore, such a design can reduce the filling time and / or the energy consumption of the tire filling system, especially at low tire pressures.

[0033] Advantageously, the tire inflation system includes a vent valve, which, in one of its switching positions, connects the flow outlet directly to the environment. Therefore, the vent valve can serve to directly connect the flow outlet to the environment, thereby reducing the pressure within the tire inflation system, particularly at the flow outlet. The vent valve can be connected to the control unit and / or be a self-switching valve. The advantage of a self-switching valve is that it provides an additional safety system. The advantage of a vent valve that can be switched by the control unit is that the tire pressure can be selectively reduced by the control unit.Such a measure may be necessary and / or preferred, for example, in the event of a significant increase in tire temperature, a change in the road surface and / or an unintentional over-inflation of the tire with compressed air.

[0034] In an advantageous embodiment, the drain valve can be switched by the control unit. Such a design provides a particularly simple way to selectively reduce the pressure in the tires, especially to a freely selectable value.

[0035] Advantageously, a check valve and / or a non-return valve are arranged between the flow inlet and the switchable valve. The term "between" here refers to the possibility of a check valve and / or a non-return valve being provided in the flow path between the flow inlet and the switchable valve. Therefore, the term "between" should be understood in a flow-related sense. The check valve advantageously prevents air or compressed air from flowing from the tire inflation system into the supply system, particularly the compressed air system of the supplying vehicle or commercial vehicle. This prevents pressure loss. The non-return valve serves to ensure that a certain minimum inflation pressure is present at the flow inlet.It is advantageous to provide both a check valve and a non-return valve, as this dual arrangement of both valve types allows for a particularly safe and efficient tire inflation system.

[0036] Advantageously, the tire inflation system includes a temperature sensor that allows the ambient temperature or the compressed air temperature within the system to be determined, particularly at the air inlet. Advantageously, the tire inflation system can also include multiple temperature sensors.

[0037] Another aspect of the invention may relate to a commercial vehicle comprising a tire inflation system as described above and below. Advantageously, the flow inlet of the tire inflation system is connected or connectable to a compressed air system of the commercial vehicle, in particular to a compressed air system of an air spring of the commercial vehicle, and / or the flow outlet of the tire inflation system is advantageously connected or connectable to a pressure chamber of a tire of the commercial vehicle. In other words, the tire inflation system may be arranged in the commercial vehicle such that compressed air from a compressed air system of the commercial vehicle can flow via the flow inlet of the tire inflation system into the fluid interior or the flow lines and the compressed air-receiving structures of the tire inflation system, and / or from these volumes or...The compressed air volume of the tire inflation system can flow or be conveyed via the system's flow outlet into the pressure chamber of a tire on the commercial vehicle. Advantageously, all tires, especially load-bearing tires, of the commercial vehicle are fluidically connected to the flow outlet. For example, all tires of the commercial vehicle can therefore be inflated using the tire inflation system. Load-bearing tires of the commercial vehicle are specifically those tires that support the vehicle's axles. The axles are those axles that support and / or bear the load of the commercial vehicle relative to the road when the vehicle is in motion. These tires can be dual tires and / or single tires.

[0038] Another aspect of the invention may relate to a method for operating a tire inflation system, in particular as described above and below. Advantageously, this method comprises the following steps: - Determining the pressure at a flow outlet of the tire inflation system; - advantageously, transmitting the specified pressure value to a control unit; - Comparison of the measured pressure with a target pressure by the control unit; - In particular, actuate a pressure boosting unit of the tire inflation system, especially by the control unit, when the pressure is below the target pressure or a threshold value.

[0039] The method according to the invention makes it possible to ensure in a particularly simple way that if the pressure in the tire drops, it can be refilled or the pressure of the tire increased again.

[0040] In an advantageous embodiment of the method, this comprises the following steps: - Determining the delivered volume flow rate of a pressure boosting unit, in particular the tire inflation system; -Determining the increase in pressure at the flow outlet of the tire inflation system; - Determine whether the pressure increase is less than the expected pressure increase, particularly due to the volume and / or the volume of the tires to be filled and / or the volume of the tire inflation system.

[0041] By determining the delivered volume flow rate, in particular by counting pump cycles, pump strokes and / or revolutions and / or cylinder strokes of, for example, the displacement elements of the pressure boosting unit, and by determining the pressure increase at the flow outlet of the tire inflation system and comparing it with an expected pressure, it can be determined, in particular, whether a leak and / or the replacement of a tire and / or the tire valve is necessary. The expected pressure increase can be easily determined by knowing the volume supplied by the tire inflation system and / or the tire and by applying basic thermodynamic principles. Advantageously, this expected pressure increase or the delivered volume flow rate can be determined by the control unit of the tire inflation system.

[0042] In a further alternative or additionally preferred embodiment of the method for operating a tire inflation system, in particular as described above and below, this comprises the following steps: -Determining the time between two successive pump cycles of the pressure boosting unit; -Comparing the time and / or the change in time between two pump cycles, whereby a warning is issued by the control unit if a threshold is exceeded. By determining the times between two successive pump cycles of the pressure booster unit and comparing the change and / or with a target pressure, it can be easily determined whether the pressure booster unit is functioning correctly. In particular, it can be determined that if the time interval between two successive pump cycles or pump strokes is too short, the desired target pressure differential cannot be achieved by the pressure booster unit. A pump cycle is defined specifically as a displacement element of the pressure booster unit completing exactly one operating period or one revolution.A running period means, in particular, that the displacement element of the pressure boosting unit has left a position and, after one cycle, has taken up exactly the same position again.

[0043] The method according to the invention can, in particular, have features that have already been described in connection with the tire inflation system and / or the commercial vehicle and / or are described below. In other words, the method for operating the tire inflation system can also have the features described above with regard to the device(s), and conversely, the device can have features that have been described in connection with the method for operating a tire inflation system. In particular, the control unit of the tire inflation system can be designed and / or configured in such a way that it can implement the features of the method, especially in the tire inflation system described above and below.

[0044] Further advantages and features of the present invention will become apparent from the following description with reference to the figures. Individual features disclosed in the illustrated embodiments may also be used in other embodiments, unless this has been expressly excluded. The figures show: Fig. 1. A first example of a tire inflation system; Fig. 2 a second example of a tire inflation system; Fig. 3 a third example of a tire inflation system; Fig. 4 a fourth example of a tire inflation system; and Fig. 5 a first design of a tire inflation system.

[0045] In Fig. Figure 1 shows a tire inflation system. The tire inflation system is connected via the flow inlet 1 to a compressed air system of a commercial vehicle, which is the vehicle's air suspension system. This system can also be referred to as the inflation or supply system. Downstream of the flow inlet 1, a bypass valve 2 is arranged. Downstream of the bypass valve 2, a flow-related branch is provided, through which the pressure sensor 11, which is a flow inlet sensor 11 (in particular an indirect one), is able to determine the pressure at the flow inlet 1. Further downstream is the switchable valve 13, which can be switched by an electric current and by an electromagnet. The switchable valve 13 is connected to the control unit 12, so that the control unit 12 can move the switchable valve 13 into different switching positions.The control unit 12 has an information output 14. Through this information output 14, the control unit 12, which is an ECU in the figure, can supply information to a vehicle system, in particular via a bus system, to other control units of a vehicle, and / or be connected to a display in order to show error messages and / or other information, in particular pressure values ​​from the pressure sensors 10, 11, to a user. In addition to or as an alternative to the information output 14, the control unit 12 can also have an information input through which information can be transferred to the control unit 12. To achieve a pressure increase compared to the pressure present at the flow inlet 1, which can be determined by the flow inlet sensor 10, the tire inflation system has a pressure booster unit 3.In the present case, the pressure booster unit 3 has two double-acting cylinders which are coupled to each other via a piston rod. The pressure booster unit 3 has an ambient outlet on which a silencer 9 is arranged. A fluid can be discharged directly from the pressure booster unit 3 into the environment via this ambient outlet. The outlet of the pressure booster unit 3 is directly connected to the flow outlet 6, the flow outlet 6 being connected to several tires, as shown in the [reference]. Fig. 1 is indicated. To determine the pressure present at the flow outlet 6, the tire inflation system has a pressure sensor 11, which is designed as a flow outlet sensor 11, because this determines how the Fig. As can be seen from Figure 1, the pressure at the flow outlet 6 is measured. To prevent overloading of the system due to excessive pressure in the lines of the tire inflation system, a safety valve 5 is installed or arranged near and / or directly connected to the flow outlet 6, which prevents overpressure in the system. Alternatively or additionally, preferably, the safety valve 5 can also be integrated into the pressure boosting unit 3, in particular such that it is directly connected to the outlet 3.2.

[0046] In Fig. 2 is a similar system to the one in the Fig. 1 shown, where in the Fig. 2 the inlet of the pressure boosting unit 3.1 and the outlet of the pressure boosting unit 3.2 are marked. As the Fig. As can be seen in Figure 2, both the flow input sensor 10 and the flow output sensor 11 are part of the control unit 12. This control unit 12 can also be referred to as the control device. The one in the Fig. The second switchable valve used, 13, is a 2 / 4-way valve. In the Fig. In the situation shown in Figure 2, the pressure input sensor 10 is connected to the environment via the switchable valve 13, so that a “sticking” of the switchable valve 13 can be detected via the pressure sensor 10 or the flow input sensor 10.

[0047] In Fig. Figure 3 shows a tire inflation system which differs fundamentally from those shown in the Fig. 1 and Fig. The two variants shown differ. In the one in Fig. In the variant shown in Figure 3, the flow inlet 1 is directly connected to the flow outlet 6 via the connecting line 22. Therefore, the tire inflation system, according to the Fig. 3 via no pressure boosting unit.

[0048] In Fig. 4 is a tire inflation system similar to the one in the Fig. The tire inflation system shown in section 2 is described, with the system operating according to the Fig. 4 has a drain valve 24 which can be switched by the control unit 12. In other words, the control unit 12 can therefore bring the drain valve 24 into its two different switching positions. The drain valve 24 is located in the Fig. 4 is designed as a solenoid valve. The drain valve 24 allows for easy pressure reduction at the flow outlet 6, thus preventing over-inflation of the tire or tires to be inflated, or reducing the pressure in the tire.

[0049] In Fig.Figure 5 shows a tire inflation system which, via the switchable valve 13, is able to connect the flow inlet 1 to the flow outlet 6 either via the pressure booster unit 13 or via the connecting line 22. In other words, the switchable valve 13, controlled by the control unit 12, can ensure that an airflow from the flow inlet 1 through the pressure booster unit 3 to the flow outlet 6, or directly from the flow inlet 1 or the switchable valve 13 via the connecting line 22 to the flow outlet 6. Furthermore, a bypass valve 2 and a check valve 34 are located between the switchable valve 13 and the flow inlet 1. The check valve 34 prevents fluid from flowing back from inside the tire inflation system to the flow inlet 1.The overflow valve 2, on the other hand, serves to ensure that the compressed air at the flow inlet 1 has a certain minimum pressure. Reference symbol list: 1 Flow inlet 2 Overflow valve 3 Pressure boosting unit 3.1 Inlet of the pressure boosting unit (3) 3.2 Outlet of the pressure boosting unit (3) 5 safety valve 6 Flow outlet 9 silencers 10 Pressure sensor / Flow input sensor 11 Pressure sensor / Flow output sensor 12 Control unit 13 switchable valves 14 Information output 22 Connecting line 24 Drain valve 34 Check valve

Claims

[1] Tire inflation system, especially for use in a commercial vehicle, comprising, a control unit (12), a flow inlet (1), a pressure sensor (10, 11), a switchable valve (13) and a flow outlet (6), wherein the flow inlet (1) is connected or connectable to a compressed air system, wherein the flow outlet (6) is connected or connectable to a pressure chamber of a tire, wherein the control unit (12) is connected to the pressure sensor (10, 11) and the switchable valve (13), wherein the pressure sensor (10, 11) is able to detect a pressure at the flow outlet (6) or at the flow inlet (1), wherein the control unit (12) is designed such that it opens and / or switches the switchable valve (13) depending on the detected pressure, wherein the tire inflation system has a pressure boosting unit (3), wherein the pressure boosting unit (3) is a pressure booster, a pressure balance and / or a pressure rocker, and wherein the switchable valve (13) is able to connect the flow inlet (1) to the flow outlet (6) indirectly via the pressure boosting unit (3) or to connect the flow inlet (1) directly to the flow outlet (6) via a connecting line (22). [2] Tire inflation system according to claim 1, wherein the control unit (12) is an electronic control and / or monitoring unit (ECU). [3] Tire inflation system according to one of the preceding claims, wherein the tire inflation system has a pressure input sensor (10) wherein the pressure input sensor (10) is able to detect a pressure at the flow input (1). [4] Tire inflation system according to any of the preceding claims, wherein the switchable valve (13) is a 2 / 2 way valve, a 3 / 2 way valve or a 4 / 2 way valve. [5] Tire inflation system according to one of the preceding claims, wherein the pressure sensor and / or pressure sensors (10, 11) is / are arranged on a circuit board of the control unit (12). [6] Tire inflation system according to one of the preceding claims, wherein the tire inflation system has a connecting line (22) wherein the connecting line (22) connects the flow inlet (1) via the switchable valve (13) to the flow outlet (6). [7] Tire inflation system according to one of the preceding claims, wherein a non-return valve (34) and / or an overflow valve (2) is / are arranged between the flow inlet (1) and the switchable valve (13). [8] Commercial vehicle comprising a tire inflation system according to any one of the preceding claims, wherein the flow inlet (1) is connected or connectable to a compressed air system of the commercial vehicle, and / or wherein the flow outlet (6) is connected or connectable to a pressure chamber of a tire of the commercial vehicle. [9] A method for operating a tire inflation system according to any one of the preceding claims 1 to 7 comprises the steps: - Determining the pressure at a flow outlet (6) of the tire inflation system; - Comparison of the measured pressure with a target pressure by a control unit (12); - In particular, actuating a pressure boosting unit (3) of the tire inflation system when the pressure is below the target pressure.

Citation Information

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