Material blending process management device, material blending process management method and material blending process management program

Abstract

To provide a material blending process management device capable of executing simulation of dispensing content by mastering component specifications for each product, and retaining a component inspection result for each lot of raw materials to be dispensed, material blending process management method, and material blending process management program.SOLUTION: A material blending process management method comprises the steps of: acquiring production instruction data where a production-instructed amount of products is set; acquiring dispensing simulation data for updating and setting a remaining quantity necessary for each component constituting the production-instructed amount of products and a blending ratio of each component on the basis of an inspection pattern master, stock data, inspection performance data, and the production instruction data, at each dispensing simulation of raw materials of a prescribed lot number; ; and upon determining, on the basis of the inspection pattern master, that the blending ratio of each component set in the dispensing simulation data satisfies a standard range, acquiring movement instruction data where delivery amounts of respective raw materials of each lot number are set.SELECTED DRAWING: Figure 1

Description

[Technical field]

[0001] The present invention relates to a material blending process control device, a material blending process control method, and a material blending process control program. [Background technology]

[0002] Patent Document 1 discloses a configuration in which each raw material of a compound product is broken down into its constituent components to determine the overall product composition, the component that has the greatest impact on quality is selected, and a blending ratio that results in a defect rate of essentially zero is determined, thereby simulating the optimal composition of a compound product before entering the manufacturing stage. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] JP 2011-70503 A Summary of the Invention [Problem to be solved by the invention]

[0004] However, the invention described in Patent Document 1 above had a problem in that when manufacturing a product by combining compound raw materials whose mixing ratios differ for each lot, it was not possible to simulate the dispensing content that complies with the standards.

[0005] The present invention has been made in consideration of the above problems, and aims to provide a material blending process management device, a material blending process management method, and a material blending process management program that can master the component specifications for each product, retain the component inspection results for each lot of dispensed raw materials, and perform a simulation of the dispensed contents. [Means for solving the problem]

[0006] In order to solve the above-mentioned problems and achieve the object, the material blending process control device according to the present invention is a material blending process control device having a memory unit and a control unit, the memory unit has a raw material storage means for storing an inspection pattern master in which components constituting a product and an inspection pattern linked to the specification range of the components are set, inventory data in which the inventory quantity of raw materials for each lot number is set, and inspection result data in which the blending ratio of each component of the raw materials for each lot number is set, and the control unit has a production instruction acquisition means for acquiring production instruction data in which a production instruction quantity of the product is set, and a control unit for controlling the inspection pattern master, the inventory data, and the inspection result data. and a simulation means for acquiring dispensing simulation data for updating and setting a remaining required quantity and a mixture ratio of each of the components constituting the product of the production instruction quantity each time a dispensing simulation of the raw materials of a specified lot number is performed based on the inspection pattern master, the inspection result data, and the production instruction data, and a movement instruction acquisition means for acquiring movement instruction data setting a shipping quantity of the raw materials of each lot number when it is determined that the mixture ratio of each of the components set in the dispensing simulation data satisfies the specification range based on the inspection pattern master.

[0007] In addition, in the material blending process control apparatus according to the present invention, the movement instruction acquisition means is further characterized in that it outputs a picking list in which the dispensing quantity of the raw materials is set based on the movement instruction data.

[0008] In addition, in the material blending process management apparatus of the present invention, the movement instruction acquisition means is further characterized in that, when the raw materials are registered for shipment, it acquires movement data setting the outgoing quantity of the raw materials based on the movement instruction data.

[0009] In addition, in the material blending process management device of the present invention, the movement instruction acquisition means is further characterized in that, when it determines based on the inspection pattern master that the blending ratio of each component set in the dispensing simulation data does not satisfy the standard range, it outputs a warning message indicating that it is out of standard.

[0010] In addition, in the material mixing process control device of the present invention, the control unit is further characterized by having a production record acquisition means for acquiring production record data setting the production record quantity of the product and the input quantity of the raw materials when the production record of the product is registered.

[0011] In addition, in the material blending process control apparatus of the present invention, the control unit is characterized in that it further includes a master setting means for setting the inspection pattern linked to the components and the specification range of the components in the inspection pattern master when the components constituting the product and the specification range of the components are set on an inspection pattern master maintenance screen.

[0012] In the material blending process control device according to the present invention, the component is a metal element, a non-metal element, an inorganic compound, or an organic compound.

[0013] Further, a material blending process control method according to the present invention is a material blending process control method to be executed by a material blending process control device having a memory unit and a control unit, the memory unit having a test pattern master in which components constituting a product and test patterns linked to the specification ranges of the components are set, inventory data in which the stock quantities of raw materials for each lot number are set, and raw material storage means for storing test performance data in which the blending ratios of the components of the raw materials for each lot number are set, and the control unit has a production instruction acquisition step executed by the control unit to acquire production instruction data in which a production instruction quantity of the product is set, and The method includes a simulation step of acquiring dispensing simulation data for updating and setting the remaining required quantity and the mixture ratio of each of the components constituting the product of the production instruction quantity each time a dispensing simulation of the raw materials of a specified lot number is performed based on the inventory data, the inspection performance data, and the production instruction data, and a movement instruction acquisition step of acquiring movement instruction data setting the outgoing quantity of the raw materials of each lot number when it is determined based on the inspection pattern master that the mixture ratio of each of the components set in the dispensing simulation data satisfies the specification range.

[0014] Further, a material blending process control program according to the present invention is a material blending process control program to be executed by a material blending process control device having a storage unit and a control unit, the storage unit includes a raw material storage means for storing an inspection pattern master in which components constituting a product and an inspection pattern linked to a specification range of the components are set, inventory data in which an inventory quantity of raw materials for each lot number is set, and inspection performance data in which a blending ratio of each component of the raw materials for each lot number is set, and the control unit includes a manufacturing instruction acquisition step of acquiring manufacturing instruction data in which a manufacturing instruction quantity of the product is set, and a control unit for controlling the manufacturing instruction acquisition step of acquiring manufacturing instruction data in which a manufacturing instruction quantity of the product is set, the inspection pattern master, The method is characterized in that it executes a simulation step of acquiring dispensing simulation data that updates and sets the remaining required quantity and the mixture ratio of each of the components that constitute the product of the production instruction quantity each time a dispensing simulation of the raw materials of a specified lot number is performed based on inventory data, the inspection performance data, and the production instruction data, and a movement instruction acquisition step of acquiring movement instruction data that sets the outgoing quantity of the raw materials of each lot number when it is determined based on the inspection pattern master that the mixture ratio of each of the components set in the dispensing simulation data satisfies the specification range. Effect of the Invention

[0015] According to the present invention, by systemizing the mundane work, standardization and efficiency can be realized, and mistakes in the blending work can be prevented. In addition, according to the present invention, the inspection performance data of the raw materials can be utilized to standardize and streamline the dispensing work for the manufacturing process of the work-in-progress. In addition, according to the present invention, when manufacturing the work-in-progress, the raw materials to be used can be processed while simulating. In addition, according to the present invention, the recycled products and raw materials that do not meet the standards can be consumed so that they fall within the standards of the work-in-progress. In addition, according to the present invention, the effect of contributing in terms of yield and quality can be achieved. In addition, according to the present invention, the performance, use, price, etc. are determined by the ratio of the components, and the inspection information of the raw materials such as solder is held for each incoming lot, and the component values ​​are confirmed before manufacturing, thereby improving the non-defective rate and the production efficiency. In addition, according to the present invention, the data can be checked at the time of registration, and a picking list can be issued. [Brief description of the drawings]

[0016] [Figure 1] FIG. 1 is a block diagram showing an example of the configuration of a material blending process control device in this embodiment. [Diagram 2] FIG. 2 is a flowchart showing an example of the process of the material blending process control device in this embodiment. [Diagram 3] FIG. 3 is a diagram showing an example of a material mixing process management process in this embodiment. [Figure 4] FIG. 4 is a diagram showing an example of a material mixing process management process in this embodiment. [Diagram 5] FIG. 5 is a diagram showing an example of a material mixing process management process in this embodiment. [Figure 6] FIG. 6 is a diagram showing an example of a material mixing process management process in this embodiment. [Figure 7] FIG. 7 is a diagram showing an example of a material mixing process management process in this embodiment. [Figure 8]FIG. 8 is a diagram showing an example of a material mixing process management process in this embodiment. [Figure 9] FIG. 9 is a diagram showing an example of a material mixing process management process in this embodiment. [Figure 10] FIG. 10 is a diagram showing an example of a material mixing process management process in this embodiment. [Figure 11] FIG. 11 is a diagram showing an example of a material mixing process management process in this embodiment. [Figure 12] FIG. 12 is a diagram showing an example of a material mixing process management process in this embodiment. [Figure 13] FIG. 13 is a diagram showing an example of a material mixing process management process in this embodiment. [Figure 14] FIG. 14 is a diagram showing an example of a material mixing process management process in this embodiment. [Figure 15] FIG. 15 is a diagram showing an example of a material mixing process management process in this embodiment. [Figure 16] FIG. 16 is a diagram showing an example of a material mixing process management process in this embodiment. [Figure 17] FIG. 17 is a diagram showing an example of a material mixing process management process in this embodiment. [Figure 18] FIG. 18 is a diagram showing an example of a material mixing process management process in this embodiment. [Figure 19] FIG. 19 is a diagram showing an example of the inspection pattern master maintenance screen in this embodiment. [Figure 20] FIG. 20 is a diagram showing an example of a movement instruction input screen in this embodiment. [Figure 21] FIG. 21 is a diagram showing an example of a warning screen in this embodiment. [Figure 22] FIG. 22 is a diagram showing an example of a standards inquiry screen in this embodiment. [Diagram 23] FIG. 23 is a diagram showing an example of a picking list in this embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0017] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described in detail with reference to the drawings. However, the present invention is not limited to the embodiment.

[0018] [1. Overview] First, an overview of the present invention will be described.

[0019] Previously, in the material mixing process, metal raw materials were delivered from the raw materials warehouse to the site in accordance with the specifications of the work-in-progress. However, the metal component values ​​differed for each lot, and the selection of raw material lots and calculation of the amount to be delivered were handled based on on-site experience and simulated outside the system, which had become mundane, making the delivery work time-consuming and resulting in many errors.

[0020] Therefore, in this embodiment, in order to deal with the problem of commonality and the large number of invoices, a system is established (standardized) to improve efficiency, and in order to standardize, experience is added to the dispensing work, and since the composition ratio of metal components differs for each lot of raw materials, a configuration master (a recipe that holds the composition ratio) cannot be managed, so a simulation is performed on the screen to support operations, and after the dispensing slip is registered, a picking list is issued to efficiently move inventory and proceed to the melting work, and when the manufacturing results are entered, the dispensing results are initially displayed as the input results, and a mechanism is provided in which the component specifications (the composition ratio of metal components) for each work-in-progress are managed in a master, the metal component values ​​are held as the inspection results for each lot of raw materials to be dispensed, and the dispensing contents (whether they are within the specifications of the work-in-progress) are simulated and the data is checked (at the time of registration) on the screen to see if they are correct, and a picking list is issued after the dispensing slip is registered, and if there is a dispensing result when the manufacturing results are entered, it is initially displayed as the input result, and the slip is registered.

[0021] [2. Configuration] An example of the configuration of a material blending process control apparatus 100 according to this embodiment will be described with reference to Fig. 1. Fig. 1 is a block diagram showing an example of the configuration of a material blending process control apparatus 100 according to this embodiment.

[0022] As shown in Fig. 1, the material blending process control apparatus 100 is a commercially available desktop personal computer. The material blending process control apparatus 100 is not limited to a stationary information processing device such as a desktop personal computer, but may be a portable information processing device such as a commercially available notebook personal computer, a PDA (Personal Digital Assistant), a smartphone, or a tablet personal computer.

[0023] The material blending process control apparatus 100 includes a control unit 102, a communication interface unit 104, a storage unit 106, and an input / output interface unit 108. Each unit included in the material blending process control apparatus 100 is connected to each other so as to be able to communicate with each other via an arbitrary communication path.

[0024] The communication interface unit 104 communicably connects the material blending process control apparatus 100 to the network 300 via a communication device such as a router and a wired or wireless communication line such as a dedicated line. The communication interface unit 104 has a function of communicating data with other devices via the communication line. Here, the network 300 has a function of connecting the material blending process control apparatus 100 and the server 200 to each other so that they can communicate with each other, and is, for example, the Internet or a LAN (Local Area Network).

[0025] An input device 112 and an output device 114 are connected to the input / output interface unit 108. The output device 114 may be a monitor (including a touch panel), a speaker, or a printer. The input device 112 may be a keyboard, a mouse, a microphone, or a monitor that cooperates with a mouse to realize a pointing device function. In the following, the output device 114 may be referred to as the monitor 114 or the printer 114, and the input device 112 may be referred to as the keyboard 112 or the mouse 112.

[0026] The storage unit 106 stores various databases, tables, files, and the like. The storage unit 106 records computer programs for cooperating with an OS (Operating System) to give instructions to a CPU (Central Processing Unit) to perform various processes. For example, memory devices such as RAM (Random Access Memory) and ROM (Read Only Memory), fixed disk devices such as hard disks, flexible disks, and optical disks can be used as the storage unit 106. The storage unit 106 includes a part number master 106a, an inspection pattern master 106b, and a raw material database 106c.

[0027] The part number master 106a is a master in which part numbers are set. Here, part numbers of raw materials or products (work-in-progress) and inspection patterns may be set in the part number master 106a.

[0028] The inspection pattern master 106b is a master in which an inspection pattern is set. Here, the inspection pattern master 106b may have an inspection pattern set for a raw material or a product. Also, the inspection pattern master 106b may have an inspection pattern set that is linked to the components constituting the product and the standard range of the components. Also, the inspection pattern master 106b may have an inspection pattern set that is linked to the components constituting the raw material and the standard range of the components.

[0029] The raw material database 106c stores raw material data of the product. Here, the raw material database 106c may store inventory data, manufacturing instruction data, delivery simulation data, movement instruction data, movement data, and manufacturing performance data of the product. The raw material database 106c may also store inventory data that sets the inventory quantity of raw materials for each lot number, and inspection performance data that sets the blending ratio of each component of the raw materials for each lot number. The components may be metal elements, nonmetal elements, inorganic compounds, or organic compounds.

[0030] The control unit 102 is a CPU or the like that comprehensively controls the material blending process control apparatus 100. The control unit 102 has an internal memory for storing control programs such as an OS, programs that define various processing procedures, and required data, and executes various information processing based on these stored programs. The control unit 102 conceptually includes a master setting unit 102a, a manufacturing instruction acquisition unit 102b, a simulation unit 102c, a movement instruction acquisition unit 102d, and a manufacturing performance acquisition unit 102e.

[0031] The master setting unit 102a sets a master. Here, the master setting unit 102a may set the part number master 106a or the inspection pattern master 106b. Furthermore, the master setting unit 102a may set the setting items set in the master maintenance (screen) in the part number master 106a or the inspection pattern master 106b. Furthermore, when the components constituting a product and the standard range of the components are set in the inspection pattern master maintenance screen, the master setting unit 102a may set the inspection pattern linked to the components and the standard range of the components in the inspection pattern master 106b.

[0032] The production instruction acquisition unit 102b acquires production instruction data for a product. Here, the production instruction acquisition unit 102b may acquire production instruction data in which a production instruction quantity of a product (work in progress) is set.

[0033] The simulation unit 102c executes a raw material dispense simulation. Here, the simulation unit 102c may acquire dispense simulation data for updating and setting the remaining required quantity and the mixture ratio of each component constituting the product of the production order quantity every time a raw material dispense simulation is performed. Also, the simulation unit 102c may acquire dispense simulation data for updating and setting the remaining required quantity and the mixture ratio of each component constituting the product of the production order quantity every time a raw material dispense simulation is performed for a raw material of a predetermined lot number (for example, in ascending order or by user selection, etc.) based on the inspection pattern master 106b, inventory data, inspection performance data, and production order data.

[0034] The transfer instruction acquisition unit 102d acquires transfer instruction data for raw materials. Here, the transfer instruction acquisition unit 102d may acquire transfer instruction data in which the delivery quantity of raw materials for each lot number is set. In addition, when the transfer instruction acquisition unit 102d determines based on the inspection pattern master 106b that the mixture ratio of each component set in the dispensing simulation data meets the standard range, the transfer instruction acquisition unit 102d may acquire transfer instruction data in which the delivery quantity of raw materials for each lot number is set. In addition, the transfer instruction acquisition unit 102d may output (display or print out) a picking list in which the delivery quantity of raw materials is set based on the transfer instruction data. In addition, when the raw materials are registered for shipment, the transfer instruction acquisition unit 102d may acquire transfer data in which the delivery quantity of raw materials is set based on the transfer instruction data. In addition, when the transfer instruction acquisition unit 102d determines based on the inspection pattern master 106b that the mixture ratio of each component set in the dispensing simulation data does not meet the standard range, the transfer instruction acquisition unit 102d may output a warning message indicating that the raw materials are out of standard.

[0035] The production record acquiring unit 102e acquires production record data of the product. Here, when the production record of the product is registered, the production record acquiring unit 102e may acquire production record data that sets the production record quantity of the product and the input quantity of raw materials.

[0036] [3. Specific Examples] A specific example of this embodiment will be described with reference to FIGS.

[0037] [Material mixing process management processing] Here, an example of a material blending process control process in this embodiment will be described with reference to Fig. 2. Fig. 2 is a flow chart showing an example of a process of the material blending process control apparatus 100 in this embodiment.

[0038] As shown in FIG. 2, when a product (work in progress) and a production instruction quantity are set by the user via the input device 112, the production instruction acquisition unit 102b acquires production instruction data in which the production instruction quantity of the product is set (step SA-1).

[0039] Then, based on the inspection pattern master 106b, the inventory data and inspection performance data stored in the raw material database 106c, and the manufacturing instruction data, the simulation unit 102c acquires dispensing simulation data for updating and setting the remaining required quantity and the mixture ratio of each component that constitutes the product of the manufacturing instruction quantity each time a dispensing simulation of a raw material of a specified lot number is performed (step SA-2).

[0040] Then, the movement instruction acquisition unit 102d determines whether or not the mixture ratio of each component set in the dispensing simulation data satisfies the standard range based on the inspection pattern master 106b (step SA-3).

[0041] Then, when the movement instruction acquisition unit 102d determines that the mixture ratio of each component set in the dispensing simulation data does not satisfy the standard range (step SA-3: No), it shifts the process to step SA-4.

[0042] Then, the movement instruction acquisition unit 102d causes a warning message notifying that the standard does not match to be output (displayed and / or output as sound) via the output device 114 (step SA-4), and ends the process.

[0043] On the other hand, if the movement instruction acquisition unit 102d determines that the mixture ratio of each component set in the dispensing simulation data satisfies the standard range (step SA-3: Yes), it shifts the process to step SA-5.

[0044] Then, the transfer instruction acquiring unit 102d acquires transfer instruction data in which the outgoing quantity of the raw material for each lot number is set (step SA-5).

[0045] Then, the transfer instruction acquisition unit 102d causes the output device 114 to output (display and / or print out) a picking list in which the quantities of raw materials to be dispensed are set based on the transfer instruction data (step SA-6).

[0046] Then, when the raw materials are registered for shipment by the user via the input device 112, the transfer instruction acquiring unit 102d acquires transfer data in which the outgoing quantity of the raw materials is set based on the transfer instruction data (step SA-7).

[0047] Then, when the user registers the production history of the product via the input device 112, the production history acquisition unit 102e acquires production history data that sets the production history quantity of the product and the input quantities of raw materials (step SA-8), and ends the process.

[0048] Here, an example of the material blending process management processing in this embodiment will be described with reference to Fig. 3 to Fig. 18. Fig. 3 to Fig. 18 are diagrams showing an example of the material blending process management processing in this embodiment.

[0049] In this embodiment, as shown in FIG. 3, a part number master 106a is set in which an inspection pattern is linked to part number data of raw materials and work-in-progress in the material blending process, and as shown in FIG. 4, an inspection pattern master 106b is set in which standards are managed for each inspection pattern. Then, as shown in FIG. 5, inspection performance data is acquired in which the blending ratio of each component of raw materials is set by measuring the inventory data of raw materials for each lot number.

[0050] 6, in this embodiment, the production instruction data is acquired, which sets the production instruction quantity (production receipt quantity) input by the production management department. Note that, since the blending ratio of the metal components differs for each raw material and each lot, the production delivery quantity cannot be input.

[0051] 7, in this embodiment, as a material dispensing operation, the raw material warehouse refers to the part number master 106a for the manufacturing instruction data to obtain a mix CD, and obtains a standard (inspection pattern master 106b) from the mix CD. Here, in this embodiment, "required number = manufacturing instruction number x inspection standard."

[0052] In this embodiment, the raw materials are dispensed from the raw materials warehouse (registered in the first line) as shown in Fig. 8, and the remaining amount of the mixture of work-in-progress is calculated as shown in Fig. 9. Here, in this embodiment, "mixture amount = number of items sent out x inspection result", "required number (Fig. 9) = required number (Fig. 7) - mixture amount (Fig. 8)", and "mixture ratio = total mixture amount / number of production orders".

[0053] In this embodiment, the raw materials are withdrawn from the raw materials warehouse (registered in the second line) as shown in Fig. 10, and the remaining quantity of the mixture of work-in-progress is calculated as shown in Fig. 11. Here, in this embodiment, "required quantity (Fig. 11) = required quantity (Fig. 9) - mixture amount (Fig. 10)".

[0054] In this embodiment, the raw materials are dispensed from the raw materials warehouse (registered in the third line) as shown in Fig. 12, and the remaining quantity of the mixture of work-in-progress is calculated as shown in Fig. 13. Here, in this embodiment, "required quantity (Fig. 13) = required quantity (Fig. 11) - mixture quantity (Fig. 12)".

[0055] In this embodiment, when the values ​​for each metal component are within the standard (standard range) at the raw material warehouse, as shown in FIG. 14, voucher registration becomes possible, and as shown in FIG. 15, transfer instruction data is generated by registering the voucher.

[0056] As shown in Figure 16, in this embodiment, as a picking list issuance task, a picking list can be issued at the raw materials warehouse based on the transfer instruction data, and inventory transfer to the production control department is carried out at the raw materials warehouse based on the picking list.

[0057] As shown in FIG. 17, in this embodiment, as part of the shipment input (transfer between warehouses) operation, the transfer record is registered at the raw materials warehouse based on the transfer instruction data, and a slip for the shipment input (transfer between warehouses) is registered, whereby transfer data is generated and inventory in the system is transferred (from the raw materials warehouse to the production control department).

[0058] As shown in FIG. 18, in this embodiment, as part of the manufacturing performance input process, the Production Control Section can cite the transfer instruction data as input performance when inputting manufacturing performance, and by registering a slip when inputting manufacturing performance, the inventory of the manufactured product (product number code: A001, product number name: work in progress A001, lot number: LOT100) is recorded and the inventory of raw materials is deducted.

[0059] Moreover, an example of a check pattern master maintenance screen in this embodiment will be described with reference to Fig. 19. Fig. 19 is a diagram showing an example of a check pattern master maintenance screen in this embodiment.

[0060] As shown in FIG. 19, in this embodiment, the mixture ratio of work-in-progress is registered and managed using the inspection pattern master maintenance screen.

[0061] Moreover, an example of a collective movement instruction input process in this embodiment will be described with reference to Fig. 20. Fig. 20 is a diagram showing an example of a movement instruction input screen in this embodiment.

[0062] As shown in Figure 20, in this embodiment, the transfer instruction input screen is used to dispense (mix) raw materials in accordance with the mix ratio of work-in-progress, and after the row is registered, the required quantity is calculated based on the inspection results and transfer instruction quantity in the dispense details.

[0063] Moreover, an example of a warning display process in this embodiment will be described with reference to Fig. 21. Fig. 21 is a diagram showing an example of a warning screen in this embodiment.

[0064] As shown in Fig. 21, in this embodiment, if there is even one inspection item that is out of specification when registering a slip (pressing "F10: Register button"), a warning message is displayed. Note that, as shown in Fig. 21, in this embodiment, if the "Yes" button is selected on the warning screen, the registration process continues.

[0065] An example of a standards inquiry process in this embodiment will be described with reference to Fig. 22. Fig. 22 is a diagram showing an example of a standards inquiry screen in this embodiment.

[0066] As shown in Fig. 22, in this embodiment, when the "F8: Standard button" is pressed, detailed data of the standard can be confirmed. That is, as shown in Fig. 22, in this embodiment, when the "F10: Register button" is pressed after registering one detailed line, the inspection items: Sn, Pb, and Ag are determined to be out of standard, but the inspection item: Sb is within standard, so no warning message is displayed.

[0067] Moreover, an example of a picking list in this embodiment will be described with reference to Fig. 23. Fig. 23 is a diagram showing an example of a picking list in this embodiment.

[0068] As shown in FIG. 23, in this embodiment, a picking list is printed out.

[0069] [4. Contribution to the United Nations-led Sustainable Development Goals (SDGs)] This embodiment can contribute to improving business efficiency and promoting appropriate management decisions by companies, thereby contributing to goals 8 and 9 of the SDGs.

[0070] Furthermore, this embodiment can contribute to reducing waste and promoting paperless and electronic systems, thereby contributing to the achievement of SDGs Goals 12, 13, and 15.

[0071] Furthermore, this embodiment can contribute to strengthening control and governance, making it possible to contribute to Goal 16 of the SDGs.

[0072] 5. Other embodiments The present invention may be embodied in various different embodiments other than those described above within the scope of the technical concept set forth in the claims.

[0073] For example, among the processes described in the embodiments, all or part of the processes described as being performed automatically can be performed manually, or all or part of the processes described as being performed manually can be performed automatically using known methods.

[0074] In addition, the processing procedures, control procedures, specific names, information including parameters such as registered data and search conditions for each process, screen examples, and database configurations shown in this specification and drawings may be changed as desired unless otherwise specified.

[0075] Moreover, with regard to the material blending process control apparatus 100, the components shown in the figures are merely functional concepts, and do not necessarily have to be physically configured as shown in the figures.

[0076] For example, the processing functions of the material blending process control apparatus 100, particularly the processing functions performed by the control unit 102, may be realized in whole or in part by a CPU and a program interpreted and executed by the CPU, or may be realized as hardware using wired logic. The program is recorded in a non-transient computer-readable recording medium containing programmed instructions for causing the information processing device to execute the processing described in this embodiment, and is mechanically read by the material blending process control apparatus 100 as necessary. That is, a computer program for giving instructions to the CPU in cooperation with the OS and performing various processing is recorded in a storage unit such as a ROM or HDD (Hard Disk Drive). This computer program is executed by being loaded into a RAM, and constitutes a control unit in cooperation with the CPU.

[0077] In addition, this computer program may be stored in an application program server connected to the material blending process control apparatus 100 via any network, and it is also possible to download all or part of it as needed.

[0078] In addition, the program for executing the process described in this embodiment may be stored in a non-transient computer-readable recording medium, or may be configured as a program product. Here, the "recording medium" includes any "portable physical medium" such as a memory card, a Universal Serial Bus (USB) memory, a Secure Digital (SD) card, a flexible disk, a magneto-optical disk, a ROM, an Erasable Programmable Read Only Memory (EPROM), an Electrically Erasable and Programmable Read Only Memory (EEPROM (registered trademark)), a Compact Disk Read Only Memory (CD-ROM), a Magneto-Optical disk (MO), a Digital Versatile Disk (DVD), and a Blu-ray (registered trademark) Disc.

[0079] Moreover, a "program" is a data processing method written in any language or description method, and may be in any form, such as source code or binary code. Note that a "program" is not necessarily limited to a single configuration, but also includes a configuration that is distributed as a plurality of modules or libraries, and a program that achieves its function by cooperating with a separate program, such as an OS. Note that the specific configuration and reading procedure for reading a recording medium in each device shown in this embodiment, as well as the installation procedure after reading, may use well-known configurations and procedures.

[0080] The various databases etc. stored in the memory unit 106 are storage means such as memory devices such as RAM and ROM, fixed disk devices such as hard disks, flexible disks, and optical disks, and store various programs, tables, databases, and web page files etc. used for various processes and providing websites.

[0081] The material blending process control apparatus 100 may be configured as an information processing device such as a known personal computer or a workstation, or may be configured as the information processing device to which any peripheral device is connected. The material blending process control apparatus 100 may be realized by installing software (including programs or data, etc.) that causes the apparatus to realize the processing described in this embodiment.

[0082] Furthermore, the specific form of distribution and integration of the devices is not limited to that shown in the drawings, and all or part of them can be functionally or physically distributed and integrated in any unit according to various additions or functional loads. In other words, the above-mentioned embodiments can be implemented in any combination, or the embodiments can be implemented selectively. [Industrial Applicability]

[0083] The present invention is useful in the metal processing industry, including the solder industry, and in industries such as the chemical industry, where quality control based on ingredients is required. [Explanation of symbols]

[0084] 100 Material blending process control device 102 Control section 102a Master setting section 102b Manufacturing instruction acquisition department 102c Simulation Department 102d Movement instruction acquisition unit 102e Manufacturing Performance Acquisition Department 104 Communication interface section 106 Storage section 106a Part Number Master 106b Inspection Pattern Master 106c Raw Materials Database 108 Input / Output Interface Section 112 Input Devices 114 Output Device 200 Servers 300 Network

Claims

1. A material blending process control device having a memory unit and a control unit, The storage unit is An inspection pattern master in which an inspection pattern associated with components constituting a product and the standard range of the components is set; A raw material storage means for storing inventory data that sets the inventory quantity of raw materials for each lot number, and inspection performance data that sets the blending ratio of each component of the raw materials for each lot number; Equipped with The control unit is A manufacturing instruction acquisition means for acquiring manufacturing instruction data that sets a manufacturing instruction quantity of the product; a simulation means for acquiring dispensing simulation data for updating and setting the remaining required quantity and the blending ratio of each of the components constituting the product of the manufacturing instruction quantity, each time a dispensing simulation of the raw material of a predetermined lot number is performed based on the inspection pattern master, the inventory data, the inspection result data, and the manufacturing instruction data; a transfer instruction acquisition means for acquiring transfer instruction data in which a delivery quantity of the raw material of each lot number is set when it is determined based on the inspection pattern master that the blending ratio of each component set in the delivery simulation data satisfies the specification range; A material blending process control device comprising:

2. The movement instruction acquisition means 2. The material blending process control device according to claim 1, further comprising: a picking list in which a quantity of said raw materials to be dispensed is set based on said movement instruction data.

3. The movement instruction acquisition means 2. The material blending process control device according to claim 1, further comprising: a transfer instruction data setting unit for setting a quantity of said raw material to be shipped based on said transfer instruction data when said raw material is registered for shipment.

4. The movement instruction acquisition means The material blending process control device according to any one of claims 1 to 3, further characterized in that when it is determined based on the inspection pattern master that the blending ratio of each component set in the dispensing simulation data does not satisfy the standard range, a warning message indicating that it is out of standard is output.

5. The control unit is a production record acquiring means for acquiring production record data in which the production record quantity of the product and the input quantity of the raw materials are set when the production record of the product is registered; 4. The material blending process control device according to claim 1, further comprising:

6. The control unit is a master setting means for setting, when the components constituting the product and the specification ranges of the components are set on an inspection pattern master maintenance screen, the inspection pattern associated with the components and the specification ranges of the components in the inspection pattern master; 4. The material blending process control device according to claim 1, further comprising:

7. The component is 4. The material blending process control device according to claim 1, wherein the material is a metal element, a non-metal element, an inorganic compound, or an organic compound.

8. A material blending process control method to be executed by a material blending process control device having a memory unit and a control unit, The storage unit is An inspection pattern master in which an inspection pattern associated with components constituting a product and the standard range of the components is set; A raw material storage means for storing inventory data that sets the inventory quantity of raw materials for each lot number, and inspection performance data that sets the blending ratio of each component of the raw materials for each lot number; Equipped with Executed in the control unit, A manufacturing instruction acquisition step of acquiring manufacturing instruction data that sets a manufacturing instruction quantity of the product; a simulation step of acquiring dispensing simulation data for updating and setting the remaining required quantity and the blending ratio of each of the components constituting the product of the manufacturing instruction quantity, each time a dispensing simulation of the raw material of a predetermined lot number is performed based on the inspection pattern master, the inventory data, the inspection result data, and the manufacturing instruction data; a transfer instruction acquisition step of acquiring transfer instruction data in which a delivery quantity of the raw material of each lot number is set when it is determined based on the inspection pattern master that the blending ratio of each component set in the delivery simulation data satisfies the specification range; A material blending process management method comprising:

9. A material blending process control program to be executed by a material blending process control device having a storage unit and a control unit, The storage unit is An inspection pattern master in which an inspection pattern associated with components constituting a product and the standard range of the components is set; A raw material storage means for storing inventory data that sets the inventory quantity of raw materials for each lot number, and inspection performance data that sets the blending ratio of each component of the raw materials for each lot number; Equipped with In the control unit, A manufacturing instruction acquisition step of acquiring manufacturing instruction data that sets a manufacturing instruction quantity of the product; a simulation step of acquiring dispensing simulation data for updating and setting the remaining required quantity and the blending ratio of each of the components constituting the product of the manufacturing instruction quantity, each time a dispensing simulation of the raw material of a predetermined lot number is performed based on the inspection pattern master, the inventory data, the inspection result data, and the manufacturing instruction data; a transfer instruction acquisition step of acquiring transfer instruction data in which a delivery quantity of the raw material of each lot number is set when it is determined based on the inspection pattern master that the blending ratio of each component set in the delivery simulation data satisfies the specification range; A material mixing process management program for carrying out the above.

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