Semiconductor device
By using a stacked structure of oxidized semiconductor and nitrided semiconductor in a high temperature environment, the problem of increased leakage current of GaN and Si transistors is solved, and the effect of reducing power consumption and improving equipment reliability is achieved.
Patent Information
- Application Number
- JP2024226008
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2020-04-23
- Filing Date
- 2024-12-23
- Publication Date
- 2025-04-10
- Estimated Expiration
- 2041-04-09
AI Technical Summary
In high temperature environments, the leakage current of GaN and Si transistors increases, resulting in increased power consumption and equipment failure, which is difficult for the existing technology to effectively solve this problem.
Using a first transistor including an oxidized semiconductor and a second transistor containing a nitrogen-containing semiconductor, a new semiconductor device structure is formed by placing the oxidized semiconductor transistor on the nitride semiconductor transistor.
It effectively reduces the leakage current of the equipment in high-temperature environments, reduces power consumption, and improves the reliability and stability of the equipment.
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Figure 2025060768000001_ABST
Abstract
Description
[Technical field]
[0001] One embodiment of the present invention relates to a semiconductor device.
[0002] Note that one aspect of the present invention is not limited to the above technical field. The technical field of the invention disclosed in the present specification relates to an object, a method, or a manufacturing method. Alternatively, one aspect of the present invention relates to a process, a machine, a manufacture, or a composition of matter.
[0003] In this specification and the like, a semiconductor device generally refers to anything that can function by utilizing semiconductor characteristics. Thus, semiconductor elements such as transistors and diodes, and circuits including semiconductor elements are semiconductor devices. Furthermore, display devices, light-emitting devices, lighting devices, electro-optical devices, imaging devices, communication devices, and electronic devices may include semiconductor elements and semiconductor circuits. Thus, display devices, light-emitting devices, lighting devices, electro-optical devices, imaging devices, communication devices, and electronic devices may also be called semiconductor devices. [Background technology]
[0004] High-mobility transistors, such as those made of gallium nitride, are used as switching devices for high-speed operation. Transistors that have nitrides of group 13 elements, such as gallium nitride (GaN), in the channel formation region (hereafter referred to as GaN transistors) operate in the depletion mode (normally on).
[0005] In order to improve the performance of GaN transistors, it is desirable to combine them with transistors containing different semiconductor materials, such as transistors having silicon (Si) in the channel formation region (Si transistors), etc. For example, Patent Document 1 discloses a switching device that can operate in enhancement mode (normally off) by combining a depletion mode GaN transistor with a Si transistor. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] JP 2012-222360 A Summary of the Invention [Problem to be solved by the invention]
[0007] As communication speeds increase, there is a demand for faster switching devices. Mixer circuits used in the transmitter / receiver circuits of communication devices generate signals by multiplying signals of different frequencies together.
[0008] A mixer circuit (also called an active mixer) that uses a Gilbert cell (also called a Gilbert circuit) is composed of a current-voltage (I / V) conversion section, a current switch section, and a voltage-current (V / I) conversion section (also called an amplifier section). GaN transistors, which can pass large currents, are used for the transistors in the voltage-current conversion section. GaN transistors are normally-on transistors, which allow current to flow easily when the transistor is off. Therefore, by using a normally-off Si transistor, which allows little current to flow when the transistor is off, in the current switch section, the current that flows when the transistor is off (leak current) is suppressed.
[0009] However, in high temperature environments, there is a risk of increased leakage current in both GaN transistors and Si transistors. The increased leakage current may lead to increased power consumption. Furthermore, the increased leakage current in switching devices may cause malfunctions.
[0010] An object of one embodiment of the present invention is to provide a semiconductor device or the like having a novel structure, a semiconductor device or the like which is excellent in reducing power consumption, or a semiconductor device or the like which has excellent operational reliability.
[0011] Note that the description of these problems does not preclude the existence of other problems. Note that one embodiment of the present invention does not need to solve all of these problems. Note that problems other than these will become apparent from the description of the specification, drawings, claims, etc., and it is possible to extract problems other than these from the description of the specification, drawings, claims, etc. [Means for solving the problem]
[0012] One embodiment of the present invention is a semiconductor device including a current-voltage converter, a current switch unit, and a voltage-current converter unit, the current switch unit having a first transistor, the voltage-current converter unit having a second transistor, the first transistor having an oxide semiconductor in a channel formation region, the second transistor having a nitride semiconductor in a channel formation region, and the first transistor being provided in a layer above a layer in which the second transistor is provided.
[0013] One embodiment of the present invention is a semiconductor device including a current-voltage converter, a current switch unit, a voltage-current converter, and a control unit, where the current switch unit has a first transistor, the voltage-current converter has a second transistor, the control unit has a third transistor, the first transistor has an oxide semiconductor in a channel formation region, the second transistor has a nitride semiconductor in a channel formation region, and the third transistor has silicon in a channel formation region, and the first transistor is provided in a layer above a layer in which the second transistor and the third transistor are provided.
[0014] One embodiment of the present invention is a semiconductor device including a current-voltage converter, a current switch unit, a voltage-current converter, and a control unit, in which the current switch unit has a first transistor, the voltage-current converter has a second transistor, and the control unit has a third transistor, in which the first transistor has an oxide semiconductor in a channel formation region, the second transistor has a nitride semiconductor in a channel formation region, and the third transistor has silicon in a channel formation region, the first transistor is provided over a first substrate, the second transistor and the third transistor are provided over a second substrate, and the first substrate and the second substrate are bonded to each other so that the first transistor to the third transistor are electrically connected.
[0015] In one embodiment of the present invention, the current-voltage converter preferably includes a resistor element.
[0016] In one embodiment of the present invention, the voltage-current conversion unit preferably has a fourth transistor and an inductor, one of a source or a drain of the fourth transistor is electrically connected to a first terminal of the inductor, a second terminal of the inductor is electrically connected to a gate of the second transistor, and the fourth transistor preferably has an oxide semiconductor in a channel formation region.
[0017] In one aspect of the present invention, the semiconductor device is preferably such that the frequency of the signal applied to the gate of the first transistor is higher than the frequency of the signal applied to the gate of the second transistor.
[0018] In one embodiment of the present invention, the oxide semiconductor preferably contains In, Ga, and Zn.
[0019] In one aspect of the present invention, the nitride semiconductor is preferably a semiconductor device containing Ga.
[0020] Other aspects of the present invention will be described in the following embodiment and in the drawings. Effect of the Invention
[0021] According to one embodiment of the present invention, a semiconductor device having a novel structure, a semiconductor device having excellent low power consumption, or a semiconductor device having excellent operational reliability can be provided.
[0022] Note that the description of these effects does not preclude the existence of other effects. Note that one embodiment of the present invention does not need to have all of these effects. Note that effects other than these will become apparent from the description in the specification, drawings, claims, etc., and it is possible to extract effects other than these from the description in the specification, drawings, claims, etc. [Brief description of the drawings]
[0023] [Figure 1] FIG. 1 is a diagram illustrating an example of the configuration of a semiconductor device. [Diagram 2] 2A and 2B are diagrams illustrating a configuration example of a semiconductor device. [Diagram 3] 3A and 3B are diagrams illustrating a configuration example of a semiconductor device. [Figure 4] 4A and 4B are diagrams illustrating a configuration example of a semiconductor device. [Diagram 5] 5A and 5B are diagrams illustrating a configuration example of a semiconductor device. [Figure 6] 6A and 6B are diagrams illustrating a configuration example of a semiconductor device. [Figure 7] 7A and 7B are diagrams illustrating a configuration example of a semiconductor device. [Figure 8] 8A to 8C are diagrams illustrating configuration examples of a semiconductor device. [Figure 9] FIG. 9 is a diagram for explaining a configuration example of a wireless communication device. [Figure 10] FIG. 10 is a diagram for explaining an example of the configuration of a wireless communication device. [Figure 11] FIG. 11 is a diagram illustrating a configuration example of a semiconductor device. [Figure 12]12A to 12C are diagrams showing configuration examples of transistors. [Figure 13] 13A to 13C are diagrams showing configuration examples of transistors. [Figure 14] 14A to 14C are diagrams showing configuration examples of transistors. [Figure 15] Fig. 15A is a diagram for explaining the classification of IGZO crystal structures, Fig. 15B is a diagram for explaining the XRD spectrum of a CAAC-IGZO film, and Fig. 15C is a diagram for explaining the micro-electron beam diffraction pattern of a CAAC-IGZO film. [Figure 16] Figure 16A is a top view of a semiconductor wafer, and Figure 16B is an enlarged view of a chip. [Figure 17] Fig. 17A is a flowchart illustrating an example of a process for producing an electronic component, and Fig. 17B is a schematic perspective view of the electronic component. [Figure 18] FIG. 18 is a diagram illustrating an example of an electronic device. [Figure 19] 19A to 19F are diagrams showing an example of an electronic device. [Figure 20] FIG. 20 is a diagram showing the hierarchical structure of IoT networks and trends in required specifications. [Figure 21] Figure 21 is an image diagram of factory automation. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0024] The following describes an embodiment of the present invention. However, one embodiment of the present invention is not limited to the following description, and it will be easily understood by those skilled in the art that the embodiment and details can be modified in various ways without departing from the spirit and scope of the present invention. Therefore, one embodiment of the present invention should not be interpreted as being limited to the description of the embodiment shown below.
[0025] In this specification, the ordinal numbers "first," "second," and "third" are used to avoid confusion of components. Therefore, they do not limit the number of components. Furthermore, they do not limit the order of the components. For example, a component referred to as "first" in one embodiment of this specification may be a component referred to as "second" in another embodiment or in the claims. For example, a component referred to as "first" in one embodiment of this specification may be omitted in another embodiment or in the claims.
[0026] In the drawings, the same elements or elements having similar functions, elements made of the same material, or elements formed at the same time may be given the same reference numerals, and repeated description thereof may be omitted.
[0027] In this specification, for example, the power supply potential VDD may be abbreviated to potential VDD, VDD, etc. This also applies to other components (for example, signals, voltages, circuits, elements, electrodes, wiring, etc.).
[0028] Furthermore, when the same reference symbol is used for multiple elements, particularly when it is necessary to distinguish between them, identification symbols such as “_1”, “_2”, "[n]”, "[m,n]”, etc. may be added to the reference symbol. For example, the second wiring GL is written as wiring GL[2].
[0029] (Embodiment 1) A semiconductor device according to one embodiment of the present invention will be described with reference to the drawings. Fig. 1 is a diagram illustrating a semiconductor device 100 according to one embodiment of the present invention, which functions as a mixer circuit (also called an active mixer) using a Gilbert cell (also called a Gilbert circuit). The semiconductor device 100 includes a current-voltage conversion unit 101, a current switch unit 102, and a voltage-current conversion unit 103 (also called an amplifier unit).
[0030] The current-voltage converter 101 converts the flowing current I IF is converted to a voltage to produce the signal V IFThe current-voltage conversion unit 101 can be configured with a resistor element or the like. The resistor element can be configured with a semiconductor layer such as silicon. The current-voltage conversion unit 101 may be called a current-voltage conversion circuit, or simply a circuit.
[0031] The current switch unit 102 functions as a switch that switches whether or not to cut off the current flowing between the current-voltage converter 101 and the voltage-current converter 103 in response to a signal LO. The signal LO is a signal of an arbitrary frequency that is output from an oscillation circuit or the like. The current switch unit 102 cuts off the current in response to the signal LO, thereby changing the signal V RF The signal V is the signal obtained by converting the frequency of IF can be output from the current-voltage conversion unit 101. The current switch unit 102 may be called a current switch circuit, or simply a circuit.
[0032] The current switch unit 102 includes a transistor 111 that functions as a switch that can block a current. The transistor 111 is preferably a transistor (OS transistor) in which a semiconductor layer 112 having a channel formation region is an oxide semiconductor (also referred to as metal oxide). Note that the operation and the like of the OS transistor will be described as an n-channel transistor.
[0033] Since the band gap of an oxide semiconductor is 2.5 eV or more, an OS transistor has an extremely small off-state current. For example, when the source-drain voltage is 3.5 V and the temperature is at room temperature (25°C), the off-state current per 1 μm of channel width is 1×10 -20 Less than A, 1×10 -22 Less than A or 1×10 -24 It is possible to make the leakage current flowing in the current switch section 102 when it is off extremely small.
[0034] High-density integrated semiconductor devices may generate heat due to the operation of the circuits. This heat increases the temperature of the transistor, which may change the characteristics of the transistor, causing a change in field-effect mobility and a decrease in operating frequency. OS transistors have higher heat resistance than Si transistors, so that the field-effect mobility is less likely to change due to temperature changes, and the operating frequency is also less likely to decrease. Furthermore, OS transistors tend to maintain the characteristic that the drain current increases exponentially with respect to the gate-source voltage, even when the temperature rises. Therefore, the use of OS transistors allows stable operation in high-temperature environments.
[0035] Examples of oxide semiconductors that can be used in OS transistors include Zn oxide, Zn-Sn oxide, Ga-Sn oxide, In-Ga oxide, In-Zn oxide, and In-M-Zn oxide (M is Ti, Ga, Y, Zr, La, Ce, Nd, Sn, or Hf). In particular, when an oxide semiconductor using Ga as M is used in an OS transistor, it is preferable because the transistor can have excellent electrical characteristics such as field-effect mobility by adjusting the ratio of elements. The oxide containing indium and zinc may contain one or more elements selected from aluminum, gallium, yttrium, copper, vanadium, beryllium, boron, silicon, titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium, neodymium, hafnium, tantalum, tungsten, magnesium, and the like.
[0036] In order to improve the reliability and electrical characteristics of an OS transistor, the oxide semiconductor used in the semiconductor layer is preferably an oxide semiconductor having a crystalline part, such as CAAC-OS, CAC-OS, or nc-OS. CAAC-OS is an abbreviation for c-axis-aligned crystalline oxide semiconductor. CAC-OS is an abbreviation for cloud-aligned composite oxide semiconductor. nc-OS is an abbreviation for nanocrystalline oxide semiconductor.
[0037] CAAC-OS has a c-axis orientation and a distorted crystal structure in which multiple nanocrystals are connected in the ab-plane direction. The distortion refers to a location where the lattice orientation changes between a region with a uniform lattice arrangement and a region with a different uniform lattice arrangement in the region where multiple nanocrystals are connected.
[0038] CAC-OS has the function of flowing electrons (or holes) that act as carriers, and the function of not flowing electrons that act as carriers. By separating the function of flowing electrons from the function of not flowing electrons, it is possible to maximize both functions. In other words, by using CAC-OS in the channel formation region of an OS transistor, it is possible to achieve both a high on-current and an extremely low off-current.
[0039] In an oxide semiconductor, the band gap is large, electrons are not easily excited, and the effective mass of holes is large. Therefore, an OS transistor may be less susceptible to avalanche collapse and the like than a general Si transistor. Therefore, for example, hot carrier degradation caused by avalanche collapse can be suppressed. By suppressing hot carrier degradation, an OS transistor can be driven at a high drain voltage.
[0040] OS transistors are accumulation-type transistors that use electrons as majority carriers. Therefore, they are less susceptible to drain-induced barrier lowering (DIBL), which is one of the short-channel effects, compared to inversion-type transistors (typically, Si transistors) that have a pn junction. In other words, OS transistors have higher resistance to short-channel effects than Si transistors.
[0041] Because OS transistors have high resistance to short channel effects, their channel length can be reduced without degrading their reliability, and so their use can increase the degree of circuit integration. As the channel length is reduced, the drain electric field becomes stronger, but as mentioned above, OS transistors are less susceptible to avalanche breakdown than Si transistors.
[0042] In addition, because OS transistors have high resistance to short channel effects, it is possible to make the gate insulating film thicker than that of Si transistors. For example, even in a minute transistor with a channel length and width of 50 nm or less, it may be possible to provide a thick gate insulating film of about 10 nm. By making the gate insulating film thicker, the parasitic capacitance can be reduced, thereby improving the operating speed of the circuit. Furthermore, by making the gate insulating film thicker, the leakage current through the gate insulating film is reduced, which leads to a reduction in static current consumption.
[0043] As described above, by including an OS transistor, the current switch unit 102 can reduce the current (leakage current) that flows when the current switch unit 102 is off. In addition, a layer having an OS transistor can be provided on top of a layer having another transistor. That is, the current switch unit 102 can be provided stacked on a layer having transistors that constitute the current-voltage converter unit 101 and the voltage-current converter unit 103. Therefore, the current switch unit 102 can be arranged without increasing the circuit area. That is, since the circuit area in which transistors can be arranged increases, the amount of current that the transistors of the current switch unit 102 pass can be increased.
[0044] The voltage-to-current converter 103 converts the signal V RF is converted to a current, RF The current I RF is a current whose cutoff is controlled by the current switch unit 102. RF is a signal given from the outside. Signal V RF The frequency of the signal V is higher than the frequency of the signal LO. RF Current I according toRF The voltage-current converter 103 may be called a voltage-current converter circuit, or simply a circuit.
[0045] The voltage-to-current converter 103 converts the signal V RF The current I RF The transistor 121 has a transistor 121 through which current flows. The transistor 121 is preferably a transistor (GaN transistor) in which a semiconductor layer 122 having a channel formation region has a nitride semiconductor (nitride semiconductor) containing a group 13 element (such as gallium) in the channel formation region. A representative transistor has gallium nitride (hereinafter, GaN) in the channel formation region. Note that, although a transistor having GaN in the channel formation region will be described as an example of a GaN transistor, it may also be AlGaN or AlN. Alternatively, a high mobility transistor other than a nitride semiconductor may be used, and a transistor having SiC or the like in the channel formation region may also be used.
[0046] When the semiconductor layer 122 is made of GaN, it is preferable to laminate it with AlGaN. Aluminum nitride (AlN) has extremely excellent material properties, such as a band gap (6.2 eV) that is about twice the band gap (3.4 V) of GaN, an electrostatic breakdown field (12 MV / cm) that is about four times the electrostatic breakdown field (3.3 MV / cm) of GaN, and a thermal conductivity (2.9 W / cmK) that is about 1.5 times the thermal conductivity (2 W / cmK) of GaN. AlGaN, which is a mixed crystal of AlN and GaN, is preferable as a high-output, high-frequency device material. A HEMT (High Electron Mobility Transistor) with AlGaN as the channel formation region can operate at a higher voltage than a HEMT with GaN as the channel formation region. At the interface between GaN and AlGaN, a two-dimensional electron gas (2DEG) can be generated due to the polarization effect of GaN and AlGaN, and it can be used as a high-mobility transistor.
[0047] 2A is a diagram illustrating a specific configuration example of the semiconductor device 100 according to one embodiment of the present invention. The semiconductor device 100 includes a current-voltage converter 101, a current switch 102, and a voltage-current converter 103, as described in FIG.
[0048] The current-voltage conversion unit 101 includes a resistor element 131A and a resistor element 131B. The current switch unit 102 receives a signal LO + A transistor 111A is provided with a signal LO. - The transistor 111B is provided with a signal LO. - is the signal LO + Signal LO is the inverted signal of + The voltage-to-current converter 103 may be referred to as a signal LO. The transistors 111A and 111B are OS transistors. RF The transistor 121A is a GaN transistor.
[0049] The semiconductor device 100 receives a signal V RF , a signal LO, and a signal V according to the frequency IF The signal V IF The frequency of the signal V RF If the frequency of the signal LO is f1 and the frequency of the signal LO is f2, a signal with a frequency of (f1-f2) or (f1+f2) can be generated. Since GaN transistors have a higher field effect mobility than OS transistors, it is preferable to set the frequency f1 higher than the frequency f2. This configuration can widen the frequency band that can be input.
[0050] The transistor 111A, the transistor 111B, and the transistor 121A shown in Fig. 2A can be stacked in different layers over a substrate. Fig. 2B is a schematic diagram illustrating layers including transistors stacked over a substrate in the semiconductor device 100 of one embodiment of the present invention.
[0051] 2B shows a schematic diagram of the semiconductor device 100, which includes a substrate 140, a layer 141 having a transistor 121 (transistor 121A), and a layer 142 having a transistor 111 (transistors 111A and 111B). The layer 142 having the transistor 111 is provided in an upper layer than the layer 141 having the transistor 121. That is, the transistor 111 can be provided in an upper layer than the layer in which the transistor 121 is provided. Since the circuit area in which the OS transistor can be disposed increases, the amount of current passed by the transistor of the current switch unit 102 can be increased.
[0052] Note that a substrate containing silicon, such as a separation by implanted oxygen (SIMOX) substrate or an SOI substrate, can be used as the substrate 140. This is preferable because a transistor having silicon in a channel formation region (Si transistor) can be provided in or on the substrate.
[0053] The signal LO and the signal V V are supplied to the current switch unit 102 and the voltage-to-current converter 103 shown in FIG. RF is output from the control unit. This configuration will be described with reference to Figs. 3A and 3B.
[0054] The semiconductor device 100A shown in Fig. 3A corresponds to a configuration including a control unit 104A and a control unit 104B in addition to the configuration shown in Fig. 1. The control unit 104A and the control unit 104B have a function as a signal output unit such as an oscillation circuit.
[0055] The control unit 104A and the control unit 104B have a transistor 131 that functions as a bias generation circuit or an oscillation circuit that can generate a bias voltage. The transistor 131 is preferably a transistor that can configure a bias generation circuit or an oscillation circuit. For example, a transistor (Si transistor) in which a semiconductor layer 132 having a channel formation region is made of silicon is preferable. Since the Si transistor can be configured as a complementary circuit using an n-channel transistor and a p-channel transistor, it is preferable when the circuit functions as a logic circuit or an oscillation circuit. The control unit 104A and the control unit 104B may be called a control circuit or simply a circuit.
[0056] Note that the transistor 131, which is a Si transistor, can be stacked in different layers over a substrate. Figure 3B is a schematic diagram illustrating layers including transistors stacked over a substrate in the semiconductor device 100A of one embodiment of the present invention.
[0057] 3B shows a schematic diagram of semiconductor device 100A, which includes substrate 140, layer 141, and layer 142 shown in FIG. 2B, as well as layer 143 having transistor 131. Layer 142 is provided above layer 141 and layer 143. That is, transistor 111 can be provided above the layer in which transistor 121 and transistor 131 are provided. Since the circuit area in which an OS transistor can be disposed increases, the amount of current passed by the transistor of current switch unit 102 can be increased.
[0058] Fig. 4A is a diagram for explaining a specific configuration example of a modified example of the semiconductor device 100 explained in Fig. 2A above. The semiconductor device 100B shown in Fig. 4A has a current-voltage conversion unit 101, a current switch unit 102, and a voltage-current conversion unit 103, as explained in Fig. 1.
[0059] The transistor 111A and the transistor 111B of the current switch unit 102 shown in FIG. 4A have a back gate electrode. The back gate electrode is supplied with a back gate voltage VBG The OS transistors 111A and 111B are supplied with a back gate voltage V BG The electrical characteristics, such as the threshold voltage, can be controlled by the gate electrode. Therefore, the electrical characteristics of the transistor can be switched between normally off and normally on. Note that the backgate electrode of the OS transistor may be connected to the gate electrode. With this configuration, the amount of current flowing in the on state can be increased.
[0060] Fig. 4B is a diagram for explaining a specific configuration example of another modified example of the semiconductor device 100 described in Fig. 2A above. The semiconductor device 100C shown in Fig. 4B has a current-voltage conversion unit 101, a current switch unit 102, and a voltage-current conversion unit 103, as described in Fig. 1. The mixer circuit shown in Fig. 4B corresponds to a double-balanced mixer circuit, which is different from the single-balanced mixer circuit described in Fig. 2A.
[0061] The current-voltage conversion unit 101 includes a resistor element 131A and a resistor element 131B. The current-voltage conversion unit 101 converts a signal V IF + and V IF - The signal V IF - is the signal V IF + The inverted signal of the signal V IF + is the signal V IF The current switch unit 102 receives the signal LO + A transistor 111A and a transistor 111D are provided with a signal LO - The voltage-to-current converter 103 includes a transistor 111B and a transistor 111C to which a signal V RF + A transistor 121A to which a signal V RF -The transistors 121A and 121B are GaN transistors. RF - is the signal V RF + The inverted signal of the signal V RF + is the signal V RF This may be the case.
[0062] The semiconductor device 100C receives a signal V RF , a signal LO, and a signal V according to the frequency IF The signal V IF The frequency of the signal V RF If the frequency of the LO is f1 and the frequency of the LO signal is f2, then the signal V with a frequency of (f1-f2) or (f1+f2) IF + and V IF - can be generated.
[0063] Fig. 5A is a diagram for explaining a specific configuration example of another modified example of the semiconductor device 100 explained in Fig. 2A above. The semiconductor device 100D shown in Fig. 5A has a bias voltage holding unit 105 in addition to the current-voltage conversion unit 101, the current switch unit 102, and the voltage-current conversion unit 103 explained in Fig. 1.
[0064] The bias voltage holding unit 105 has a function of holding a bias voltage for operating the voltage-to-current conversion unit 103. By holding the bias voltage in the bias voltage holding unit 105, the voltage-to-current conversion unit 103 can obtain a bias voltage V RF Current I according to RF The bias voltage holding unit 105 may be referred to as a bias voltage holding circuit, or simply as a circuit or a holding circuit.
[0065] The bias voltage holding unit 105 includes a capacitive element 151, an inductor 152, a transistor 153, and a capacitive element 154. The transistor 153 is connected to a control signal S WBy controlling the inductor 152, the node N g bias voltage V bias By using an OS transistor as the transistor 153, the off-state current can be made extremely small. Therefore, the bias voltage holding unit 105 turns off the transistor 153, and the voltage at the node N g The bias voltage V bias can continue to hold.
[0066] 5B shows a timing chart for explaining the operation of the bias voltage holding unit 105 in FIG. 5A. As shown in FIG. 5B, the control signal S W The node N g is the bias voltage V bias By turning off the transistor 153, the bias voltage V bias is node N g A signal V RF Given that, the signal V RF Following the change in g The bias voltage V bias This change in potential causes the current I RF can be made larger.
[0067] The inductor 152 shown in Fig. 5A can be provided by stacking different layers on a substrate by processing a conductor into a predetermined shape. Fig. 6A and Fig. 6B are diagrams for illustrating a layer including a transistor and a layer including an inductor stacked over a substrate in the semiconductor device 100 of one embodiment of the present invention.
[0068] In the schematic diagram of the semiconductor device 100E shown in FIG. 6A, in addition to the substrate 140, the layer 141, the layer 142, and the layer 143 shown in FIG. 3B, a layer 144 including an inductor 152 is shown. The layer 144 is provided on the layer 142. That is, the layer 144 including the inductor 152 can be provided on the layer including the transistor. Alternatively, as in the semiconductor device 100F shown in FIG. 6B, the layer 144 can be provided between the layers including the transistor. Note that the inductor may be formed by forming a conductor having a thickness of, for example, about 2 μm. By configuring the semiconductor devices 100E and 100F, a configuration including the bias voltage holding unit 105 can be formed on the substrate.
[0069] Fig. 7A is a diagram for explaining a specific configuration example of another modified example of the semiconductor device 100 explained in Fig. 2A above. Fig. 7A shows a schematic diagram of the transistor sizes of the transistors 111A and 111B of the current switch unit 102 being larger than the transistor 121A of the voltage-current converter 103 in the semiconductor device 100G.
[0070] By making the transistor sizes of transistors 111A and 111B of current switch unit 102 larger than the transistor size of transistor 121A of voltage-current converter unit 103, switching can be performed without limiting the amount of current determined by the transistors of voltage-current converter unit 103. An OS transistor has a smaller amount of current than a GaN transistor of the same transistor size. Therefore, it is preferable that the channel length of the OS transistor is shorter than the channel length of the GaN transistor. It is also preferable that the channel width of the OS transistor is larger than the channel width of the GaN transistor. With this configuration, the amount of current flowing through current switch unit 102 can be brought closer to that of voltage-current converter unit 103.
[0071] Note that when increasing the sizes of the OS transistors, transistors 111A and 111B, of the current switch unit 102, it is preferable to have a large circuit area in which the OS transistors can be arranged. For example, as shown in the schematic diagram of a semiconductor device 100H illustrated in FIG. 7B, the circuit area in which the OS transistors can be arranged can be increased by stacking a layer 142 having an OS transistor as multiple layers 142A and 142B.
[0072] 8A to 8C are diagrams for explaining specific configuration examples of the stacked configuration of the semiconductor device 100A etc. described in Fig. 3B etc. The block diagrams shown in Fig. 8A to 8C show schematic arrangements of the components (layer 141, layer 142, layer 143) on the substrate 140 described in Fig. 3B etc.
[0073] 8A illustrates layers 141, 142, and 143 provided on substrate 140, as well as transistor 131, which is a GaN transistor, and a buffer layer 145 provided between layer 141 and substrate 140. Buffer layer 145 is provided in order to form a nitride semiconductor such as GaN, which is a different type of semiconductor layer, on substrate 140. With the configuration of FIG. 8A, it is possible to provide layer 141 having transistor 121 and layer 143 having transistor 131 on substrate 140, and layer 142 having transistor 111 stacked thereon in this order.
[0074] 8B illustrates a configuration example in which a substrate 140 in which a layer 141 is provided on a buffer layer 145 is bonded to a substrate 146 in which a layer 143 having a transistor 131 and a layer 142 having a transistor 111 are laminated to electrically connect the transistors to form a semiconductor device. Since the transistor 121 in the layer 141 is a Si transistor, the substrate 146 may be a substrate having silicon, such as a SIMOX substrate or an SOI substrate. As a technique for bonding the substrates, a technique for bonding substrates by plasma activation bonding, Cu-Cu bonding, or the like may be used.
[0075] 8C illustrates an example of a configuration in which a substrate 140 on which the layer 143 and the layer 141 over the buffer layer 145 are provided is bonded to a substrate 147 on which a layer 142 including a transistor 111 is stacked, so that the transistors are electrically connected to each other to form a semiconductor device. Since the transistor 121 included in the layer 142 is an OS transistor, the substrate 147 can be a silicon substrate or a glass substrate.
[0076] One embodiment of the present invention provides a semiconductor device that functions as an active mixer having a current-voltage converter, a current switch, and a voltage-current converter, in which a transistor in the current switch is an OS transistor, and a transistor in the voltage-current converter is a GaN transistor. Therefore, a change in off-state current caused by a change in transistor characteristics can be reduced, and a semiconductor device or the like that is excellent in low power consumption can be provided. Alternatively, even in a case where the transistor characteristics are likely to change, such as in a high-temperature environment, a semiconductor device or the like that is excellent in operational reliability can be provided. In addition, a layer having an OS transistor can be stacked with a transistor having a different type of semiconductor layer, such as a GaN transistor and a Si transistor, so that a miniaturized semiconductor device or the like can be provided.
[0077] (Embodiment 2) In this embodiment, a configuration example of a wireless communication device having an integrated circuit including the semiconductor device 100 shown in the above embodiment will be described with reference to Figures 9 and 10. Note that in this embodiment, a smartphone will be described as an example of the wireless communication device, but other wireless communication terminals such as a portable game terminal, a tablet PC (Personal Computer), and a notebook PC may also be used. In addition, the wireless communication device according to this embodiment can be applied to devices capable of wireless communication.
[0078] 9 includes an antenna ANT, an application processor 11, a baseband processor 12, an integrated circuit 13 (IC: Integrated Circuit), a memory 14, a battery 15, a power management IC (PMIC: Power Management Integrated Circuit) 16, a display unit 17, a camera unit 18, an operation input unit 19, an audio IC 20, a microphone 21, and a speaker 22. The integrated circuit 13 is also called an RF (Radio Frequency) IC or a wireless chip.
[0079] In order to support 5G communication standards, multiple antennas ANT are provided corresponding to multiple frequency bands.
[0080] The application processor 11 has a function of reading out programs stored in the memory 14 and performing processing for implementing various functions of the wireless communication device 10. For example, the application processor 11 has a function of executing an OS (Operating System) program from the memory 14 and also executing application programs that operate on the OS program.
[0081] The baseband processor 12 has a function of performing baseband processing including encoding (e.g., error correction encoding) processing or decoding processing on data transmitted and received by the wireless communication device 10. Specifically, the baseband processor 12 has a function of receiving transmission data from the application processor 11, performing encoding processing on the received transmission data, and transmitting the data to the integrated circuit 13. The baseband processor 12 also has a function of receiving reception data from the integrated circuit 13, performing decoding processing on the received reception data, and transmitting the data to the application processor 11.
[0082] The integrated circuit 13 has a function of performing modulation or demodulation processing on data transmitted and received by the wireless communication device 10. Specifically, the integrated circuit 13 has a function of modulating transmission data received from the baseband processor 12 with a carrier wave to generate a transmission signal, and outputting the transmission signal via the antenna ANT. The integrated circuit 13 also has a function of receiving a reception signal via the antenna ANT, demodulating the reception signal with a carrier wave to generate reception data, and transmitting the reception data to the baseband processor 12.
[0083] The memory 14 has a function of storing programs and data used by the application processor 11. The memory 14 includes a non-volatile memory that retains stored data even when the power is cut off, and a volatile memory from which stored data is cleared when the power is cut off.
[0084] The battery 15 is used when the wireless communication device 10 operates without relying on an external power supply. The wireless communication device 10 can use the power source of the battery 15 even when an external power supply is connected. It is preferable to use a secondary battery that can be charged and discharged as the battery 15.
[0085] The power management IC 16 has a function of generating an internal power supply voltage from the battery 15 or an external power supply. This internal power supply voltage is provided to each block of the wireless communication device 10. At this time, the power management IC 16 has a function of controlling the internal power supply voltage for each block that receives the supply of the internal power supply voltage. The power management IC 16 controls the internal power supply voltage based on an instruction from the application processor 11. Furthermore, the power management IC 16 can also control the supply and cut-off of the internal power supply voltage for each block. The power management IC 16 also has a function of controlling charging to the battery 15 when there is a supply from an external power supply device.
[0086] The display unit 17 is a liquid crystal display device or a light emitting display device, and has a function of displaying various images in accordance with the processing in the application processor 11. The images displayed on the display unit 17 include user interface images with which the user gives operational instructions to the wireless communication device 10, camera images, videos, and the like.
[0087] The camera unit 18 has a function of acquiring an image according to an instruction from the application processor 11. The operation input unit 19 has a function as a user interface that is operated by a user to give an operation instruction to the wireless communication device 10. The audio IC 20 has a function of decoding audio data transmitted from the application processor 11 and driving the speaker 22. In addition, the audio IC 20 has a function of encoding audio information obtained from the microphone 21 to generate audio data and outputting the audio data to the application processor 11.
[0088] Fig. 10 is a block diagram for explaining a configuration example of the integrated circuit 13. The integrated circuit 13 shown in Fig. 10 has a low-noise amplifier 201, a mixer 202, a low-pass filter 203, a variable gain amplifier 204, an analog-digital conversion circuit 205, an interface unit 206, a digital-analog conversion circuit 207, a variable gain amplifier 208, a low-pass filter 209, a mixer 210, a power amplifier 211, and an oscillation circuit 212. In Fig. 10, an antenna ANT, a duplexer DUP, and a baseband processor 12 are also illustrated. Note that the low-noise amplifier 201, the mixer 202, the low-pass filter 203, the variable gain amplifier 204, and the analog-digital conversion circuit 205 may be referred to as a receiving circuit block, and the digital-analog conversion circuit 207, the variable gain amplifier 208, the low-pass filter 209, the mixer 210, and the power amplifier 211 may be referred to as a transmitting circuit block.
[0089] The baseband processor 12 and the integrated circuit 13 are realized by individual semiconductor chips. The duplexer DUP includes an antenna switch and the like.
[0090] The low noise amplifier 201 amplifies the signal received by the antenna ANT with low noise. The mixer 202 corresponds to a configuration having the semiconductor device 100 described in the above-mentioned first embodiment. The mixer 202 demodulates and down-converts (frequency converts) the signal by using the signal of the oscillation circuit 212. The low pass filter 203 removes unnecessary high frequency components in the signal from the mixer 202. The variable gain amplifier 204 amplifies the output signal of the low pass filter 203 with a gain that takes into account the input range of the analog-to-digital conversion circuit 205. The analog-to-digital conversion circuit 205 converts the analog signal from the variable gain amplifier 204 into a digital signal. The digital signal is output to the baseband processor 12 via the interface unit 206.
[0091] Digital-to-analog conversion circuit 207 converts the digital signal received by interface unit 206 into an analog signal. Variable gain amplifier 208 amplifies the output signal of digital-to-analog conversion circuit 207. Low-pass filter 209 removes unnecessary high-frequency components in the signal from variable gain amplifier 208. Mixer 210 corresponds to a configuration having semiconductor device 100 described in the above first embodiment. Mixer 210 performs modulation and up-conversion (frequency conversion) using a signal from oscillation circuit 212. Power amplifier 211 amplifies the output signal of mixer 210 with a predetermined gain and outputs it.
[0092] The configurations, structures, methods, and the like described in this embodiment can be used in appropriate combination with the configurations, structures, methods, and the like described in other embodiments.
[0093] (Embodiment 3) In this embodiment mode, a structure of a transistor applicable to the semiconductor device described in the above embodiment mode will be described. As an example, a structure in which transistors having different electrical characteristics are stacked will be described. By using this structure, the degree of freedom in designing the semiconductor device can be increased. In addition, by stacking transistors having different electrical characteristics, the degree of integration of the semiconductor device can be increased.
[0094] FIG 11 shows a part of a cross-sectional structure of the semiconductor device. The semiconductor device shown in FIG 11 includes a transistor 550, a transistor 500, a transistor 650, and a capacitor 600. FIG 12A is a cross-sectional view of the transistor 500 in the channel length direction, FIG 12B is a cross-sectional view of the transistor 500 in the channel width direction, and FIG 12C is a cross-sectional view of the transistor 550 in the channel width direction. For example, the transistor 500 corresponds to the transistor 111, the transistor 550 corresponds to the transistor 131, and the transistor 650 corresponds to the transistor 121, all of which are shown in the above embodiment modes. The capacitor 600 corresponds to the capacitor 151.
[0095] 11, the transistor 500 is provided above the transistors 550 and 650, and the capacitor 600 is provided above the transistors 550, 650, and 500. In FIG.
[0096] The transistor 550 is provided over a substrate 311 and includes a conductor 316, an insulator 315, a semiconductor region 313 made of a part of the substrate 311, a low resistance region 314a functioning as a source region or drain region, and a low resistance region 314b.
[0097] 12C , in the transistor 550, the upper surface and the side surface in the channel width direction of the semiconductor region 313 are covered with the conductor 316 via the insulator 315. By forming the transistor 550 as a fin type in this manner, the effective channel width is increased, and thus the on-characteristics of the transistor 550 can be improved. In addition, the contribution of the electric field of the gate electrode can be increased, and thus the off-characteristics of the transistor 550 can be improved.
[0098] Note that the transistor 550 may be either a p-channel transistor or an n-channel transistor.
[0099] The region where the channel of the semiconductor region 313 is formed, the region nearby, the low resistance region 314a which becomes the source region or the drain region, and the low resistance region 314b preferably contain a semiconductor such as a silicon-based semiconductor, and preferably contain single crystal silicon. Alternatively, they may be formed of a material having Ge (germanium), SiGe (silicon germanium), GaAs (gallium arsenide), GaAlAs (gallium aluminum arsenide), or the like. A configuration using silicon in which the effective mass is controlled by applying stress to the crystal lattice and changing the lattice spacing may be used. Alternatively, the transistor 550 may be a HEMT (High Electron Mobility Transistor) by using GaAs and GaAlAs, or the like.
[0100] Low resistance region 314a and low resistance region 314b contain, in addition to the semiconductor material applied to semiconductor region 313, an element that imparts n-type conductivity, such as arsenic or phosphorus, or an element that imparts p-type conductivity, such as boron.
[0101] The conductor 316 functioning as the gate electrode can be made of a conductive material such as a semiconductor material, such as silicon, containing an element that imparts n-type conductivity, such as arsenic or phosphorus, or an element that imparts p-type conductivity, such as boron, a metal material, an alloy material, or a metal oxide material.
[0102] Since the work function is determined by the material of the conductor, the threshold voltage of the transistor can be adjusted by selecting the material of the conductor. Specifically, it is preferable to use a material such as titanium nitride or tantalum nitride for the conductor. Furthermore, in order to achieve both electrical conductivity and embeddability, it is preferable to use a metal material such as tungsten or aluminum as the conductor in a laminated state, and in particular, it is preferable to use tungsten in terms of heat resistance.
[0103] The transistor 550 may be formed using a silicon on insulator (SOI) substrate or the like.
[0104] The SOI substrate may be a SIMOX (Separation by Implanted Oxygen) substrate formed by implanting oxygen ions into a mirror-polished wafer and then heating at high temperature to form an oxide layer at a certain depth from the surface and eliminate defects in the surface layer, or an SOI substrate formed using the Smart Cut method, which cleaves a semiconductor substrate by utilizing the growth of microvoids formed by hydrogen ion implantation through heat treatment, or the ELTRAN method (registered trademark: Epitaxial Layer Transfer). A transistor formed using a single crystal substrate has a single crystal semiconductor in the channel formation region.
[0105] Here, the transistor 650 will be described. The transistor 650 is formed over the same substrate as the transistor 550. The transistor 650 is formed using a semiconductor layer formed over a single crystal silicon substrate, a sapphire substrate, or an SOI substrate. The transistor 650 is a nitride semiconductor having gallium in a channel formation region. The semiconductor layer preferably has a crystal structure containing gallium. An example of a semiconductor layer containing gallium is gallium nitride (hereinafter, GaN).
[0106] A semiconductor device using GaN for the semiconductor layer 654 will be described with reference to Fig. 11. For example, GaN can be formed by providing a buffer layer 652 on the substrate 311 and epitaxially growing single crystal GaN on the buffer layer 652. The single crystal GaN formed by epitaxial growth corresponds to the semiconductor layer 654. Note that Fig. 11 shows an example in which a single crystal silicon substrate is used for the substrate 311.
[0107] When forming the transistor 650, it is preferable to use a semiconductor layer in which a semiconductor layer 656 is epitaxially grown on a semiconductor layer 654. When the semiconductor layer 654 is GaN, the semiconductor layer 656 is preferably AlGaN. For example, aluminum nitride (AlN) is known to have extremely excellent material properties, such as a band gap (6.2 eV) approximately twice that of GaN, an electrostatic breakdown field (12 MV / cm) approximately four times that of GaN, and a thermal conductivity (2.9 W / cmK) approximately 1.5 times that of GaN. Therefore, AlN and AlGaN, which is a mixed crystal of AlN and GaN, are preferable as high-output, high-frequency device materials. A HEMT (High Electron Mobility Transistor) with AlGaN as a channel formation region can operate at a higher voltage than a HEMT with GaN as a channel formation region. At the interface between GaN and AlGaN, a two-dimensional electron gas (2DEG) is generated due to the polarization effect of GaN and AlGaN. In other words, in a transistor with a HEMT structure, the 2DEG becomes the channel formation region.
[0108] The conductor 330 is provided over the semiconductor layer 656. The conductor 330 corresponds to the source or drain of the transistor 650.
[0109] The insulator 324 is sandwiched between the conductor 658 and the semiconductor layer 656. The conductor 658 may be referred to as a gate electrode, and the insulator 324 may be referred to as a gate insulator of the transistor 650. The insulator 324 may be made of silicon oxide, aluminum oxide, hafnium oxide, or the like. For example, the insulator 324 may contain any one of silicon oxide, aluminum oxide, hafnium oxide, or the like to reduce the off-state current of the transistor 650. To describe the gate insulator in detail, the gate insulator is preferably a SiO2 film, an Al2O3 film, or a HfO2 film.
[0110] Moreover, the transistor 650 preferably has a recessed gate structure. FIG. 11 shows an example in which the transistor 650 has a recessed gate structure. By having the transistor 650 have a recessed gate structure, the off-current of the transistor 650 can be reduced. The recessed gate structure is formed by etching the semiconductor layer 656 at a position overlapping with the gate electrode forming the channel formation region, and thinning the semiconductor layer 656. The region of the semiconductor layer 656 thinned by etching is called a recessed region. The recessed region can have a high threshold voltage due to enhanced depletion of the 2DEG. Moreover, the non-recessed region can pass a large current due to an increased concentration of the 2DEG.
[0111] An insulator 320, an insulator 322, an insulator 324, and an insulator 326 are stacked in this order over the transistor 550.
[0112] As the insulators 320, 322, 324, and 326, for example, silicon oxide, silicon oxynitride, silicon nitride oxide, silicon nitride, aluminum oxide, aluminum oxynitride, aluminum nitride oxide, aluminum nitride, or the like can be used.
[0113] In this specification, silicon oxynitride refers to a material having a higher oxygen content than nitrogen, silicon nitride oxide refers to a material having a higher nitrogen content than oxygen, aluminum oxynitride refers to a material having a higher oxygen content than nitrogen, and aluminum nitride oxide refers to a material having a higher nitrogen content than oxygen.
[0114] The insulator 322 may function as a planarizing film that planarizes steps caused by the transistor 550 or the like provided thereunder. For example, the top surface of the insulator 322 may be planarized by planarization treatment using a chemical mechanical polishing (CMP) method or the like to improve the planarity.
[0115] The insulator 324 is preferably a film having a barrier property that prevents hydrogen or impurities from diffusing from the substrate 311, the transistor 550, or the like to a region where the transistor 500 is provided.
[0116] As an example of a film having a barrier property against hydrogen, for example, silicon nitride formed by a CVD method can be suitably used. Here, when hydrogen diffuses into a semiconductor element having an oxide semiconductor such as the transistor 500, the characteristics of the semiconductor element may deteriorate. Therefore, it is preferable to use a film that suppresses the diffusion of hydrogen between the transistor 500 and the transistor 550. Specifically, the film that suppresses the diffusion of hydrogen is a film that releases a small amount of hydrogen.
[0117] The amount of desorption of hydrogen can be analyzed, for example, by using thermal desorption spectrometry (TDS). For example, the amount of desorption of hydrogen from the insulator 324 is calculated as 10×10 per area of the insulator 324 when the surface temperature of the film is in the range of 50° C. to 500° C. in the TDS analysis. 15 atoms / cm 2 Less than or equal to 5×10 15 atoms / cm 2 The following is acceptable.
[0118] The insulator 326 preferably has a lower dielectric constant than the insulator 324. For example, the relative dielectric constant of the insulator 326 is preferably less than 4, and more preferably less than 3. For example, the relative dielectric constant of the insulator 326 is preferably 0.7 times or less, and more preferably 0.6 times or less, the relative dielectric constant of the insulator 324. By using a material with a low dielectric constant as the interlayer film, the parasitic capacitance generated between wirings can be reduced.
[0119] A conductor 328 and a conductor 330, which are connected to the capacitor 600 or the transistor 500, are embedded in the insulator 320, the insulator 322, the insulator 324, and the insulator 326. The conductor 330 functions as a source or drain electrode of the transistor 650. The conductor 328 and the conductor 330 function as a plug or a wiring. A plurality of conductors that function as a plug or a wiring may be collectively assigned the same reference symbol. In this specification and the like, a wiring and a plug connected to the wiring may be integrated. That is, a part of the conductor may function as a wiring, and a part of the conductor may function as a plug.
[0120] As the material for each plug and wiring (conductor 328, conductor 330, etc.), a conductive material such as a metal material, an alloy material, a metal nitride material, or a metal oxide material can be used in a single layer or a laminated layer. It is preferable to use a high melting point material such as tungsten or molybdenum that has both heat resistance and conductivity, and tungsten is preferably used. Alternatively, it is preferable to form the plug and wiring from a low resistance conductive material such as aluminum or copper. By using a low resistance conductive material, the wiring resistance can be reduced.
[0121] A wiring layer may be provided over the insulator 326 and the conductor 330. For example, in FIG. 11, an insulator 350, an insulator 352, and an insulator 354 are stacked in this order. A conductor 356 is formed in the insulator 350, the insulator 352, and the insulator 354. The conductor 356 functions as a plug connected to the transistor 550, a plug connected to the transistor 650, or a wiring. Note that the conductor 356 can be provided using a material similar to that of the conductor 328 and the conductor 330.
[0122] Note that, for example, the insulator 350 is preferably an insulator having a barrier property against hydrogen, similar to the insulator 324. The conductor 356 preferably includes a conductor having a barrier property against hydrogen. In particular, a conductor having a barrier property against hydrogen is formed in an opening of the insulator 350 having a barrier property against hydrogen. With this structure, the transistor 550 or the transistor 650 can be separated from the transistor 500 by a barrier layer, and diffusion of hydrogen from the transistor 550 or the transistor 650 to the transistor 500 can be suppressed.
[0123] Note that, for example, tantalum nitride or the like may be used as a conductor having a barrier property against hydrogen. By stacking tantalum nitride and tungsten having high conductivity, diffusion of hydrogen from the transistor 550 can be suppressed while maintaining the conductivity of the wiring. In this case, it is preferable that the tantalum nitride layer having a barrier property against hydrogen be in contact with the insulator 350 having a barrier property against hydrogen.
[0124] A wiring layer may be provided on the insulator 354 and the conductor 356. For example, in FIG. 11, an insulator 360, an insulator 362, and an insulator 364 are stacked in this order. A conductor 366 is formed in the insulator 360, the insulator 362, and the insulator 364. The conductor 366 functions as a plug or a wiring. The conductor 366 can be provided using a material similar to that of the conductor 328 and the conductor 330.
[0125] Note that, for example, the insulator 360 is preferably an insulator having a barrier property against hydrogen, similar to the insulator 324. The conductor 366 preferably includes a conductor having a barrier property against hydrogen. In particular, a conductor having a barrier property against hydrogen is formed in an opening of the insulator 360 having a barrier property against hydrogen. With this structure, the transistor 550 or the transistor 650 can be separated from the transistor 500 by a barrier layer, and diffusion of hydrogen from the transistor 550 or the transistor 650 to the transistor 500 can be suppressed.
[0126] A wiring layer may be provided over the insulator 364 and the conductor 366. For example, in FIG. 11, an insulator 370, an insulator 372, and an insulator 374 are stacked in this order. A conductor 376 is formed in the insulator 370, the insulator 372, and the insulator 374. The conductor 376 functions as a plug or a wiring. The conductor 376 can be provided using a material similar to that of the conductor 328 and the conductor 330.
[0127] Note that, for example, the insulator 370 is preferably an insulator having a barrier property against hydrogen, similar to the insulator 324. The conductor 376 preferably includes a conductor having a barrier property against hydrogen. In particular, a conductor having a barrier property against hydrogen is formed in an opening of the insulator 370 having a barrier property against hydrogen. With this structure, the transistor 550 or the transistor 650 can be separated from the transistor 500 by a barrier layer, and diffusion of hydrogen from the transistor 550 or the transistor 650 to the transistor 500 can be suppressed.
[0128] A wiring layer may be provided over the insulator 374 and the conductor 376. For example, in FIG. 11, an insulator 380, an insulator 382, and an insulator 384 are stacked in this order. A conductor 386 is formed in the insulator 380, the insulator 382, and the insulator 384. The conductor 386 functions as a plug or a wiring. The conductor 386 can be provided using a material similar to that of the conductor 328 and the conductor 330.
[0129] Note that, for example, the insulator 380 is preferably an insulator having a barrier property against hydrogen, similar to the insulator 324. The conductor 386 preferably includes a conductor having a barrier property against hydrogen. In particular, a conductor having a barrier property against hydrogen is formed in an opening of the insulator 380 having a barrier property against hydrogen. With this structure, the transistor 550 or the transistor 650 can be separated from the transistor 500 by a barrier layer, and diffusion of hydrogen from the transistor 550 or the transistor 650 to the transistor 500 can be suppressed.
[0130] In the above, a wiring layer including the conductor 356, a wiring layer including the conductor 366, a wiring layer including the conductor 376, and a wiring layer including the conductor 386 have been described, but the semiconductor device of this embodiment is not limited to this. There may be three or fewer wiring layers similar to the wiring layer including the conductor 356, or there may be five or more wiring layers similar to the wiring layer including the conductor 356.
[0131] An insulator 510, an insulator 512, an insulator 514, and an insulator 516 are stacked in this order on the insulator 384. Any of the insulator 510, the insulator 512, the insulator 514, and the insulator 516 is preferably made of a substance that has a barrier property against oxygen or hydrogen.
[0132] For example, the insulator 510 and the insulator 514 are preferably formed using a film having a barrier property that prevents hydrogen or impurities from diffusing from the substrate 311, the region where the transistor 550 is provided, or the region where the transistor 650 is provided to the region where the transistor 500 is provided. Therefore, the insulator 510 and the insulator 514 can be formed using a material similar to that of the insulator 324.
[0133] As an example of a film having a barrier property against hydrogen, silicon nitride formed by a CVD method can be used. Here, when hydrogen diffuses into a semiconductor element having an oxide semiconductor such as the transistor 500, the characteristics of the semiconductor element may deteriorate. Therefore, it is preferable to use a film that suppresses hydrogen diffusion between the transistor 500 and the transistor 550 or the transistor 650. Specifically, the film that suppresses hydrogen diffusion is a film that releases a small amount of hydrogen.
[0134] As a film having a barrier property against hydrogen, for example, the insulator 510 and the insulator 514 are preferably made of a metal oxide such as aluminum oxide, hafnium oxide, or tantalum oxide.
[0135] In particular, aluminum oxide has a high blocking effect of preventing the film from permeating both oxygen and impurities such as hydrogen and moisture, which are factors that cause fluctuations in the electrical characteristics of a transistor. Therefore, aluminum oxide can prevent impurities such as hydrogen and moisture from entering the transistor 500 during and after the transistor manufacturing process. In addition, aluminum oxide can suppress the release of oxygen from the oxide that constitutes the transistor 500. Therefore, aluminum oxide is suitable for use as a protective film for the transistor 500.
[0136] For example, the insulator 512 and the insulator 516 can be made of a material similar to that of the insulator 320. By using a material with a relatively low dielectric constant for these insulators, the parasitic capacitance generated between wirings can be reduced. For example, the insulator 512 and the insulator 516 can be made of a silicon oxide film, a silicon oxynitride film, or the like.
[0137] A conductor 518, a conductor constituting the transistor 500 (for example, the conductor 503), and the like are embedded in the insulator 510, the insulator 512, the insulator 514, and the insulator 516. Note that the conductor 518 functions as a plug or wiring connected to the capacitor 600, the transistor 550, or the transistor 650. The conductor 518 can be provided using a material similar to that of the conductor 328 and the conductor 330.
[0138] In particular, the insulator 510 and the conductor 518 in the region in contact with the insulator 514 are preferably conductors having barrier properties against oxygen, hydrogen, and water. With this structure, the transistor 550 or the transistor 650 can be separated from the transistor 500 by a layer having barrier properties against oxygen, hydrogen, and water, and diffusion of hydrogen from the transistor 550 or the transistor 650 to the transistor 500 can be suppressed.
[0139] Above the insulator 516 is a transistor 500 .
[0140] As shown in Figures 12A and 12B, transistor 500 has a conductor 503 arranged so as to be embedded in insulator 514 and insulator 516, an insulator 520 arranged on insulator 516 and conductor 503, an insulator 522 arranged on insulator 520, an insulator 524 arranged on insulator 522, an oxide 530a arranged on insulator 524, an oxide 530b arranged on oxide 530a, conductors 542a and 542b arranged apart from each other on oxide 530b, an insulator 580 arranged on conductor 542a and conductor 542b and having an opening formed therebetween overlapping with conductor 542a and conductor 542b, an insulator 545 arranged on the bottom and side surfaces of the opening, and a conductor 560 arranged on the formation surface of insulator 545.
[0141] 12A and 12B, it is preferable that an insulator 544 is disposed between the oxide 530a, the oxide 530b, the conductor 542a, and the conductor 542b and the insulator 580. It is preferable that the conductor 560 has a conductor 560a provided inside the insulator 545 and a conductor 560b provided so as to be embedded inside the conductor 560a, as shown in FIG. 12A and 12B. It is preferable that an insulator 574 is disposed on the insulator 580, the conductor 560, and the insulator 545, as shown in FIG. 12A and 12B.
[0142] In this specification and other documents, the oxide 530a and the oxide 530b may be collectively referred to as the oxide 530. The conductor 542a and the conductor 542b may be collectively referred to as the conductor 542.
[0143] Note that in the transistor 500, a two-layer structure of the oxide 530a and the oxide 530b is shown in the region where a channel is formed and in the vicinity thereof, but one embodiment of the present invention is not limited to this structure. For example, a single layer of the oxide 530b or a stacked structure of three or more layers may be used.
[0144] Although the conductor 560 in the transistor 500 has a two-layer structure, one embodiment of the present invention is not limited to this. For example, the conductor 560 may have a single-layer structure or a stacked structure of three or more layers. The transistor 500 illustrated in FIGS. 11 and 12A is an example and is not limited to this structure. An appropriate transistor may be used depending on the circuit configuration, driving method, and the like.
[0145] Here, the conductor 560 functions as a gate electrode of the transistor, and the conductors 542a and 542b function as a source electrode and a drain electrode, respectively. As described above, the conductor 560 is formed so as to be embedded in the opening of the insulator 580 and in the region sandwiched between the conductors 542a and 542b. The arrangement of the conductors 560, 542a, and 542b is selected in a self-aligned manner with respect to the opening of the insulator 580. That is, in the transistor 500, the gate electrode can be arranged in a self-aligned manner between the source electrode and the drain electrode. Therefore, the conductor 560 can be formed without providing a margin for alignment, so that the area occupied by the transistor 500 can be reduced. This allows the semiconductor device to be miniaturized and highly integrated.
[0146] Furthermore, since the conductor 560 is formed in a self-aligned manner in the region between the conductor 542a and the conductor 542b, the conductor 560 does not have a region that overlaps with the conductor 542a or the conductor 542b. This makes it possible to reduce the parasitic capacitance formed between the conductor 560 and the conductor 542a and between the conductor 560 and the conductor 542b. This makes it possible to improve the switching speed of the transistor 500 and provide high frequency characteristics.
[0147] The conductor 560 may function as a first gate (also referred to as a top gate) electrode. The conductor 503 may function as a second gate (also referred to as a bottom gate) electrode. In this case, the threshold voltage of the transistor 500 can be controlled by changing the voltage applied to the conductor 503 independently of the voltage applied to the conductor 560. In particular, applying a negative voltage to the conductor 503 can increase the threshold voltage of the transistor 500 and reduce the off-current. Therefore, applying a negative voltage to the conductor 503 can reduce the drain current when the voltage applied to the conductor 560 is 0 V, compared to when no negative voltage is applied.
[0148] The conductor 503 is disposed so as to overlap the oxide 530 and the conductor 560. In this manner, when a voltage is applied to the conductor 560 and the conductor 503, the electric field generated from the conductor 560 and the electric field generated from the conductor 503 are connected, and a channel formation region formed in the oxide 530 can be covered.
[0149] In this specification, the configuration of a transistor in which the electric field of a pair of gate electrodes (a first gate electrode and a second gate electrode) electrically surrounds the channel formation region is called a surrounded channel (S-channel) configuration. In this specification, the S-channel configuration has a feature that the side and periphery of the oxide 530 in contact with the conductor 542a and the conductor 542b functioning as the source electrode and the drain electrode are I-type like the channel formation region. In addition, the side and periphery of the oxide 530 in contact with the conductor 542a and the conductor 542b are in contact with the insulator 544, so they can be I-type like the channel formation region. In this specification, the I-type can be treated as the same as the high purity intrinsic described later. In addition, the S-channel configuration disclosed in this specification is different from the fin type configuration and the planar type configuration. By adopting the S-channel configuration, it is possible to obtain a transistor that is more resistant to the short channel effect, in other words, a transistor in which the short channel effect is less likely to occur.
[0150] The conductor 503 has a structure similar to that of the conductor 518, and the conductor 503a is formed in contact with the inner walls of the openings of the insulator 514 and the insulator 516, and the conductor 503b is formed further inside. Note that although the transistor 500 has a structure in which the conductor 503a and the conductor 503b are stacked, one embodiment of the present invention is not limited to this. For example, the conductor 503 may have a single layer structure or a stacked structure of three or more layers.
[0151] Here, the conductor 503a is preferably made of a conductive material having a function of suppressing the diffusion of impurities such as hydrogen atoms, hydrogen molecules, water molecules, and copper atoms (the impurities are less likely to permeate through). Alternatively, it is preferable to use a conductive material having a function of suppressing the diffusion of oxygen (e.g., at least one of oxygen atoms, oxygen molecules, etc.) (the oxygen is less likely to permeate through). Note that in this specification, the function of suppressing the diffusion of impurities or oxygen refers to the function of suppressing the diffusion of any one or all of the impurities and oxygen.
[0152] For example, the conductor 503a has a function of suppressing the diffusion of oxygen, so that the conductor 503b can be prevented from being oxidized and the conductivity from decreasing.
[0153] In addition, when the conductor 503 also functions as a wiring, it is preferable that the conductor 503b is made of a highly conductive material containing tungsten, copper, or aluminum as a main component. Note that, although the conductor 503 is illustrated in this embodiment as a stack of the conductors 503a and 503b, the conductor 503 may have a single layer structure.
[0154] The insulators 520, 522, and 524 function as a second gate insulating film.
[0155] Here, it is preferable that the insulator 524 in contact with the oxide 530 is an insulator containing more oxygen than the oxygen that satisfies the stoichiometric composition. The oxygen is easily released from the film by heating. In this specification and the like, oxygen released by heating may be called "excess oxygen." In other words, it is preferable that the insulator 524 has a region containing excess oxygen (also called "excess oxygen region"). By providing such an insulator containing excess oxygen in contact with the oxide 530, oxygen vacancies (V O In addition, when hydrogen enters an oxygen vacancy in the oxide 530, the defect (hereinafter, V O H.) may function as a donor and generate electrons as carriers. Some of the hydrogen may bond with oxygen that is bonded to a metal atom to generate electrons as carriers. Therefore, a transistor using an oxide semiconductor containing a large amount of hydrogen is likely to have normally-on characteristics. Furthermore, hydrogen in an oxide semiconductor is easily moved by stress such as heat or an electric field. Therefore, if an oxide semiconductor contains a large amount of hydrogen, the reliability of the transistor may be deteriorated. In one embodiment of the present invention, V in the oxide 530 O It is preferable to reduce H as much as possible and make it high-purity intrinsic or substantially high-purity intrinsic. O In order to obtain an oxide semiconductor in which H is sufficiently reduced, it is important to remove impurities such as moisture and hydrogen from the oxide semiconductor (also called "dehydration" or "dehydrogenation treatment") and to supply oxygen to the oxide semiconductor to compensate for oxygen vacancies (also called "oxygenation treatment"). O By using an oxide semiconductor in which impurities such as H are sufficiently reduced for a channel formation region of a transistor, stable electrical characteristics can be obtained.
[0156] Specifically, it is preferable to use an oxide material from which some oxygen is released by heating as an insulator having an excess oxygen region. An oxide material from which oxygen is released by heating is an oxide material from which the amount of released oxygen converted into oxygen atoms is 1.0×10 18 atoms / cm 3 More than 1.0×10 19 atoms / cm 3 More preferably, 2.0×10 19 atoms / cm 3 or more, or 3.0×10 20 atoms / cm 3 The oxide film is one having the above-mentioned properties. The surface temperature of the film during the TDS analysis is preferably in the range of 100° C. or more and 700° C. or less, or 100° C. or more and 400° C. or less.
[0157] In addition, the oxide 530 may be brought into contact with the insulator having the excess oxygen region and subjected to one or more of heat treatment, microwave treatment, and RF treatment. By carrying out such treatment, water or hydrogen in the oxide 530 can be removed. For example, a reaction occurs in the oxide 530 that breaks the bond of VoH, in other words, "V O The reaction "H → Vo + H" occurs, and the hydrogen can be dehydrogenated. Some of the hydrogen generated at this time may combine with oxygen to become H2O and be removed from the oxide 530 or the insulator near the oxide 530. Some of the hydrogen may also be gettered to the conductor 542.
[0158] In addition, the microwave treatment is preferably performed using, for example, a device having a power source that generates high-density plasma or a device having a power source that applies RF to the substrate side. For example, high-density oxygen radicals can be generated by using a gas containing oxygen and high-density plasma, and the oxygen radicals generated by the high-density plasma can be efficiently introduced into the oxide 530 or an insulator near the oxide 530 by applying RF to the substrate side. In addition, the pressure of the microwave treatment may be set to 133 Pa or more, preferably 200 Pa or more, and more preferably 400 Pa or more. In addition, for example, oxygen and argon are used as gases to be introduced into the microwave treatment device, and the oxygen flow rate ratio (O2 / (O2+Ar)) is 50% or less, preferably 10% or more and 30% or less.
[0159] In addition, in a manufacturing process of the transistor 500, it is preferable to perform heat treatment while the surface of the oxide 530 is exposed. The heat treatment may be performed, for example, at a temperature of 100° C. or higher and 450° C. or lower, more preferably 350° C. or higher and 400° C. or lower. Note that the heat treatment is performed in an atmosphere of nitrogen gas or an inert gas, or an atmosphere containing an oxidizing gas at 10 ppm or higher, 1% or higher, or 10% or higher. For example, the heat treatment is preferably performed in an oxygen atmosphere. In this way, oxygen is supplied to the oxide 530 to reduce oxygen deficiencies (V O ) can be reduced. The heat treatment may be performed under reduced pressure. Alternatively, the heat treatment may be performed in an atmosphere containing 10 ppm or more, 1% or more, or 10% or more of an oxidizing gas in order to compensate for the desorbed oxygen after the heat treatment in a nitrogen gas or inert gas atmosphere. Alternatively, the heat treatment may be performed in an atmosphere containing 10 ppm or more, 1% or more, or 10% or more of an oxidizing gas in order to compensate for the desorbed oxygen. Alternatively, the heat treatment may be performed in an atmosphere containing 10 ppm or more, 1% or more, or 10% or more of an oxidizing gas in succession to a heat treatment in a nitrogen gas or inert gas atmosphere.
[0160] By subjecting the oxide 530 to oxygen addition treatment, the oxygen vacancies in the oxide 530 can be repaired by the supplied oxygen, in other words, the reaction of "Vo+O→null" can be promoted. Furthermore, the supplied oxygen reacts with the hydrogen remaining in the oxide 530, and the hydrogen can be removed as H2O (dehydrated). As a result, the hydrogen remaining in the oxide 530 recombines with the oxygen vacancies to form V O The formation of H can be suppressed.
[0161] When the insulator 524 has an excess oxygen region, it is preferable that the insulator 522 has a function of suppressing the diffusion of oxygen (eg, oxygen atoms, oxygen molecules, etc.) (the oxygen is less likely to permeate).
[0162] The insulator 522 preferably has a function of suppressing diffusion of oxygen and impurities, so that oxygen contained in the oxide 530 does not diffuse toward the insulator 520. Furthermore, reaction of the conductor 503 with the insulator 524 or oxygen contained in the oxide 530 can be suppressed.
[0163] The insulator 522 is preferably a single layer or a multilayer insulator containing a so-called high-k material, such as aluminum oxide, hafnium oxide, oxide containing aluminum and hafnium (hafnium aluminate), tantalum oxide, zirconium oxide, lead zirconate titanate (PZT), strontium titanate (SrTiO3), or (Ba,Sr)TiO3 (BST). As transistors become smaller and more highly integrated, problems such as leakage current may occur due to the thinning of the gate insulating film. By using a high-k material for the insulator that functions as the gate insulating film, it is possible to reduce the gate voltage during transistor operation while maintaining the physical film thickness.
[0164] In particular, it is preferable to use an insulator containing an oxide of one or both of aluminum and hafnium, which are insulating materials having a function of suppressing the diffusion of impurities and oxygen (the oxygen is unlikely to permeate through them). As an insulator containing an oxide of one or both of aluminum and hafnium, it is preferable to use aluminum oxide, hafnium oxide, an oxide containing aluminum and hafnium (hafnium aluminate), or the like. When the insulator 522 is formed using such a material, the insulator 522 functions as a layer that suppresses the release of oxygen from the oxide 530 and the intrusion of impurities such as hydrogen into the oxide 530 from the periphery of the transistor 500.
[0165] Alternatively, for example, aluminum oxide, bismuth oxide, germanium oxide, niobium oxide, silicon oxide, titanium oxide, tungsten oxide, yttrium oxide, or zirconium oxide may be added to these insulators. Alternatively, these insulators may be nitrided. Silicon oxide, silicon oxynitride, or silicon nitride may be stacked on the above insulators.
[0166] In addition, the insulator 520 is preferably thermally stable. For example, silicon oxide and silicon oxynitride are preferable because they are thermally stable. In addition, by combining a high-k material insulator with silicon oxide or silicon oxynitride, it is possible to obtain the insulator 520 having a thermally stable and high dielectric constant laminate structure.
[0167] 12A and 12B, the second gate insulating film has a three-layer stack structure, which includes the insulators 520, 522, and 524. However, the second gate insulating film may have a single layer, two layers, or four or more layers. In this case, the second gate insulating film is not limited to a stack structure made of the same material, and may have a stack structure made of different materials.
[0168] In the transistor 500, a metal oxide functioning as an oxide semiconductor is used for the oxide 530 including the channel formation region. Note that the oxide semiconductor preferably contains at least one of In and Zn. For example, a metal oxide such as In-M-Zn oxide (wherein the element M is one or more elements selected from aluminum, gallium, yttrium, copper, vanadium, beryllium, boron, titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium, neodymium, hafnium, tantalum, tungsten, magnesium, or the like) may be used for the oxide 530.
[0169] The metal oxide functioning as an oxide semiconductor may be formed by a sputtering method or an ALD (Atomic Layer Deposition) method. Note that the metal oxide functioning as an oxide semiconductor will be described in detail in another embodiment.
[0170] The metal oxide that functions as a channel formation region in the oxide 530 preferably has a band gap of 2 eV or more, preferably 2.5 eV or more. In this manner, by using a metal oxide with a wide band gap, the off-state current of the transistor can be reduced.
[0171] The oxide 530 has the oxide 530a below the oxide 530b, and thus can suppress the diffusion of impurities from components formed below the oxide 530a to the oxide 530b.
[0172] The oxide 530 preferably has a configuration of a plurality of oxide layers with different atomic ratios of each metal atom. Specifically, in the metal oxide used for the oxide 530a, the atomic ratio of element M among the constituent elements is preferably larger than the atomic ratio of element M among the constituent elements in the metal oxide used for the oxide 530b. In addition, in the metal oxide used for the oxide 530a, the atomic ratio of element M to In is preferably larger than the atomic ratio of element M to In in the metal oxide used for the oxide 530b. In addition, in the metal oxide used for the oxide 530b, the atomic ratio of In to element M is preferably larger than the atomic ratio of In to element M in the metal oxide used for the oxide 530a.
[0173] In addition, it is preferable that the energy of the conduction band minimum of the oxide 530a is higher than that of the oxide 530b, or, in other words, it is preferable that the electron affinity of the oxide 530a is smaller than that of the oxide 530b.
[0174] Here, at the junction between the oxide 530a and the oxide 530b, the energy level of the conduction band minimum changes gradually. In other words, it can be said that the energy level of the conduction band minimum at the junction between the oxide 530a and the oxide 530b changes continuously or is a continuous junction. To achieve this, it is preferable to reduce the defect level density of the mixed layer formed at the interface between the oxide 530a and the oxide 530b.
[0175] Specifically, the oxide 530a and the oxide 530b have a common element other than oxygen (as a main component), so that a mixed layer with a low density of defect states can be formed. For example, when the oxide 530b is an In-Ga-Zn oxide, the oxide 530a may be an In-Ga-Zn oxide, a Ga-Zn oxide, or a gallium oxide.
[0176] At this time, the main carrier path is the oxide 530b. By configuring the oxide 530a as described above, the defect state density at the interface between the oxide 530a and the oxide 530b can be reduced. Therefore, the effect of interface scattering on carrier conduction is reduced, and the transistor 500 can obtain a high on-state current.
[0177] Conductors 542a and 542b functioning as a source electrode and a drain electrode are provided on the oxide 530b. As the conductors 542a and 542b, it is preferable to use a metal element selected from aluminum, chromium, copper, silver, gold, platinum, tantalum, nickel, titanium, molybdenum, tungsten, hafnium, vanadium, niobium, manganese, magnesium, zirconium, beryllium, indium, ruthenium, iridium, strontium, and lanthanum, an alloy containing the above-mentioned metal elements as a component, or an alloy combining the above-mentioned metal elements. For example, it is preferable to use tantalum nitride, titanium nitride, tungsten, a nitride containing titanium and aluminum, a nitride containing tantalum and aluminum, ruthenium oxide, ruthenium nitride, an oxide containing strontium and ruthenium, an oxide containing lanthanum and nickel, or the like. In addition, tantalum nitride, titanium nitride, nitrides containing titanium and aluminum, nitrides containing tantalum and aluminum, ruthenium oxide, ruthenium nitride, oxides containing strontium and ruthenium, and oxides containing lanthanum and nickel are conductive materials that are difficult to oxidize, or materials that maintain conductivity even when oxygen is absorbed, and are therefore preferable.Furthermore, metal nitride films such as tantalum nitride are preferable because they have barrier properties against hydrogen or oxygen.
[0178] 12A, the conductor 542a and the conductor 542b are shown as a single layer, but may be a laminated structure of two or more layers. For example, a tantalum nitride film and a tungsten film may be laminated. A titanium film and an aluminum film may be laminated. A two-layer structure in which an aluminum film is laminated on a tungsten film, a two-layer structure in which a copper film is laminated on a copper-magnesium-aluminum alloy film, a two-layer structure in which a copper film is laminated on a titanium film, or a two-layer structure in which a copper film is laminated on a tungsten film may be used.
[0179] In addition, there are three-layer structures in which a titanium film or titanium nitride film is laminated with an aluminum film or copper film on the titanium film or titanium nitride film, and a titanium film or titanium nitride film is further formed thereon, and a three-layer structure in which a molybdenum film or molybdenum nitride film is laminated with an aluminum film or copper film on the molybdenum film or molybdenum nitride film, and a molybdenum film or molybdenum nitride film is further formed thereon, etc. Note that a transparent conductive material containing indium oxide, tin oxide, or zinc oxide may be used.
[0180] 12A, regions 543a and 543b may be formed as low-resistance regions at and near the interface of the oxide 530 with the conductor 542a (conductor 542b). In this case, the region 543a functions as one of the source region and the drain region, and the region 543b functions as the other of the source region and the drain region. A channel formation region is formed in a region sandwiched between the regions 543a and 543b.
[0181] By providing the conductor 542a (conductor 542b) so as to be in contact with the oxide 530, the oxygen concentration in the region 543a (region 543b) may be reduced. Also, a metal compound layer containing a metal contained in the conductor 542a (conductor 542b) and a component of the oxide 530 may be formed in the region 543a (region 543b). In such a case, the carrier density in the region 543a (region 543b) increases, and the region 543a (region 543b) becomes a low-resistance region.
[0182] The insulator 544 is provided to cover the conductor 542a and the conductor 542b and suppresses oxidation of the conductor 542a and the conductor 542b. In this case, the insulator 544 may be provided to cover the side surface of the oxide 530 and to be in contact with the insulator 524.
[0183] The insulator 544 can be a metal oxide containing one or more elements selected from hafnium, aluminum, gallium, yttrium, zirconium, tungsten, titanium, tantalum, nickel, germanium, neodymium, lanthanum, magnesium, etc. Alternatively, the insulator 544 can be silicon nitride oxide, silicon nitride, or the like.
[0184] In particular, it is preferable to use, as the insulator 544, an insulator containing an oxide of either or both of aluminum and hafnium, such as aluminum oxide, hafnium oxide, or an oxide containing aluminum and hafnium (hafnium aluminate). In particular, hafnium aluminate has higher heat resistance than a hafnium oxide film. Therefore, it is preferable because it is less likely to crystallize in a heat treatment in a later process. Note that the insulator 544 is not an essential component when the conductors 542a and 542b are made of a material having oxidation resistance or when the conductivity does not decrease significantly even when oxygen is absorbed. It may be designed appropriately depending on the desired transistor characteristics.
[0185] The insulator 544 can prevent impurities such as water and hydrogen contained in the insulator 580 from diffusing to the oxide 530b through the insulator 545. The insulator 580 can also prevent the conductor 560 from being oxidized by excess oxygen contained in the insulator 580.
[0186] The insulator 545 functions as a first gate insulating film. Like the insulator 524 described above, the insulator 545 is preferably formed using an insulator that contains excess oxygen and releases oxygen by heating.
[0187] Specifically, silicon oxide having excess oxygen, silicon oxynitride, silicon nitride oxide, silicon nitride, silicon oxide to which fluorine is added, silicon oxide to which carbon is added, silicon oxide to which carbon and nitrogen are added, and silicon oxide having vacancies can be used. In particular, silicon oxide and silicon oxynitride are preferable because they are stable against heat.
[0188] By providing an insulator containing excess oxygen as the insulator 545, oxygen can be effectively supplied from the insulator 545 to a channel formation region of the oxide 530b. Similarly to the insulator 524, the concentration of impurities such as water or hydrogen in the insulator 545 is preferably reduced. The thickness of the insulator 545 is preferably 1 nm or more and 20 nm or less.
[0189] Furthermore, in order to efficiently supply excess oxygen contained in the insulator 545 to the oxide 530, a metal oxide may be provided between the insulator 545 and the conductor 560. The metal oxide preferably suppresses oxygen diffusion from the insulator 545 to the conductor 560. By providing a metal oxide that suppresses oxygen diffusion, the diffusion of excess oxygen from the insulator 545 to the conductor 560 can be suppressed. That is, a decrease in the amount of excess oxygen supplied to the oxide 530 can be suppressed. Furthermore, oxidation of the conductor 560 due to the excess oxygen can be suppressed. As the metal oxide, a material that can be used for the insulator 544 can be used.
[0190] The insulator 545 may have a layered structure, similar to the second gate insulating film. As transistors become smaller and more highly integrated, problems such as leakage current may occur due to the thinning of the gate insulating film. Therefore, by making the insulator that functions as the gate insulating film have a layered structure of a high-k material and a thermally stable material, it is possible to reduce the gate voltage during transistor operation while maintaining the physical film thickness. In addition, a layered structure that is thermally stable and has a high relative dielectric constant can be obtained.
[0191] Although the conductor 560 functioning as the first gate electrode is shown as having a two-layer structure in FIGS. 12A and 12B, it may have a single-layer structure or a laminated structure of three or more layers.
[0192] The conductor 560a is preferably made of a conductive material having a function of suppressing the diffusion of impurities such as hydrogen atoms, hydrogen molecules, water molecules, nitrogen atoms, nitrogen molecules, nitrogen oxide molecules (N2O, NO, NO2, etc.), and copper atoms. Alternatively, it is preferably made of a conductive material having a function of suppressing the diffusion of oxygen (for example, at least one of oxygen atoms, oxygen molecules, etc.). The conductor 560a has a function of suppressing the diffusion of oxygen, so that it is possible to suppress the conductor 560b from being oxidized by the oxygen contained in the insulator 545 and its conductivity from decreasing. As a conductive material having a function of suppressing the diffusion of oxygen, for example, tantalum, tantalum nitride, ruthenium, or ruthenium oxide is preferably used. In addition, an oxide semiconductor applicable to the oxide 530 can be used as the conductor 560a. In that case, the conductor 560b can be formed by a sputtering method to reduce the electrical resistance value of the conductor 560a and make it a conductor. This can be called an OC (Oxide Conductor) electrode.
[0193] The conductor 560b is preferably made of a conductive material containing tungsten, copper, or aluminum as a main component. The conductor 560b also functions as wiring, so it is preferable to use a conductor with high conductivity. For example, a conductive material containing tungsten, copper, or aluminum as a main component can be used. The conductor 560b may have a layered structure, for example, a layered structure of titanium or titanium nitride and the above conductive material.
[0194] The insulator 580 is provided on the conductor 542a and the conductor 542b via the insulator 544. The insulator 580 preferably has an excess oxygen region. For example, the insulator 580 preferably has silicon oxide, silicon oxynitride, silicon nitride oxide, silicon nitride, silicon oxide to which fluorine has been added, silicon oxide to which carbon has been added, silicon oxide to which carbon and nitrogen have been added, silicon oxide having voids, or a resin. In particular, silicon oxide and silicon oxynitride are preferable because they are thermally stable. In particular, silicon oxide and silicon oxide having voids are preferable because they can easily form an excess oxygen region in a later step.
[0195] The insulator 580 preferably has an excess oxygen region. By providing the insulator 580 from which oxygen is released by heating, oxygen in the insulator 580 can be efficiently supplied to the oxide 530. Note that the concentration of impurities such as water or hydrogen in the insulator 580 is preferably reduced.
[0196] The opening of insulator 580 is formed to overlap the region between conductor 542a and conductor 542b, so that conductor 560 is formed so as to be embedded in the opening of insulator 580 and the region sandwiched between conductor 542a and conductor 542b.
[0197] In miniaturizing a semiconductor device, it is necessary to shorten the gate length, but it is also necessary to prevent the conductivity of the conductor 560 from decreasing. If the film thickness of the conductor 560 is increased for that purpose, the conductor 560 may have a shape with a high aspect ratio. In this embodiment, the conductor 560 is provided so as to be embedded in the opening of the insulator 580, so that even if the conductor 560 has a shape with a high aspect ratio, the conductor 560 can be formed without collapsing during the process.
[0198] The insulator 574 is preferably provided in contact with a top surface of the insulator 580, a top surface of the conductor 560, and a top surface of the insulator 545. By forming the insulator 574 by a sputtering method, an excess oxygen region can be provided in the insulator 545 and the insulator 580. This allows oxygen to be supplied from the excess oxygen region into the oxide 530.
[0199] For example, the insulator 574 can be a metal oxide containing one or more elements selected from hafnium, aluminum, gallium, yttrium, zirconium, tungsten, titanium, tantalum, nickel, germanium, magnesium, and the like.
[0200] In particular, aluminum oxide has high barrier properties and can suppress the diffusion of hydrogen and nitrogen even in a thin film with a thickness of 0.5 nm to 3.0 nm. Therefore, aluminum oxide formed by sputtering can function as a barrier film against impurities such as hydrogen as well as an oxygen source.
[0201] An insulator 581 functioning as an interlayer film is preferably provided over the insulator 574. Like the insulator 524, the insulator 581 preferably has a reduced concentration of impurities such as water or hydrogen.
[0202] Conductor 540a and conductor 540b are arranged in openings formed in insulator 581, insulator 574, insulator 580, and insulator 544. Conductor 540a and conductor 540b are provided facing each other with conductor 560 interposed therebetween. Conductor 540a and conductor 540b have the same configuration as conductor 546 and conductor 548, which will be described later.
[0203] An insulator 582 is provided over the insulator 581. The insulator 582 is preferably made of a substance that has a barrier property against oxygen and hydrogen. Therefore, the insulator 582 can be made of a material similar to that of the insulator 514. For example, the insulator 582 is preferably made of a metal oxide such as aluminum oxide, hafnium oxide, or tantalum oxide.
[0204] In particular, aluminum oxide has a high blocking effect of preventing the film from permeating both oxygen and impurities such as hydrogen and moisture, which are factors that cause fluctuations in the electrical characteristics of a transistor. Therefore, aluminum oxide can prevent impurities such as hydrogen and moisture from entering the transistor 500 during and after the transistor manufacturing process. In addition, aluminum oxide can suppress the release of oxygen from the oxide that constitutes the transistor 500. Therefore, aluminum oxide is suitable for use as a protective film for the transistor 500.
[0205] An insulator 586 is provided over the insulator 582. The insulator 586 can be formed using a material similar to that of the insulator 320. By using a material with a relatively low dielectric constant for these insulators, parasitic capacitance between wirings can be reduced. For example, a silicon oxide film, a silicon oxynitride film, or the like can be used as the insulator 586.
[0206] In addition, conductors 546, 548, etc. are embedded in insulators 520, 522, 524, 544, 580, 574, 581, 582, and 586.
[0207] The conductor 546 and the conductor 548 function as a plug or a wiring that connects to the capacitor 600, the transistor 500, or the transistor 550. The conductor 546 and the conductor 548 can be formed using a material similar to that of the conductor 328 and the conductor 330.
[0208] After the transistor 500 is formed, an opening may be formed to surround the transistor 500, and an insulator having a high barrier property against hydrogen or water may be formed to cover the opening. By surrounding the transistor 500 with the insulator having a high barrier property, it is possible to prevent moisture and hydrogen from entering from the outside. Alternatively, a plurality of transistors 500 may be collectively surrounded by an insulator having a high barrier property against hydrogen or water. When an opening is formed to surround the transistor 500, for example, it is preferable to form an opening that reaches the insulator 522 or the insulator 514 and form the insulator having a high barrier property in contact with the insulator 522 or the insulator 514, since this can serve as part of the manufacturing process of the transistor 500. Note that as the insulator having a high barrier property against hydrogen or water, for example, a material similar to the insulator 522 or the insulator 514 may be used.
[0209] Next, a capacitor 600 is provided above the transistor 650. The capacitor 600 includes a conductor 610, a conductor 620, and an insulator 630.
[0210] A conductor 612 may be provided over the conductor 546 and the conductor 548. The conductor 612 functions as a plug or a wiring connected to the transistor 500. The conductor 610 functions as an electrode of the capacitor 600. Note that the conductor 612 and the conductor 610 can be formed in the same process.
[0211] A metal film containing an element selected from molybdenum, titanium, tantalum, tungsten, aluminum, copper, chromium, neodymium, and scandium, or a metal nitride film containing the above-mentioned element (tantalum nitride film, titanium nitride film, molybdenum nitride film, tungsten nitride film), etc. can be used for the conductor 612 and the conductor 610. Alternatively, a conductive material such as indium tin oxide, indium oxide containing tungsten oxide, indium zinc oxide containing tungsten oxide, indium oxide containing titanium oxide, indium tin oxide containing titanium oxide, indium zinc oxide, or indium tin oxide with added silicon oxide can also be used.
[0212] In this embodiment, the conductor 612 and the conductor 610 have a single-layer structure, but the present invention is not limited to this structure and may have a stacked structure of two or more layers. For example, a conductor having a barrier property and a conductor having high adhesion to the conductor having high conductivity may be formed between a conductor having a barrier property and a conductor having high conductivity.
[0213] The conductor 620 is provided so as to overlap with the conductor 610 with the insulator 630 interposed therebetween. Note that the conductor 620 can be made of a conductive material such as a metal material, an alloy material, or a metal oxide material. It is preferable to use a high melting point material such as tungsten or molybdenum that has both heat resistance and conductivity, and it is particularly preferable to use tungsten. Furthermore, when the conductor 620 is formed in the same process as other components such as the conductor, a low resistance metal material such as Cu (copper) or Al (aluminum) may be used.
[0214] An insulator 640 is provided over the conductor 620 and the insulator 630. The insulator 640 can be provided using a material similar to that of the insulator 320. The insulator 640 may also function as a planarizing film that covers the uneven shape underneath.
[0215] With this structure, miniaturization or high integration can be achieved in a semiconductor device including a transistor including an oxide semiconductor.
[0216] Examples of the substrate that can be used in the semiconductor device according to one embodiment of the present invention include a glass substrate, a quartz substrate, a sapphire substrate, a ceramic substrate, a metal substrate (e.g., a stainless steel substrate, a substrate having stainless steel foil, a tungsten substrate, a substrate having tungsten foil, etc.), a semiconductor substrate (e.g., a single crystal semiconductor substrate, a polycrystalline semiconductor substrate, a compound semiconductor substrate, etc.), and an SOI (Silicon on Insulator) substrate. A plastic substrate having heat resistance that can withstand the processing temperature of this embodiment may also be used. Examples of the glass substrate include barium borosilicate glass, aluminosilicate glass, aluminoborosilicate glass, and soda-lime glass. In addition, crystallized glass and the like can be used.
[0217] Alternatively, a flexible substrate, a laminated film, a paper containing a fibrous material, or a base film can be used as the substrate. Examples of flexible substrates, laminated films, base films, etc. include the following. For example, there are plastics such as polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyethersulfone (PES), and polytetrafluoroethylene (PTFE). Alternatively, there are synthetic resins such as acrylic. Alternatively, there are polypropylene, polyester, polyvinyl fluoride, and polyvinyl chloride. Alternatively, there are polyamide, polyimide, aramid resin, epoxy resin, inorganic deposition film, and paper. In particular, by manufacturing transistors using a semiconductor substrate, a single crystal substrate, or an SOI substrate, etc., it is possible to manufacture transistors with small variations in characteristics, size, or shape, high current capacity, and small size. When a circuit is constructed using such transistors, it is possible to reduce the power consumption of the circuit or to increase the integration of the circuit.
[0218] Alternatively, a flexible substrate may be used as the substrate, and transistors, resistors, and / or capacitors may be formed directly on the flexible substrate. Alternatively, a peeling layer may be provided between the substrate and the transistors, resistors, and / or capacitors. The peeling layer can be used to separate a semiconductor device from the substrate after a part or whole of the semiconductor device is completed thereon, and transfer the semiconductor device to another substrate. In this case, the transistors, resistors, and / or capacitors can be transferred to a substrate having poor heat resistance or a flexible substrate. For the peeling layer, for example, a laminated structure of inorganic films of a tungsten film and a silicon oxide film, a structure in which an organic resin film such as polyimide is formed on a substrate, a silicon film containing hydrogen, or the like can be used.
[0219] That is, the semiconductor device may be formed on a certain substrate, and then the semiconductor device may be transferred to another substrate. Examples of substrates onto which the semiconductor device may be transferred include substrates on which the above-mentioned transistors can be formed, as well as paper substrates, cellophane substrates, aramid film substrates, polyimide film substrates, stone substrates, wood substrates, cloth substrates (including natural fibers (silk, cotton, hemp), synthetic fibers (nylon, polyurethane, polyester), or regenerated fibers (acetate, cupra, rayon, regenerated polyester), etc.), leather substrates, or rubber substrates. By using these substrates, it is possible to manufacture semiconductor devices that are flexible, that are not easily broken, that have heat resistance, and that are lightweight or thin.
[0220] By providing a semiconductor device over a flexible substrate, an increase in weight can be suppressed and a semiconductor device that is less likely to be damaged can be provided.
[0221] <Transistor modification 1> A transistor 500A shown in Figures 13A to 13C is a modified example of the transistor 500 having the structure shown in Figures 12A and 12B. Figure 13A is a top view of the transistor 500A, Figure 13B is a cross-sectional view of the transistor 500A in the channel length direction, and Figure 13C is a cross-sectional view of the transistor 500A in the channel width direction. Note that some elements are omitted in the top view of Figure 13A for clarity. Note that the structures shown in Figures 13A to 13C can also be applied to other transistors included in the semiconductor device of one embodiment of the present invention, such as the transistor 550.
[0222] 13A to 13C differs from the transistor 500 having the configuration shown in FIGS. 12A and 12B in that it includes an insulator 552, an insulator 513, and an insulator 404. The transistor 500A also differs from the transistor 500 in that the insulator 552 is provided in contact with a side surface of the conductor 540a and the insulator 552 is provided in contact with a side surface of the conductor 540b. The transistor 500A also differs from the transistor 500 in that the transistor 500A does not include the insulator 520.
[0223] 13A to 13C, an insulator 513 is provided over an insulator 512. Furthermore, an insulator 404 is provided over the insulator 574 and the insulator 513.
[0224] 13A to 13C, the insulator 514, the insulator 516, the insulator 522, the insulator 524, the insulator 544, the insulator 580, and the insulator 574 are patterned, and the insulator 404 covers them. That is, the insulator 404 is in contact with the top surface of the insulator 574, the side surface of the insulator 574, the side surface of the insulator 580, the side surface of the insulator 544, the side surface of the insulator 524, the side surface of the insulator 522, the side surface of the insulator 516, the side surface of the insulator 514, and the top surface of the insulator 513. As a result, the oxide 530 and the like are isolated from the outside by the insulator 404 and the insulator 513.
[0225] The insulator 513 and the insulator 404 preferably have a high function of suppressing diffusion of hydrogen (for example, at least one of hydrogen atoms, hydrogen molecules, and the like) or water molecules. For example, the insulator 513 and the insulator 404 are preferably made of silicon nitride or silicon nitride oxide, which are materials with high hydrogen barrier properties. This can suppress diffusion of hydrogen and the like into the oxide 530, thereby suppressing deterioration in the characteristics of the transistor 500A. Therefore, the reliability of the semiconductor device of one embodiment of the present invention can be improved.
[0226] The insulator 552 is provided in contact with the insulator 581, the insulator 404, the insulator 574, the insulator 580, and the insulator 544. The insulator 552 preferably has a function of suppressing diffusion of hydrogen or water molecules. For example, the insulator 552 is preferably made of an insulator having a high hydrogen barrier property, such as silicon nitride, aluminum oxide, or silicon nitride oxide. In particular, silicon nitride is preferably used as the insulator 552 because it has a high hydrogen barrier property. By using a material having a high hydrogen barrier property as the insulator 552, impurities such as water or hydrogen can be suppressed from diffusing from the insulator 580 or the like to the oxide 530 through the conductor 540a and the conductor 540b. Furthermore, oxygen contained in the insulator 580 can be suppressed from being absorbed by the conductor 540a and the conductor 540b. As described above, the reliability of the semiconductor device of one embodiment of the present invention can be improved.
[0227] <Transistor modification 2> A configuration example of a transistor 500B will be described with reference to Figures 14A, 14B, and 14C. Figure 14A is a top view of the transistor 500B. Figure 14B is a cross-sectional view of the L1-L2 portion shown by the dashed line in Figure 14A. Figure 14C is a cross-sectional view of the W1-W2 portion shown by the dashed line in Figure 14A. Note that in the top view of Figure 14A, some elements are omitted for clarity.
[0228] The transistor 500B is a modified example of the transistor 500 and can be substituted for the transistor 500. Therefore, in order to avoid repetition of description, the following description will mainly focus on the differences from the transistor 500.
[0229] The conductor 560 functioning as the first gate electrode has a conductor 560a and a conductor 560b on the conductor 560a. The conductor 560a is preferably made of a conductive material having a function of suppressing the diffusion of impurities such as hydrogen atoms, hydrogen molecules, water molecules, and copper atoms. Alternatively, it is preferably made of a conductive material having a function of suppressing the diffusion of oxygen (e.g., at least one of oxygen atoms, oxygen molecules, and the like).
[0230] The conductor 560a has a function of suppressing the diffusion of oxygen, which improves the material selectivity of the conductor 560b. In other words, the presence of the conductor 560a suppresses oxidation of the conductor 560b, thereby preventing a decrease in electrical conductivity.
[0231] It is preferable to provide an insulator 544 so as to cover the top surface and side surfaces of the conductor 560 and the side surfaces of the insulator 545. Note that the insulator 544 may be made of an insulating material having a function of suppressing the diffusion of impurities such as water or hydrogen, and oxygen. For example, it is preferable to use aluminum oxide or hafnium oxide. In addition, for example, metal oxides such as magnesium oxide, gallium oxide, germanium oxide, yttrium oxide, zirconium oxide, lanthanum oxide, neodymium oxide, or tantalum oxide, silicon nitride oxide, or silicon nitride may also be used.
[0232] Providing the insulator 544 can suppress oxidation of the conductor 560. Furthermore, providing the insulator 544 can suppress diffusion of impurities such as water and hydrogen contained in the insulator 580 to the transistor 500B.
[0233] In the transistor 500B, the conductor 560 overlaps with part of the conductor 542a and part of the conductor 542b, and thus the parasitic capacitance of the transistor 500B is likely to be larger than that of the transistor 500. Thus, the operating frequency of the transistor 500B tends to be lower than that of the transistor 500. However, the productivity of the transistor 500B is higher than that of the transistor 500 because a step of forming an opening in the insulator 580 or the like and filling the conductor 560 and the insulator 545 is not required.
[0234] The configurations, structures, methods, and the like described in this embodiment can be used in appropriate combination with the configurations, structures, methods, and the like described in other embodiments.
[0235] (Embodiment 4) In this embodiment, an oxide semiconductor, which is a type of metal oxide, will be described.
[0236] The metal oxide preferably contains at least indium or zinc. In particular, it is preferable that the metal oxide contains indium and zinc. In addition to these, it is preferable that the metal oxide contains aluminum, gallium, yttrium, tin, etc. In addition, it may contain one or more elements selected from boron, silicon, titanium, iron, nickel, germanium, zirconium, molybdenum, lanthanum, cerium, neodymium, hafnium, tantalum, tungsten, magnesium, cobalt, etc.
[0237] <Classification of crystal structures> First, classification of crystal structures in oxide semiconductors will be described with reference to Fig. 15A. Fig. 15A is a diagram for explaining classification of crystal structures of oxide semiconductors, typically IGZO (metal oxide containing In, Ga, and Zn).
[0238] As shown in FIG. 15A, oxide semiconductors are broadly classified into "Amorphous", "Crystalline", and "Crystal". "Amorphous" includes completely amorphous. "Crystalline" includes c-axis-aligned crystalline (CAAC), nanocrystalline (nc), and cloud-aligned composite (CAC) (excluding single crystal and poly crystal). "Crystalline" excludes single crystal, poly crystal, and completely amorphous. "Crystal" includes single crystal and poly crystal.
[0239] The structure in the bold frame shown in Fig. 15A is an intermediate state between "Amorphous" and "Crystal" and belongs to a new boundary region (New crystalline phase). In other words, this structure is completely different from the energetically unstable "Amorphous" and "Crystal".
[0240] The crystal structure of the film or substrate can be evaluated using an X-ray diffraction (XRD) spectrum. FIG. 15B shows an XRD spectrum obtained by GIXD (Grazing-Incidence XRD) measurement of the CAAC-IGZO film classified as "Crystalline". The GIXD method is also called the thin film method or the Seemann-Bohlin method. Hereinafter, the XRD spectrum obtained by the GIXD measurement shown in FIG. 15B will be simply referred to as the XRD spectrum. The composition of the CAAC-IGZO film shown in FIG. 15B is in the vicinity of In:Ga:Zn=4:2:3 [atomic ratio]. The thickness of the CAAC-IGZO film shown in FIG. 15B is 500 nm.
[0241] As shown in Figure 15B, a peak indicating clear crystallinity is detected in the XRD spectrum of the CAAC-IGZO film. Specifically, a peak indicating c-axis orientation is detected near 2θ=31° in the XRD spectrum of the CAAC-IGZO film. Note that, as shown in Figure 15B, the peak near 2θ=31° is asymmetric with respect to the angle at which the peak intensity is detected.
[0242] The crystal structure of the film or substrate can be evaluated by a diffraction pattern (also called a nanobeam electron diffraction pattern) observed by nanobeam electron diffraction (NBED). The diffraction pattern of the CAAC-IGZO film is shown in FIG. 15C. FIG. 15C is a diffraction pattern observed by NBED, which causes an electron beam to be incident parallel to the substrate. The composition of the CAAC-IGZO film shown in FIG. 15C is approximately In:Ga:Zn=4:2:3 [atomic ratio]. In the nanobeam electron diffraction method, electron diffraction is performed with a probe diameter of 1 nm.
[0243] As shown in FIG. 15C, multiple spots indicating c-axis orientation are observed in the diffraction pattern of the CAAC-IGZO film.
[0244] <<Structure of oxide semiconductor>> In addition, when focusing on the crystal structure, oxide semiconductors may be classified differently from that shown in FIG. 15A. For example, oxide semiconductors are divided into single-crystal oxide semiconductors and other non-single-crystal oxide semiconductors. Examples of non-single-crystal oxide semiconductors include the above-mentioned CAAC-OS and nc-OS. In addition, non-single-crystal oxide semiconductors include polycrystalline oxide semiconductors, pseudo-amorphous-like oxide semiconductors (a-like OS), amorphous oxide semiconductors, and the like.
[0245] Here, the above-mentioned CAAC-OS, nc-OS, and a-like OS will be described in detail.
[0246] [CAAC-OS] CAAC-OS is an oxide semiconductor having a plurality of crystalline regions, each of which has a c-axis aligned in a specific direction. The specific direction is the thickness direction of the CAAC-OS film, the normal direction of the surface on which the CAAC-OS film is formed, or the normal direction of the surface of the CAAC-OS film. The crystalline region is a region having periodic atomic arrangement. If the atomic arrangement is considered as a lattice arrangement, the crystalline region is also a region with a uniform lattice arrangement. CAAC-OS has a region in which a plurality of crystalline regions are connected in the ab-plane direction, and the region may have distortion. The distortion refers to a portion in which the direction of the lattice arrangement changes between a region with a uniform lattice arrangement and another region with a uniform lattice arrangement in the region in which the plurality of crystalline regions are connected. In other words, CAAC-OS is an oxide semiconductor having a c-axis aligned and no clear orientation in the ab-plane direction.
[0247] Each of the multiple crystalline regions is composed of one or more minute crystals (crystals with a maximum diameter of less than 10 nm). When a crystalline region is composed of one minute crystal, the maximum diameter of the crystalline region is less than 10 nm. When a crystalline region is composed of many minute crystals, the size of the crystalline region may be about several tens of nm.
[0248] In addition, in an In-M-Zn oxide (wherein element M is one or more elements selected from aluminum, gallium, yttrium, tin, titanium, etc.), the CAAC-OS tends to have a layered crystal structure (also referred to as a layered structure) in which a layer containing indium (In) and oxygen (hereinafter, In layer) and a layer containing element M, zinc (Zn), and oxygen (hereinafter, (M, Zn) layer) are stacked. Note that indium and element M are mutually substitutable. Thus, the (M, Zn) layer may contain indium. Also, the In layer may contain element M. Note that the In layer may contain Zn. The layered structure is observed as a lattice image in a high-resolution TEM image, for example.
[0249] When the CAAC-OS film is subjected to structural analysis using, for example, an XRD device, a peak indicating c-axis orientation is detected at or near 2θ=31° in out-of-plane XRD measurement using θ / 2θ scan. Note that the position of the peak indicating c-axis orientation (2θ value) may vary depending on the type and composition of the metal elements constituting the CAAC-OS.
[0250] For example, a plurality of bright points (spots) are observed in the electron diffraction pattern of the CAAC-OS film, and the two spots are observed at positions symmetrical to each other with respect to the spot of the incident electron beam that has passed through the sample (also called the direct spot).
[0251] When the crystal region is observed from the specific direction, the lattice arrangement in the crystal region is based on a hexagonal lattice, but the unit cell is not necessarily a regular hexagon and may be a non-regular hexagon. The above distortion may have a pentagonal or heptagonal lattice arrangement. In addition, no clear grain boundary can be confirmed in the CAAC-OS even in the vicinity of the distortion. That is, it is found that the formation of grain boundaries is suppressed by the distortion of the lattice arrangement. This is considered to be because the CAAC-OS can tolerate distortion due to the fact that the arrangement of oxygen atoms is not dense in the ab-plane direction and the bond distance between atoms changes due to the substitution of metal atoms.
[0252] A crystal structure in which clear grain boundaries are observed is called polycrystal. The grain boundaries are likely to become recombination centers and capture carriers, causing a decrease in the on-current of a transistor and a decrease in field effect mobility. Therefore, CAAC-OS, in which clear grain boundaries are not observed, is one of the crystalline oxides having a crystal structure suitable for a semiconductor layer of a transistor. In order to form a CAAC-OS, a structure containing Zn is preferable. For example, In-Zn oxide and In-Ga-Zn oxide are suitable because they can suppress the occurrence of grain boundaries more than In oxide.
[0253] The CAAC-OS is an oxide semiconductor with high crystallinity and no clear crystal grain boundaries. Therefore, it can be said that the CAAC-OS is less susceptible to a decrease in electron mobility due to crystal grain boundaries. In addition, since the crystallinity of an oxide semiconductor can be decreased by the inclusion of impurities or the generation of defects, the CAAC-OS can be said to be an oxide semiconductor with few impurities and defects (such as oxygen vacancies). Therefore, the physical properties of an oxide semiconductor having the CAAC-OS are stable. Therefore, an oxide semiconductor having the CAAC-OS is resistant to heat and has high reliability. In addition, the CAAC-OS is stable against high temperatures (so-called thermal budget) in the manufacturing process. Therefore, the use of the CAAC-OS in an OS transistor can increase the degree of freedom in the manufacturing process.
[0254] [nc-OS] The nc-OS has periodic atomic arrangement in a minute region (for example, a region of 1 nm to 10 nm, particularly a region of 1 nm to 3 nm). In other words, the nc-OS has minute crystals. Note that the size of the minute crystals is, for example, 1 nm to 10 nm, particularly 1 nm to 3 nm, and therefore the minute crystals are also called nanocrystals. In addition, the nc-OS does not show regularity in the crystal orientation between different nanocrystals. Therefore, no orientation is seen in the entire film. Therefore, depending on the analysis method, the nc-OS may be indistinguishable from an a-like OS or an amorphous oxide semiconductor. For example, when a structure analysis is performed on an nc-OS film using an XRD device, no peak indicating crystallinity is detected in out-of-plane XRD measurement using θ / 2θ scan. In addition, when an nc-OS film is subjected to electron diffraction (also called selected area electron diffraction) using an electron beam with a probe diameter larger than that of nanocrystals (for example, 50 nm or more), a diffraction pattern like a halo pattern is observed. On the other hand, when electron diffraction (also called nanobeam electron diffraction) is performed on an nc-OS film using an electron beam with a probe diameter (e.g., 1 nm to 30 nm) that is close to the size of a nanocrystal or smaller than the nanocrystal, an electron diffraction pattern in which multiple spots are observed within a ring-shaped region centered on the direct spot may be obtained.
[0255] [a-like OS] The a-like OS is an oxide semiconductor having a structure between the nc-OS and an amorphous oxide semiconductor. The a-like OS has a void or low-density region. That is, the a-like OS has lower crystallinity than the nc-OS and CAAC-OS. Moreover, the a-like OS has a higher hydrogen concentration in the film than the nc-OS and CAAC-OS.
[0256] <<Oxide semiconductor structure>> Next, the above-mentioned CAC-OS will be described in detail, with reference to its material composition.
[0257] [CAC-OS] CAC-OS is, for example, a material configuration in which elements constituting a metal oxide are unevenly distributed in a size range of 0.5 nm to 10 nm, preferably 1 nm to 3 nm, or in the vicinity thereof. In the following, a state in which one or more metal elements are unevenly distributed in a metal oxide and the regions having the metal elements are mixed in a size range of 0.5 nm to 10 nm, preferably 1 nm to 3 nm, or in the vicinity thereof, is also referred to as a mosaic or patch state.
[0258] Furthermore, CAC-OS is a composite metal oxide in which the material is separated into a first region and a second region, forming a mosaic structure, and the first region is distributed throughout the film (hereinafter, also referred to as a cloud structure). In other words, CAC-OS is a composite metal oxide in which the first region and the second region are mixed together.
[0259] Here, the atomic ratios of In, Ga, and Zn to the metal elements constituting the CAC-OS in the In-Ga-Zn oxide are represented as [In], [Ga], and [Zn], respectively. For example, in the CAC-OS in the In-Ga-Zn oxide, the first region is a region where [In] is larger than [In] in the composition of the CAC-OS film. Also, the second region is a region where [Ga] is larger than [Ga] in the composition of the CAC-OS film. Alternatively, for example, the first region is a region where [In] is larger than [In] in the second region and [Ga] is smaller than [Ga] in the second region. Also, the second region is a region where [Ga] is larger than [Ga] in the first region and [In] is smaller than [In] in the first region.
[0260] Specifically, the first region is a region mainly composed of indium oxide, indium zinc oxide, etc., and the second region is a region mainly composed of gallium oxide, gallium zinc oxide, etc. In other words, the first region can be rephrased as a region mainly composed of In, and the second region can be rephrased as a region mainly composed of Ga.
[0261] In addition, there are cases where a clear boundary between the first region and the second region cannot be observed.
[0262] For example, in the case of a CAC-OS of an In-Ga-Zn oxide, EDX mapping obtained using EDX (Energy Dispersive X-ray spectroscopy) has confirmed that the CAC-OS has a structure in which a region mainly composed of In (first region) and a region mainly composed of Ga (second region) are unevenly distributed and mixed.
[0263] When CAC-OS is used in a transistor, the conductivity due to the first region and the insulating property due to the second region act in a complementary manner, giving the CAC-OS a switching function (On / Off function). In other words, CAC-OS has a conductive function in part of the material and an insulating function in other parts of the material, and the material as a whole functions as a semiconductor. By separating the conductive function from the insulating function, it is possible to maximize both functions. Therefore, by using CAC-OS in a transistor, it is possible to achieve a high on-current (I on ), high field effect mobility (μ), and good switching behavior can be achieved.
[0264] Oxide semiconductors have a variety of structures and each structure has different characteristics. The oxide semiconductor of one embodiment of the present invention may include two or more of an amorphous oxide semiconductor, a polycrystalline oxide semiconductor, an a-like OS, a CAC-OS, an nc-OS, and a CAAC-OS.
[0265] <Transistor Having Oxide Semiconductor> Next, the case where the oxide semiconductor is used for a transistor will be described.
[0266] By using the oxide semiconductor for a transistor, a transistor with high field-effect mobility and high reliability can be realized.
[0267] For the transistor, an oxide semiconductor having a low carrier concentration is preferably used. For example, the carrier concentration of the oxide semiconductor is 1×10 17 cm -3 Less than or equal to 1×10 15 cm -3 Less than 1×10, more preferably 13 cm -3 Less than or equal to 1×10 11 cm -3 Less than 1×10, more preferably 10 cm -3 Less than 1 x 10 -9 cm-3 The above is the case. Note that in order to reduce the carrier concentration of an oxide semiconductor film, the impurity concentration in the oxide semiconductor film may be reduced to reduce the density of defect states. In this specification and the like, an oxide semiconductor having a low impurity concentration and a low density of defect states is referred to as a high-purity intrinsic or substantially high-purity intrinsic oxide semiconductor. Note that an oxide semiconductor having a low carrier concentration may be referred to as a high-purity intrinsic or substantially high-purity intrinsic oxide semiconductor.
[0268] Furthermore, a highly purified intrinsic or substantially highly purified intrinsic oxide semiconductor film has a low density of defect states, and therefore the density of trap states might also be low.
[0269] In addition, charges trapped in the trap states of an oxide semiconductor take a long time to disappear and may behave as if they are fixed charges. Therefore, a transistor in which a channel formation region is formed in an oxide semiconductor with a high density of trap states may have unstable electrical characteristics.
[0270] Therefore, in order to stabilize the electrical characteristics of a transistor, it is effective to reduce the impurity concentration in the oxide semiconductor. In order to reduce the impurity concentration in the oxide semiconductor, it is preferable to also reduce the impurity concentration in a nearby film. Examples of impurities include hydrogen, nitrogen, alkali metals, alkaline earth metals, iron, nickel, silicon, and the like.
[0271] <Impurities> Here, the influence of each impurity in an oxide semiconductor will be described.
[0272] When an oxide semiconductor contains silicon or carbon, which is one of the group 14 elements, defect levels are formed in the oxide semiconductor. For this reason, the concentrations of silicon or carbon in the oxide semiconductor and those near the interface with the oxide semiconductor (concentrations obtained by secondary ion mass spectrometry (SIMS)) are calculated as 2×10 18 atoms / cm 3 Less than or equal to 2×10 17atoms / cm 3 The following applies.
[0273] In addition, when an oxide semiconductor contains an alkali metal or an alkaline earth metal, defect states may be formed and carriers may be generated. Therefore, a transistor using an oxide semiconductor containing an alkali metal or an alkaline earth metal is likely to have normally-on characteristics. For this reason, when the concentration of an alkali metal or an alkaline earth metal in an oxide semiconductor obtained by SIMS is 1×10 18 atoms / cm 3 Less than or equal to 2×10 16 atoms / cm 3 To the following:
[0274] Furthermore, when nitrogen is contained in an oxide semiconductor, electrons serving as carriers are generated, the carrier concentration increases, and the semiconductor is likely to become n-type. As a result, a transistor using an oxide semiconductor containing nitrogen as a semiconductor is likely to have normally-on characteristics. Alternatively, when nitrogen is contained in an oxide semiconductor, trap states may be formed. As a result, the electrical characteristics of the transistor may become unstable. For this reason, the nitrogen concentration in an oxide semiconductor obtained by SIMS is set to 5×10 19 atoms / cm 3 Less than 5 x 10 18 atoms / cm 3 Less than or equal to 1×10 18 atoms / cm 3 Less than 5×10, more preferably 17 atoms / cm 3 To the following:
[0275] Furthermore, hydrogen contained in an oxide semiconductor reacts with oxygen bonded to a metal atom to form water, which may form an oxygen vacancy. When hydrogen enters the oxygen vacancy, electrons serving as carriers may be generated. In addition, some of the hydrogen may bond with oxygen bonded to a metal atom to generate electrons serving as carriers. Therefore, a transistor using an oxide semiconductor containing hydrogen is likely to have normally-on characteristics. For this reason, it is preferable to reduce hydrogen in the oxide semiconductor as much as possible. Specifically, when the hydrogen concentration in an oxide semiconductor measured by SIMS is 1×10 20 atoms / cm 3 Less than 1 x 10 19 atoms / cm 3 less than 5×10 18 atoms / cm 3 less than 1×10 18 atoms / cm 3 Make it less than.
[0276] When an oxide semiconductor in which impurities are sufficiently reduced is used for a channel formation region of a transistor, stable electrical characteristics can be obtained.
[0277] The configurations, structures, methods, and the like described in this embodiment can be used in appropriate combination with the configurations, structures, methods, and the like described in other embodiments.
[0278] (Embodiment 5) In this embodiment, an application example of the above-mentioned semiconductor device will be described.
[0279] [Semiconductor wafers, chips] 16A illustrates a top view of a substrate 711 before a dicing process is performed. As the substrate 711, for example, a semiconductor substrate (also referred to as a "semiconductor wafer") can be used. A plurality of circuit regions 712 are provided over the substrate 711. The circuit region 712 can be provided with a semiconductor device according to one embodiment of the present invention, other functional circuits, or the like.
[0280] Each of the multiple circuit regions 712 is surrounded by an isolation region 713. Separation lines (also called "dicing lines") 714 are set at positions overlapping the isolation regions 713. By cutting the substrate 711 along the separation lines 714, chips 715 including the circuit regions 712 can be cut out from the substrate 711. An enlarged view of the chips 715 is shown in FIG. 16B.
[0281] Also, a conductor or a semiconductor layer may be provided in the separation region 713. By providing a conductor or a semiconductor layer in the separation region 713, ESD that may occur during the dicing process can be mitigated, and a decrease in the yield of the dicing process can be prevented. Generally, the dicing process is performed while pure water in which carbon dioxide or the like is dissolved to reduce the resistivity is flowed over the cutting portion for the purpose of cooling the substrate, removing shavings, preventing static electricity, and the like. By providing a conductor or a semiconductor layer in the separation region 713, the amount of the pure water used can be reduced. Therefore, the production cost of the semiconductor device can be reduced. Also, the productivity of the semiconductor device can be increased.
[0282] It is preferable to use a material having a band gap of 2.5 eV to 4.2 eV, preferably 2.7 eV to 3.5 eV, for the semiconductor layer provided in the separation region 713. By using such a material, the accumulated charge can be slowly discharged, so that the sudden movement of charge due to ESD can be suppressed, and electrostatic breakdown can be made less likely to occur.
[0283] [Electronic Components] An example of applying chip 715 to an electronic component will be described with reference to Fig. 17. The electronic component is also called a semiconductor package or an IC package. There are multiple standards and names for electronic components depending on the terminal extraction direction and terminal shape.
[0284] The electronic component is completed by combining the semiconductor device shown in the above-described embodiment with components other than the semiconductor device in an assembly process (post-process).
[0285] The post-process will be described with reference to the flow chart shown in Fig. 17A. After the element substrate having the semiconductor device shown in the above embodiment is completed in the pre-process, a "back grinding process" is performed to grind the back surface of the element substrate (the surface on which the semiconductor device is not formed) (step S721). By thinning the element substrate by grinding, warping of the element substrate can be reduced, and electronic components can be made smaller.
[0286] Next, a "dicing process" is performed to separate the element substrate into a plurality of chips (chips 715) (step S722). Then, a "die bonding process" is performed to pick up the separated chips individually and bond them onto a lead frame (step S723). The bonding between the chip and the lead frame in the die bonding process is performed by a method that is appropriate for the product, such as bonding with resin or bonding with tape. Note that the chip may be bonded onto an interposer substrate instead of a lead frame.
[0287] Next, a "wire bonding process" is performed in which the leads of the lead frame and the electrodes on the chip are electrically connected with thin metal wires (step S724). Silver wires or gold wires can be used as the thin metal wires. The wire bonding can be ball bonding or wedge bonding.
[0288] The wire-bonded chip is subjected to an "encapsulation process (molding process)" in which it is encapsulated with epoxy resin or the like (step S725). By carrying out the encapsulation process, the inside of the electronic component is filled with resin, which makes it possible to protect the circuitry built into the chip and the wires connecting the chip and the leads from external mechanical forces, and also reduces deterioration of characteristics (reduced reliability) due to moisture and dust.
[0289] Next, a "lead plating process" is performed to plate the leads of the lead frame (step S726). The plating process prevents the leads from rusting, and allows for more reliable soldering when mounting the leads on a printed circuit board later. Next, a "forming process" is performed to cut and form the leads (step S727).
[0290] Next, a "marking process" is performed in which a printing process (marking) is performed on the surface of the package (step S728).Then, an "inspection process" is performed (step S729) in which the external shape is inspected for defects and the presence or absence of operational defects, and the electronic component is completed.
[0291] 17B shows a perspective schematic diagram of a completed electronic component. In FIG. 17B, a perspective schematic diagram of a QFP (Quad Flat Package) is shown as an example of an electronic component. Electronic component 750 shown in FIG. 17B shows leads 755 and semiconductor device 753. As semiconductor device 753, the semiconductor device shown in the above embodiment or the like can be used.
[0292] 17B is mounted on, for example, a printed circuit board 752. A plurality of such electronic components 750 are combined and electrically connected on the printed circuit board 752 to complete a board (mounted board 754) on which electronic components are mounted. The completed mounted board 754 is used in electronic devices and the like.
[0293] [Electronic equipment] Next, examples of electronic devices including the semiconductor device or the electronic component according to one embodiment of the present invention will be described.
[0294] Examples of electronic devices using the semiconductor device or electronic component according to one embodiment of the present invention include display devices such as televisions and monitors, lighting devices, desktop or notebook personal computers, word processors, and DVD (Digital Versatile Examples of such devices include image playback devices that play back still or moving images stored on recording media such as a portable CD player, a radio, a tape recorder, a headphone stereo, a stereo, a table clock, a wall clock, a cordless telephone handset, a transceiver, a mobile phone, a car telephone, a portable game machine, a tablet terminal, a large game machine such as a pachinko machine, a calculator, a portable information terminal (also called a "mobile information terminal"), an electronic organizer, an electronic book terminal, an electronic translator, a voice input device, a video camera, a digital still camera, an electric shaver, a high-frequency heating device such as a microwave oven, an electric rice cooker, an electric washing machine, an electric vacuum cleaner, a hot water heater, an electric fan, a hair dryer, an air conditioning device such as an air conditioner, a humidifier, a dehumidifier, a dishwasher, a dish dryer, a clothes dryer, a futon dryer, an electric refrigerator, an electric freezer, an electric refrigerator-freezer, a DNA storage freezer, a flashlight, a tool such as a chainsaw, a smoke detector, a medical device such as a dialysis machine, and the like. Further examples include industrial equipment such as emergency lights, traffic lights, belt conveyors, elevators, escalators, industrial robots, power storage systems, and power storage devices for power leveling and smart grids.
[0295] In addition, moving objects propelled by an electric motor using electric power from a power storage device are also included in the category of electronic devices. Examples of the moving objects include electric vehicles (EVs), hybrid vehicles (HEVs) that combine an internal combustion engine and an electric motor, plug-in hybrid vehicles (PHEVs), tracked vehicles in which the tires and wheels of these vehicles are replaced with tracks, mopeds including electrically assisted bicycles, motorcycles, electric wheelchairs, golf carts, small or large ships, submarines, helicopters, aircraft, rockets, artificial satellites, space probes, planetary probes, spaceships, and the like.
[0296] The semiconductor device or electronic component according to one embodiment of the present invention can be used in a communication device or the like built into these electronic devices.
[0297] The electronic device may have sensors (including the ability to measure force, displacement, position, velocity, acceleration, angular velocity, rotation speed, distance, light, liquid, magnetism, temperature, chemicals, sound, time, hardness, electric field, current, voltage, power, radiation, flow rate, humidity, gradient, vibration, odor or infrared light), etc.
[0298] Electronic devices can have various functions, such as a function to display various information (still images, videos, text images, etc.) on a display unit, a touch panel function, a function to display a calendar, date, or time, a function to execute various software (programs), a wireless communication function, a function to read out programs or data recorded on a recording medium, and the like.
[0299] 18 and 19A to 19F illustrate examples of electronic devices. In FIG. 18, a display device 8000 is an example of an electronic device using a semiconductor device 8004 according to one embodiment of the present invention. Specifically, the display device 8000 corresponds to a display device for receiving a TV broadcast and includes a housing 8001, a display portion 8002, a speaker portion 8003, a semiconductor device 8004, a power storage device 8005, and the like. The semiconductor device 8004 according to one embodiment of the present invention is provided inside the housing 8001. The semiconductor device 8004 can hold control information, a control program, and the like. The semiconductor device 8004 has a communication function, and can cause the display device 8000 to function as an IoT device. The display device 8000 can receive power from a commercial power source and can use power stored in the power storage device 8005.
[0300] The display unit 8002 can be a liquid crystal display device, a light-emitting display device having a light-emitting element such as an organic EL element in each pixel, an electrophoretic display device, a DMD (Digital Micromirror Device), a PDP (Plasma Display Panel), an FED (Field Emission Display), or other display device.
[0301] The display device includes all display devices for displaying information, such as display devices for receiving TV broadcasts, display devices for personal computers, display devices for advertisements, and the like.
[0302] In FIG. 18 , a stationary lighting device 8100 is an example of an electronic device using a semiconductor device 8103 according to one embodiment of the present invention. Specifically, the lighting device 8100 includes a housing 8101, a light source 8102, a semiconductor device 8103, a power storage device 8105, and the like. FIG. 18 illustrates an example in which the semiconductor device 8103 is provided inside a ceiling 8104 on which the housing 8101 and the light source 8102 are installed; however, the semiconductor device 8103 may be provided inside the housing 8101. The semiconductor device 8103 can hold information such as the light emission luminance of the light source 8102, a control program, and the like. The semiconductor device 8103 has a communication function, and can cause the lighting device 8100 to function as an IoT device. The lighting device 8100 can receive power from a commercial power source and can use power stored in a power storage device.
[0303] Note that although FIG. 18 illustrates an example of a stationary lighting device 8100 provided on a ceiling 8104, the semiconductor device according to one embodiment of the present invention can also be used in a stationary lighting device provided on a surface other than the ceiling 8104, such as a side wall 8405, a floor 8406, or a window 8407, or can also be used in a tabletop lighting device.
[0304] An artificial light source that artificially obtains light using electric power can be used as the light source 8102. Specifically, examples of the artificial light source include discharge lamps such as incandescent lamps and fluorescent lamps, and light-emitting elements such as LEDs and organic EL elements.
[0305] In FIG. 18, an air conditioner including an indoor unit 8200 and an outdoor unit 8204 is an example of an electronic device using a semiconductor device 8203 according to one embodiment of the present invention. Specifically, the indoor unit 8200 includes a housing 8201, an air outlet 8202, a semiconductor device 8203, a power storage device 8205, and the like. FIG. 18 illustrates the case where the semiconductor device 8203 is provided in the indoor unit 8200, but the semiconductor device 8203 may be provided in the outdoor unit 8204. Alternatively, the semiconductor device 8203 may be provided in both the indoor unit 8200 and the outdoor unit 8204. The semiconductor device 8203 can hold control information, a control program, and the like for the air conditioner. The semiconductor device 8203 has a communication function, and can cause the air conditioner to function as an IoT device. The air conditioner can receive power from a commercial power source and can use power stored in the power storage device 8205.
[0306] Note that although FIG. 18 illustrates an example of a separate-type air conditioner including an indoor unit and an outdoor unit, the semiconductor device according to one embodiment of the present invention can also be used in an integrated air conditioner in which the functions of the indoor unit and the outdoor unit are combined in one housing.
[0307] 18, an electric refrigerator-freezer 8300 is an example of an electronic device including a semiconductor device 8304 according to one embodiment of the present invention. Specifically, the electric refrigerator-freezer 8300 includes a housing 8301, a refrigerator door 8302, a freezer door 8303, a semiconductor device 8304, a power storage device 8305, and the like. In FIG. 18, the power storage device 8305 is provided inside the housing 8301. The semiconductor device 8304 can hold control information and a control program for the electric refrigerator-freezer 8300. The semiconductor device 8304 has a communication function, and can cause the electric refrigerator-freezer 8300 to function as an IoT device. The electric refrigerator-freezer 8300 can receive power from a commercial power source and can use power stored in the power storage device 8305.
[0308] 19A shows an example of a wristwatch-type portable information terminal. The portable information terminal 6100 includes a housing 6101, a display unit 6102, a band 6103, operation buttons 6105, and the like. The portable information terminal 6100 also includes a secondary battery and a semiconductor device or electronic component according to one embodiment of the present invention. By using the semiconductor device or electronic component according to one embodiment of the present invention in the portable information terminal 6100, the portable information terminal 6100 can function as an IoT device.
[0309] 19B shows an example of a mobile phone. A mobile information terminal 6200 includes a display portion 6202 incorporated in a housing 6201, an operation button 6203, a speaker 6204, a microphone 6205, and the like.
[0310] The portable information terminal 6200 also includes a fingerprint sensor 6209 in an area overlapping with the display unit 6202. The fingerprint sensor 6209 may be an organic light sensor. Since fingerprints are different for each person, a fingerprint pattern can be obtained by the fingerprint sensor 6209 to perform personal authentication. Light emitted from the display unit 6202 can be used as a light source for obtaining the fingerprint pattern by the fingerprint sensor 6209.
[0311] The portable information terminal 6200 includes a secondary battery and a semiconductor device or electronic component according to one embodiment of the present invention. When the semiconductor device or electronic component according to one embodiment of the present invention is used in the portable information terminal 6200, the portable information terminal 6200 can function as an IoT device.
[0312] 19C shows an example of a cleaning robot. The cleaning robot 6300 has a display unit 6302 arranged on the top surface of a housing 6301, a plurality of cameras 6303 arranged on the side surface, a brush 6304, an operation button 6305, various sensors, and the like. Although not shown, the cleaning robot 6300 is provided with tires, a suction port, and the like. The cleaning robot 6300 can move by itself, detect dust 6310, and suck up the dust from a suction port provided on the bottom surface.
[0313] For example, the cleaning robot 6300 can analyze an image captured by the camera 6303 and determine the presence or absence of an obstacle such as a wall, furniture, or a step. When an object that may become entangled in the brush 6304, such as a wire, is detected by image analysis, the cleaning robot 6300 can stop rotation of the brush 6304. The cleaning robot 6300 includes a secondary battery and a semiconductor device or electronic component according to one embodiment of the present invention. By using the semiconductor device or electronic component according to one embodiment of the present invention in the cleaning robot 6300, the cleaning robot 6300 can function as an IoT device.
[0314] Fig. 19D shows an example of a robot. The robot 6400 shown in Fig. 19D includes a computing device 6409, an illuminance sensor 6401, a microphone 6402, an upper camera 6403, a speaker 6404, a display unit 6405, a lower camera 6406, an obstacle sensor 6407, and a moving mechanism 6408.
[0315] The microphone 6402 has a function of detecting the user's voice, environmental sounds, etc. The speaker 6404 has a function of emitting sound. The robot 6400 can communicate with the user using the microphone 6402 and the speaker 6404.
[0316] The display unit 6405 has a function of displaying various information. The robot 6400 can display information desired by the user on the display unit 6405. The display unit 6405 may be equipped with a touch panel. The display unit 6405 may also be a removable information terminal, and by installing it in a fixed position on the robot 6400, charging and data transfer are possible.
[0317] The upper camera 6403 and the lower camera 6406 have a function of capturing an image of the surroundings of the robot 6400. In addition, the obstacle sensor 6407 can detect the presence or absence of an obstacle in the moving direction when the robot 6400 moves forward using the moving mechanism 6408. The robot 6400 can recognize the surrounding environment and move safely using the upper camera 6403, the lower camera 6406, and the obstacle sensor 6407. The light-emitting device of one embodiment of the present invention can be used for the display portion 6405.
[0318] The robot 6400 includes a secondary battery and a semiconductor device or electronic component according to one embodiment of the present invention. When the semiconductor device or electronic component according to one embodiment of the present invention is used in the robot 6400, the robot 6400 can function as an IoT device.
[0319] Fig. 19E shows an example of an aircraft. The aircraft 6500 shown in Fig. 19E has a propeller 6501, a camera 6502, a battery 6503, and the like, and has a function of flying autonomously.
[0320] For example, image data captured by the camera 6502 is stored in the electronic component 6504. The electronic component 6504 can analyze the image data and detect the presence or absence of an obstacle when moving. The electronic component 6504 can estimate the remaining battery charge from a change in the storage capacity of the battery 6503. The flying object 6500 includes therein a semiconductor device or electronic component according to one embodiment of the present invention. By using the semiconductor device or electronic component according to one embodiment of the present invention in the flying object 6500, the flying object 6500 can function as an IoT device.
[0321] 19F illustrates an example of an automobile. The automobile 7160 includes an engine, tires, brakes, a steering device, a camera, and the like. The automobile 7160 includes a semiconductor device or electronic component according to one embodiment of the present invention inside. By using the semiconductor device or electronic component according to one embodiment of the present invention in the automobile 7160, the automobile 7160 can function as an IoT device.
[0322] The configurations, structures, methods, and the like described in this embodiment can be used in appropriate combination with the configurations, structures, methods, and the like described in other embodiment modes.
[0323] (Embodiment 6) A normally-off CPU (also referred to as an "Noff-CPU") can be realized by using the OS transistor described in this specification and the like. Note that an Noff-CPU is an integrated circuit including normally-off transistors that are in a non-conducting state (also referred to as an off state) even when a gate voltage is 0 V.
[0324] The Noff-CPU can stop the power supply to circuits in the Noff-CPU that are not required to operate, and put the circuits into a standby state. When the power supply is stopped and the circuits are in a standby state, no power is consumed. Thus, the Noff-CPU can minimize power consumption. The Noff-CPU can also retain information necessary for operation, such as setting conditions, for a long period of time even if the power supply is stopped. To return from the standby state, it is only necessary to resume the power supply to the circuit, and there is no need to rewrite the setting conditions, etc. In other words, high-speed return from the standby state is possible. In this way, the Noff-CPU can reduce power consumption without significantly reducing the operating speed.
[0325] The Noff-CPU can be suitably used in small-scale systems such as an IoT terminal device (also called an "endpoint microcomputer") 803 in the Internet of Things (IoT) field.
[0326] Fig. 20 shows the hierarchical structure of an IoT network and trends in required specifications. In Fig. 20, power consumption 804 and processing performance 805 are shown as required specifications. The hierarchical structure of an IoT network is broadly divided into an upper layer, the cloud field 801, and a lower layer, the embedded field 802. The cloud field 801 includes, for example, servers. The embedded field 802 includes, for example, machines, industrial robots, in-vehicle devices, home appliances, etc.
[0327] The higher the layer, the more the processing performance is required rather than the lower the power consumption. Therefore, in the cloud field 801, a high-performance CPU, a high-performance GPU, a large-scale SoC, and the like are used. Also, the lower the layer, the more the processing performance is required rather than the lower the power consumption, and the number of devices increases explosively. The semiconductor device according to one embodiment of the present invention can be suitably used for a communication device of an IoT terminal device that requires low power consumption.
[0328] Incidentally, the term "endpoint" refers to a terminal area of the embedded field 802. Devices used as end points include, for example, microcomputers used in factories, home appliances, infrastructure, agriculture, and the like.
[0329] FIG. 21 illustrates an image of factory automation as an application example of an endpoint microcomputer. A factory 884 is connected to a cloud 883 via an Internet line. The cloud 883 is connected to a home 881 and an office 882 via the Internet line. The Internet line may be a wired communication system or a wireless communication system. For example, in the case of a wireless communication system, a semiconductor device according to one embodiment of the present invention may be used in a communication device to perform wireless communication according to a communication standard such as a fourth generation mobile communication system (4G) or a fifth generation mobile communication system (5G). The factory 884 may be connected to a factory 885 and a factory 886 via the Internet line.
[0330] The factory 884 has a master device (control device) 831. The master device 831 has a function of connecting to a cloud 883 and transmitting and receiving information. The master device 831 is also connected to a plurality of industrial robots 842 included in an IoT terminal device 841 via an M2M (Machine to Machine) interface 832. As the M2M interface 832, for example, industrial Ethernet ("Ethernet" is a registered trademark), which is a type of wired communication method, or local 5G, which is a type of wireless communication method, may be used.
[0331] A factory manager can connect to a factory 884 via a cloud 883 from a home 881 or an office 882 and know the operation status, etc. Also, he can check for incorrect or missing items, give instructions on where to put them, measure takt time, etc.
[0332] In recent years, the introduction of IoT into factories, labelled as "smart factories," has been progressing worldwide. Examples of smart factories have been reported in which endpoint microcomputers are used not only for simple inspection and auditing, but also for fault detection and anomaly prediction.
[0333] Small-scale systems such as endpoint microcontrollers often consume little power overall during operation, so the power saving effect of a Noff-CPU during standby operation is significant. On the other hand, in the field of embedded IoT, quick response is sometimes required, and the use of a Noff-CPU makes it possible to achieve high-speed recovery from standby operation.
[0334] The configurations, structures, methods, and the like described in this embodiment can be used in appropriate combination with the configurations, structures, methods, and the like described in other embodiments.
[0335] (Additional Notes Regarding the Description of the Present Specification, etc.) The above embodiment and each configuration in the embodiment will be described below with additional notes.
[0336] The configurations shown in each embodiment can be combined with the configurations shown in other embodiments as appropriate to form one aspect of the present invention. In addition, when multiple configuration examples are shown in one embodiment, the configuration examples can be combined as appropriate.
[0337] In addition, the content (or a part of the content) described in one embodiment can be applied to, combined with, or replaced by another content (or a part of the content) described in that embodiment, and / or the content (or a part of the content) described in one or more other embodiments.
[0338] The contents described in the embodiments refer to contents described in each embodiment using various figures or contents described using text in the specification.
[0339] In addition, a figure (or a part of it) described in one embodiment can be combined with another part of that figure, with another figure (or a part of it) described in that embodiment, and / or with a figure (or a part of it) described in one or more other embodiments to form even more figures.
[0340] In addition, in the present specification and the like, in the block diagrams, the components are classified by function and shown as mutually independent blocks. However, in actual circuits and the like, it is difficult to separate the components by function, and there may be cases where one circuit is involved in multiple functions, or where one function is involved across multiple circuits. Therefore, the blocks in the block diagrams are not limited to the components described in the specification, and may be rephrased appropriately according to the situation.
[0341] In addition, in the drawings, the size, layer thickness, or region are shown at an arbitrary size for convenience of explanation. Therefore, they are not necessarily limited to the scale. Note that the drawings are shown diagrammatically for clarity, and are not limited to the shapes or values shown in the drawings. For example, it is possible to include variations in signals, voltages, or currents due to noise, or variations in signals, voltages, or currents due to timing deviations.
[0342] In addition, the positional relationship of components shown in the drawings is relative. Therefore, when describing components with reference to the drawings, terms such as "above" and "below" that indicate the positional relationship may be used for convenience. The positional relationship of components is not limited to the contents described in this specification, and can be rephrased appropriately depending on the situation.
[0343] In this specification and the like, when describing the connection relationship of a transistor, the term "one of the source or drain" (or first electrode or first terminal) is used, and the other of the source and drain is used as the "other of the source or drain" (or second electrode or second terminal). This is because the source and drain of a transistor vary depending on the structure or operating conditions of the transistor. The source and drain of a transistor can be appropriately referred to as source (drain) terminal, source (drain) electrode, etc. depending on the situation.
[0344] In addition, the terms "electrode" and "wiring" used in this specification and the like do not limit the functionality of these components. For example, an "electrode" may be used as part of a "wiring", and vice versa. Furthermore, the terms "electrode" and "wiring" include cases where multiple "electrodes" or "wirings" are formed integrally.
[0345] In addition, in this specification and the like, voltage and potential can be interchanged as appropriate. Voltage is a potential difference from a reference potential, and if the reference potential is a ground voltage (earth voltage), for example, voltage can be interchanged with potential. Ground potential does not necessarily mean 0V. Note that potential is relative, and the potential applied to wiring, etc. may be changed depending on the reference potential.
[0346] In this specification and the like, a node can be referred to as a terminal, a wiring, an electrode, a conductive layer, a conductor, an impurity region, etc. depending on a circuit configuration, a device structure, etc. Also, a terminal, a wiring, etc. can be referred to as a node.
[0347] In this specification, A and B are connected means that A and B are electrically connected. Here, A and B are electrically connected means a connection in which an electrical signal between A and B can be transmitted when an object (an element such as a switch, a transistor element, or a diode, or a circuit including the element and wiring) exists between A and B. Note that when A and B are electrically connected, this includes a case in which A and B are directly connected. Here, A and B are directly connected means a connection in which an electrical signal between A and B can be transmitted through wiring (or electrodes) between A and B without passing through the object. In other words, a direct connection means a connection that can be regarded as the same circuit diagram when expressed as an equivalent circuit.
[0348] In this specification, a switch refers to a device that has a function of controlling whether a current flows or not by being in a conductive state (on state) or a non-conductive state (off state), or a device that has a function of selecting and switching a path for a current to flow.
[0349] In this specification, the channel length refers to, for example, in a top view of a transistor, a region where a semiconductor (or a portion in the semiconductor through which current flows when the transistor is on) and a gate overlap, or a distance between the source and drain in a region where a channel is formed.
[0350] In this specification, the channel width refers to, for example, the length of the region where a semiconductor (or the portion in the semiconductor through which current flows when the transistor is on) and a gate electrode overlap, or the length of the portion where a source and a drain face each other in a region in which a channel is formed.
[0351] In this specification and the like, the terms "film" and "layer" can be interchanged depending on the circumstances. For example, the term "conductive layer" can be changed to the term "conductive film". Or, for example, the term "insulating film" can be changed to the term "insulating layer". [Explanation of symbols]
[0352] 10: wireless communication device, 100: semiconductor device, 101: current-voltage conversion section, 102: current switch section, 103: voltage-current conversion section, 111: transistor, 112: semiconductor layer, 121: transistor, 122: semiconductor layer
Claims
1. A current-voltage conversion unit; A current switch unit; A voltage-current converter; A control unit; A voltage holding unit, the current switch unit includes a first transistor, the voltage-to-current converter includes a second transistor, the control unit includes a third transistor, the voltage holding unit includes an inductor, the first transistor has an oxide semiconductor in a channel formation region; the second transistor has a nitride semiconductor in a channel formation region; the third transistor has silicon in a channel formation region; the first transistor is provided in a layer above a layer in which the second transistor and the third transistor are provided; The inductor is provided in a layer above a layer in which the first transistor is provided. Semiconductor device.
2. A current-voltage conversion unit; A current switch unit; A voltage-current converter; A control unit; A voltage holding unit, the current switch unit includes a first transistor, the voltage-to-current converter includes a second transistor, the control unit includes a third transistor; the voltage holding unit includes an inductor, the first transistor has an oxide semiconductor in a channel formation region; the second transistor has a nitride semiconductor in a channel formation region; the third transistor has silicon in a channel formation region; the inductor is provided in a layer above a layer in which the second transistor and the third transistor are provided; the first transistor is provided in a layer above the layer in which the inductor is provided; Semiconductor device.
3. In claim 1 or 2, The oxide semiconductor includes In, Ga, and Zn.
4. In any one of claims 1 to 3, The nitride semiconductor device includes Ga.
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