Far-infrared radiation material and production method of the same

Abstract

To provide a far-infrared radiation material and a production method of the same.SOLUTION: There are provided a far-infrared radiation material and a production method of the same. The far-infrared radiation material contains zirconium oxide and at least natural silicate mineral soil. The production method of the far-infrared radiation material uses at least two or more types of materials among the materials as raw materials, and mixes, sinters, and pulverizes them in a certain proportion to form granules, characterized by being produced by sintering within a temperature range of 1100 to 1250°C. The material is also produced to become mud by uniformly mixing with a large spherical pulverizer, an additive is added for dispersion according to needs, and finally mud screening, drying, and dry powder screening are performed to produce a far-infrared radiation material with high emissivity in a wider wavelength range of 8 to 20 μm.SELECTED DRAWING: Figure 1

Description

Technical Field

[0001] The present invention relates to materials and manufacturing methods, and particularly to far-infrared radiation materials and their manufacturing methods.

Background Art

[0002] According to the main effects of far-infrared rays on the human body, it absorbs the thermal and non-thermal effects generated by utilizing the resonance principle of far-infrared rays, thereby dilating blood vessels, promoting metabolism, and making water molecule clusters become independent small water molecules that penetrate into cells, promoting biochemical reactions, increasing β-endorphin and β-lysin enkephalin, or suppressing pain, etc., which attracts everyone's attention.

[0003] Far-infrared rays have a very good penetration effect. Therefore, its penetration effect is related to the growth and development of organisms within a certain small range, or can penetrate into the interior of organisms and cause resonance with cells, and can also be absorbed by organisms to become thermal energy, promoting the activation of organisms. Similarly, for the human body, it can absorb far-infrared rays and promote blood circulation and metabolism, as shown in, for example, Chinese Utility Model Patent No. 1027365, Chinese Utility Model Patent No. 1036991, Chinese Utility Model Patent No. 1050588, Chinese Utility Model Patent No. 1053050, Chinese Utility Model Patent No. 1053784, Chinese Utility Model Patent No. 1054244, Chinese Utility Model Patent No. 1084839, Chinese Utility Model Patent No. 102775188, Chinese Utility Model Patent No. 201341340, Chinese Utility Model Patent No. 202100704. However, the far-infrared materials or their manufacturing methods disclosed in the above-mentioned conventional utility models are not only complex, but also have high product costs, their wavelength ranges cannot be made wider, and there are limitations in their use, thereby greatly reducing their practicality, which is what technicians and consumers in this field are trying to break through as much as possible.

Prior Art Documents

Patent Documents

[0004] [Patent Document 1] Specification of Chinese Utility Model No. 1027365 [Patent Document 2] Specification of Chinese Utility Model No. 1036991 [Patent Document 3] Specification of Chinese Utility Model No. 1050588 [Patent Document 4] Specification of Chinese Utility Model No. 1053050 [Patent Document 5] Specification of Chinese Utility Model No. 1053784 [Patent Document 6] Specification of Chinese Utility Model No. 1054244 [Patent Document 7] Specification of Chinese Utility Model No. 1084839 [Patent Document 8] Specification of Chinese Utility Model No. 102775188 [Patent Document 9] Specification of Chinese Utility Model No. 201341340 [Patent Document 10] Specification of Chinese Utility Model No. 202100704 [Summary of the Invention] [Problems to be Solved by the Invention]

[0005] In order to solve the deficiencies of the existing technology, the main object of the present invention is to provide a far-infrared radiation material and its manufacturing method, which can emit far-infrared rays with a wider wavelength range and can be within the range of 8 - 20 μm without applying special high temperatures, and it is expected to overcome the difficulties of the existing technology with a far-infrared radiation material having a higher emissivity (>98%).

[0006] The next objective of the present invention is to provide a far-infrared radiation material and a method for manufacturing the same. At least two or more kinds of materials in the said material are used as raw materials, which are mixed, sintered, and pulverized in a certain proportion to make them granular, and then mixed with a large spherical pulverizer to make them into mud. Additives are added according to needs for dispersion. Finally, screening, drying, and screening of the dry powder are performed on the mud.

[0007] Another objective of the present invention is to provide a far-infrared radiation material and a method for manufacturing the same, to manufacture a far-ultraviolet radiation material with a high emissivity in a wider wavelength range, and to provide a manufacturing method that is simple and low-cost, and also to expand its application range.

[0008] The problem to be solved by the present invention is that according to general conventional far-infrared utility models, for example, the far-infrared materials or their manufacturing methods disclosed in the conventional utility models of Chinese Utility Model No. 1027365, Chinese Utility Model No. 1036991, Chinese Utility Model No. 1050588, Chinese Utility Model No. 1053050, Chinese Utility Model No. 1053784, Chinese Utility Model No. 1054244, Chinese Utility Model No. 1084839, Chinese Utility Model No. 102775188, Chinese Utility Model No. 201341340, and Chinese Utility Model No. 202100704 are not only complex, but also have a high product cost, their wavelength range cannot be expanded, there are limitations in use, and thus their practicality is greatly reduced.

[0009] As a technical means to solve the problem, in order to achieve the above objective, the present invention provides a far-infrared radiation material, which contains: 40% - 70% of zirconium oxide and at least 60% - 30% of natural silicate mineral soil.

[0010] Among them, the natural silicate mineral soil in the present invention contains: serpentine subgroup, clay mineral group, mica group, or chlorite group.

[0011] Among them, the serpentine subgroup of the natural silicate mineral soil in the present invention includes: foliated serpentine - Mg3Si2O5(OH)4, chrysotile - Mg3Si2O5(OH)4 or platy antigorite - Mg3Si2O5(OH)4.

[0012] Among them, the clay mineral group of the natural silicate mineral soil in the present invention includes: kaolin - Al2Si2O5(OH)4, kaolinite - Al2Si2O5(OH)4, illite - (K,H3O)(Al,Mg,Fe)2(Si,Al)4O10[(OH)2,(H2O)], montmorillonite - (Na,Ca)0.33(Al,Mg)2Si4O10(OH)2·nH2O, vermiculite - (MgFe,Al)3(Al,Si)4O10(OH)2·4H2O, talc - Mg3Si4O10(OH)2, sepiolite - Mg4Si6O15(OH)2·6H2O, palygorskite - (Mg,Al)2Si4O10(OH)·4(H2O) or pyrophyllite - Al2Si4O10(OH)2.

[0013] Among them, the mica group of the natural silicate mineral soil in the present invention includes: biotite - K(Mg,Fe)3(AlSi3)O10(OH)2, muscovite - KAl2(AlSi3)O10(OH)2, phlogopite - KMg3(AlSi3)O10(OH)2, lepidolite - K(Li,Al)2 - 3(AlSi3)O10(OH)2, margarite - CaAl2(Al2Si2)O10(OH)2 or glauconite - (K,Na)(Al,Mg,Fe)2(Si,Al)4O10(OH)2.

[0014] Among them, the chlorite group of the natural silicate mineral soil in the present invention includes: chlorite group - (Mg,Fe)3(Si,Al)4O10(OH)2·(Mg,Fe)3(OH)6.

[0015] As a technical means for solving the problem, in order to achieve the above object, the present invention provides a method for manufacturing a far-infrared radiation material, which uses at least two or more materials of the far-infrared radiation material as raw materials, mixes them in a certain proportion, sinters them, and pulverizes them into granular form. Its feature is that it is manufactured by sintering within the temperature range of 1100 - 1250 °C; also, it is manufactured to be in a muddy state so as to be uniformly mixed by a large spherical pulverizer, additives are added according to needs for dispersion, and finally, sieving, drying, and sieving of the dry powder are performed on the mud, and a far-infrared radiation material with a high emissivity in the wavelength range of 8 - 20 μm with a wider wavelength can be manufactured.

[0016] Among them, the mixing according to the certain ratio in the present invention is carried out by using a mixing bucket.

[0017] Among them, the sintering in the present invention is carried out by kiln firing or hearth firing, and sintered into a lump form within the temperature range of 1100 - 1250 °C.

[0018] Among them, the pulverizing into granular form in the present invention is carried out by using a coagulation pulverizer and adding zirconium balls and pure water thereto for pulverization, and the proportion of the pure water to the product to be mixed is 1:1.

[0019] According to the effects of the prior art, the present invention uses a far-infrared radiation material containing zirconium oxide and at least natural silicate mineral soil; the manufacturing method of the far-infrared radiation material uses at least two or more materials of the far-infrared radiation material as raw materials, mixes them in a certain proportion, sinters and pulverizes them into granules, and manufactures them by sintering within the temperature range of 1100 - 1250 °C; also manufactures them into a mud-like state by uniformly mixing with a large spherical pulverizer, adds additives according to needs for dispersion, and finally performs sieving, drying, and sieving of the dry powder on the mud; furthermore, achieves providing a manufacturing method for producing a far-infrared radiation material with a high emissivity in a wider wavelength range, which is simple in manufacturing and low in cost; can effectively expand its application range and greatly expand the industrial applicability, and is innovative and has progressiveness.

Brief Description of the Drawings

[0020]

Figure 1

Figure 2

Embodiments for Carrying Out the Invention

[0021] The present invention will be described in detail as follows in the form of embodiments in conjunction with the attached drawings. The drawings used in the text are schematic in nature and are used to supplementarily explain the specification, and are not necessarily the actual proportions and precise arrangements after the implementation of the present invention. Therefore, the scope of the patent claims in the actual implementation of the present invention should not be limited by the proportional and layout relationships of the attached drawings, and will be explained together with the above description.

[0022] Refer to FIG. 1. FIG. 1 shows the structural diagram of the far-infrared radiation material in the present invention. The far-infrared radiation material includes the following: zirconium oxide 1 (65%) is mixed with at least natural silicate mineral soil 2 (35%); the natural silicate mineral soil 2 includes the following: serpentine subgroup, clay mineral group, mica group or chlorite group; among them, the serpentine subgroup of the natural silicate mineral soil 2 includes the following: phyllosilicate serpentine - Mg3Si2O5(OH)4, chrysotile - Mg3Si2O5(OH)4 or tabular antigorite - Mg3Si2O5(OH)4; the clay mineral group of the natural silicate mineral soil 2 includes: kaolin - Al2Si2O5(OH)4, kaolinite - Al2Si2O5(OH)4, illite - (K,H3O)(Al,Mg,Fe)2(Si,Al)4O10[(OH)2,(H2O)], montmorillonite - (Na,Ca)0.33(Al,Mg)2Si4O10(OH)2·nH2O, vermiculite - (MgFe,Al)3(Al,Si)4O10(OH)2·4H2O, talc - Mg3Si4O10(OH)2, sepiolite - Mg4Si6O15(OH)2·6H2O, palygorskite - (Mg,Al)2Si4O10(OH)·4(H2O) or pyrophyllite - Al2Si4O10(OH)2; the mica group of the natural silicate mineral soil 2 includes: biotite - K(Mg,Fe)3(AlSi3)O10(OH)2, muscovite - KAl2(AlSi3)O10(OH)2, phlogopite - KMg3(AlSi3)O10(OH)2, lepidolite - K(Li,Al)2 - 3(AlSi3)O10(OH)2, pearl mica - CaAl2(Al2Si2)O10(OH)2 or glauconite - (K,Na)(Al,Mg,Fe)2(Si,Al)4O10(OH)2; the chlorite group of the natural silicate mineral soil 2 includes: chlorite group - (Mg,Fe)3(Si,Al)4O10(OH)2·(Mg,Fe)3(OH)6.

[0023] Please refer to Fig. 2. Fig. 2 shows a flow chart of the method for producing the far-infrared radiation material of the present invention. The method for producing the far-infrared radiation material is to use at least two kinds of raw materials of the far-infrared radiation material (the zirconia oxide 1 is mixed with the natural silicate mineral soil 2) as raw materials, mix, sinter and crush into granules in a certain proportion, and the characteristic of the method is to sinter at a temperature range of 1100-1250℃; mix uniformly into mud by a large spherical crusher, and add additives according to needs to disperse; Finally, the mud is sieved, dried, and sieved into dry powder, so that the far-infrared radiation material with high emissivity in the wider wavelength range of 8-20μm can be produced; the mixing in a certain ratio is done by using a mixing bucket; the sintering is done by using a kiln or charcoal firing, and the temperature range is within 1100-1250℃ to sinter into a lump; the crushing into granules is done by using a solidification crusher, and zirconium balls and pure water are added, and the ratio of the product to be mixed with the pure water is 1:1.

[0024] Another embodiment of the present invention is composed of ZrO 22-50%, Al2O3 20-60%, ZnO 5-28%, SiO2 25-65% (weight percent), the material produced is white powder, which can expand its application range. Inspection items Inspection results SiO2 29.31% Al2O3 13.49% Na2O 1.45% K2O 0.01% MgO ND CaO 0.05% TiO2 0.17% Fe2O3 0.14% Y2O3 0.13% ZnO 19.19% ZrO2 36.06% Total 100.00%

[0025] In light of the effects of the prior art, the present invention includes zirconium oxide 1 and at least natural silicate mineral soil 2 in the far-infrared radiation material; the manufacturing method of the far-infrared radiation material uses at least two kinds of materials of the far-infrared radiation material as raw materials, mixes them in a certain proportion, sinters them, and pulverizes them to make them granular, and manufactures them by sintering within the temperature range of 1100-1250°C; also, it is manufactured to be in a muddy state so as to be uniformly mixed with a large spherical pulverizer, additives are added according to needs for dispersion, and finally, screening of the mud, drying, and screening of the dry powder are carried out; furthermore, it achieves providing a manufacturing method for manufacturing a far-ultraviolet radiation material with a high emissivity in a wider wavelength range and having a simple manufacturing process and low cost; it can effectively expand its application range and significantly increase the industrial applicability, and also has innovativeness and progressiveness.

Claims

1. A far-infrared radiation material, comprising: 40% to 70% of zirconium oxide and at least 60% to 30% of natural silicate mineral soil; the natural silicate mineral soil includes a serpentine subgroup, a clay mineral group, a mica group or a chlorite group. A far-infrared radiation material characterized by this.

2. The far-infrared radiation material according to claim 1, wherein the serpentine subgroup of the natural silicate mineral soil includes phyllosilicate serpentine-Mg3Si2O5(OH)4, chrysotile-Mg3Si2O5(OH)4 or tabular serpentine-Mg3Si2O5(OH)4.

3. The far-infrared radiation material according to claim 1, wherein the clay minerals of the natural silicate mineral soil include kaolin-Al2Si2O5(OH)4, kaolinite-Al2Si2O5(OH)4, illite-(K, H3O)(Al, Mg, Fe)2(Si, Al)4O10[(OH)2, (H2O)], montmorillonite-(Na, Ca)0.33(Al, Mg)2Si4O10(OH)2·nH2O, vermiculite-(MgFe, Al)3(Al, Si)4O10(OH)2·4H2O, talc-Mg3Si4O10(OH)2, sepiolite-Mg4Si6O15(OH)2·6H2O, palygorskite-(Mg, Al)2Si4O10(OH)·4(H2O) or pyrophyllite-Al2Si4O10(OH)2.

4. The far-infrared radiation material according to claim 1, wherein the mica group of the natural silicate mineral soil includes biotite-K(Mg, Fe)3(AlSi3)O10(OH)2, muscovite-KAl2(AlSi3)O10(OH)2, phlogopite-KMg3(AlSi3)O10(OH)2, lepidolite-K(Li, Al)2-3(AlSi3)O10(OH)2, pearl mica-CaAl2(Al2Si2)O10(OH)2 or glauconite-(K, Na)(Al, Mg, Fe)2(Si, Al)4O10(OH)2.

5. The far-infrared radiation material according to claim 1, wherein the chlorite group of the natural silicate mineral soil includes chlorite group-(Mg, Fe)3(Si, Al)4O10(OH)2·(Mg, Fe)3(OH)6.

6. A method for manufacturing a far-infrared radiation material, wherein at least two or more materials of the far-infrared radiation material according to any one of claims 1 to 5 are used as raw materials, mixed in a certain proportion, sintered, and pulverized to form granules, and the feature is that it is manufactured by sintering within a temperature range of 1100 - 1250 °C; also, it is manufactured to be in a muddy state so as to be uniformly mixed with a large spherical pulverizer, additives are added according to needs for dispersion, and finally, sieving of the mud, drying, and sieving of the dry powder are carried out to manufacture a far-ultraviolet radiation material with a high emissivity in the range of 8 - 20 μm with a wider wavelength; the mixing according to the certain ratio is carried out using a mixing bucket; the sintering uses kiln firing or end-of-furnace firing, and the sintering is carried out so as to form a lump within a temperature range of 1100 - 1250 °C, a method for manufacturing a far-infrared radiation material.

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