Method for backfilling boreholes, method for treating underground structures, and method for removing existing piles

By employing a barge as a work scaffold on fluidized soil within the borehole, the method addresses the time-consuming issue of soil hardening, enabling continuous operation and significantly reducing the construction period for borehole refilling and existing pile removal projects.

JP7655871B2Active Publication Date: 2025-04-02KAJIMA CORP
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Patent Information

Application Number
JP2022005613
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2022-01-18
Publication Date
2025-04-02
Estimated Expiration
2042-01-18

AI Technical Summary

Technical Problem

The conventional method of refilling boreholes after removing existing piles is time-consuming due to the need for fluidized soil to harden before it can be used as a work scaffold, resulting in a lengthy waiting period of approximately 2-3 days per cycle.

Method used

A method involving the use of a barge as a work scaffold to remove the retaining wall while floating on the fluidized soil within the borehole, allowing for continuous operation without waiting for the soil to harden, and repeating the backfill material injection and retaining wall removal steps alternately to progressively fill the borehole.

Benefits of technology

This approach significantly shortens the construction period by eliminating the need for soil hardening and allowing for continuous work, enabling faster completion of borehole refilling, underground structure treatment, and existing pile removal projects.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a backfilling method in a drilled hole, an underground structural object processing method, and an existing pile removal method allowing a construction period to be shortened.SOLUTION: A backfilling method in a drilled hole to backfill fluidized processing soil S in a drilled hole 3 surrounded by an earth-retaining wall 5, includes an earth-retaining wall removal step in which an operator P removes a lower end part 5b of the earth-retaining wall 5 using a pontoon 17 as a work platform in a state the pontoon 17 is floated on a liquid surface of the fluidized processing soil S accumulated in the drilled hole 3.SELECTED DRAWING: Figure 3
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Description

[Technical field]

[0001] The present invention relates to a method for backfilling a borehole, a method for treating an underground structure, and a method for removing an existing pile. [Background technology]

[0002] The conventional method for removing existing piles, as described in Patent Document 1 below, involves manually excavating and breaking the piles in the depth direction starting from the pile head while retaining the soil using liner plates for deep foundations around the existing piles, and after all the existing piles have been removed, the deep foundation liner plates are removed while the ground is backfilled. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Patent No. 04074198 Summary of the Invention [Problem to be solved by the invention]

[0004] In the backfilling after removing the existing piles as described above, sand or the like may be used as the backfilling material, but when there is a concern about ground subsidence, etc., liquefied treated soil or the like must be used as the backfilling material. For example, a method is considered in which the bottom of the excavation hole is backfilled with liquefied treated soil, the backfilled part is used as a work scaffold, the retaining wall of the excavation hole is demolished from the bottom, and the liquefied treated soil is added and the retaining wall at a higher position is demolished, and the like is repeated. However, since the liquefied treated soil needs to be hardened before the above-mentioned work scaffold is formed, about 2 to 3 days are required to wait for the liquefied treated soil to harden for each cycle of the above-mentioned repeated work, making it difficult to shorten the construction period. In view of this problem, the present invention aims to provide a method for backfilling an excavation hole, a method for treating an underground structure, and a method for removing an existing pile that can shorten the construction period. [Means for solving the problem]

[0005] The method for backfilling a borehole of the present invention is a method for backfilling a borehole surrounded by a retaining wall with backfill material, and includes a retaining wall removal step in which a barge is floated on the liquid surface of the fluid backfill material that has accumulated in the borehole, and workers use the barge as a work scaffold to remove at least a portion of the retaining wall.

[0006] The method for backfilling a borehole of the present invention may further include a backfilling material injection step of injecting backfilling material into the borehole to raise the liquid level to the vicinity of the lower end of the earth-retaining wall remaining in the borehole, and the backfilling material injection step and the earth-retaining wall removal step of removing the lower end of the earth-retaining wall may be repeated alternately. The method for backfilling a borehole of the present invention may further include a barge raising step of raising the barge from the borehole to the ground with the material members of the earth-retaining wall removed in the earth-retaining wall removal step loaded on the barge. The backfilling material may be liquefied treated soil.

[0007] The underground structure treatment method of the present invention comprises an underground structure treatment process in which the underground structure in the ground is treated while excavating the ground and constructing an earth retaining wall, and a borehole backfilling process in which the borehole surrounded by the earth retaining wall constructed in the underground structure treatment process is filled with backfilling material by any of the above-mentioned borehole backfilling methods.

[0008] The existing pile removal method of the present invention is a method for removing an existing pile buried in the ground, and includes: a ground excavation process for digging down the ground around the existing pile and constructing an earth retaining wall surrounding the existing pile in the excavation space excavated in the ground excavation process; a dismantling and removal process for dismantling and removing the upper end of the existing pile protruding into the excavation space excavated in the ground excavation process; an existing pile removal process for removing the existing pile by repeating these steps; and a borehole backfilling process for filling the excavation hole surrounded by the earth retaining wall constructed in the existing pile removal process with backfilling material by any of the above-mentioned borehole backfilling methods. Effect of the Invention

[0009] According to the present invention, it is possible to provide a method for backfilling a borehole, a method for treating an underground structure, and a method for removing an existing pile, which are capable of shortening the construction period. [Brief description of the drawings]

[0010] [Figure 1] 5(a) to 5(f) are cross-sectional views sequentially illustrating an existing pile removal process of the existing pile removal method according to the present embodiment. [Diagram 2] 1(a) and 1(b) are cross-sectional views sequentially showing a borehole backfilling step of the existing pile removal method according to this embodiment. [Diagram 3] 3(a) and 3(b) are cross-sectional views sequentially showing the step of backfilling the borehole following FIG. 2. [Figure 4] 4(a) and (b) are cross-sectional views sequentially showing the step of backfilling the borehole subsequent to FIG. 3. [Diagram 5] FIG. 2(a) is a plan view of the borehole during the borehole backfilling process, and FIG. 2(b) is a vertical cross-sectional view thereof. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0011] Hereinafter, an existing pile removal method (underground structure processing method) according to an embodiment of the present invention will be described in detail with reference to the drawings. As shown in Fig. 1(a), this existing pile removal method removes an existing pile 1 (underground structure) buried in ground 100. The existing pile removal method of this embodiment can be applied to various types of existing piles, and examples of the existing pile 1 include concrete piles, steel pipe piles, and H-shaped steel piles.

[0012] The existing pile removal method of this embodiment includes an existing pile removal process (underground structure processing process) in which the existing pile 1 is dismantled while forming a borehole 3 around the existing pile 1, and a borehole backfilling process in which the borehole 3 remaining after the removal of the existing pile 1 is backfilled. In the following, a case in which the existing pile 1 of this embodiment is a concrete pile with a diameter of about 1.5 m and a length of about 10 m will be described as an example, and the dimensions of each part such as the borehole 3 corresponding to the existing pile 1 of the above dimensions will be illustrated, but the present invention is not limited to these dimensions.

[0013] [Existing pile removal process] The existing pile removal process will be described with reference to Fig. 1. The existing pile removal process includes a ground excavation process and a dismantling and removal process, which will be described below, and these processes are alternately and repeatedly performed.

[0014] (Ground excavation process) In the ground excavation step, the ground 100 around the existing pile 1 is excavated, and a retaining wall 5 surrounding the existing pile 1 is constructed in the excavated portion. Specifically, in the first ground excavation step, as shown in FIG. 1(b), the ground 100 around the existing pile 1 is excavated to a depth of about 2 m to form a borehole 3. The borehole 3 has a circular shape concentric with the existing pile 1, and the diameter of the borehole 3 is, for example, about 2.5 m. In the second or subsequent ground excavation steps, the already existing borehole 3 is further excavated to a depth of about 2 m.

[0015] As the upper end of the remaining existing pile 1 protrudes from the bottom of the excavation hole 3 (excavation space) dug as described above, the worker enters the work space between the outer circumferential surface of the existing pile 1 and the inner wall surface of the excavation hole 3. In the first ground excavation process, the worker assembles material parts of the earth retaining wall 5 along the inner wall surface of the excavation hole 3, and constructs a cylindrical earth retaining wall 5 with a height of about 2 m. In the second or subsequent ground excavation process, the worker connects material parts further below the earth retaining wall 5 along the inner wall surface of the excavation hole 3, and extends the earth retaining wall 5 downward by about 2 m.

[0016] The earth retaining wall 5 in this embodiment is composed of a liner plate having a corrugated cylindrical wall. Here, a plurality of liner plate parts 7 (see FIG. 5) divided in the cylindrical circumferential direction are brought into the working space, and the liner plate parts 7 are arranged along the inner wall surface of the borehole 3 and connected to each other in the circumferential direction, thereby constructing a cylindrical liner plate as the earth retaining wall 5. The dimension of the liner plate in the cylindrical axial direction is, for example, 50 cm. Here, a commercially available general-purpose liner plate may be used. In addition, a ladder 9 (see FIG. 5) is attached to the inner wall surface of the liner plate so that workers can ascend and descend within the borehole 3.

[0017] (Disassembly and removal process) In the dismantling and removal process, the upper end of the existing pile 1 protruding into the excavation space dug in the ground excavation process is dismantled and removed. As described above, the upper end of the remaining existing pile 1 protrudes from the bottom of the excavation hole 3 (excavation space) dug in the ground excavation process, so the worker enters the work space between the outer periphery of the existing pile 1 and the inner wall of the excavation hole 3. Then, the worker chips off and removes the protruding upper end of the existing pile 1, as shown in FIG. 1(c).

[0018] (Repeat the process) After the above-mentioned dismantling and removal process, the above-mentioned ground excavation process is carried out again, and as shown in FIG. 1(d), the excavation hole 3 is further excavated to a depth of about 2 m, and the retaining wall 5 is extended downward by about 2 m. Then, the dismantling and removal process is carried out again, and as shown in FIG. 1(e), the upper end of the protruding existing pile 1 is chipped off. Thereafter, the ground excavation process and the dismantling and removal process are repeated in the same manner. By alternately and repeatedly carrying out the ground excavation process and the dismantling and removal process in this way, the existing pile 1 is gradually dismantled and removed from the top downward, and finally, as shown in FIG. 1(f), the entire existing pile 1 is removed, and the existing pile removal process is completed. Then, after the existing pile removal process is completed, the excavation hole 3 surrounded by the retaining wall 5 remains in the ground 100.

[0019] [Drilling hole backfilling process] Next, the above-mentioned borehole backfilling step will be described with reference to Figs. 2 to 4. The borehole backfilling step is performed by a borehole backfilling method according to an embodiment of the present invention. As described above, after the completion of the existing pile removal step, the borehole 3 surrounded by the retaining wall 5 remains in the ground 100 as shown in Fig. 1(f), so the borehole backfilling step is to backfill this borehole 3 with a backfilling material. Although sand or the like can be used as the backfilling material, a hardening material having fluidity is adopted as the backfilling material in order to appropriately suppress the subsidence of the ground 100 after backfilling. In this embodiment, liquefied treated soil is adopted as the backfilling material. The liquefied treated soil is a mixture of soil generated on-site and cement (or further a solidifying agent, etc.), and is initially liquid (fluid), but hardens due to the hydration reaction of the cement. The borehole backfilling process includes a backfilling material injection process, a barge lowering process, a retaining wall removal process, and a barge raising process, which are described below, and these processes are carried out repeatedly in sequence.

[0020] (Pretreatment) First, as a pretreatment for the borehole backfilling process, workers descend to the bottom of the borehole 3 shown in Fig. 1(f) and dismantle and remove about 2 m of the lowest part of the earth retaining wall 5. Furthermore, a transport pipe 11 (see Figs. 2(a) and 5) for transporting backfilling material and a hopper 13 (see Fig. 2(a)) connected to the upper end of the transport pipe 11 are installed in the borehole 3. The transport pipe 11 extends vertically from near the ground surface to near the bottom of the borehole 3 along the wall surface of the earth retaining wall 5 near the ladder 9. The hopper 13 is installed on the ground surface and receives the liquefied treated soil S poured in from an agitator truck 15.

[0021] (Backfilling material injection process) In the backfilling material injection process, as shown in Fig. 2(a), the liquefied treated soil S is poured from the agitator vehicle 15 into the hopper 13. The liquefied treated soil S is transported from the hopper 13 to the bottom of the borehole 3 through the transport pipe 11 by its own weight. If it is the first backfilling material injection process, the liquefied treated soil S accumulates at the bottom of the borehole 3, and the liquid level of the liquefied treated soil S rises to the vicinity of the bottom end 5a of the retaining wall 5 remaining in the borehole 3 (for example, a position slightly lower than the bottom end 5a). If it is the second or subsequent backfilling material injection process, the liquid level of the liquefied treated soil S rises by about 1m, and the liquid level of the liquefied treated soil S rises to the vicinity of the bottom end 5a of the retaining wall 5 remaining in the borehole 3 (for example, a position slightly lower than the bottom end 5a).

[0022] (Barge lowering process) In the barge lowering process, as shown in FIG. 2(b), a steel barge 17 is lowered into the borehole 3 by a crane 21. The barge 17 floats on the surface of the liquefied treated soil S accumulated in the borehole 3. FIG. 5(a) is a plan view showing the state of the borehole 3 after the barge 17 has been introduced, and FIG. 5(b) is a vertical cross-sectional view of the same. The barge 17 has a shape of a circle with a diameter slightly smaller than the borehole 3 (for example, a diameter of about 2.2 m) in plan view, with a part of the circle cut out linearly. This cutout is for avoiding interference between the barge 17 and the ladder 9 and the transport pipe 11. The barge 17 is a vessel with a bottom and obtains buoyancy on the liquefied treated soil S. The barge 17 is designed to obtain sufficient buoyancy when carrying the required number of workers and tools, and to allow the bottom of the barge 17 to sink to an appropriate depth. Specifically, the barge 17 is designed, for example, so that when it is submerged with the required number of workers, equipment, etc. on board, the lower end 5a of the retaining wall 5 is positioned slightly higher than the upper end of the barge 17.

[0023] The barge 17 is provided with a rod-shaped hook member 19 extending along the diameter of the borehole 3. The hook member 19 is fixed to the upper end of the barge 17, and both ends of the hook member 19 are pressed against the inner wall surface of the borehole 3 from the inside, so that the barge 17 can be hooked to the borehole 3. The hook member 19 can suppress the rocking of the barge 17 on the liquefied treated soil S, making it easier for workers to work on the barge 17. The hook member 19 may have a function of extending and contracting in the longitudinal direction in order to facilitate the switching operation between fixing and releasing the barge 17 as described above. Since the weight of the barge 17 and the workers, etc. is supported by the buoyancy of the liquefied treated soil S, the hooking force of the hook member 19 is sufficient to suppress the rocking of the barge 17.

[0024] (Removal of earth retaining wall) In the retaining wall removal process, a worker uses a ladder 9 to move from the ground to the barge 17 floating on the liquefied treated soil S as described above. Then, as shown in FIG. 3(a), the worker P on the barge 17 hooks the barge 17 to the inner wall surface of the borehole 3 with the hook member 19 (FIG. 5). The worker P uses the barge 17 as a work platform to perform work and dismantles and removes the lower end 5b of the remaining retaining wall 5. Here, for example, the lower end 5b of about 1 m in vertical width, which corresponds to two stages of liner plates, is dismantled and removed. As described above, the bottom of the barge 17 is designed to sink to an appropriate depth, so that the lower end 5b of the retaining wall 5 to be dismantled and removed is located at a height that is easy for the worker P to work at, and therefore the workability is good. Materials such as the liner plate parts 7 (FIG. 5) generated during this dismantling and removal can be placed on the barge 17. Thereafter, the worker P releases the barge 17 from the hook member 19 and returns to the ground using the ladder 9.

[0025] (Barge lifting process) In the barge lifting process, as shown in Fig. 3(b), the barge 17 on the liquefied treated soil S is lifted from the borehole 3 to the ground by the crane 21. At this time, materials such as the liner plate parts 7 placed on the barge 17 are lifted together while still loaded on the barge 17, and are collected on the ground. This method can reduce the work required to transport the materials generated during the dismantling and removal of the retaining wall 5 from the borehole 3.

[0026] (Repeat the process) After the barge 17 is raised to the ground in the barge raising process, the backfilling material injection process described above is carried out again, as shown in Fig. 4(a), and the liquid level of the liquefied treated soil S rises by about 1 m, and the liquid level reaches a position slightly below the lower end 5a of the retaining wall 5 remaining in the excavation hole 3. Then, as shown in Fig. 4(b), the barge suspending process and the retaining wall removal process are carried out, and the lower end 5b of the remaining retaining wall 5 is dismantled and removed by a vertical width of about 1 m. Then, the barge 17 is raised to the ground in the barge raising process, and materials such as the liner plate parts 7 are recovered. In this way, the backfilling material injection process, the retaining wall removal process, the barge raising process, and the barge suspending process are carried out repeatedly in this order.

[0027] By repeating the above-mentioned process, the retaining wall 5 is gradually dismantled from the bottom toward the ground, and the excavation hole 3 is gradually backfilled from the bottom toward the ground. Eventually, the retaining wall 5 is completely removed and the excavation hole 3 is completely backfilled with liquefied treated soil S, completing the excavation hole backfilling process. The liquefied treated soil S in the excavation hole 3 then hardens, restoring the ground 100.

[0028] Next, the effects of the above-mentioned existing pile removal method and borehole backfilling method will be described. According to this existing pile removal method, when the borehole 3 is backfilled after the existing pile 1 is removed, the liquefied treated soil S is used as a backfilling material, so that ground subsidence after backfilling is suppressed. In addition, by floating a barge 17 on the liquefied treated soil S introduced into the borehole 3 as a backfilling material, even if the liquefied treated soil S does not harden, the work of dismantling and removing the retaining wall 5 can be carried out using the barge 17 on the liquefied treated soil S as a work scaffold. Although it takes about 2 to 3 days for the general liquefied treated soil S to develop strength, according to the above-mentioned existing pile removal method and borehole backfilling method, it is not necessary to wait for the liquefied treated soil S to harden in order to form a work scaffold, so that the construction period can be shortened compared to the case where the hardened liquefied treated soil S is used as a work scaffold. Furthermore, by repeating the backfill material injection process and the earth-retaining wall removal process, the work scaffolding moves upward in stages, and the earth-retaining wall 5 can be gradually dismantled and removed from the bottom end upward. In this case, since it is not necessary to wait for the liquefied treated soil S to harden every time the work scaffolding is moved upward, the construction period can be shortened more significantly.

[0029] The present invention can be implemented in various forms including the above-mentioned embodiment, with various modifications and improvements based on the knowledge of those skilled in the art. In addition, it is also possible to configure modified examples of the following examples by utilizing the technical matters described in the above-mentioned embodiment. The configurations of each embodiment may be used in appropriate combination.

[0030] For example, in the above-mentioned embodiment, the liquefied treated soil S is used as the backfilling material, but the backfilling material is not limited to this, and may be any material that has fluidity and can eventually harden. Examples of such backfilling materials include concrete, mortar, and the like, in addition to the liquefied treated soil. In addition, in the borehole backfilling process, the barge suspending process (except for the first time) and the barge lifting process may be omitted. That is, the backfilling material injection process may be performed with the barge 17 floating on the liquefied treated soil S to raise the liquid level of the liquefied treated soil S. In this case, materials such as the liner plate parts 7 generated in the retaining wall removal process may be lifted to the ground by other means, such as using a crane 21.

[0031] In the above-mentioned embodiment, the retaining wall surrounding the borehole 3 is a circular liner plate, but the method can be carried out in the same manner even if the retaining wall is a parent pile horizontal sheet pile instead of a liner plate. That is, the above-mentioned existing pile removal process may be carried out using the parent pile horizontal sheet pile as the retaining wall. In the borehole backfilling process, a barge may be floated on the liquid surface of the liquefied treated soil S in, for example, a rectangular borehole surrounded by the parent pile horizontal sheet pile, and the barge may be used as a work scaffold to dismantle and remove the horizontal sheet pile at the lower end of the parent pile horizontal sheet pile. In this case, the parent pile (H steel) that is left last is removed by work from the ground before the liquefied treated soil S hardens. In this way, the borehole backfilling method of the present invention can also be applied to the backfilling of a borehole surrounded by an earth retaining wall composed of parent pile horizontal sheet piles.

[0032] In the above-mentioned embodiment, the borehole 3 to be backfilled is constructed by removing the existing pile 1, but the present invention is not limited to this, and the present invention can be applied even if the borehole is constructed by other underground structure treatment. Examples of underground structure treatment that creates such a borehole include removal of an old well, removal of a manhole, etc., in addition to removal of the existing pile 1 shown in the embodiment. [Explanation of symbols]

[0033] 1...existing pile (underground structure), 3...drilled hole, 5...retaining wall, 5b...lower end, 7...liner plate part (material component), 17...barge, P...worker, S...liquefied treated soil (backfill material).

Claims

1. A method for backfilling a borehole surrounded by an earth retaining wall with a backfill material, comprising the steps of: a retaining wall removal process in which, in a state where a barge is floated on the liquid surface of the backfill material having fluidity accumulated in the excavation hole, a worker removes at least a part of the retaining wall using the barge as a work scaffold; A method for backfilling a borehole, wherein the backfill material is liquefied treated soil.

2. A backfilling material injection process is further provided, which injects the backfilling material into the excavation hole and raises the liquid level to the vicinity of the lower end of the retaining wall remaining in the excavation hole; The method for backfilling a borehole according to claim 1 , wherein the backfilling material injection step and the earth retaining wall removal step of removing the lower end of the earth retaining wall are alternately repeated.

3. The method for backfilling a borehole as described in claim 1 or 2, further comprising a barge lifting process for lifting the barge from the borehole to the ground while the material components of the retaining wall removed by the retaining wall removal process are loaded onto the barge.

4. an underground structure treatment process for treating an underground structure in the ground while excavating the ground and constructing an earth retaining wall; A method for treating an underground structure, comprising: a borehole backfilling process for backfilling the borehole surrounded by the retaining wall constructed in the underground structure treatment process with a backfilling material by the borehole backfilling method according to any one of claims 1 to 3.

5. An existing pile removal method for removing an existing pile buried in the ground, comprising the steps of: A ground excavation process in which the ground around the existing pile is excavated and a retaining wall surrounding the existing pile is constructed in the excavated space, and a dismantling and removal process in which the upper end of the existing pile protruding into the excavated space excavated in the ground excavation process is dismantled and removed are repeated to remove the existing pile; and The existing pile removal method includes a borehole backfilling process of backfilling the borehole surrounded by the retaining wall constructed in the existing pile removal process with a backfilling material by the borehole backfilling method according to any one of claims 1 to 3.

Citation Information

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