LED MODULE

Description

FIELD OF THE INVENTION

[0001] The present invention relates to an LED module with a device for bending a PCB.BACKGROUND OF THE INVENTION

[0002] In the process of using an electronic device, a printed circuit board which is made of hard material withstanding a limited bending angle is generally bended with the help of devices so as to meet the requirement of the structural or functional diversity. The traditional devices are usually fixing devices for directly fixing a sheet or bending members connected together by soft material, therefore the bending degree is not large enough or the bending angle is not easily controlled which results in damaging the sheet. US20150043136A1 discloses a display apparatus which may be selectively used in a flat state or a curved state. The display apparatus includes a display module that displays an image and is provided to be bent, and a bending device that is provided to enable the display module to be transformed into a flat state or a curved state. Here, the bending device includes a frame that is provided at a rear side of the display module and a hinge unit that connects between the frames and is provided to enable curvature of the frame to vary by torque. US5809676A discloses a plurality of sign display units are arranged adjacent to each other along at least one surface in order to form a convex or concave arc curved surface curved with a predetermined radius. In each sign display unit, light-emitting elements are arranged in a dot matrix so as to be able to display a kanji character, a high-quality alpha-numeric character close to a printing type, or an image, thus displaying desired sign information. The sign display unit provides good readability while its visual field angle is increased without degrading the display quality. US20050057125A1 discloses a graphics display of the present invention has a support with a curved forward surface for supporting one or more flexible sheets having graphics depicted thereon. At least one generally transparent flexibly resilient retaining cover is mounted for movement between a first position away from the support to permit the one or more flexible sheets to be positioned on the curved forward surface and a sheet retaining position in which the at least one cover is resiliently flexed to have a configuration in which it holds the one or more flexible sheets against the curved forward surface of the support. Also, the graphics display may have a support and at least one holder for holding one or more graphic sheets in a curved configuration in which the graphic sheet(s) are in contact with the curved forward surface of the support. The graphics display may have a light system for illuminating the one or more graphics sheets that is moveable between an operative. US20150009635A1 discloses an image display device includes a flexible display unit bendable by an external force between a first state and a second state having different radii of curvature from each other, a pressing member disposed to face the flexible display unit and configured to apply the external force to the flexible display unit in a bending manner, and a drive part configured to pull both ends of the pressing member such that the pressing member is bent.SUMMARY OF THE INVENTION

[0003] Thus, there is a desire for an LED module with device for bending a PCB, so as to solve the problems in the prior art that the device has not a large enough bending angle or the bending angle is not easily controlled which results in damaging the PCB.

[0004] The objective of the present embodiment is achieved by the following technical solutions: An LED module as claimed in claim 1.

[0005] Preferably, a first engaging surface is provided at an end of the first locking protrusion connecting with the first locking slot, a second engaging surface corresponding to the first engaging surface is provided on the second adjusting component located within the first locking slot, and the mutual rotation and locking between the first adjusting component and the second adjusting component are achieved by engagement of the first engaging surface and the second engaging surface.

[0006] Preferably, the first adjusting component further comprises a second locking slot, the second adjusting component comprises a second locking protrusion corresponding to the second locking slot, the second locking protrusion extends from a side portion of the second adjusting component; and the first adjusting component is rotatably connectable to the second adjusting component respectively by the locking-fit connection of the first locking protrusion and the first locking slot, and the locking-fit connection of the second locking slot and the second locking protrusion; the second locking protrusion is in the shape of "T"; a third engaging surface is provided at an end of the second locking protrusion connecting with the second locking slot, a fourth engaging surface corresponding to the third engaging surface is provided on a portion of the first adjusting component located within the second locking slot, and the mutual rotation and locking between the first adjusting component and the second adjusting component are achieved respectively by engagement of the first engaging surface and the second engaging surface and engagement of the third engaging surface and the fourth engaging surface.

[0007] Preferably, a positioning component is arranged on the second outside surface of the PCB, a mounting hole corresponding to the positioning component is arranged on the abutting member, the abutting member is fixedly connectable to the second outside surface of the PCB by engagement of the mounting hole and the positioning component .

[0008] Preferably, the device further comprises a locking component for locking both the PCB and the abutting member, and an end of the positioning component passing through the mounting hole is connected to the locking component and abuts against the abutting member.

[0009] Preferably, an end of the positioning component passing through the mounting hole is provided with a threaded section, and the locking component is a screw threadably connected to the threaded section.

[0010] Preferably, the device further comprises a connecting structure for connecting with another PCB, and the connecting structure is disposed on the abutting member.

[0011] Preferably, the connecting structure comprises: A connecting installation slot, the connecting installation slot is disposed on the abutting member; A connecting component, the connecting component being rotatably disposed in the connecting installation slot, and the connecting component comprising a connecting portion rotatably protruding from the connecting installation slot and a holding portion connected to the connecting portion; A fixing component, an end of the fixing component being connected to the connecting component, and the other end of the fixing component is connected to the abutting member so that the connecting component being fixedly arranged in the connecting installation slot; A connecting part, the connecting part being disposed on the abutting member corresponding to another PCB for connection with the connecting portion.

[0012] Compared with the prior art, the present invention has the following beneficial effects: the first abutting member and the second abutting member are capable of rotating relative to each other and being locked so as to obtain a desired curvature of the sheet and hardly damage the sheet.BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Fig. 1 is a schematic structural view of a device for bending a PCB; Fig. 2 is a schematic structural view of an LED module in accordance with the present invention with the device of Fig. 1; Fig. 3 is a schematic structural view of the first adjusting component and the second adjusting component of the device of Fig. 1; FIG. 4 is an exploded view of the LED module of FIG. 2. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0014] Below, embodiments of the present invention will be described in greater detail with reference to the drawings.

[0015] As shown in FIG. 1 to FIG. 2, there is provided a device 2 for bending a sheet 1 which is a PCB (printed circuit board) used in the field of electronic technology. The sheet 1 includes a first outside surface 11 and a second outside surface 12 opposite to the first outside surface 11. The device 2 includes at least two abutting members. Preferably, in the present embodiment, the number of the abutting members is five, the width of the three middle abutting members are the same, the width of the two abutting members located at both sides are the same, and the width of the middle abutting members is twice times the width of the abutting members located on both sides. When the PCB with LEDs mounted thereon is connected with the device 2, the width of each of the middle abutting members corresponds to the width of an LED display sub-area, and the width of the LED display sub-area is equal to the sum of the width of the abutting members located on both sides. The sum of the width of two abutting members located on the side of the device 2 equals to the width of the LED display sub-area when at least two devices 2 are connected together, so as to form a desired arc display screen. Of course, it is also possible to provide other number of abutting members according to the actual situation, for example, the number of abutting members may be four, six or seven, etc., and such implementation manners also fall into the protection scope of the present embodiment. In addition, it is noted that, in order to clearly and briefly describe the specific structure of the device 2, only two of the abutting members are described in the following detailed descrciption of the embodiment. It is understood that the device 2 includes but is not limited to two abutting members.

[0016] Wherein the two abutting members are respectively defined as a first abutting member 21 and a second abutting member 22. The first abutting member 21 is fixedly connected to the second outside surface 12 of the sheet 1. The second abutting member 22 is fixedly connected to the second outside surface 12 of the sheet 1 and is rotatably connected to the first abutting member 21. A rotating position 23 and a locking position 24 are provided at the connection of the first abutting member 21 and the second abutting member 22, the first abutting member 21 and the second abutting member 22 are capable of rotating relative to each other at the rotating position 23 and the first abutting member 21 and the second abutting member 22 are capable of being interlocked with each other at the locking position 24. The first abutting member 21 and the second abutting member 22 are interlocked so as to obtain a desired curvature of the sheet 1.

[0017] The sheet 1 is able to obtain a desired curvature by changing the rotation angle formed between the first abutting member 21 and the second abutting member 22. The locking position 24 is provided between the first abutting member 21 and the second abutting member 22 and therefore the maximum curvature can be limited so as to avoid damage of the sheet 1 resulted from erroneous operation.

[0018] The first abutting member 21 comprises a first abutting plate 211 fixedly connected to the second outside surface 12 of the sheet 1 and a first adjusting component 212 disposed on the first abutting plate 211. The second abutting member 22 comprises a second abutting plate 221 fixedly connected to the second outside surface 12 of the sheet 1 and a second adjusting component 222 disposed on the second abutting plate 221. The first adjusting component 212 is rotatably connected to the second adjusting component 222, both the rotating position 23 and the locking position 24 are formed at the connection of the first adjusting component 212 and the second adjusting component 222. The first abutting member 21 is mainly composed of the first abutting plate 211 and the first adjusting component 212 and the second abutting member 22 is mainly composed of the second abutting plate 221 and the second adjusting component 222, which accordingly, in addition to simplifying the structure, easy processing, but also is beneficial to adjust the curvature of the sheet 1. Specifically, the rotating position and the locking position are formed by the rotational connection of the first adjusting component 212 and the second adjusting component 222 so that the curvature of the sheet 1 is smoother.

[0019] Preferably, in order to ensure the stability of the device and the uniformity of the load-bearing of the sheet, and avoid material waste, the number of the first adjusting component 212 and the second adjusting component 222 is two. Of course, the number of the first adjusting component 212 and the second adjusting component 222 may also be set to three, four, five, etc, and such implementation manners also fall into the protection scope of the present embodiment.

[0020] Specifically, as shown in FIG. 3, the first adjusting component 212 is provided with a first locking protrusion 2121, the second adjusting component 222 is provided with a first locking slot 2221 corresponding to the first locking protrusion2121, and the first adjusting component 212 is rotatably connected to the second adjusting component 222 by the connection of the first locking protrusion 2121 and the first locking slot 2221. A first engaging surface 2122 is provided at an end of the first locking protrusion 2121 connecting with the first locking slot 2221, a second engaging surface 2222 corresponding to the first engaging surface 2122 is provided on the second adjusting component 222 located within the first locking slot 2221 locking, and the mutual rotation and locking between the first adjusting component 212 and the second adjusting component 222 are achieved by engagement of the first engaging surface 2122 and the second engaging surface 2222. The rotation angle formed between the first adjusting component 212 and the second adjusting component 222 can be conveniently adjusted so as to obtain a desired curvature of the sheet 1. Furthermore, the lock between the first adjusting component 212 and the second adjusting component 222 can be easily and conveniently unlocked, as long as the first adjusting component 212 and the second adjusting component 222 are loosened in a direction toward the rotating position 23.

[0021] Moreover, the first adjusting component 212 comprises a second locking slot 2123, the second adjusting component 222 comprises a second locking protrusion 2223 corresponding to the second locking slot 2123, and the first adjusting component 212 is rotatably connected to the second adjusting component 222 respectively by the locking connection of the first locking protrusion 2121 and the first locking slot 2221, as well as the locking connection of the second locking slot 2123 and the second locking protrusion 2223. A third engaging surface 2224 is provided at an end of the second locking protrusion 2223 connecting with the second locking slot 2123, a fourth engaging surface 2124 corresponding to the third engaging surface 2224 is provided on a portion of the first adjusting component 212 located within the second locking slot 2123, and the mutual rotation and locking between the first adjusting component 212 and the second adjusting component 222 are achieved respectively by engagement of the first engaging surface 2122 and the second engaging surface 2222, as well as engagement of the third engaging surface 2224 and the fourth engaging surface 2124.

[0022] Preferably, the number of the first locking protrusion 2121, the first locking slot 2221, the second locking protrusion 2223, and the second locking slot 2123 can be set as more than one, for example, two, three, four, or five, etc., and such implementation manners also fall into the protection scope of the present embodiment, whereby the first adjusting component 212 and the second adjusting component 222 can be better locked.

[0023] FIG. 4 shows an embodiment of the present invention containing the implementation content of the above. In the present embodiment, a positioning component 13 is arranged on the second outside surface 12 of the sheet 1, a mounting hole 25 corresponding to the positioning component 13 is arranged on the abutting member, wherein the abutting member is the first abutting member 21 and / or the second abutting member 22. The abutting member is fixedly connected to the second outside surface 12 of the sheet 1 by engagement of the mounting hole 25 and the positioning component 13. Preferably, the positioning component 13 can be set as more than one, and the mounting hole 25 can be correspondingly set as more than one. Therefore, the abutting member could be more firmly and reliably mounted on the sheet 1 by engagement of the more than one positioning components 13 and more than one mounting holes 25.

[0024] Preferably, the device 2 further comprises a locking component for locking (not shown in the figure) both the sheet 1 and the abutting member, and an end of the positioning component 13 passing through the mounting hole 25 is connected to the locking component and abuts against the abutting member.

[0025] Preferably, an end of the positioning component 13 passing through the mounting hole 25 is provided with a threaded section, and the locking component is a screw threadably connected to the threaded section.

[0026] As shown in FIG. 1 to FIG. 4, the device 2 further comprises a connecting structure 26 for connecting with another sheet, and the connecting structure 26 is disposed on the abutting member.

[0027] Preferably, the connecting structure 26 comprises: a connecting installation slot 261, the connecting installation slot 261 being disposed on the abutting member; a connecting component 262, the connecting component 262 being rotatably disposed in the connecting installation slot 261, and the connecting component 262 comprising a connecting portion 2621 rotatably protruding from the connecting installation slot 261 and a holding portion 2622 connected to the connecting portion 2621; a fixing component 263, an end of the fixing component 263 being connected to the connecting component 262, and the other end of the fixing component 263 being connected to the abutting member so that the connecting component 262 is fixedly arranged in the connecting installation slot 261; a connecting part 264, the connecting part 264 being disposed on the abutting member corresponding to another sheet for connection with the connecting portion 2621.

[0028] Refer to FIG. 4, the present invention relates to an LED module 100 in accordance with the present invention, comprising a PCB 1', LEDs, a mask 3 and the above-described device 2. The PCB 1' comprises a first outside surface 11' and a second outside surface 12' opposite to the first outside surface 11'; the LEDs are disposed on the first outside surface 11' of the PCB 1'; the mask 3 is disposed on a first outside surface 11' of the PCB 1' and covers the LEDs; the first abutting member 21 and the second abutting member 22 are both fixedly disposed on the second outside surface 12' of the PCB 1'.

[0029] Since the device 2 is mounted on the LED module 100, N pieces of abutting members can be used, wherein 10 ≧ N ≧ 2 and N is an integer, so that the PCB 1' is bent. The PCB 1' of the above-described LED module 100 is fixedly connected to the abutting members, and the connection of two adjacent abutting members is close to a curved surface and the first outside surface 11' of the PCB 1' is correspondingly close to a curved surface, the point space formed between two adjacent LEDs at the connection of the abutting members is minimally changed, and the display surface of the LEDs disposed on the first outside surface 11' of the PCB 1' is closest to a curved surface so as to achieve the best curved display. Furthermore, the abutting member is fixedly connected to the second outside surface 12 of the sheet 1 by engagement of the mounting hole 25 and the positioning component 13 so that the PCB 1' of the LED module 100 is easy to install and adapt to the needs of different occasions.

[0030] Moreover, the LED module 100 further includes a data interface 4 disposed on the PCB 1' so as to facilitate the data transmission. Preferably, the number of data interface 4 is one, and the single data interface 4 is disposed at a position below the middle of the PCB 1' so as to be convenient for installation and maintenance. Meanwhile, the above single data interface 4 can also be made fool-proof so that it is not easy to be installed reversely.

Claims

1. An LED module (100), comprising a PCB (1'), LEDs, a mask (3) and a device (2) for bending the PCB; wherein the PCB (1') comprises a first outside surface (11) and a second outside surface (12) opposite to the first outside surface (11), the LEDs are disposed on the first outside surface (11) of the PCB (1'); the mask is disposed on the first outside surface (11) of the PCB (1') and covers the LEDs; wherein the device comprises at least two abutting members, and the two abutting members are respectively defined as a first abutting member (21) and a second abutting member (22); the first abutting member (21) is fixedly connectable to and disposed on the second outside surface (12) of the PCB (1'), the second abutting member (22) is fixedly connectable to and disposed on the second outside surface (12) of the PCB (1') and is rotatably connected to the first abutting member (21); wherein a rotating position (23) and a locking position (24) are provided at the connection of the first abutting member (21) and the second abutting member (22), the first abutting member (21) and the second abutting member (22) are capable of rotating relative to each other at the rotating position (23), and the first abutting member (21) and the second abutting member (22) are capable of being interlocked with each other at the locking position (24) so as to obtain a desired curvature of the PCB (1'); the at least two abutting members are on an inner side of the desired curvature of the PCB (1'), and the inner side of the desired curvature of the PCB (1') corresponds to the second outside surface (12) of the PCB (1'); wherein the first abutting member (21) comprises a first abutting plate (211) fixedly connectable to the second outside surface (12) of the PCB (1') and a first adjusting component (212) disposed on the first abutting plate (211); the second abutting member (22) comprises a second abutting plate (221) fixedly connectable to the second outside surface (12) of the PCB (1') and a second adjusting component (222) disposed on the second abutting plate (221); wherein the first adjusting component (212) is provided with a first locking protrusion (2121) extending from a side portion of the first adjusting component (212), the second adjusting component (222) is provided with a first locking slot (2221) corresponding to the first locking protrusion (2121), the first adjusting component (212) is rotatably connected to the second adjusting component (222) by the connection between the first locking protrusion (2121) and the first locking slot (2221), wherein both the rotating position (23) and the locking position (24) are formed at the connection of the first adjusting component (212) and the second adjusting component (222), wherein both the first adjusting component (212) and the second adjusting component (222) are in the shape of "E" and the first locking protrusion (2121) is in the shape of "T".

2. An LED module (100) of claim 1, characterized in that a first engaging surface (2122) is provided at an end of the first locking protrusion (2121) connecting with the first locking slot (2221), a second engaging surface (2222) corresponding to the first engaging surface (2122) is provided on a portion of the second adjusting component (222) located within the first locking slot (2221), and the mutual rotation and locking between the first adjusting component (212) and the second adjusting component (222) are achieved by engagement of the first engaging surface (2122) and the second engaging surface (2222).

3. An LED module (100) of claim 2, characterized in that the first adjusting component (212) further comprises a second locking slot (2123), the second adjusting component (222) comprises a second locking protrusion (2223) corresponding to the second locking slot (2123), the second locking protrusion (2223) extends from a side portion of the second adjusting component (222); and the first adjusting component (212) is rotatably connected to the second adjusting component (222) respectively by the connection of the first locking protrusion (2121) and the first locking slot (2221) and the connection of the second locking slot (2123) and the second locking protrusion (2223); the second locking protrusion (2223) is in the shape of "T"; a third engaging surface (2224) is provided at an end of the second locking protrusion (2223) connecting with the second locking slot (2123), a fourth engaging surface corresponding to the third engaging surface (2224) is provided on a portion of the first adjusting component (212) located within the second locking slot (2123), and the mutual rotation and locking between the first adjusting component (212) and the second adjusting component (222) are achieved respectively by engagement of the first engaging surface (2122) and the second engaging surface (2222) and engagement of the third engaging surface (2224) and the fourth engaging surface.

4. An LED module (100) of claim 1, characterized in that a positioning component (13) is arranged on the second outside surface (12) of the PCB (1'), a mounting hole (25) for extension of the positioning component (13) is arranged on the abutting member, the abutting member is fixedly connectable to the second outside surface (12) of the PCB (1') by engagement of the mounting hole (25) and the positioning component (13).

5. An LED module (100) of claim 4, characterized in that the device further comprises a locking component for locking the PCB (1') and the abutting member, and an end of the positioning component (13) passing through the mounting hole (25) is connected to the locking component and abuts against the abutting member.

6. An LED module (100) of claim 5, characterized in that an end of the positioning component (13) passing through the mounting hole (25) is provided with a threaded section, and the locking component is a screw threadably connected to the threaded section.

7. An LED module of claim 1, characterized in that the device further comprises a connecting structure (26) for connecting with another PCB (1'), and the connecting structure (26) is disposed on the abutting member.

8. An LED module of claim 7, characterized in that the connecting structure (26) comprises: a connecting installation slot (261), the connecting installation slot (261) being disposed on the abutting member; a connecting component (262), the connecting component (262) being rotatably disposed in the connecting installation slot (261), and the connecting component (262) comprising a connecting portion (2621) rotatably protruding from the connecting installation slot (261) and a holding portion (2622) connected to the connecting portion (2621); a fixing component (263), an end of the fixing component (263) being connected to the connecting component (262), and the other end of the fixing component (263) being connected to the abutting member so that the connecting component (262) is fixedly arranged in the connecting installation slot (261); a connecting part (264), the connecting part (264) being disposed on the abutting member corresponding to another PCB (1') for connection with the connecting portion (2621).