TRANSFERRING PRODUCTS BY ENCLOSING FROM OR TO A STORAGE AREA
Patent Information
- Application Number
- DE602019071529
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2018-05-29
- Filing Date
- 2019-05-23
- Publication Date
- 2025-06-25
- Estimated Expiration
- 2039-05-23
AI Technical Summary
Existing transfer methods for products on accumulation surfaces in industrial lines face issues such as misalignment, shifting, and breakage due to functional clearance, leading to inefficiencies and reduced production rates.
A clamping device with a fixed member and a movable member that approximates to the products during transfer, ensuring alignment and secure holding without applying stress, using a four-bar mechanism for improved product support.
Enhances product alignment and stability during transfer, minimizing shifts and breakage, allowing for higher production rates and continuous flow without product imbalance.
Description
[0001] The present invention falls within the field of conveying products within an industrial line for the continuous processing of said products, in particular the transfer of products to or from an accumulation surface.
[0002] Such products may be, but are not limited to, containers such as bottles, cans, cardboard cartons, or such containers grouped together in boxes, crates, cartons or bundles.
[0003] In a known manner, such products are moved along said industrial line, between successive processing stations, by means of suitable conveyors, essentially of the endless belt type. In addition, said products are processed and conveyed in one or more parallel lines, namely in a single-line or multi-line manner. Furthermore, during this conveying, the products in each line may be arranged in a specific manner, in particular spaced and / or oriented.
[0004] Generally, in order to ensure the continuous production of such an industrial line, despite the shutdown of a processing station or for reasons of different processing rates between two stations, one or more accumulation zones for said products are provided, each accumulation zone ensuring the temporary storage of a variable quantity of products between a station located upstream and a station located downstream from said accumulation zone.
[0005] According to a particular configuration, such an accumulation zone may be in the form of an accumulation surface, making it possible to receive and move said products grouped in columns, from an input to an output. Upstream, an input conveyor feeds said accumulation surface at an input edge via a first transit zone, according to one or more lines of products, while downstream, an output conveyor receives one or more columns of products from said accumulation surface via a second transit zone along its output edge, located opposite said input edge.
[0006] In order to move the products to and from the accumulation surface, the first and second transit zones are therefore provided, arranged respectively upstream between said input conveyor and the accumulation surface, and downstream, between said accumulation surface and said output conveyor. They make it possible to ensure circulation of the products according to a continuous flow, despite a sequential transfer of said products in columns respectively to and from the accumulation surface, by pushing one or more columns according to a transverse displacement relative to the longitudinal circulation direction of the products.
[0007] It should be noted that between the accumulation surface and these transit zones, sliding soles are often positioned, constituting fixed surfaces onto which the products are transferred.
[0008] A recurring constraint lies in this transfer by thrust of the products at the levels of the first and second transit zones, towards or from said accumulation surface, crossing interfaces between the different surfaces of said zones, in particular via the sliding floors constituting stationary intermediate surfaces. Indeed, even when flush with the accumulation surface and the first or second transit zone, the junction with the sliding floor causes a risk of catching the bottom of the products when they pass at this level. In addition, the accelerations and decelerations cause shocks, likely to unbalance the products, or even cause them to fall. Similarly, during the transfer on each sliding floor, the thrust induces friction of the products, a product then being likely to shift or once again lose its balance, fall, or even break in the case of a glass container.Furthermore, contact with the products of a member intended to ensure said thrust can also cause a shock inducing an imbalance of said products at the time of their transfer.
[0009] An existing solution consists of positioning an additional member, parallel to and opposite the pushing member, in order to frame the column(s) of products to be transferred. In particular, the spacing between the members is determined according to the width or diameter of the products to be transferred. Such spacing can be provided to be adjustable according to the size of the products, but necessarily requires functional clearance to ensure, on the one hand, the circulation of the products between the members when they are positioned on either side along a conveyor and, on the other hand, for the vertical movement of said tools, both downward and upward. Firstly, the functional clearance allows the transfer tool to cover at least one column of products from above, without touching them so as not to risk causing them to fall.Secondly, once the products have been transferred, said functional clearance allows the tool to be raised to return to its original position in order to transfer other products. Such clearance thus allows the tool to be inserted and retracted at the level of one or more columns of products, even if the products belonging to the same column are not perfectly aligned, which is generally the case in practice.
[0010] Thus, a first member located on one side of a column of products is spaced apart by a first distance, while the member located on the opposite side of said column is spaced apart by a second distance, said first and second distances constituting the aforementioned functional clearance. Such a device or method for transferring products to or from an accumulation surface is described through document WO2018 / 065721. In particular, document WO2018 / 065721 describes a method for transferring products to or from an accumulation surface according to the preamble of claim 1 and a device for transferring products to or from an accumulation surface according to claim 8.
[0011] The functional clearance between the products and the organs is generally provided at least five millimeters, up to thirty millimeters. Most often, the functional clearance is between ten and twenty millimeters.
[0012] Generally, this spacing is adjusted at the start of production, in particular according to the dimensions and shape of the products to be transferred, and is maintained throughout production. This adjustment is generally carried out by moving the components closer or further apart. This operation is generally carried out each time the format of the products to be transferred is changed. Therefore, after adjustment, this functional clearance is fixed and is no longer modified.
[0013] However, while the necessary functional clearance prevents products from falling during transfer, it does not ensure that they are held in position during transfer in a transverse movement, which could lead to a shift in the orientation or positioning of one or more products.
[0014] In particular, if a product misalignment occurs at the inlet when moving from the first transit area to the accumulation surface, then the column alignment of said products is modified. This may result in a problem at the outlet when transferring such a column of misaligned products from the accumulation area to the second transit area. Indeed, the components may potentially collide and therefore cause products from said column or an adjacent column to fall or even break.
[0015] In addition, functional clearance induces slow acceleration and especially slow deceleration during transverse movements. Indeed, these speeds depend on the products, their mass and their stability (essentially coming from the shape of their base), proportionally generating a coefficient of friction of the product bases on the surfaces. The slowness of the accelerations but especially of the decelerations makes it possible to maintain the column alignment of the products. It is then impossible, with functional clearance, to operate transfers at a high rate.
[0016] A solution is described in document FR 2 993 870, in which the transfer of products is accompanied by a tool in the form of jaws, arranged on either side of the groups of products to be moved. The jaws are both designed to be mobile, to move from a spaced-apart position to a position enclosing the products, and vice versa.
[0017] Although such a solution allows the products to be held in place during transfer, it has a drawback related to the movements of the two jaws relative to each other, which does not ensure alignment of the products when they are released during deposit. In addition, the movements of the two jaws relative to the robotic arm and relative to the products to be transferred are complex to manage.
[0018] The invention aims to overcome the drawbacks of the state of the art by proposing the method for transferring products according to claim 1, ensuring improved support of said products during their transverse movement. In particular, the invention envisages clamping each column of products between two members, at the time of their transfer, before or during the transverse movement. This clamping is provided so that said members approach the products until they come below said functional clearance, or even until they come into contact with the side walls of the products, without applying any stress to them.
[0019] It should be noted, however, that in certain exceptional cases, particularly when conveying products with a non-rigid envelope, such as a bag or pouch, it is possible to squeeze the said products to the point of exerting a constraint, such as pinching.
[0020] The invention provides a clamping device with a tool provided with a fixed member and another member movable relative to said fixed member. This other member movable relative to a fixed member improves and facilitates the step of gripping by clamping the products to be transferred.
[0021] Indeed, the fixed member transversely to the tool then serves as a reference wall. This reference ensures in particular optimal alignment of the products, during their transfer but especially at the time of their release for their deposit: we then obtain a perfectly straight line of products. In addition, the fixed referencing in relation to the mobile member considerably simplifies the on-board mechanics and facilitates the management of the automation when clamping each column of products, as when releasing them, but especially if this operation is carried out at the time of the transverse movement of the products during their transfer.
[0022] Thus, the invention relates to a method for transferring products to or from an accumulation surface within a continuous processing line for said products according to claim 1, in which: at least one row of products is fed longitudinally by an input conveyor, a first transit zone running along one edge of said accumulation surface; a second transit zone longitudinally supplies at least one row of products to an output conveyor, said second transit zone running along the opposite edge of said accumulation surface; at least one column of products is transferred by transverse thrust, from said first transit zone to said accumulation surface, or from said accumulation zone to said second transit zone, by means of a transfer tool provided with a plurality of members extending longitudinally;a member is placed on either side of each column of products, a first member located on one side of a column of said products is spaced apart by a first distance, while the member located on the opposite side of said column is spaced apart by a second distance, said first and second distances constituting the functional clearance, said functional clearance allowing the transfer tool to cover at least one column of products from above; ; characterized by the fact that at the time of transfer, each column of products is clamped by relative approximation of said members, at least one first member being fixed, while at least one second member is mounted to move relative to said first fixed member, and in that, in clamping, each column of products is spaced from said members by a distance less than said functional clearance, this clamping by the members making it possible to hold the products for their transfer, minimizing or even leaving no space likely to allow a shift of said products.
[0023] According to additional, in no way limiting, characteristics, within such a transfer process, each column can be clamped before said transverse thrust, while the products are stopped.
[0024] Each column of products can be clamped during said transverse thrust.
[0025] At least two members can be mounted to move symmetrically relative to said first fixed member.
[0026] The organs can be moved in translation parallel to each other in a horizontal plane.
[0027] The members can be connected to each other through at least two connecting rods, said connecting rods being pivotally mounted on each member, so as to form at least one four-bar mechanism of the deformable parallelogram type.
[0028] In the enclosure, each column of products is spaced with said organs at a distance less than the functional clearance.
[0029] Said distance may be less than five millimeters, preferably between zero and three millimeters.
[0030] The invention also relates to a device for transferring products to or from an accumulation surface according to claim 8, with a view to implementing said transfer method.
[0031] Such a transfer device includes: an accumulation surface: a first transit area extending at least in part along one edge of said accumulation surface; an input conveyor for supplying products in at least one row of said first transit area; a second transit area extending at least in part along the opposite edge of said accumulation surface; an output conveyor supplied with products by said second transit area;at least one transversely movable transfer tool ensuring a transverse thrust movement of each column of products towards or from said accumulation surface, respectively from said first transit zone or towards said second transit zone, said transfer tool comprising at least two parallel spaced members, so as to frame each column of products, a first member being located on one side of a column of said products and spaced by a first distance, while the member located on the opposite side of said column is spaced by a second distance, said first and second distances constituting the functional clearance; ; characterized by the fact that it comprises means for actuating said members, from a spaced apart position to a close position, according to a travel in approach ensuring in the close position a distance less than a functional clearance between said members and each column of products, at least one first member being fixed, while at least one second member is mounted to move relative to said first fixed member and characterized by the fact that, in the close position of the members, said distance is less than five millimeters, preferably between zero and three millimeters.
[0032] According to other additional, non-limiting characteristics, within such a transfer device, each tool may comprise at least two shafts pivotally mounted at the level of each member and movable lower in rotation relative to said tool, so as to constitute a four-bar mechanism forming at least one deformable parallelogram.
[0033] Each organ can appear as a vertical plate oriented longitudinally.
[0034] Other characteristics and advantages of the invention will emerge from the detailed description which follows of the non-limiting embodiments of the invention, with reference to the appended figures in which: there figure 1 schematically represents in elevation a principle view of a non-limiting example of an accumulation surface framed by two first and second product transit zones, conveyed via an upstream conveyor at the input and a downstream conveyor at the output; figure 2 schematically represents a simplified view according to a vertical section, showing before enclosing a column of products, of which only one product is visible, said column being positioned on a transit zone, in particular constituted by a conveyor, adjacent to the sliding base and to the accumulation surface; the figure 3 schematically represents a view similar to the figure 2 , on which said enclosure is carried out before transfer of the products; the figure 4 schematically represents a view similar to the figure 2 , on which said clamping is carried out during the transfer of the products; figure 5 schematically represents a simplified view according to a vertical section, showing before clamping two columns of products, one product from each column being visible, said columns being positioned on a transit zone, in particular constituted by a conveyor, adjacent to the sliding base and to the accumulation surface; the figure 6 schematically represents a view similar to the figure 5 , on which said clamping is carried out symmetrically at the time of transfer of the products; figure 7 schematically represents a simplified elevation view of a first embodiment, showing an input conveyor longitudinally feeding products into a first transit zone and an output conveyor supplied by a second transit zone, on which a double transfer of the products is carried out, by successive movements; figure 8 schematically represents a simplified elevation view of a second embodiment, showing an input conveyor separating the flow of products to feed the first transit zone provided with two conveyors separated by a dead plate, and similarly at the output for the second transit zone; and the figure 9 schematically represents a simplified elevation view of a third embodiment, showing a first transit zone similar to that of the figure 8 , and a second transit zone formed by the exit conveyor and sized to receive three columns of products.
[0035] The present invention relates to the transfer of products 1 to or from an accumulation surface 2, within a continuous processing line for said products 1.
[0036] In particular, as shown in the figure 1 , said accumulation surface 2 is framed by a first transit zone 3 and a second transit zone 4. The first transit zone 3 extends along an entry edge of the accumulation surface 2, while the second transit zone 4 runs along its opposite exit edge. The zones 3, 4 therefore extend parallel or substantially parallel.
[0037] In the direction of circulation of the products, from upstream to downstream, the first transit zone 3 is supplied with at least one row of said products 1, preferably with a single row, frontally by an input conveyor 5. Said input conveyor 5 receives the row of products 1 from a station located upstream within the processing line. In the non-limiting example of the figure 1 , the single-line feed is carried out from left to right, longitudinally or parallel to the entry edge of said accumulation surface 2. Columns of products 1 are then transferred from each line according to a transverse movement from the first transit zone 3 to the accumulation surface 2. The movement is therefore carried out transversely relative to the longitudinal direction of movement of the products feeding the first transit zone 3. In other words, the columns of products 1 are moved in a generally horizontal plane, preferably but not limited to orthogonally relative to their frontal supply direction, so as to cross the edges separating the first transit zone 3 and the accumulation surface 2 (as visible on the figure 1 , from top to bottom). The columns thus transferred are then conveyed on the accumulation surface 2 to the second transit zone 4. This conveying can be carried out by suitable means, accompanying the columns in movement, such as for example through an endless belt conveyor constituting said accumulation surface 2. With reference to the figure 1 , said conveying is carried out from top to bottom. A transfer is then carried out from the accumulation surface 2 to the second transit zone 4, always according to a transverse movement, namely preferably orthogonally, relative to the direction of supply of products at the level of the input conveyor 5 (as visible on the figure 1 , from top to bottom). The columns then cross the edges separating the accumulation surface 2 and the second transit zone 4. The latter then longitudinally supplies at least one line of products 1 to an output conveyor 6 (as visible on the figure 1 , from left to right). Said output conveyor 6 then sends the products 1 to a module located downstream in the processing line.
[0038] In short, the transverse movement during each product transfer 1 comprises at least one component perpendicular to the longitudinal direction, namely the supply direction along the input conveyor 5.
[0039] Further on, the transverse movement during each transfer of one or more columns of products 1 is carried out by transverse thrust. To do this, dedicated members 7 are provided on either side of each column. Each product 1 in a column is then framed by two members 7.
[0040] Such members 7 are adapted to come against the products 1 of the same column and allow their simultaneous thrust. Further forward, it is at least one member 7 located upstream which comes to operate the thrust, while the other member 7 located opposite retains the products 1 during their transverse movement, limiting their risk of falling.
[0041] To do this, each member 7 may be in the form of an elongated element, preferably in the form of a plate extending vertically and longitudinally. The length of each member 7 is configured according to the dimensions of its transit zone 3, 4 and of the accumulation surface 2, in particular to sweep all or part of their length, ensuring the transverse movement of the products 1. Therefore, the members 7 are mounted on means ensuring their movement, namely a transfer tool 8 at least transversely movable, always relative to the direction of supply of the products 1 at the inlet. Said members 7 may be mounted suspended at the level of the lower part of their transfer tool 8. The travel of the transfer tool 8 takes place above the transit zones 3, 4 and the accumulation surface 2.In particular, a transfer tool 8 is provided at the first transit zone 3 and another transfer tool 8 at the second transit zone 4, each having dedicated movement cycles and strokes.
[0042] Each transfer tool 8 is also provided to be vertically movable, ensuring, on the one hand, the elevation of the members to a high position above the transit zone 3, 4 and the accumulation surface 2, at a sufficient height so that the bottom of the members 7 thus raised do not come into contact with the top of the products 1. On the other hand, the vertical mobility of the transfer tool 8 ensures the descent from said high position to a low position in which two members 7 frame a column of products 1.
[0043] Further forward, two members 7 are mounted spaced apart, according to a width depending on the format of products 1, in particular their diameter or thickness. This width corresponds in principle to the diameter of the products 1 processed, to which is added a functional clearance, in order to allow the rise and fall of said members 7 without coming into contact with the products 1. This functional clearance is constituted by a first distance located between the member 7 and the wall of the products 1 located upstream and a second distance located between the opposite member 7 and the opposite wall of said products 1 (i.e. located downstream).
[0044] Such functional clearance may be provided to be adjustable, manually or automatically, at the time of production launch and depending on the dimensions of the products 1. Said functional clearance is generally at least five millimeters and at most thirty millimeters (between 5 mm and 30 mm). Preferably the functional clearance is between ten and twenty millimeters (between 10 mm and 20 mm).
[0045] Advantageously, the invention provides at the time of transfer to surround each column of products 1 by relative bringing together of said members 7. In other words, each column being framed by a pair of two members 7, the bringing together of said members 7 is controlled.
[0046] More precisely, at the end of the stroke, the members 7 are spaced apart by a distance less than said functional clearance. In the close position of the members 7, this distance is less than five millimeters (5 mm), namely strictly less than 5 mm. Preferably, this distance is between zero and three millimeters (between 0 mm and 3 mm).
[0047] Furthermore, when said distance is zero, then the members 7 come into contact with the walls of the products 1. It will be noted that this contact is made without applying any stress to the integrity of the products 1, without pinching, namely without deforming the container constituting each of said products 1.
[0048] Therefore, this clamping by the members 7 makes it possible to maintain the products 1 for their transfer, minimizing or even leaving no space likely to allow a shift of said products 1. In addition, in the case of clamping on either side against the products 1, the bringing together ensures the alignment of each column, namely longitudinally, according to the direction of supply.
[0049] Said bringing together of two members 7 is carried out in a relative manner, namely that the movement in bringing together of said members 7 can be carried out in a frame of reference centered on the products 1 to be gripped. In particular, one of the members 7 moves relative to the other. This movement is possible because one of the members 7 is mounted to move relative to the transfer tool 8 which supports them below.
[0050] According to the invention, at least one first member 70 is fixed, while at least one second member 71 is mounted to move relative to said first fixed member 70. Such a configuration is visible on the figures 3 et 4 , showing a transfer tool 8 equipped with two members 7: the movement of the mobile member 71 located on the right is carried out in approach towards the fixed member 70 on the left.
[0051] According to another configuration, generally, when the transfer tool 8 comprises more than two members 7, in particular three members, as visible in the figures 5 et 6 , the first fixed member 70 can be located in the center, while two other movable members 71 are located on either side of said first fixed member 70. Therefore, the two other members 70 are mounted to move symmetrically relative to said first fixed member 70. In addition, the strokes of the movable members 71 can be symmetrically similar.
[0052] Additional movable members 71 may be considered, in order to frame and ensure the tightening of additional columns. figure 9 shows at the input three organs 7, two of which are movable symmetrically relative to a central organ, while at the output a different system comprises four organs 7 mounted movable and coming to enclose three columns at the level of the second transit zone 4.
[0053] Preferably, the movement of the members 7 towards each other is carried out according to a parallel translation in a horizontal plane. In other words, each mobile member 71 remains vertical and parallel during its approach relative to the other fixed members 70 or mobile members 71.
[0054] In order to obtain such a movement of said members 7, a first, non-limiting embodiment provides for connecting said members 7 to each other through at least two shafts or connecting rods, said connecting rods being pivotally mounted on each member 7, so as to form at least one mechanism with four bars of the deformable parallelogram type. In addition, said connecting rods are mounted and actuated in rotation by said transfer tool 8.
[0055] More precisely, each tool 8 comprises at least two shafts or connecting rods pivotally mounted at the level of each member 7 and movable lower in rotation relative to said tool 8.
[0056] According to another embodiment, said members 7 can be mounted on slides parallel to each other and extending in a transverse direction, thus ensuring the transverse translation of the members 7. Actuation along such slides can also be carried out by means of said transfer tool 8, in particular by suitable motorization means.
[0057] According to the invention, the movement in relative approach of the members 7 takes place at the time of the transfer of the products 1. In particular, said movement in relative approach of the members 7 can take place at the beginning or during the transfer from the first transit zone 3 to the accumulation surface 2, or from said accumulation surface 2 to the second transit zone 4. To do this, each column of products 1 can be clamped before said transverse thrust, while said products 1 are stopped, as shown in the example of the figure 3 .
[0058] Alternatively, as seen on the figures 4 And 6 , each column of products 1 can be clamped during said transverse thrust, while the movement of each column is in progress. This advantageously results in an increased rate.
[0059] It will be noted that the movement in the enclosure of the members 7 can also be carried out in several stages of movement by several successive transverse thrusts within the transit zone 3, 4, and between said transit zone 3, 4 and the accumulation surface. Such a possibility is envisaged for example when a transit zone 3, 4 is provided with several distinct surfaces, intended to receive and / or transfer several columns of products 1.
[0060] Between each transit zone 3, 4 and the accumulation surface 2, at least one sliding sole 9 may be positioned along the contiguous edges. Such a sliding sole 9 constitutes a fixed, essentially flat surface, flush with the surfaces located on either side. This sliding sole 9 is intended to close the hollow between the edge of the transit zone 3, 4 and the adjacent edge of the accumulation surface 2, forming a rounded shape, in particular when this surface 2 is formed by an endless belt conveyor winding around rollers. Each sliding sole 9 thus fills this hollow and this rounded shape, by forming a fixed, flush surface, in order to prevent the products 1 moved to this location from becoming unbalanced and falling, or even breaking. Such a sliding sole 9 is visible in the examples of figures 2 à 6 .
[0061] Each transit zone 3,4 can be configured differently, depending in particular on the number of columns transferred, in order to ensure continuity of circulation despite the stages of transfer by transverse pushing of one or more of said columns.
[0062] Several possible configurations of transit zones 3,4 will now be detailed, in a non-limiting manner.
[0063] According to the example shown on the figure 7 , the first transit zone 3 is constituted in part by the input conveyor 5, then extending over all or part of the length of the input edge of the accumulation surface 2. Similarly, the second transit zone 4 is constituted in part by the output conveyor 6, also extending longitudinally and parallel to the opposite edge of said accumulation surface 2. In addition, each transit zone 3, 4 is provided with an intermediate conveyor 10, extending parallel and longitudinally, between the accumulation surface 2 and said input conveyor 5 or said output conveyor 6.
[0064] Each intermediate conveyor makes it possible to receive a column of products 1 during a first transfer step within said transit zone 3, 4. In particular, at the first transit zone 3, an intermediate conveyor 10 is located between the input conveyor 5 and the accumulation surface 2, said intermediate conveyor 10 receiving a first column from the row of products 1 supported by the input conveyor 5. This first column is sent towards said intermediate conveyor 10 during a first transfer step by transverse thrust at an angle, while another column of the row continues to advance along said input conveyor 5. To do this, the intermediate conveyor 10 is set in motion, in particular in a synchronized manner with the input conveyor 5. This step is particularly visible on the figure 7 . Once the first column has been moved onto the intermediate conveyor 10, the latter is slowed down or even stopped in order to carry out another transfer step by transverse thrust orthogonally from said intermediate conveyor 10 towards the accumulation surface 2. Thus, the input conveyor 5 maintains its operating speed during the transfer of the products 1, thus ensuring continuous circulation of the products 1, while the intermediate conveyor 10 operates at a variable speed, in particular in a running mode at the same speed as the input conveyor 5 / stopping.
[0065] At the second transit zone 4, the configuration is similar, except that a column is moved transversely and orthogonally during a first transfer step from the accumulation surface 2 to the intermediate conveyor 10, located between the accumulation surface 2 and the output conveyor 6, then slowed down, or even stopped. Then, it is set in motion, in particular in a synchronized manner with the output conveyor 6, and this column is transferred transversely at an angle during another transfer step to said output conveyor 6, which in principle operates at a constant speed, thus ensuring a continuous flow of products 1.
[0066] In this configuration, each transfer tool 8 is equipped with two members 7 carrying out a clamping of a column of products 1 during one and / or other of the aforementioned transfer steps.
[0067] At the input, this clamping is preferably carried out at the time of transfer from the input conveyor 5 to the intermediate conveyor 10 after the start of the transverse displacement at an angle, or from the intermediate conveyor 10 to the accumulation surface 2, after the start of the orthogonal transverse displacement so as to carry out this step in masked time. Alternatively, the clamping can take place at the time of transfer from the intermediate conveyor 10 to the accumulation surface 2 but before the start of the transverse displacement.
[0068] At the outlet, a clamping can be carried out before or after the start of the orthogonal transverse movement from the accumulation surface 2 towards the intermediate conveyor 10, preferably after. Alternatively, it can be carried out during the oblique transverse movement from said intermediate conveyor 10 towards the outlet conveyor 6. In the latter case, the release and the spacing of the members 7 can be controlled as soon as the transferred products 1 are supported by said outlet conveyor 6.
[0069] According to the example shown on the figure 8 , the transit zones 3, 4 comprise a first conveyor 11 and a second conveyor 12, extending parallel and longitudinally. These conveyors 11, 12 are separated by a dead plate 13 of sufficient width to receive products 1 in a column.
[0070] According to this configuration, the input conveyor 5, which operates continuously, alternately feeds the first and second conveyors 11, 12 of the transit zone 3, which in principle operate alternately. In particular, the first conveyor 11 of the first transit zone 3 is running, in particular at the same speed as that of the conveyor 5, when it is fed according to a line of products 1 by the input conveyor 5 until it forms a first column. From then on, the line is oriented towards the second conveyor 12, while the first conveyor 11 is stopped. A first step of transferring said first column can then be carried out by transverse displacement, orthogonally, from said first conveyor 11 towards the dead plate 13 while a second column is being formed on the conveyor 12 in operation.Once a second column has been formed at said second conveyor 12, the latter is stopped and the feed alternates again to the first conveyor 11, then empty, which is restarted, in particular in a synchronized manner with the input conveyor 5. The first and second columns can then be simultaneously transferred from the dead plate 13 and the second conveyor 12 to the accumulation surface 2, by displacement according to a transverse thrust, orthogonally. During this time, a new first column is formed at the conveyor 11.
[0071] A similar operation is carried out at the second transit zone 4. A first and a second column are moved simultaneously from the accumulation surface 2 respectively to a first conveyor 11, in principle at a standstill, and a dead plate 13, during a first transfer step. The first column is sent by the first conveyor 11, started up, in particular at the same speed as that of the output conveyor 6, to this conveyor 6, which normally operates continuously and at a constant speed, while the second column is moved by transverse thrust to the second conveyor 12, in principle at a standstill, where it will be sent to the output conveyor 6 after said first column, in its continuity, by starting up, in particular synchronized, said second conveyor 12.
[0072] In this configuration, each transfer tool 8 can be equipped with three members 7 carrying out a clamping of the two columns of products 1 at the time of the transfer at the input from the dead plate 13 and the second conveyor 12 towards the accumulation surface 2, or at the output from said accumulation surface 2 towards the first conveyor 11 and said dead plate 13. A clamping can also possibly be carried out at the time of the transfer at the input of the first column from the first conveyor 11 towards the dead plate 13, or at the output from the dead plate 13 towards said second conveyor 12.
[0073] Each clamping can be carried out during the transfer, before the start of the movement, when the products 1 are not moving, the corresponding conveyors being stopped, or preferably during the transverse movement, just after the start of the transverse thrust, in order to carry out this step in masked time.
[0074] According to the example shown on the figure 9 , the input conveyor 5 feeds a first transit zone 3 similar to that of the previous example in a row of products 1. However, at the output, the second transit zone 4 is constituted entirely, over its entire width, by the output conveyor 6. In addition, said output conveyor 6 is sized to receive several columns of products 1, in particular, but not limited to, three columns in the example shown. Therefore, the three columns are transferred simultaneously from the accumulation surface 2 to the output conveyor 6.
[0075] It will then be noted that the output conveyor 6 can be constituted by at least two sections of belts, motorized separately, so as, on the one hand, to stop a first section opposite the output edge of the accumulation surface 2 in order to carry out the transfer of the columns of products 1, while another section, having previously loaded products 1, moves towards a station located downstream to unload them there. Once the transfer has been carried out, the first section is set in motion so as to catch up with said other section. The latter, once empty, will return with increased speed until it comes opposite the output edge of the accumulation surface 2, where it stops to receive the following columns, and so on. Just like the other configurations of transit zones 3, 4 described above, such a device makes it possible to deliver a continuous flow of products 1 while the transfer is carried out sequentially.
[0076] In this configuration, the transfer tool 8 located at the outlet at the level of the second transit zone 4 is equipped with four members 7 carrying out a clamping of said three columns at the time of said transfer. Such clamping can take place before the start of the transverse movement, but preferably after the start of the transverse thrust, in order to carry out this action in masked time.
[0077] Furthermore, once the transfers of each column have been carried out, the release of the members 7 is commanded, cancelling any clamping, until they return to the initial position, in separation from the previous clamping approach, according to the required functional clearance. This separation allows, on the one hand, the release of the products 1 without friction along the walls of said members located on either side of each column, and on the other hand, the raising and then lowering of said members 7 if this operation is required.
[0078] Thus, the bringing together of the organs 7 at the time of the transfer of the column of products 1 at the levels of the transit zones 3, 4 located at the entrance and exit of an accumulation surface 2, ensures improved maintenance of said products 1, limiting the risks of shifting or imbalance. This clamping also makes it possible to increase production rates, by increasing accelerations during the transfer movements of the products 1, but above all by having stronger decelerations, without any risk of the products 1 falling. Indeed, the products 1 are then maintained on either side until they stop at the end of the transfer in transverse movement.
[0079] Such a clamping also avoids any risk of blocking the bottom of the products 1, especially for bricks with a parallelepiped base, at the flush junctions between the different surfaces, in particular with each sliding base 9. In addition, the movement of a movable member 71 relative to a fixed member 70 simplifies the management of movements, while ensuring perfect alignment of the products transferred using such a device.
Claims
1. Method for transferring products (1) to or from a collecting surface (2) within a line for the continuous processing of said products (1), wherein: - a first transit zone (3) bordering one edge of said collecting surface (2) is fed longitudinally with at least one file of products (1) by an entry conveyor (5); - a second transit zone (4) supplies at least one file of products (1) longitudinally to an exit conveyor (6), said second transit zone (4) bordering the opposite edge of said collecting surface (2); - at least one column of products (1) is transferred, by being pushed transversely with respect to the longitudinal feed, from said first transit zone (3) to said collecting surface (2), or from said collecting surface (2) to said second transit zone (4), by means of a transfer tool (8) provided with a plurality of members (7) extending longitudinally; - a member (7) is disposed on either side of each column of products (1), a first member (70) situated on one side of a column of said products (1) is spaced apart by a first distance while a second member (71) situated on the opposite side of said column is spaced apart by a second distance, said first and second distances constituting a functional clearance, said functional clearance allowing the transfer tool to cover the top of at least one column of products without touching them so as not to risk them falling over; characterized in that, at the moment of transfer, each column of products (1) is gripped by said members (7) being moved towards one another, the first member (70) being fixed, while the second member (71) is mounted in a movable manner with respect to said fixed first member (70), and in that, when gripped, each column of products (1) is spaced apart from said members (7) by a distance less than said functional clearance, this gripping by the members (7) making it possible to hold the products (1) for their transfer, minimizing or leaving no space liable to allow said products (1) to shift.
2. Transfer method according to Claim 1, characterized in that each column is gripped before said transverse push, while the products (1) are at a standstill.
3. Transfer method according to Claim 1, characterized in that each column of products (1) is gripped during said transverse push.
4. Transfer method according to Claim 1, characterized in that at least two members (71) are mounted in a movable manner symmetrically with respect to said fixed first member (70).
5. Transfer method according to any one of the preceding claims, characterized in that the members (7) are moved in translation in a parallel manner to one another in a horizontal plane.
6. Transfer method according to Claim 5, characterized in that the members (7) are connected together by way of at least two link rods, said link rods being mounted in a pivotable manner on each member (7), so as to form at least one four-bar linkage of the deformable parallelogram type.
7. Transfer method according to any one of the preceding claims, characterized in that said distance is less than five millimetres, preferably between zero and three millimetres.
8. Device for transferring products (1) to or from a collecting surface (2), within an industrial line for the continuous processing of said products (1), for implementing the transfer method according to any one of the preceding claims, said transfer device comprising: - a collecting surface (2); - a first transit zone (3) extending at least partially along one edge of said collecting surface (2); - an entry conveyor (5) for feeding products (1) in at least one file to said first transit zone (3); - a second transit zone (4) extending at least partially along the opposite edge of said collecting surface (2); - an exit conveyor (6) that is supplied with products (1) by said second transit zone (4); - at least one transversely movable transfer tool (8) that moves each column of products (1), by pushing them transversely, to or from said collecting surface (2), from said first transit zone (3) or to said second transit zone (4), respectively, said transfer tool (8) comprising at least two members (7) that are spaced apart in parallel, so as to flank each column of products (1), a first member (70) being situated on one side of a column of said products (1) and spaced apart by a first distance, while a second member (71) situated on the opposite side of said column is spaced apart by a second distance, said first and second distances constituting a functional clearance; characterized in that it comprises means for actuating said members (7), from a spaced-apart position to a close-together position, over a closing travel ensuring, in the close-together position, a distance less than said functional clearance between said members (7) and each column of products (1), the first member (70) being fixed, while the second member (71) is mounted in a movable manner with respect to said fixed first member (70), and characterized in that, in the close-together position of the members (7), said distance is less than five millimetres, preferably between zero and three millimetres.
9. Transfer device according to Claim 8, characterized in that each tool (8) comprises at least two shafts that are mounted in a pivotable manner at each member (7) and are rotatable at the bottom with respect to said tool (8), so as to constitute a four-bar linkage forming at least one deformable parallelogram.
10. Transfer device according to either one of Claims 8 and 9, characterized in that each member (7) is in the form of a longitudinally oriented vertical plate.