Motorhome equipment
The rear extension module with a sandwich material base and fiber composite outer skin addresses the challenge of extending mobile home interiors, offering improved storage and insulation by integrating seamlessly with the vehicle body for enhanced structural and functional advantages.
Patent Information
- Application Number
- DE202024106571
- Authority / Receiving Office
- DE · DE
- Patent Type
- Utility models
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-01-09
- Estimated Expiration
- 2034-11-30
AI Technical Summary
Existing mobile home devices face challenges in achieving an advantageous size and simple, insulating design, particularly in integrating a rear extension module that extends the interior space while maintaining structural integrity and ease of use.
A rear extension module with a base body formed from sandwich material and an outer skin made of fiber composite material, connected to a motor vehicle base body, which includes a base plate lower than the vehicle base plate to create additional storage space, and a tailgate for easy access, with a design that overlaps the vehicle body for enhanced insulation and sealing.
The solution provides a mobile home with an extended interior, improved storage capacity, and enhanced insulation, while maintaining structural integrity and ease of use, through a rigid connection and adhesive bonding for a seamless integration with the vehicle body.
Smart Images

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Abstract
Description
State of the art
[0001] The invention relates to a mobile home device.
[0002] A mobile home device has already been proposed, comprising a motor vehicle body defining an interior space and having a length of 6100 mm to 6700 mm and a width of 1920 mm to 2120 mm, and comprising a rear extension module connected to a rear end of the motor vehicle body to extend the motor vehicle body and expand an interior space.
[0003] The object of the invention is, in particular, to provide a generic device with improved properties in terms of an advantageous size and a simple and advantageously insulating design. This object is achieved according to the invention by the features of claim 1, while advantageous embodiments and further developments of the invention can be found in the subclaims. Advantages of the invention
[0004] The invention is based on a mobile home device with a motor vehicle base body that delimits an interior space and has a length of 6100 mm to 6700 mm and a width of 1920 mm to 2120 mm, and with a rear extension module that is connected to a rear end of the motor vehicle base body in order to extend the motor vehicle base body and to expand an interior space.
[0005] It is proposed that the rear extension module has a base body formed from a sandwich material and an outer skin which surrounds the base body to the outside and is preferably formed from a fiber composite material.
[0006] A "mobile home device" should preferably be understood as a device that forms at least part of a mobile home, in particular a semi-integrated mobile home, or an entire mobile home. The mobile home is preferably designed as a semi-integrated mobile home. The mobile home has an interior that forms at least a living area, as well as a driving area and a bathroom area. A "motor vehicle base body" should preferably be understood as a load-bearing base body of the mobile home, which has at least a base plate, two side walls, a roof, and preferably an integrated driver's cab. The motor vehicle base body is preferably designed as a van body.The basic motor vehicle body is preferably designed as a body of a production vehicle which, in a production variant, has a rear opening at its rear, which can preferably be closed by two pivoting rear door elements. The basic motor vehicle body is designed as a body of a base vehicle. The base vehicle is preferably designed as a vehicle finished in itself by a manufacturer, in particular a van. The base vehicle is used by a motorhome manufacturer as the base vehicle and is accordingly converted into a mobile home. The base vehicle can, for example, be designed as a Mercedes Sprinter or another suitable panel van. The basic motor vehicle body preferably has a length of 6400 mm. The basic motor vehicle body preferably has a width of 2020 mm.A "rear extension module" is understood to be a module that can be permanently mounted to the rear of a motor vehicle body in order to extend the motorhome, i.e. the interior of the motorhome, towards the rear. The rear extension module is designed as a load-bearing module that is rigidly connected to the motor vehicle body. The rear extension module is intended to be rigidly mounted to the motor vehicle body. A "base body" is preferably understood to be a load-bearing base frame of the rear extension module, which is intended to absorb and transmit forces to the motor vehicle body. The base body is intended to be connected directly to the motor vehicle body. The base body is preferably formed from several rigidly connected individual elements, in particular individual plates.A "sandwich material" should preferably be understood as a flat lightweight construction element that has at least two spaced-apart cover layers, in particular an outer layer and an inner layer, and a core arranged between the two cover layers. The core of the sandwich material is preferably formed from a foam core and / or a honeycomb core. The foam core can be formed, for example, from a PU foam. In principle, it is also conceivable for the core of the sandwich material to be formed from an XPS foam. An "outer skin" should preferably be understood as a thin-walled, shaped component that closes off a housing, in particular the rear extension module, from the outside. The outer skin is preferably formed from a fiber composite material. Preferably, the outer skin is formed from a GRP or a CFRP. In principle, it would also be conceivable for the outer skin to be formed from a thin, shaped metal sheet."Intended" should be understood, in particular, to mean specially designed and / or equipped. The fact that an object is intended for a specific function should be understood, in particular, that the object fulfills and / or performs this specific function in at least one application and / or operating state. This makes it particularly easy to provide a motorhome with a particularly advantageous length.
[0007] It is further proposed that the basic motor vehicle body have a rear door bearing to which the base body of the rear extension module is mounted. A "rear door bearing" should preferably be understood to mean a bearing, in particular bearing points, for example a hinge, to which a rear door for closing the rear of the basic motor vehicle body can be mounted. In a standard equipment version of the basic vehicle, the basic motor vehicle body of which is used to form the mobile home device, a pivotable rear door is connected to a rear door bearing, via which a rear opening of the basic motor vehicle body can be closed. The rear door bearing is preferably formed by at least one bearing point, in particular a hinge unit firmly connected to the basic body.The vehicle body preferably has two rear door mountings, each of which allows a separate rear door to be mounted to the vehicle body. The rear door mountings are preferably each firmly attached to a rear end of the side walls of the vehicle body. This allows the rear extension module to be attached to the vehicle body particularly easily.
[0008] It is further proposed that the base body of the rear extension have a floor plate that, when installed, is positioned lower than a floor plate of the vehicle's base body. "Lower positioned" should be understood to mean positioned closer to a support surface. The support surface is designed as a plane on which the motorhome rests with its tires when installed. This advantageously creates a large storage space in the area of the rear extension. Furthermore, loading is facilitated by the lowered floor plate.
[0009] It is further proposed that the outer skin of the rear extension module, in an assembled state, overlaps the base motor vehicle body on the outside at least in the side regions and in a roof region. In an overlap region in which the outer skin overlaps the base motor vehicle body, the outer skin covers the base motor vehicle body on an outer side by at least 1 cm, preferably at least 3 cm. Preferably, the outer skin of the rear extension module is non-positively, materially and / or positively connected to the base motor vehicle body in the region in which it overlaps the base motor vehicle body. Preferably, the outer skin of the rear extension module is adhesively bonded to the base motor vehicle body at least. Preferably, the outer skin of the rear extension module is screwed to the base motor vehicle body or positively connected in another way.In principle, it would also be conceivable for the outer skin of the rear extension module to be force-fitted to the vehicle's base body, for example, by tensioning it. This would allow the rear extension to be connected to the vehicle's base body in a particularly advantageous manner.
[0010] Furthermore, it is proposed that the outer skin be bonded to an outer side of the vehicle body. Preferably, the outer skin is bonded to the side walls and roof of the vehicle body via a continuous adhesive bead, i.e., bonded integrally. In addition to the bonding, the outer skin can be firmly connected to the vehicle body by at least one screw connection. This allows the outer skin to be connected to the vehicle body in a particularly simple and advantageous manner, ensuring a sealed connection.
[0011] It is further proposed that the rear extension module forms a storage space. A “storage space” should preferably be understood as a space at least partially delimited by the rear extension module, which is provided for stowing utensils and luggage when the motorhome is assembled. The storage space preferably has a height of at least 100 cm. More preferably, the storage space has a height between 90 cm and 110 cm, preferably between 95 cm and 105 cm. The storage space is preferably accessible from the outside through at least one lockable door or flap. The storage space is preferably accessible from an interior of the motorhome. The rear extension module can therefore be particularly advantageously designed for stowing luggage and travel items.
[0012] It is also proposed that the rear extension module have a pivoting tailgate that is connected to the outer skin and by means of which the storage space can be closed. The tailgate is preferably formed around a substantially horizontally pivoting element that, in a closed position, closes a rear opening of the rear extension module to the outside and, in an open state, releases the rear opening. The rear extension module preferably has a hinge unit that is firmly mounted to the outer skin and via which the tailgate is pivotally connected to the rear extension module. This advantageously makes the storage space accessible from the outside and particularly advantageously integrates the tailgate into the rear extension module. Drawings
[0013] Further advantages will become apparent from the following description of the drawings. The drawings illustrate an exemplary embodiment of the invention. The drawings, the description, and the claims contain numerous features in combination. Those skilled in the art will also expediently consider the features individually and combine them into useful further combinations.
[0014] They show: Fig. 1 a schematic view of a mobile home device according to the invention with a motor vehicle base body and a rear extension module Fig. 2 a schematic plan view of a motorhome with the motorhome device, Fig. 3 a schematic exploded view of the rear extension module, Fig. 4 a schematic representation of the basic vehicle body without rear extension module, Fig. 5 a schematic view from behind of the rear extension module, Fig. 6 a schematic view of the rear extension module from the front, and Fig. 7 a schematic representation of a basic body of the rear extension module. Description of the embodiment
[0015] The Fig.1 to 7 show a motorhome device according to the invention. The motorhome device is part of a motorhome 10 according to the invention. The motorhome 10 is designed as a semi-integrated motorhome. The motorhome device has a motor vehicle base body 12. The motor vehicle base body 12 forms a base body of the motorhome 10. The motor vehicle base body 12 is designed as a base body of a standard van. By way of example, the motor vehicle base body 12 is designed as a base body of a Mercedes Sprinter. In principle, it would also be conceivable for the motor vehicle base body 12 to be designed as a base body of another van. The base body forms a large part of the body of the motorhome 10. The motor vehicle base body 12 at least partially delimits an interior 14 of the motorhome 10.The interior 14 is preferably divided into a living area, a bathroom area, and a sleeping area. The motor vehicle base body 12 forms a driver's cab in its front area. The driver's cab is formed together with the remaining interior 14 of the motor vehicle base body 12. The mobile home 10 has a drive train and other add-on parts that will not be described in detail here. The mobile home device has an interior arrangement arranged in the interior 14. The interior arrangement preferably has a bathroom area, a kitchen area, a seating area, and / or a bed area. The bed area is preferably arranged in the rear area of the motor vehicle base body 12.
[0016] The basic motor vehicle body 12 has a length of 6400 mm. In principle, it would also be conceivable for the basic motor vehicle body 12 to have a length of 6200 mm to 6600 mm. The basic motor vehicle body 12 has a width of 2020 mm. In principle, it would also be conceivable for the basic motor vehicle body to have a width of 1920 mm to 2120 mm. The width and length refer to the external dimensions of the basic motor vehicle body 12. The length of the basic motor vehicle body 12 is measured from a front end of the bonnet to the rear of the basic motor vehicle body 12. The width of the basic motor vehicle body 12 is measured from one side wall to an opposite side wall.
[0017] The motor vehicle base body 12 has a rear opening 16 at its rear. The rear opening 16 preferably extends across the entire cross-section of the interior 14. In a standard van, the rear opening 16 can be closed by a tailgate or two rear doors. For example, the rear opening 16 is formed by two pivoting rear doors that are pivotally connected to the side walls of the motor vehicle base body 12. The motor vehicle base body 12 has a rear door bearing 18. The rear door bearing 18 has two bearing modules 20, 22. Each bearing module 20, 22 of the rear door bearing 18 is provided in a standard van for the pivotable mounting of a rear door. The bearing modules 20, 22 are each arranged at a rear end of the side walls of the motor vehicle base body 12. The bearing modules 20, 22 are firmly mounted on the side walls of the vehicle body 12.The bearing modules 20, 22 preferably have at least one hinge unit. Preferably, the bearing modules 20, 22 each have at least one fastening element, which can be designed, for example, as a receiving hole or a form-fitting element.
[0018] The mobile home device has a rear extension module 24. The rear extension module 24 is connected to a rear end, i.e., to the rear, of the motor vehicle base body 12. The rear extension module 24 is intended to extend the motor vehicle base body 12. The rear extension module 24 is intended to extend, in particular, the interior 14 of the motor vehicle base body 12. The rear extension module 24 extends the motor vehicle base body 12 by 47 cm. The rear extension module 24 extends, i.e., extends the interior 14 of the motor vehicle base body 12 by 47 cm. The rear extension module 24 extends across the entire width and height of the motor vehicle base body 12. Preferably, the rear extension module 24 extends below the motor vehicle base body 12.In an assembled state, the rear extension module 24 encompasses the basic motor vehicle body 12 at least in a partial area.
[0019] The rear extension module 24 has a base body 26. The base body 26 forms a supporting base frame of the rear extension module 24. The base body 26 is designed as a supporting component of the rear extension module 24. The rear extension module 24 is connected to the vehicle body 12 via the base body 26. Forces introduced onto the rear extension module 24 are diverted into the vehicle body 12 via the base body 26.
[0020] The rear extension module 24 forms a storage space 52. The rear extension module 24 forms the storage space 52 in a lower region. The rear extension module 24 has a rear opening 28 through which the storage space 52 is accessible. The rear extension module 24 has a tailgate 30. The tailgate 30 is designed to close the rear opening 28 when closed. When the tailgate 30 is open, the storage space 52 can be loaded through the rear opening 28. The tailgate 30 is pivotally connected to the rear extension module 24 via a hinge unit. The storage space 52 is designed to be accessible from an interior 14 of the motor vehicle base body 12. For this purpose, the storage space 52 is at least partially open to the interior 14 of the motor vehicle base body 12. The storage space 52 preferably extends below a floor of the motor vehicle base body 12.The storage space 52 is therefore preferably arranged lower than a floor of the motor vehicle base body 12.
[0021] The base body 26 is designed as a rigid case. The base body 26 is made of a sandwich material. The base body 26 is preferably formed from several panels firmly connected to one another. The panels are designed as sandwich panels. The base body 26 of the rear extension module 24 has a base plate 32. In an assembled state, the base plate 32 of the base body 26 is arranged lower than a base plate 34 of the motor vehicle base body 12. In the assembled state, the base plate 32 is arranged closer to a floor on which the mobile home is placed than the floor of the motor vehicle base body 12. Due to the lower arrangement of the base plate 32 of the base body 26, the storage space 52 can advantageously be made large and extend below the floor of the motor vehicle base body 12. The base body 26 has two lower lateral side panels 36, 38.The side plates 36, 38 extend upwards from the base plate 32 of the base body 26. The side plates 36, 38 are arranged at outer lateral ends of the base plate 32. The side plates 36, 38 are rigidly connected to the base plate 32. The side plates 36, 38 are preferably connected to the base plate 32 in a force-fitting, material-fitting and / or form-fitting manner. The base body 26 has two upper lateral side plates 42, 44. The upper side plates 42, 44 extend upwards from the lower side plates 36, 38 of the base body 26. The upper side plates 42, 44 are preferably connected to the corresponding lower side plate 36, 38 in a force-fitting, material-fitting and / or form-fitting manner. The base body 26 has a top plate 46. The top plate 46 runs essentially horizontally, i.e. parallel to the base plate 32. The top plate 46 is arranged at the upper ends of the upper side plates 42, 44 and is firmly connected thereto.The top plate 46 is preferably connected to the respective upper side plate 42, 44 in a force-fitting, material-fitting, and / or form-fitting manner. The base body 26 has a rear plate 48. The rear plate 48 delimits the base body 26 in an upper region to the rear. The rear plate 48 is arranged on a rear side of the upper side plates 42, 44 and the top plate 46. The rear plate 48 extends between the upper side plates 42, 44 and the top plate 46. The rear plate 48 delimits the sleeping area of the mobile home device to the rear.
[0022] The base plate 32, the lower side plates 36, 38, the upper side plates 42, 44, the back plate 48, and the top plate 46 are firmly connected to one another and form a supporting structure. Preferably, the lower side plates 36, 38, the upper side plates 42, 44, the back plate 48, and the top plate 46 can be firmly screwed and / or glued together. The base plate 32 and the lower side plates 36, 38 each define the storage space 52 with their inner sides. A cover is preferably applied to the inner sides of the base plate 32 and the lower side plates 36, 38. The upper side plates 42, 44, the back plate 48, and the top plate 46 preferably form part of a sleeping area of the mobile home device. On the insides of the upper side panels 42, 44, the back panel 48 and the top panel 46, an at least partially padded cover is preferably applied.Preferably, the upper side panels 42, 44, the rear panel 48, and the top panel 46 are advantageously thermally insulating. This allows for particularly advantageous insulation in the rear area of the sleeping area.
[0023] The rear extension module 24 has an outer skin 50. The outer skin 50 surrounds the base body 26 on the outside. The outer skin 50 is formed from a fiber composite material. The outer skin 50 is preferably formed from GRP. The outer skin 50 is preferably designed as a thin, molded fiber composite panel. The outer skin 50 preferably has a shape that corresponds to the shape of the standard rear doors, i.e., the rear of the standard van whose basic vehicle body 12 is used. The outer skin 50 preferably has corresponding recesses for taillights and other add-on parts. The outer skin 50 encloses the base body 26. The outer skin 50 preferably bears at least partially against the base body 26. In principle, it is conceivable for the outer skin 50 to be glued to the base body 26 in some areas. The outer skin 50 can preferably be screwed to the base body 26 at various points.In an assembled state, the outer skin 50 of the rear extension module 24 overlaps the base motor vehicle body 12 at least in the side regions and in the roof region. The outer skin 50 partially encompasses the side walls and the roof of the base motor vehicle body 12. Preferably, the outer skin 50 also encompasses a floor panel on the outside. The outer skin 50 is adhesively bonded to an outer side of the base motor vehicle body 12. In the overlap region, in which the outer skin 50 overlaps the round motor vehicle body 12, a circumferential adhesive bead is arranged, via which the outer skin 50 is adhesively bonded to the round motor vehicle body 12. The adhesive bead is preferably completely circumferential in order to achieve a particularly advantageous seal. Advantageously, the outer skin 50 is additionally screwed to the round motor vehicle body 12 at various points. The tailgate 30 is connected to the outer skin 50 via the hinge unit.The tailgate 30 is directly connected to the outer skin 50 of the rear extension module 24.
[0024] The rear extension module 24 has a rear window 54. The rear window 54 is arranged at the same height as the sleeping area. The rear window 54 is pivotable. The rear window 54 is pivotably mounted on the outer skin 50. The rear plate 48 of the base body 26 and the outer skin 50 have a corresponding through hole. Reference symbol 10 Motorhome body fixture 10 motorhomes 12 Basic vehicle body 14 Interior 16 Rear opening 18 Rear door bearing 20 storage module 22 storage module 24 Rear extension module 26 basic bodies 28 Rear opening 30 tailgate 32 base plate 34 Base plate 36 side plate 38 side plate 42 upper side plate 44 upper side plate 46 Top plate 48 back plate 50 outer skin 52 storage space 54 rear windows
Claims
[1] A mobile home device comprising a motor vehicle base body (12) defining an interior space (14) and having a length of 6100 mm to 6700 mm and a width of 1920 mm to 2120 mm, and comprising a rear extension module (24) connected to a rear end of the motor vehicle base body (12) in order to extend the motor vehicle base body (12) and to expand an interior space (14), characterized by that the rear extension module (24) has a base body (26) which is formed from a sandwich material, and an outer skin (50) which surrounds the base body (26) to the outside and is preferably formed from a fiber composite material. [2] Motorhome device according to claim 1, characterized by that the motor vehicle base body (12) has a rear door bearing (18) on which the base body (26) of the hack extension module (24) is mounted. [3] Mobile home device according to claim 1 or 2, characterized bythat the base body (26) of the rear extension (24) has a base plate (32) which, in an assembled state, is arranged lower than a base plate (34) of the motor vehicle base body (12). [4] Mobile home device according to one of the preceding claims, characterized by that the outer skin (50) of the rear extension module (24) in an assembled state overlaps the basic motor vehicle body (12) at least in the side regions and in the and in a roof region. [5] Mobile home device according to one of the preceding claims, characterized by that the outer skin (50) is glued to an outer side of the motor vehicle base body (12). [6] Mobile home device according to one of the preceding claims, characterized by that the outer skin is made of a GRP component. [7] Mobile home device according to one of the preceding claims, characterized bythat the rear extension module (24) forms a storage space (52). [8] Mobile home device according to one of the preceding claims, characterized by that the rear extension module (24) has a pivoting tailgate (30) which is connected to the outer skin (50) and by means of which the storage space (52) can be closed. [9] Motorhome with a motorhome device according to one of the preceding claims with a motor vehicle base body (12) and a rear extension module (24) attached to the motor vehicle base body (12), which comprises a base body (26) made of a sandwich material and an outer skin (50).