METHOD FOR TAKING A SAMPLE FROM A COATED SURFACE

Abstract

The invention relates to a method for taking a sample from a coated surface, comprising the following steps: providing an oscillating saw (1),providing a modified oscillating saw blade (2), having a section (3) for attachment to the oscillating saw (1) extending into a connecting section (4) forming an angle (α) with the plane of the attachment section (3), this connecting section (4) ending in an abrasion section (5) forming an angle (180-α) with the plane of the connection section (4), so as to be parallel to the attachment section (3), and having a toothed end (6) curved away from the plane of the attachment section (3),providing a container (9) having at least one transparent part and an opening (8) whose edge is intended to match the shape of the coated surface and has a recess (7) provided for the passage of the abrasion section (5) of the modified blade (2),taking into account its oscillating movements, attach the modified blade (2) to the oscillating saw (1), press the opening of the container (9) against the coated surface, pass the abrasion section (5) of the modified blade (2) into the recess (7) of the container (9), through the wall thereof, operate the oscillating saw (2) and abrade the surface by pressing the curved toothed end (6) of the abrasion section (5) against the coated surface and monitoring the operation through the transparent part of the container (9). The invention also relates to a modified oscillating saw blade for implementing this method and to a sampling kit. Figure for abstract: figure 7,

Description

Title of the invention: METHOD FOR TAKING A SAMPLE FROM A COATED SURFACE

[0001] The invention relates to a method for taking a sample from a coated surface, as well as an oscillating saw blade modified for carrying out this method and a sampling kit. Background of the invention

[0002] The characterization of surface coatings is fundamental in multiple fields. This characterization can be physical (hardness, thickness, number of superimposed coatings, etc.) or chemical (identification and quantification of surface contaminants by friction or diffusion, identification and quantification of chemical species and elements.

[0003] The reasons for identifying these physicochemical coatings may be reverse engineering, prevention of hazards due to toxic substances in the event of handling, material removals, etc.

[0004] On a large number of surface coatings, it is not possible to apply a suitable analysis tool since the latter is not transportable (case of inductively coupled plasma mass spectrometry "ICPMS", secondary ion mass spectrometry "SIMS", or scanning electron microscope "SEM", ...). It is then necessary to take a sample of coating and bring it to an analysis laboratory.

[0005] There are multiple possibilities for taking a sample: using a cutter, sanding, coring. But the possibility of taking the sample from the coating alone, whether 'hard or soft', down to the underlying substrate, while knowing precisely the area that has undergone the sample, minimizing the risks of contamination from one sample to another and limiting the operator's exposure has not yet been described.

[0006] Knowledge of eroded material allows quantitative information to be obtained in terms of the quantity of material removed per unit area. This is sometimes essential, for example when it is necessary to know the mass of heavy metals / PCBs (polychlorinated biphenyls) that will need to be removed when removing anti-corrosion paint before removing it from a tank. Or with regard to the exposure of workers and the environment to the risk of dispersion of these pollutants if the same tank were to be sanded. Summary of the invention

[0007] The main aim of the invention is to propose a method which makes it possible to carry out a sample taken from a coated surface, in order to be able to carry out a qualitative (characterization of chemical species) and / or quantitative (quantity of chemical species per unit of coated surface) analysis of the coating.

[0008] According to the invention, this aim is achieved using a method in accordance with the following point 1: 1. Method for taking a sample from a coated surface, comprising the following steps: - get an oscillating saw, - obtain a modified oscillating saw blade, having a section for attachment to the oscillating saw extending into a connecting section making an angle a with the plane of the attachment section, this connecting section ending in an abrasion section making an angle 180-a with the plane of the attachment section, so as to be parallel to the attachment section, and having a toothed end curved away from the plane of the attachment section, - obtain a container having at least one transparent part and an opening whose edge is designed to match the shape of the coated surface and has a recess provided for the passage of the abrasion section of the modified blade, taking into account its oscillating movements, - attach the modified blade to the oscillating saw, - place the opening of the container against the coated surface, - passing the abrasion section of the modified blade into the recess of the container, through the wall of the latter, - operate the oscillating saw and - proceed to abrasion the surface by pressing the curved toothed end of the abrasion section against the coated surface and controlling the operation through the transparent part of the container.

[0009] The method according to the invention has in particular the following advantages: - it is a cold scraping method, so there is no thermochemical deterioration of the coating components; - everything is done dry, no thinner is used as is the case with paints, thinners being generally harmful to the analyses planned on the collected powder; - the coated surface to be analyzed can be vertical, horizontal or inclined; - the dust ejected by the blade is ejected laterally, which considerably limits, or even eliminates, projections towards the outside through the recess of the container.

[0010] Advantageous characteristics of the method of point 1 above are indicated in the following points 2 to 8: 1. Method according to point 1, further comprising the following steps consisting, before pressing the opening of the container against the coated surface, in: - obtain a bag that is at least partially transparent, - open it, - insert it into the container and fold its edges around the edges of the container, the transparent part of the bag being on the same side as the transparent part of the container and - fix the edges of the bag to the edges of the container. 1. Method according to point 2, in which the sachet has a capacity cor corresponding to the volume of the hollow of the container. 2. Method according to one of points 1 to 3, in which the surface is vertical. 3. Method according to point 4, in which the container has at least one convex side and is positioned so that this convex side faces the ground. 4. Method according to one of points 1 to 5, further comprising a preliminary step consisting of delimiting the area to be abraded, the abrasion operation then being carried out only in this area and over the entire thickness of the coating. 5. Method according to point 6, further comprising a step, prior to abrasion, of taking a photo of the area to be abraded next to which a graduated instrument has been placed. 6. Method according to one of points 1 to 7, in which the coated surface is flat.

[0011] The invention also relates to a sampling kit according to point 9 below: 1. Sampling kit for implementing the method according to one of points 1 to 8, comprising: - at least one modified oscillating saw blade, having a section for attachment to the oscillating saw extending into a connecting section making an angle a with the plane of the attachment section, this connecting section ending in an abrasion section making an angle 180-a with the plane of the attachment section, so as to be parallel to the attachment section, and having a toothed end curved away from the plane of the attachment section, and - a container whose opening has an edge designed to match the shape of the coated surface and comprising a recess designed for the passage of the abrasion section of the modified blade, taking into account its oscillating movements.

[0012] Advantageous characteristics of the sampling kit of point 9 above are formulated in the following points 10 to 14: 1. Sampling kit according to point 9, further comprising at least one sachet at least partially transparent. 2. Sampling kit according to point 10, in which the bag has a capacity corresponding to the volume of the hollow of the container. 3. Sampling kit according to one of points 9 to 11, in which the recess is located in the transparent part of the container. 4. Sampling kit according to one of points 9 to 12, in which the container has at least one convex side. 5. Sampling kit according to one of points 9 to 13, further comprising an oscillating saw.

[0013] The invention also relates to an oscillating saw blade modified to allow the implementation of the method according to the invention, which has the characteristics highlighted in the following point 15: 1. Modified oscillating saw blade for implementing the method according to one of points 1 to 8, having a section for attachment to an oscillating saw extending into a connecting section making an angle a with the plane of the attachment section, this connecting section ending in an abrasion section making an angle 180-a with the plane of the connecting section, so as to be parallel to the attachment section, and having a toothed end, this modified oscillating saw blade being distinguished in that the toothed end is curved away from the plane of the attachment section.

[0014] Other characteristics and advantages of the invention will now be described in detail in the following description which is given with reference to the appended figures, which schematically represent:

[0015] [Fig-1]: a conventional oscillating saw equipped with a blade modified according to the invention;

[0016] [Fig.2]: a conventional oscillating saw blade (of the prior art);

[0017] [Fig.3]: an oscillating saw blade modified according to the invention;

[0018] [Fig.4a] and [Fig.4b]: a first example of a container in front view and in view of left in section;

[0019] [Fig.5]: a second example of container, in perspective view;

[0020] [Fig.6]: a third example of a container, in perspective view; and

[0021] [Fig.7]: an illustration of the method according to the invention in progress. Detailed description of the invention

[0022] In [Fig.l] is shown a conventional oscillating saw 1 equipped with a blade 2 modified according to the invention, which can be connected to the mains or operate on battery.

[0023] The oscillating saw 1 is a commercially available oscillating saw. It generally performs from 5,000 to 20,000 oscillations per second with an amplitude of alternating rotational movements of low amplitude and high regularity and precision. The particles of the rubbed coating are therefore ejected in a substantially constant direction and at a speed which is a function of the power or pressure applied to each tooth of the modified blade. This is visible in more detail in [Fig.3] and can be compared to a conventional oscillating saw blade visible in [Fig.2].

[0024] As can be seen in [Fig.3], the modified oscillating saw blade according to the invention results from a modification of the commercial blade of [Fig.2].

[0025] Thus, the modified blade has a conventional attachment section 3 to the oscillating saw, which is extended by a conventional connecting section 4 making an angle a with the plane of the attachment section 3, this connecting section 4 ending with an abrasion section 5 making an angle (180 - a) with the plane of the connecting section 4, so as to be parallel to the attachment section 3.

[0026] The fixing 3, connecting 4 and abrasion 5 sections are flat, which is why it is possible to use the expression “section plane” without ambiguity.

[0027] According to the invention, the toothed end 6 of the abrasion section 5 of the blade 2 has been modified in order to be curved away from the plane of the fixing section 3.

[0028] Thanks to the curvature, the toothed end 6 is able to effectively attack the coating to be analyzed.

[0029] Indeed, with a commercial blade like that of [Fig.2], the angle of attack of the surface of the teeth in relation to the surface to be eroded is, depending on the blades, from 'negative' (no abrasion) to less than 10 degrees. The force applied to the blade during the operation reduces this angle which then approaches 0 degrees (no abrasion).

[0030] It is therefore necessary to rework / modify commercially available blades so that they can work efficiently.

[0031] The curvature can be likened to an inclination, which makes it possible to define an angle [3 relative to the plane of the abrasion part 5, visible in [Fig.3] and which is preferably at least 45 degrees. However, this angle is preferably chosen according to the hardness of the material to be abraded. Indeed, a paint to be eroded on a wooden or plaster support requires a different blade from that which is necessary to attack a galvanization on a steel or an enamel on a metal sheet.

[0032] The modification of the blade, that is to say its curvature or inclination, is obtained by heating the toothed end of a conventional blade, by twisting it for example between 70 and 90 degrees, then immediately dipping it in water so that it can regain its hardness.

[0033] The method according to the invention also involves the use of a container to collect the coating powder torn off by the teeth of the blade.

[0034] According to the invention, this container has at least one transparent part and an opening whose edge shape is designed to match the shape of the coated surface. Indeed, the edge of the container cannot have the same shape to take a sample from a flat surface, for example a wall, than to take a sample from a non-flat, cylindrical surface for example, such as that of a pole.

[0035] Figures 4a and 4b show a first example of a container 9 for a flat surface to be analyzed. This container 9 has an ellipsoidal shape having a truncated and closed longitudinal end and another truncated open longitudinal end.

[0036] In [Fig.5] is shown a second example of container 9 for a flat surface to be analyzed, in the form of a half-cylinder of which one longitudinal end is closed and the other is open.

[0037] In [Fig.6] is shown a third example of container 9 for a cylindrical surface to be analyzed, in the form of a half-cylinder of which one longitudinal end is closed and the other is open and circular to adapt to the cylindrical surface to be analyzed.

[0038] According to the invention, the containers 9 are at least partially transparent, preferably completely transparent. They may be made of any suitable material, for example, glass, a plastic material (polyethylene, plexigas®, etc.). Preferably, a material is chosen that is easily cleaned / decontaminated after each sample.

[0039] Whatever the shape of the surface to be analyzed, the edge of the opening 8 of the container 9 has a recess 7 provided for the passage of the blade and taking into account its lateral oscillating movements.

[0040] The dimensions of the recess are therefore preferably at least equal to those of the cross-section of the abrasion section of the blade, plus the expected lateral amplitude of the oscillation movements of this blade.

[0041] Preferably, the recess or slot is located in the transparent part of the container.

[0042] Once all the instruments / tools are at his disposal, the user can perform the following steps: - conventionally attach the modified blade 2 to the oscillating saw 1, the curved toothed end 6 then being on the side opposite the oscillating saw 1, - place the opening 8 of the container 9 against the coated surface to be analyzed, - pass the abrasion section 5 of the blade 2 into the recess 7 of the container 9, through the wall thereof, - operate the oscillating saw 1 and - carry out the abrasion of the surface by pressing the curved toothed end 6 of the abrasion section 5 against the coated surface and controlling the operation through the transparent part of the container 9.

[0043] The abrasion operation is shown in [Fig.7], where a user can be seen holding in one hand a completely transparent container 9 whose opening 8 is pressed against the coated flat surface. In the other hand, he holds the saw 1 in which has been fixed a modified blade 2 according to the invention of which the abrasion section 5 which passes through the recess 7 of the container 9 is distinguished.

[0044] The ejection of the coating particles takes place substantially at 90 degrees relative to the plane of the abrasion part 5 of the blade 2, which allows all or almost all of these particles to be collected in the container 9.

[0045] Abrasion is preferably continued until the user considers that sufficient powder has been collected for qualitative analyses.

[0046] The particles detached by the modified blade are then gradually collected in the container 9. Once the abrasion operation is complete, the operator carefully moves the container 9 away from the abraded surface. He can then transfer the particles into a suitable container (a closed bag for example) and provide them to an analysis laboratory.

[0047] According to an advantageous embodiment of the invention, to avoid soiling the inside of the container 9, the cleaning of which is delicate because its transparent part must not be made opaque, it is provided to use an at least partially transparent bag, preferably made of plastic, to introduce it into the container 9 after having opened it and to fold its edges around the edges of the container 9, the transparent part of the bag being located on the same side as the transparent part of the container 9.

[0048] Then, the edges of the bag are fixed to the edges of the container 9, for example using an elastic band.

[0049] Preferably, the sachet has a capacity corresponding to the volume of the hollow of the container 9, so as to occupy the entire interior of the latter.

[0050] It is even possible, in order to avoid the risk of contaminating the outer wall of the bag, to resort to double bagging, i.e. to put the bag in a second bag.

[0051] Thanks to the at least partial transparency of both the container 9 and the sachet(s), the operator can view the working area of ​​the modified blade 2.

[0052] Once the abrasion is complete, the container is carefully removed from the abraded surface, the bag is closed and then sent to a laboratory which will analyze the chemical species present.

[0053] During the abrasion operation with or without a bag, the surface to be abraded is generally vertical. It is then advantageous to use a container 9 having at least one convex side.

[0054] It is therefore possible to use a container having a substantially (semi-)spherical, (semi-)ellipsoidal, (semi-)ovoidal, (semi-)cylindrical, etc. shape, with an open side, like those shown in Figures 4a, 4b, 5 and 6.

[0055] The dimensions of the opening 8 depend on the width of the modified blade 2, they are generally 4 to 8 centimeters in diameter.

[0056] The container 9 is then advantageously positioned so that its convex side is turned towards the ground.

[0057] Preferably, a container shape is used having a double convexity, one in a first plane and another in a second plane perpendicular to this first plane. Thus, when the area to be abraded is vertical (vertical flat or vertical cylindrical surface), the particles gather at a distance from the abraded area thanks to the first convexity (or curvature, curved or rounded side of the container 9) in a plane substantially perpendicular to the plane of the abrasion section 5, which makes it possible to avoid losses on the edges when the bag(s) / container 9 assembly is away from the wall.

[0058] And, thanks to the second convexity in a plane substantially parallel to the plane of the abrasion section 5, the particles further gather in the center of this second convexity.

[0059] This is why shapes with double convexity, such as the substantially (semi-)spherical, (semi-)ellipsoidal or (semi-)ovoidal shapes ([Fig.4a] and 4b), are preferred to shapes with single convexity such as the substantially (semi-)cylindrical shape ([Fig.5] and [Fig.6]).

[0060] The method according to the invention, as described so far, makes it possible to collect particles which can then be analyzed qualitatively.

[0061] According to another advantageous embodiment, the method according to the invention is used for the purposes of quantitative analysis which may or may not supplement the qualitative analysis.

[0062] A purely quantitative analysis allows the overall quantity of coating per unit area to be determined. This is of little interest.

[0063] A qualitative analysis makes it possible to detect the presence of chemical species and, by supplementing it with a quantitative analysis, it is possible to determine the overall quantity of each chemical species present in the sample taken.

[0064] By dividing the total quantity of a species by the weight of the sample, it is possible to know the content of this species in the sample taken.

[0065] But this value is insufficient, because it does not take into account the thickness of the coating. For example, a coating containing 0.01% of toxic substance may be safe if it is extremely thin, but it may be dangerous if the coating is thick.

[0066] However, measuring the thickness of the coating is particularly difficult.

[0067] The inventor therefore had the brilliant idea of ​​determining the abraded surface area in order to then be able to calculate the content of each species sought per unit of surface area of ​​the coating.

[0068] However, this requires removing the entire coating from the entire area in question by carrying out the abrasion over the entire thickness of the coating, i.e. until reaching the underlying substrate.

[0069] Surprisingly, this can be achieved simply, thanks to the transparent part of the container which allows the operator to ensure that he has removed all the coating.

[0070] Thus, before carrying out the abrasion, the operator delimits the area to be abraded 10 ( [Fig.7]), for example by means of a marker. The abrasion operation is then carried out only in this area 10 and over the entire thickness of the coating.

[0071] Preferably, in order to easily determine the area to be abraded 10, after having delimited it, the operator places a graduated instrument, such as a meter, next to it and takes a picture of the area to be abraded 10 and the graduated instrument. This will subsequently allow him to calculate by image analysis with precision the area of ​​the abraded area and to determine with precision the quantities of chemical species per unit area of ​​the coating. Practical considerations

[0072] The blades 2 modified according to the invention are consumables, just like the sachets.

[0073] Several containers 9 of different sizes and shapes are preferably provided for different surfaces to be analyzed.

[0074] Particular attention must be paid to the cleaning of the sampling tools such as the modified blade 2 and the container 9. Depending on the type of coating to be analyzed, a solvent may be necessary to clean the blade 2. For analyses of organic compounds, this may be alcohol (methanol, ethanol, etc.) or acetone.

[0075] Most paper towels allow cleaning without adding contamination, but it is preferable to provide a control sample of the paper towel to the laboratory to ensure that contamination is not possible.

[0076] The surface to be analyzed must be subject to prior cleaning over an area larger than that planned for analysis.

[0077] If using one or two bags, first pierce the bags and position the piercing at the level of the recess 7 of the container 9 so that the blade can pass through the bag and the wall of the container 9 to penetrate into the latter.

[0078] When the opening of the container 9 is pressed with one hand against the coated surface to be analyzed, the pressing must aim for hermeticity. Then the other hand must operate the oscillating saw 1 and abrade the surface to be analyzed, if necessary in the entire zone 10 delimited by the marker, possibly sliding the opening of the container 9 over the coated surface while keeping it firmly pressed against it, to cover if necessary the entire delimited zone 10 and so that the torn coating powder falls only into the sachet.

[0079] In the case where the coated surface to be analyzed is horizontal, for example, when it is a floor, the particles or dust remain on the floor, it is then necessary to collect them on a sheet, in particular using a brush, preferably single-use, for them then pour into a bag.

Claims

Claims

1. Method for taking a sample from a coated surface, comprising the following steps: - providing an oscillating saw (1), - providing a modified oscillating saw blade (2), having a section (3) for attachment to the oscillating saw (1) extending into a connecting section (4) forming an angle (a) with the plane of the attachment section (3), this connecting section (4) ending in an abrasion section (5) forming an angle (180-a) with the plane of the attachment section (4), so as to be parallel to the attachment section (3), and having a toothed end (6) curved away from the plane of the attachment section (3), - providing a container (9) having at least one transparent part and an opening (8) whose edge is designed to match the shape of the coated surface and has a recess (7) provided for the passage of the abrasion section (5) of the modified blade (2),taking into account its oscillating movements, - attach the modified blade (2) to the oscillating saw (1), - press the opening of the container (9) against the coated surface, - pass the abrasion section (5) of the modified blade (2) into the recess (7) of the container (9), through the wall thereof, - operate the oscillating saw (2) and - abrade the surface by pressing the curved toothed end (6) of the abrasion section (5) against the coated surface and controlling the operation through the transparent part of the container (9).,

2. Method according to claim 1, further comprising the following steps consisting, before pressing the opening of the container (9) against the coated surface, in: - obtaining an at least partially transparent bag, - opening it, - introducing it into the container (9) and folding its edges around

3.

4.

5.

6.

7.

8.

9. the edges of the container (9), the transparent part of the bag being located on the same side as the transparent part of the container (9) and - fix the edges of the bag to the edges of the container (9). Method according to claim 2, in which the sachet has a capacity corresponding to the volume of the hollow of the container (9). Method according to one of claims 1 to 3, in which the surface is vertical. A method according to claim 4, wherein the container (9) has at least one convex side and is positioned so that this convex side faces the ground. Method according to one of claims 1 to 5, further comprising a preliminary step consisting of delimiting the area to be abraded (10), the abrasion operation then being carried out only in this area (10) and over the entire thickness of the coating. Method according to claim 6, further comprising a step, prior to the abrasion, of taking a photo of the area to be abraded (10) next to which a graduated instrument has been placed. A method according to any one of claims 1 to 7, wherein the coated surface is planar. Sampling kit for implementing the method according to one of claims 1 to 8, comprising: - at least one modified oscillating saw blade (2), having a section (3) for attachment to the oscillating saw (1) extending into a connecting section (4) making an angle (a) with the plane of the attachment section (3), this connecting section (4) ending in an abrasion section (5) making an angle (180-a) with the plane of the attachment section (4), so as to be parallel to the attachment section (3), and having a toothed end (6) curved away from the plane of the attachment section (3), and - a container (9) whose opening (8) has an edge designed to match the shape of the coated surface and comprising a recess (7) designed for the passage of the abrasion section (5) of the modified blade (2), taking into account its oscillating movements.

10. A sampling kit according to claim 9, further comprising at least one at least partially transparent sachet.

11. Sampling kit according to claim 10, in which the sachet has a capacity corresponding to the volume of the hollow of the container (9).

12. Sampling kit according to one of claims 9 to 11, in which the recess (7) is located in the transparent part of the container (9).

13. Sampling kit according to one of claims 9 to 12, in which the container (9) has at least one convex side.

14. A sampling kit according to one of claims 9 to 13, further comprising an oscillating saw (1).

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