Peeling device management system, peeling device management method, and program

The peeling device management system addresses the challenge of setting uniform fees by incorporating operation monitoring and image analysis to determine usage fees based on chip value and device status, enhancing profitability and recyclable material sales.

JP2025006953APending Publication Date: 2025-01-17M DIA
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Patent Information

Application Number
JP2023108017
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-06-30
Publication Date
2025-01-17

AI Technical Summary

Technical Problem

Existing systems struggle to determine a rational usage fee for peeling devices due to variations in chip selling prices based on shipping destinations and the extraction of precious metals, making it difficult to set uniform fees considering profitability.

Method used

A peeling device management system that includes an operation monitoring device to track device status and chip shipping information, an image analysis unit to identify recyclables, and a usage fee determination unit that calculates fees based on chip value, shipping destination, and device operation status.

Benefits of technology

Enables rational determination of usage fees by considering multiple factors, increasing profitability through optimized pricing based on chip value and device operation, and facilitating higher sales of recyclable materials.

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Abstract

To provide a peeling device management system capable of rationally determining the usage fee of a peeling device.SOLUTION: A peeling device management system 1 comprises: a peeling device 3 which peels chips from an electronic substrate; an operation monitoring device 4 which monitors the operating status of the peeling device 4; shipment information specification means for specifying a shipping destination and a shipping volume of chips peeled by the peeling device 3; and usage fee determination means for determining the usage fee of the peeling device 3 on the basis of the shipping destination and shipping volume of the chips specified by the shipment information specification means and the operating status specified by the operation monitoring device 4.SELECTED DRAWING: Figure 5
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Description

[Technical field]

[0001] The present invention relates to a delamination device management system, a delamination device management method, and a program. [Background technology]

[0002] For example, Patent Document 1 discloses a work machine management system that is characterized by comprising: a work machine remote operation management system having a web service that causes at least operation time information of a work machine to be transmitted from the work machine to a management unit by wireless communication and that reflects the operation time information received by the management unit on a website and provides it to a terminal device of a work machine rental company; and a rental system external to the work machine remote operation management system that is connected via a web service in a data format compatible with the web service of the work machine remote operation management system and calculates a rental fee to be charged to a rental customer based on the operation time information obtained from the work machine remote operation management system.

[0003] Furthermore, Patent Document 2 discloses a method for determining the rental fee for a rental electronic cabinet system in which a user rents and uses an electronic cabinet for storing and distributing electronic documents from the user's terminal via a communication line, the method being characterized by determining the user's rental fee, equipment maintenance fee, and additional fee for upgrading the electronic cabinet system in accordance with the usage status of the equipment used by the user. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] JP 2008-108108 A [Patent Document 2] JP 2002-259843 A Summary of the Invention [Problem to be solved by the invention]

[0005] An object of the present invention is to provide a stripping device management system that determines the usage fee for a stripping device more rationally. [Means for solving the problem]

[0006] The peeling device management system of the present invention comprises a peeling device which peels chips from electronic substrates, an operation monitoring device which monitors the operating status of the peeling device, a shipping information identification means which identifies the shipping destination and shipping quantity of the chips peeled by the peeling device, and a usage fee determination means which determines the usage fee for the peeling device based on the shipping destination and shipping quantity of the chips identified by the shipping information identification means and the operating status identified by the operation monitoring device.

[0007] Preferably, the device further includes a sorting process identification means for identifying a sorting process for the chips peeled off by the peeling device, and the usage fee determination means determines the usage fee for the peeling device based on the sorting process identified by the sorting process identification means, the shipping destination and shipping quantity of the chips identified by the shipping information identification means, and the operating status identified by the operation monitoring device.

[0008] Preferably, the device further includes a value evaluation unit which evaluates the added value of the chip peeled by the peeling device based on the sorting process identified by the sorting process means, and the usage fee determination means determines the usage fee for the peeling device based on the added value of the chip evaluated by the value evaluation unit.

[0009] Preferably, the device further comprises an image analysis section which analyzes an image of the chip peeled by the peeling device, and the sorting process specification means specifies a sorting process for the chip based on the analysis result by the image analysis section.

[0010] Preferably, the system further includes a shipping destination determination unit which determines a shipping destination for the chips peeled off by the peeling device, wherein the image analysis unit identifies resources contained in the chips peeled off by the peeling device, and the shipping destination determination unit determines a shipping destination for the chips peeled off by the peeling device based on the resources identified by the image analysis unit.

[0011] Preferably, the operation monitoring device monitors the degree of wear of consumables that constitute the peeling device, and the usage fee determination means determines the usage fee for the peeling device based on the degree of wear of the consumables monitored by the operation monitoring device.

[0012] The peeling device management method of the present invention includes a peeling step in which a peeling device peels a chip from an electronic substrate, a monitoring step in which an operation monitoring device monitors the operation status of the peeling device, a shipping information identification step in which a computer identifies a shipping destination and shipping quantity of the chip peeled by the peeling device, and a usage fee determination step in which a computer determines a usage fee for the peeling device based on the shipping destination and shipping quantity of the chip identified by the shipping information identification step and the operation status identified by the operation monitoring device.

[0013] The program of the present invention causes a computer to execute an operation status receiving step of receiving the operation status of a peeling device that peels chips from an electronic substrate, as monitored by an operation monitoring device; a shipping information specifying step of identifying a shipping destination and shipping quantity of the chips peeled by the peeling device; and a usage fee determination step of determining a usage fee for the peeling device based on the shipping destination and shipping quantity of the chips identified in the shipping information specifying step and the operation status received in the operation status receiving step. Effect of the Invention

[0014] According to the present invention, the usage fee for the peeling device can be determined more rationally. [Brief description of the drawings]

[0015] [Figure 1]FIG. 2 is a diagram illustrating a hardware configuration of a peeling device management system 1. [Diagram 2] 2 is a diagram illustrating an example of a hardware configuration of an operation monitoring device 4. FIG. [Diagram 3] 2 is a diagram illustrating an example of a functional configuration of an operation monitoring device 4. FIG. [Figure 4] 2 is a diagram illustrating an example of a hardware configuration of a management server 5. FIG. [Diagram 5] 2 is a diagram illustrating an example of a functional configuration of a management server 5. FIG. [Figure 6] 10 is a diagram illustrating an example of information managed by an operational status DB 600. FIG. [Figure 7] 13 is a flowchart illustrating a fee determination process (S10) by the management server 5. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0016] (background) When renting equipment for peeling electronic circuit boards, the fee must be determined taking into account costs, economy, and how to handle breakdowns and maintenance. However, the selling price of the chips peeled from the electronic substrate varies depending on the shipping destination of the chips and the precious metals extracted from the electronic substrate. Therefore, when taking profitability into consideration, it is difficult to set a uniform usage fee for the peeling equipment. Therefore, the peeling device management system 1 of the present invention makes suggestions to increase the added value of chips, making it possible to sell them to destinations where they can be sold at a higher price, and furthermore, by determining the usage fee for the peeling device 3 based on the operating status of the peeling device, the shipping information of the chips, and the added value of the peeled chips, it is possible to set usage fees that increase economic efficiency.

[0017] Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a diagram illustrating a hardware configuration of a peeling device management system 1. As shown in FIG. As illustrated in FIG. 1, a delamination device management system 1 includes a user terminal 2, a delamination device 3, an operation monitoring device 4, and a management server 5. The user terminal 2 is a computer terminal used by a user to whom the peeling device 3 has been rented, and displays the operating status of the peeling device 3 monitored by the operation monitoring device 4. In addition, the user terminal 2 accepts operations that require user input among the functions provided by the peeling device management system 1. Specifically, the user terminal 2 accepts shipping information of the chips peeled by the peeling device 3. The peeling device 3 is a device that peels off chips from electronic substrates. The peeling device 3 is a rental device, and is lent to, for example, recycling companies. The peeling device 3 has a photographing device 30, which photographs the electronic substrate before the chips are peeled off and the chips after they are peeled off from the electronic substrate. The operation monitoring device 4 is an IoT module that monitors the operation status of the peeling device 3 and transmits the operation status to the management server 5. In addition, the operation status monitored by the operation monitoring device 4 includes the degree of wear and consumption of the parts that configure the peeling device 3. The management server 5 is a computer terminal that manages the rental destination peeling device 3, communicates with the operation monitoring device 4, and receives the operation status of the peeling device 3 from the operation monitoring device 4. Based on the operation status of the peeling device 3, the added value of the peeled chips, and the shipping information of the chips peeled by the peeling device 3 received from the user terminal 2, the usage fee for the peeling device 3 is determined.

[0018] FIG. 2 is a diagram illustrating an example of a hardware configuration of the operation monitoring device 4. As illustrated in FIG. 2, the operation monitoring device 4 includes a CPU 200, a memory 202, and a network interface 204 (network IF 204), and these components are connected to each other via a bus 206. The CPU 200 is, for example, a central processing unit. The memory 202 is, for example, a non-volatile memory, functions as a main storage device, and stores computer programs (for example, the operation monitoring program 40 in FIG. 3) and other data files. The network IF 204 is an interface for wired or wireless communication.

[0019] FIG. 3 is a diagram illustrating an example of the functional configuration of the operation monitoring device 4. As shown in FIG. 3, the operation monitoring device 4 stores an operation monitoring program 40. The operation monitoring program 40 has a communication unit 400 , an operation status monitoring unit 402 , and a display unit 404 , and the operation status monitoring unit 402 further includes an operation information collecting unit 4020 and a part information collecting unit 4022 . In the operation monitoring program 40, the communication unit 400 notifies the management server 5 of the operation status of the peeling device 3 monitored by the operation status monitoring unit 402. Specifically, the communication unit 400 notifies the management server 5 of information on the processing of electronic boards by the peeling device 3 collected by the operation information collecting unit 4020 and information on the components constituting the peeling device 3 collected by the component information collecting unit 4022. Furthermore, the communication unit 400 notifies the management server 5 of image data of the electronic substrate before the chip is peeled off, which is photographed by the photographing device 30 of the peeling device 3, and of the chip after it has been peeled off from the electronic substrate.

[0020] The operation status monitoring unit 402 monitors the operation status of the peeling device 3 . The operation information collecting unit 4020 collects information related to the processing of electronic substrates by the peeling device 3. Specifically, the operation information collecting unit 4020 collects the processing weight of chips by the peeling device 3, the processing number, and the operation time. The part information collecting unit 4022 collects the degree of wear of each part constituting the peeling device 3. Specifically, the part information collecting unit 4022 collects the degree of wear of the belt conveyor, rollers, and blades which are parts of the peeling device 3. The display unit 404 displays the operational status collected by the operational status monitoring unit 402 on the user terminal 2 .

[0021] FIG. 4 is a diagram illustrating an example of a hardware configuration of the management server 5. As illustrated in FIG. 4, the management server 5 includes a CPU 300, a memory 302, a HDD 304, a network interface 306 (network IF 306), a display device 308, and an input device 310, and these components are connected to each other via a bus 312. The CPU 300 is, for example, a central processing unit. The memory 302 is, for example, a volatile memory, and functions as a main storage device. The HDD 304 is, for example, a hard disk drive device, and serves as a non-volatile storage device for storing computer programs (for example, the management program 50 in FIG. 5) and other data files. The network IF 306 is an interface for wired or wireless communication. The display device 308 is, for example, a liquid crystal display. The input device 310 is, for example, a keyboard and a mouse.

[0022] FIG. 5 is a diagram illustrating an example of the functional configuration of the management server 5. 5, a management program 50 is installed in the management server 5, and an operation status database 600 (operation status DB 600) is configured. The management program 50 is stored in a recording medium such as a CD-ROM, and is installed in the management server 5 via this recording medium. The management program 50 has an operation status receiving unit 500 , a shipping information identifying unit 502 , an image analysis unit 504 , a sorting process identifying unit 506 , a value assessment unit 508 , a shipping destination determining unit 510 , a proposal unit 512 , and a usage fee determining unit 514 . Incidentally, a part or the whole of the management program 50 may be realized by hardware such as an ASIC, or may be realized by borrowing some of the functions of an OS (Operating System).

[0023] In the management program 50, the operation status receiving unit 500 receives the operation status of the peeling device 3 monitored by the operation monitoring device 4. Specifically, the operation status receiving unit 500 receives operation information of the peeling device 3 identified by the operation monitoring device 4, and the degree of wear and tear (consumable information) of parts constituting the peeling device 3. The operation information includes the processing weight of chips by the peeling device 3 specified by the operation monitoring device 4, the number of chips processed, and the operation time of the peeling device 3. The shipping information identifying unit 502 identifies the shipping destination and shipping amount of the chips peeled off by the peeling device 3. Specifically, the shipping information identifying unit 502 identifies the shipping destination and shipping amount of the peeled chips based on the shipping destination and shipping amount input from the user terminal 2, or a shipping slip that has been subjected to OCR (Optical Character Recognition) processing. For example, when the user terminal 2 operates to print the shipping destination of the peeled chips, the shipping information identifying unit 502 prompts the user to select (or input) the shipping destination and shipping amount, and the user terminal 2 notifies the management server 5 of the selected (or input) shipping destination and shipping amount, thereby identifying the shipping destination and shipping amount.

[0024] The image analysis unit 504 analyzes the image of the chip peeled by the peeling device 3 and identifies the resource material contained in the chip. Specifically, the image analysis unit 504 identifies the resource material based on the size, color, shape, magnetic properties, or specific gravity of the chip after the peeling process photographed by the photographing device 30. More specifically, the image analysis unit 504 identifies the metals (gold, silver, palladium, etc.) and other resource materials (plastic, glass, etc.) contained in the chip peeled by the peeling device 3, thereby identifying the added value of the chip after the peeling process. The sorting process specifying unit 506 specifies a sorting process for the chips peeled off by the peeling device 3. Specifically, the sorting process specifying unit 506 specifies a sorting process for the chips based on the analysis results by the image analysis unit 504. More specifically, the sorting process specifying unit 506 specifies a sorting process according to the metals or other resources specified by the image analysis unit 504. Sorting refers to the process of separating resources that can be used as recyclable materials from the peeled chips, and includes sieve sorting, magnetic sorting, wind sorting, and gravity sorting. By specifying the sorting process by the sorting process specifying unit 506, a process for increasing the added value of the peeled chips can be performed. The value assessment unit 508 assesses the added value of the chips peeled by the peeling device based on the sorting process specified by the sorting process specifying unit 506. Specifically, the value assessment unit 508 evaluates more highly the chips that do not require sorting to remove foreign matter, harmful substances, etc. Also, the value assessment unit 508 evaluates more highly the chips from which valuable resources can be separated by performing the sorting process specified by the sorting process specifying unit 506.

[0025] The shipping destination determination unit 510 determines the shipping destination of the chips peeled by the peeling device 3. Specifically, the shipping destination determination unit 510 determines the shipping destination of the peeled chips based on the metals or other resources identified by the image analysis unit 504. The shipping destination determination unit 510 also determines the shipping destination based on the shipping records of the chips peeled so far. Specifically, the shipping destination determination unit 510 performs reinforcement learning based on the shipping records so far and determines the shipping destination of the chips with the higher selling price. The shipping record includes the image analysis result of the shipped chips by the image analysis unit 504, the optimal sorting process for the shipped chips, and the shipping destination of the chips. The shipping record may also include only the image data of the chips photographed by the photographing device 30 and the shipping destination of the chips. The proposing unit 512 displays the selection process identified by the selection process identifying unit 506 on the user terminal 2. In addition, the proposing unit 512 displays the shipping destination candidates determined by the shipping destination determining unit 510 on the user terminal 2. The usage fee determination unit 514 determines the usage fee for the peeling device 3 based on the shipping destination and shipping amount of the chips identified by the shipping information identification unit 502 and the operation status identified by the operation monitoring device 4. Specifically, the usage fee determination unit 514 determines the usage fee for the peeling device 3 based on the sorting process identified by the sorting process identification unit 506, the shipping destination and shipping amount of the chips identified by the shipping information identification unit 502, and the operating status identified by the operation monitoring device 4. In other words, the usage fee determination unit 514 determines the usage amount of the peeling device 3 based on the assessed value of the chips by the value assessment unit 508, the shipping destination and shipping amount of the chips, and the operating status of the peeling device 3. Furthermore, the usage fee determination unit 514 may set the usage fee low or free if the shipping destination of the chip identified by the shipping information identification unit 502 is a specific shipping destination (for example, a rental company of the peeling device 3). Furthermore, the usage fee determination unit 514 determines the usage fee for the peeling device based on the degree of consumption of the consumables monitored by the operation monitoring device 4. For example, the usage fee determination unit 514 sets a lower usage fee as the degree of consumption of the consumables is lower.

[0026] FIG. 6 is a diagram illustrating an example of the operational status managed by the operational status DB 600. As shown in FIG. The operation status DB 600 manages the operation status of the peeling device 3 received from the operation monitoring device 4. The operation status includes operation information of the peeling device 3 and consumable information of the peeling device 3. As illustrated in Fig. 6(a), the operation information of the peeling device 3 is managed in association with a "peeling device ID" which is identification information of the peeling device 3, an "operating time" of the peeling device 3, a "processing weight" of chips processed by the peeling device 3, and a "processed number" of chips processed by the peeling device 3. Furthermore, as shown in FIG. 6(b), the operation status DB 600 manages the peeling device 3 and the wear or degree of wear of the parts of the peeling device 3 in association with each other. Specifically, the "wear degree" of each consumable and the "replacement time" of the part are associated with the "peeling device ID." The consumables specifically refer to the "belt conveyor" and "roller" that place and transport the electronic board, the "blade" that peels the chips from the electronic board, and the "grease" required for the operation of the peeling device 3. By grasping the wear state of the parts and notifying the user, it is possible to perform maintenance before the peeling device 3 breaks down, thereby reducing the time the peeling device 3 is unable to operate.

[0027] FIG. 7 is a flowchart illustrating the fee determination process (S10) by the management server 5. As shown in FIG. 7, in step 100 (S100), the image analysis unit 504 of the management server 5 receives from the operation monitoring device 4 image data of the electronic substrate before the chip is peeled off and the chip after it has been peeled off from the electronic substrate, photographed by the photographing device 30 of the peeling device 3. In step 105 (S105), the image analysis unit 504 analyzes the image data received from the operation monitoring device 4, and determines whether the chip contains recyclable materials based on size, color, shape, magnetic properties, or specific gravity, and, if so, identifies the recyclable materials contained in the chip. In step 110 (S110), the sorting process specification unit 506 determines whether or not sorting is necessary, depending on the recyclable materials specified in S105. If the recyclable materials to be separated and impurities are not mixed and sorting is not necessary (S110: No), the process proceeds to S120, and if sorting is necessary (S110: Yes), the process proceeds to S115.

[0028] In step 115 (S115), the sorting process identification unit 506 identifies a sorting process according to the resource identified in S105. The proposal unit 512 notifies the user terminal 2 of the identified sorting process. The value assessment unit 508 assesses the added value of the chips peeled off by the peeling device 3 based on the sorting process identified by the sorting process identification unit 506. In step 120 (S120), the shipping destination determination unit 510 identifies a shipping destination candidate that has a higher value for the chips based on the shipping record and the resources contained in the chips. The suggestion unit 512 displays the identified shipping destination candidates on the user terminal 2. In step 125 (S125), the shipping information identifying unit 502 of the management server 5 identifies the shipping destination and shipping amount of the chips based on an operation of printing the shipping destination of the peeled chips in the user terminal 2. The shipping destination of the chips may be selected from among the candidate shipping destinations identified by the shipping destination determining unit 510, or may be determined by input by the user.

[0029] In step 130 (S130), the operation status receiving unit 500 of the management server 5 receives the processing weight and number of electronic boards processed by the peeling device 3, the operation time (operation information) of the peeling device 3, and the wear status (consumable information) of parts of the peeling device 3, all of which are collected by the operation monitoring device 4. The operation status receiving unit 500 stores the received operation information and consumable information of the peeling device 3 in the operation status DB 600 in association with the identification information of the peeling device 3. In step 135 (S135), the usage fee determination unit 514 determines the usage fee for the peeling device 3 based on the processing weight of chips, the number of chips processed, or the operating time of the peeling device 3, the degree of consumption of consumables of the peeling device 3, the shipping destination and shipping amount, and the assessed value of the peeled chips by the value evaluation unit 508.

[0030] As described above, the peeling device management system 1 in this embodiment can propose to the rental destination a sorting process that increases the added value of the peeled chips, and can identify a buyer that can purchase the chips that have been sorted based on the proposal or the extracted resources at a higher price. In other words, the peeling device management system 1 makes it possible to increase the added value of the peeled chips and sell them at a higher price. In addition, since the usage fee for the rented peeling device 3 is determined based on multiple factors such as the operating status, shipping information, and added value of the peeled chips, it is possible to set the usage fee according to the situation, for example, the value of the precious metals at the time and the purchasing company, thereby increasing profitability.

[0031] [Variations] In the above embodiment, the usage fee for the peeling device 3 is determined based on the operating status of the peeling device 3 so as to increase profitability, but the present invention is not limited to this. For example, the peeling device management system 1 may calculate the amount of carbon dioxide reduction based on the operating status of the peeling device 3 and sell the amount of carbon dioxide reduction to obtain profits. Specifically, based on the processing weight, number of chips, and operating time of the peeling device 3, the amount of carbon dioxide emitted by incineration of the electronic boards when treated as waste is calculated, and the calculated amount of carbon dioxide is set as the amount of carbon dioxide emission reduction. Then, the amount of carbon dioxide emission reduction calculated in the peeling device management system 1 may be sold as credits under the J-Credit Scheme. [Explanation of symbols]

[0032] 1. Peeling device management system 2. User terminal 3…Peeling device 4. Operation monitoring device 5…Administration server 40... Operation monitoring program 50…Management Program

Claims

1. a peeling device for peeling off chips from an electronic substrate; an operation monitoring device for monitoring an operation status of the peeling device; a shipping information specifying means for specifying a shipping destination and a shipping amount of the chips peeled by the peeling device; a fee determination means for determining a fee for using the peeling device based on the shipping destination and shipping amount of the chips specified by the shipping information determination means and the operation status specified by the operation monitoring device; A peeling device management system having the following:

2. A sorting process specifying means for specifying a sorting process for the chips peeled off by the peeling device. and The fee determination means determines a fee for using the peeling device based on the sorting process specified by the sorting process specifying means, the shipping destination and shipping amount of the chips specified by the shipping information specifying means, and the operation status specified by the operation monitoring device. The peeling device management system according to claim 1 .

3. a value assessment unit that assesses added value of the chips peeled off by the peeling device based on the sorting process specified by the sorting process specification means; and The fee determination means determines the fee for using the peeling device based on the added value of the chip evaluated by the value evaluation unit. The peeling device management system according to claim 2 .

4. An image analysis unit that analyzes an image of the chip peeled by the peeling device and The sorting process specifying means specifies a sorting process for the chip based on the analysis result by the image analysis unit. The peeling device management system according to claim 2 .

5. A shipping destination determination unit that determines a shipping destination of the chips peeled by the peeling device. and The image analysis unit identifies resources contained in the chips peeled by the peeling device, The shipping destination determination unit determines a shipping destination of the chips peeled by the peeling device based on the recyclable materials identified by the image analysis unit. The peeling device management system according to claim 4 .

6. The operation monitoring device monitors a degree of consumption of consumables constituting the peeling device, The usage fee determination means determines the usage fee for the peeling device based on the degree of consumption of the consumables monitored by the operation monitoring device. The peeling device management system according to claim 1 .

7. A peeling step in which a peeling device peels off the chip from the electronic substrate; a monitoring step in which an operation monitoring device monitors an operation status of the peeling device; a shipping information specifying step in which a computer specifies a shipping destination and a shipping amount of the chips peeled by the peeling device; a fee determination step in which a computer determines a fee for using the peeling device based on the shipping destination and shipping amount of the chips specified in the shipping information determination step and the operation status specified by the operation monitoring device; The peeling device management method includes the steps of:

8. an operation status receiving step of receiving an operation status of a peeling device that peels chips from an electronic substrate, the operation status being monitored by an operation monitoring device; a shipping information specifying step of specifying a shipping destination and a shipping amount of the chips peeled by the peeling device; a fee determination step of determining a fee for using the peeling device based on the shipping destination and shipping amount of the chips identified in the shipping information identification step and the operation status received in the operation status reception step; A program that causes a computer to execute the following.

Citation Information

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