Processing equipment

Abstract

To provide a processing device capable of automatically integrating a wafer and a frame via a table.SOLUTION: A processing device 2 includes: wafer carrying-out means 10 for carrying out a wafer from a wafer cassette 6; a wafer table 12 for supporting the wafer; frame carrying-out means 68 for carrying out a frame 64 from frame housing means 66; a frame table 70 for supporting the frame 64; first tape crimping means 98 including a first crimping roller for crimping a tape 96 to the frame 64; and second tape crimping means 102 for crimping a tape 96 of a tape frame to a surface or a rear surface of the wafer. First heating means is disposed in either or both of the frame table 70 and the first crimping roller. Second heating means is disposed in either or both of the wafer table 12 and the second crimping roller.SELECTED DRAWING: Figure 1

Description

[Technical Field]

[0001] The present invention relates to a processing apparatus that automatically performs the operation of integrating a wafer and a frame via a tape. [Background technology]

[0002] A wafer has on its surface a device region where a plurality of devices such as ICs and LSIs are partitioned by planned division lines, and a peripheral excess region surrounding the device region.The back surface of the wafer is ground to a desired thickness, and then the wafer is divided into individual device chips using a dicing machine and a laser processing machine, and each of the divided device chips is used in electrical equipment such as mobile phones and personal computers.

[0003] Before being processed by a dicing device or a laser processing device, the wafer is positioned in an opening of a frame having an opening for accommodating the wafer, and is supported on the frame via adhesive tape.

[0004] However, when adhesive tape is applied to the front or back surface of a wafer, part of the adhesive layer may remain on the wafer, degrading the quality of the device. Therefore, the present applicant has proposed a wafer processing method in which the wafer is supported on a frame via a thermocompression tape (e.g., a thermoplastic synthetic resin tape such as a polyolefin or polyester tape) that does not have an adhesive layer, and the wafer is then processed (see, for example, Patent Documents 1 and 2). However, since the wafer and the frame are integrated via the thermocompression tape by manual labor, there is a problem of low productivity.

[0005] The applicant has also proposed a technology in which, in order to facilitate the transportation of the ground wafer, a ring-shaped reinforcing portion is left on the back surface corresponding to the peripheral excess area, and the wafer is subjected to a predetermined processing, and then a dicing tape is attached to the back surface of the wafer, the wafer is supported by a frame, and the ring-shaped reinforcing portion is removed from the wafer (see, for example, Patent Document 3).

[0006] However, there is a problem that it is difficult to attach tape to the back surface of a wafer that has a convex ring-shaped reinforcing portion formed on the back surface corresponding to the peripheral excess area to integrate it with the frame, and it is also difficult to cut and remove the ring-shaped reinforcing portion from the wafer, resulting in low productivity. [Prior art documents] [Patent documents]

[0007] [Patent Document 1] Japanese Patent Application Publication No. 2019-201016 [Patent Document 2] Japanese Patent Application Publication No. 2019-201049 [Patent Document 3] Japanese Patent Application Laid-Open No. 2010-62375 Summary of the Invention [Problem to be solved by the invention]

[0008] In view of the above facts, the object of the present invention is to provide a processing device that can automatically perform the task of integrating a wafer and a frame via tape, even in the case of a wafer that has a convex ring-shaped reinforcing portion formed on the back surface corresponding to the peripheral excess area. [Means for solving the problem]

[0009] According to the present invention, there is provided the following processing device that solves the above-mentioned problems. "A processing device, a wafer cassette table on which a wafer cassette containing a plurality of wafers is placed; a wafer carrying-out means for carrying out wafers from the wafer cassette placed on the wafer cassette table; a wafer table that supports the wafer carried out by the wafer carrying-out means; a frame receiving means for receiving a plurality of ring-shaped frames each having an opening for receiving a wafer; a frame carrying-out means for carrying out the frame from the frame storing means; a frame table for supporting the frame carried out by the frame carrying-out means; a first tape pressing means provided above the frame table and including a first pressing roller for pressing the tape against the frame; a tape-attached frame transport means for transporting the frame with the tape pressure-bonded thereto to the wafer table and placing the tape-attached frame on the wafer table by positioning the opening of the frame over the front or back surface of the wafer supported on the wafer table; a second tape pressing means having a second pressing roller for pressing the tape of the tape-attached frame to the front or back surface of the wafer; a frame unit carrying-out means for carrying out, from the wafer table, a frame unit in which the tape of the tape-attached frame and the front or back surface of the wafer are pressure-bonded by the second tape pressure-bonding means; a frame cassette table on which a frame cassette accommodating a frame unit is placed; Including, a first heating means is provided on either or both of the frame table and the first pressure roller, and a second heating means is provided on either or both of the wafer table and the second pressure roller; The tape can be either an adhesive tape with an adhesive layer laid on the sheet or a thermocompression tape without an adhesive layer on the sheet. 、 a camera for capturing an image of an exposed surface of the wafer to which the tape of the tape-attached frame is pressed by the second tape pressing means; When the exposed surface of the wafer supported on the wafer table is the front surface, the camera captures the ID written on the front surface of the wafer. A processing device that can

[0010] Preferably, a ring-shaped reinforcing portion is formed in a convex shape on the back surface corresponding to the peripheral excess area of ​​the wafer, and the device includes a reinforcing portion removing means for cutting and removing the ring-shaped reinforcing portion from the wafer of the frame unit carried out by the frame unit carrying out means, and a ring-free unit carrying out from the reinforcing portion removing means the ring-free unit from which the ring-shaped reinforcing portion has been removed.

[0011] The first tape pressing means preferably comprises a roll tape support section that supports a roll tape wound with tape before use, a tape winding section that winds up used tape, a tape pulling section that pulls out tape from the roll tape, the first pressing roller that presses the pulled-out tape onto the frame, and a cutting section that cuts off the tape that protrudes beyond the outer periphery of the frame along the frame.

[0012] When the tape is a thermocompression tape, it is convenient to operate the first heating means to heat either or both of the frame table and the first pressure roller, thereby thermocompressing the thermocompression tape to the frame.

[0013] The second tape pressing means preferably comprises an upper chamber disposed above the wafer table, a lower chamber accommodating the wafer table, a lifting mechanism that raises and lowers the upper chamber to create a closed state in which it is in contact with the lower chamber and an open state in which it is separated from the lower chamber, a vacuum section that evacuates the upper chamber and the lower chamber in the closed state, and an atmosphere opening section that opens the upper chamber and the lower chamber to the atmosphere, and with the tape of a tape-attached frame positioned on the front or back surface of a wafer supported on the wafer table, the lifting mechanism is operated to evacuate the upper chamber and the lower chamber while maintaining the closed state, and the tape of the tape-attached frame is pressed onto the front or back surface of the wafer by the second pressing roller disposed in the upper chamber.

[0014] When the tape is a thermocompression tape, it is preferable to operate the second heating means to heat either or both of the wafer table and the second pressure roller, thereby thermocompression bonding the thermocompression tape to the front or back surface of the wafer.

[0015] The upper chamber of the second tape pressing means Applicable A camera is preferably provided to detect whether the exposed surface of the wafer supported on the wafer table is the front surface or the back surface before the tape-attached frame is transported.

[0017] The camera preferably detects whether the tape is properly attached to the wafer after the tape of the tape frame is attached to the wafer supported on the wafer table. [Effects of the Invention]

[0018] The processing apparatus of the present invention comprises a wafer cassette table on which a wafer cassette containing a plurality of wafers is placed, wafer carrying-out means for carrying out wafers from the wafer cassette placed on the wafer cassette table, a wafer table for supporting the wafers carried out by the wafer carrying-out means, frame accommodation means for accommodating a plurality of ring-shaped frames each having an opening for accommodating a wafer, frame carrying-out means for carrying out the frames from the frame accommodation means, a frame table for supporting the frames carried out by the frame carrying-out means, a first tape pressing means disposed above the frame table and having a first pressing roller for pressing a tape onto the frame, and a tape applying means for transporting the frame with the tape pressed onto it to the wafer table and positioning the opening of the frame on the front or back surface of the wafer supported on the wafer table. The apparatus includes a tape-attached frame transport means for placing a frame on the wafer table, a second tape pressing means having a second pressing roller for pressing the tape of the tape-attached frame to the front or back surface of the wafer, a frame unit carrying means for carrying out from the wafer table a frame unit in which the tape of the tape-attached frame and the front or back surface of the wafer are pressed by the second tape pressing means, and a frame cassette table on which a frame cassette for accommodating the frame unit is placed, and a first heating means is provided on either or both of the frame table and the first pressing roller, and a second heating means is provided on either or both of the wafer table and the second pressing roller, and the tape can be selectively either an adhesive tape having an adhesive layer laid on a sheet or a thermocompression tape having no adhesive layer on a sheet. The second tape pressing means is provided with a camera for capturing an image of the exposed surface of the wafer to which the tape of the tape-attached frame is pressed, and the camera captures an ID written on the surface of the wafer when the exposed surface of the wafer supported on the wafer table is the front surface.Furthermore, even in the case of a wafer having a ring-shaped reinforcing portion formed in a convex shape on the back surface corresponding to the peripheral excess area, the wafer and the frame can be automatically joined together via tape. [Brief explanation of the drawings]

[0019] [Figure 1] 1 is a perspective view of a processing device constructed in accordance with the present invention; [Figure 2] 2A is a perspective view of a wafer with a reinforced portion to be processed by the processing apparatus shown in FIG. 1, and FIG. 2B is a perspective view of a wafer without a reinforced portion to be processed by the processing apparatus shown in FIG. [Figure 3] FIG. 2 is a perspective view of a wafer cassette table and the like shown in FIG. [Figure 4] FIG. 2 is a perspective view of the hand shown in FIG. 1 . [Figure 5] FIG. 2 is a perspective view of a frame receiving means and the like shown in FIG. [Figure 6] 2 is a perspective view of a frame table, a first tape pressing means, and the like shown in FIG. 1; [Figure 7] FIG. 2 is a schematic diagram of the first tape pressing means shown in FIG. 1; [Figure 8] FIG. 10 is a schematic diagram showing a state in which the first pressure roller is positioned at the pressure-bonding position and the tape is pressed onto one end of the frame. [Figure 9] 9 is a schematic diagram showing a state in which the first pressure roller has been moved from the state shown in FIG. 8. FIG. [Figure 10] 10 is a schematic diagram showing a state in which the first pressure roller has been further moved from the state shown in FIG. 9. [Figure 11] FIG. 2 is an exploded perspective view of the second tape pressing means shown in FIG. 1; [Figure 12] (a) A perspective view from below of the state in which the back surface of the wafer with the reinforcement portion shown in Figure 2(a) is pressed against the tape of the tape-attached frame, and (b) A perspective view from below of the state in which the front surface of the wafer with the reinforcement portion shown in Figure 2(a) is pressed against the tape of the tape-attached frame. [Figure 13]2(a) is a perspective view from below of the back surface of the wafer without a reinforcement portion shown in FIG. 2(b) being pressed against the tape of the tape-attached frame, and FIG. 2(b) is a perspective view from below of the front surface of the wafer without a reinforcement portion shown in FIG. 2(b) being pressed against the tape of the tape-attached frame. [Figure 14] FIG. 2 is a perspective view of the reinforcement portion removing means shown in FIG. 1. [Figure 15] FIG. 10 is a schematic diagram showing a state in which a laser beam is irradiated onto the base of the wafer in the reinforcing portion removal step. [Figure 16] FIG. 2 is a perspective view of a first lifting table of the reinforcement-portion removing means shown in FIG. [Figure 17] 2(a) is a perspective view of a separation part of the reinforcing part removing means shown in FIG. 1, and FIG. 2(b) is an enlarged perspective view of the support substrate shown in FIG. [Figure 18] 2 is a perspective view of a discarding portion of the reinforcing portion removing means shown in FIG. 1. FIG. [Figure 19] FIG. 2 is a schematic diagram showing a state in which the outer diameter of the table head is detected by bringing a piece into contact with the table head shown in FIG. 1. [Figure 20] FIG. 10 is a schematic view showing a state in which the wafer is suction-held by the second lifting table in the reinforcing portion removing step. [Figure 21] 10 is a schematic diagram showing a state in which a piece of the reinforcing portion removing means is applied to the outer periphery of the ring-shaped reinforcing portion in the reinforcing portion removing step. FIG. [Figure 22] FIG. 10 is a schematic diagram showing a state in which the reinforcing portion is separated from the wafer in the reinforcing portion removing step. [Figure 23] FIG. 2 is a perspective view of a reversing mechanism of the ring-free unit carrying-out means shown in FIG. [Figure 24] 2 is a perspective view of a ring-free unit supporting portion and a pushing portion of the ring-free unit carrying-out means shown in FIG. 1. FIG. [Figure 25] FIG. 10 is a perspective view showing a state in which a ring-less unit accommodating step is being performed. DETAILED DESCRIPTION OF THE INVENTION

[0020] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of a processing apparatus constructed according to the present invention will now be described with reference to the drawings.

[0021] (Processing equipment 2) Referring to FIG. 1, the processing apparatus, generally designated by the reference numeral 2, comprises a wafer cassette table 8 on which a wafer cassette 6 containing a plurality of wafers is placed, a wafer carrying-out means 10 for carrying out wafers from the wafer cassette 6 placed on the wafer cassette table 8, and a wafer table 12 for supporting the wafers carried out by the wafer carrying-out means 10.

[0022] (Wafer 4) FIG. 2 shows a wafer 4 to be processed by a processing apparatus 2. The front surface 4a of the wafer 4 shown in FIG. 2(a) has a device region 18, in which a plurality of devices 14, such as ICs and LSIs, are partitioned by grid-like division lines 16, and a peripheral surplus region 20 surrounding the device region 18. In FIG. 2(a), a boundary 22 between the device region 18 and the peripheral surplus region 20 is shown by a two-dot chain line for convenience, but in reality, no line indicating the boundary 22 exists. An ID 23 for identifying the wafer 4 is also attached to the front surface 4a of the wafer 4. The ID 23 may be in the form of, for example, a barcode. On the back surface 4b of the wafer 4, a ring-shaped reinforcing portion 24 is formed in a convex shape in the peripheral surplus region 20, and the thickness of the peripheral surplus region 20 is greater than the thickness of the device region 18. A notch 26 indicating the crystal orientation is formed on the periphery of the wafer 4.

[0023] Furthermore, the wafer to be processed by the processing apparatus 2 may not have a ring-shaped reinforcing portion on the back surface 4b', as in the wafer 4' shown in Fig. 2(b). Note that the following description mainly focuses on the case where a wafer 4 having a reinforcing portion 24 is processed.

[0024] (6 wafer cassettes, 8 wafer cassette tables) 3, a wafer cassette 6 accommodates a plurality of wafers 4 spaced apart in the vertical direction with the front surface 4a or the back surface 4b facing upward. The wafer cassette table 8 in the illustrated embodiment has a top plate 28 on which the wafer cassette 6 is placed, and a support plate 30 that supports the top plate 28. The top plate 28 is movable up and down, and an elevator means may be provided to raise and lower the top plate 28 to position it at any height.

[0025] (Wafer carrying means 10) Continuing the explanation with reference to Fig. 3, wafer carry-out means 10 includes a Y-axis movable member 32 that is movable in the Y-axis direction indicated by the arrow Y in Fig. 3, and a Y-axis feed means 34 that moves Y-axis movable member 32 in the Y-axis direction. Y-axis feed means 34 includes a ball screw 36 that is connected to the lower end of Y-axis movable member 32 and extends in the Y-axis direction, and a motor 38 that rotates ball screw 36. Y-axis feed means 34 converts the rotational motion of motor 38 into linear motion using ball screw 36 and transmits it to Y-axis movable member 32, moving Y-axis movable member 32 in the Y-axis direction along a pair of guide rails 40 that extend in the Y-axis direction.

[0026] The X-axis direction indicated by the arrow X in Fig. 3 is a direction perpendicular to the Y-axis direction, and the Z-axis direction indicated by the arrow Z in Fig. 3 is a vertical direction perpendicular to the X-axis and Y-axis directions. The XY plane defined by the X-axis and Y-axis directions is substantially horizontal.

[0027] 3, the wafer carrying-out means 10 of the illustrated embodiment includes a transfer arm 42 and a hand 44 disposed at the tip of the transfer arm 42, which supports the front surface 4a or the back surface 4b of the wafer 4 housed in the wafer cassette 6 and turns the wafer 4 over. The transfer arm 42 is provided on the upper surface of the Y-axis movable member 32 and is driven by an appropriate drive source (not shown), such as an air drive source or an electric drive source. This drive source drives the transfer arm 42 to position the hand 44 at any position in each of the X-axis, Y-axis, and Z-axis directions and to turn the hand 44 upside down.

[0028] Explaining with reference to Fig. 4, the hand 44 is preferably a Bernoulli pad that generates negative pressure by jetting air and supports the wafer 4 without contact. The hand 44 in the illustrated embodiment is C-shaped overall, and one side of the hand 44 is formed with a plurality of air jets 46 connected to a compressed air supply source (not shown). A plurality of guide pins 48 are attached to the outer periphery of the hand 44 at intervals in the circumferential direction. Each guide pin 48 is configured to be movable radially of the hand 44.

[0029] 3 and 4, the wafer unloading means 10 positions the hand 44 below the wafer 4 in the wafer cassette 6 placed on the wafer cassette table 8, and then ejects compressed air from the air ejection ports 46 of the hand 44 to generate negative pressure on the underside of the hand 44 by the Bernoulli effect, causing the hand 44 to suction-support the wafer 4 from below without contact. The horizontal movement of the wafer 4 suction-supported by the hand 44 is regulated by the guide pins 48. The wafer unloading means 10 then moves the Y-axis movable member 32 and the transfer arm 42 to unload the wafer 4 suction-supported by the hand 44 from the wafer cassette 6.

[0030] (Notch detection means 50 of wafer carrying-out means 10) 4, the wafer carrying-out means 10 of the illustrated embodiment is equipped with a notch detection means 50 that detects the position of the notch 26 of the wafer 4. The notch detection means 50 may be configured to include, for example, a light-emitting element 52 and a light-receiving element 54 that are spaced apart from each other in the vertical direction, and a drive source (not shown) that rotates at least one of the guide pins 48 of the hand 44.

[0031] The light-emitting element 52 and the light-receiving element 54 can be attached to the Y-axis movable member 32 or the transport path via an appropriate bracket (not shown). When the guide pin 48 is rotated by the drive source, the rotation of the guide pin 48 causes the wafer 4 supported by suction by the hand 44 to rotate. In order to reliably transmit the rotation from the guide pin 48 to the wafer 4, it is preferable that the outer circumferential surface of the guide pin 48, which is rotated by the drive source, is formed from an appropriate synthetic rubber.

[0032] The notch detection means 50 can detect the position of the notch 26 by rotating the wafer 4 via the guide pin 48 using a drive source while the wafer 4 is supported by suction with the hand 44 and the outer periphery of the wafer 4 is positioned between the light emitting element 52 and the light receiving element 54. This makes it possible to adjust the orientation of the wafer 4 to any desired orientation.

[0033] (Wafer table 12) 3, the wafer table 12 is disposed adjacent to the wafer unloading means 10. The wafer table 12 in the illustrated embodiment includes a wafer support portion 56 that supports the wafer 4, and a frame support portion 58 that is disposed on the outer periphery of the wafer support portion 56 and supports a frame 64 (see FIG. 5), which will be described later. A plurality of suction holes 60 are formed in the upper surface of the wafer support portion 56, and each suction hole 60 is connected to suction means (not shown).

[0034] When the hand 44 is turned 180° to turn the wafer 4 upside down and the wafer 4 is placed on the wafer table 12, the wafer 4 is supported by the wafer support parts 56. After the wafer support parts 56 support the wafer 4, the wafer table 12 activates the suction means to generate suction force in each suction hole 60, thereby holding the wafer 4 by suction.

[0035] When the wafer 4 is supported on the wafer table 12, the front surface 4a of the wafer 4 may face downward, or the back surface 4b of the wafer 4 may face downward. However, when the wafer 4 having a ring-shaped reinforcing portion 24 on its back surface 4b is supported on the wafer table 12 with its back surface 4b facing downward, an annular recess 62 capable of accommodating the ring-shaped reinforcing portion 24 is provided on the upper surface of the wafer table 12. When the wafer 4 is placed on the wafer table 12, the reinforcing portion 24 is accommodated in the annular recess 62, and the portion of the back surface 4b of the wafer 4 that is inside the reinforcing portion 24 comes into contact with the upper surface of the wafer table 12.

[0036] Referring to Figure 5, the processing apparatus 2 further includes a frame accommodating means 66 for accommodating a plurality of ring-shaped frames 64 each having an opening 64a for accommodating a wafer 4, a frame unloading means 68 for unloading the frames 64 from the frame accommodating means 66, and a frame table 70 for supporting the frames 64 unloaded by the frame unloading means 68.

[0037] (Frame receiving means 66) As shown in Figure 5, the frame accommodating means 66 of the illustrated embodiment comprises a housing 72, a lifting plate 74 arranged so as to be freely raised and lowered within the housing 72, and a lifting means (not shown) for raising and lowering the lifting plate 74.

[0038] 5, a Z-axis guide member 78 extending in the Z-axis direction is disposed on a side surface of housing 72 on the rear side in the X-axis direction. Lifting plate 74 is supported by Z-axis guide member 78 so as to be able to move up and down freely, and a lifting means for lifting and lowering lifting plate 74 is disposed inside Z-axis guide member 78. The lifting means may include, for example, a ball screw connected to lifting plate 74 and extending in the Z-axis direction, and a motor for rotating this ball screw.

[0039] 5, a door 76 with a handle 76a is provided on the side surface of the housing 72 on the front side in the X-axis direction, and in the frame accommodating means 66, the handle 76a is grasped to open the door 76, thereby allowing the frame 64 to be accommodated inside the housing 72. In addition, an opening 80 is provided at the upper end of the housing 72.

[0040] 5, frames 64 are stored in a stack on the upper surface of lift plate 74 inside housing 72. The uppermost frame 64 of the stacked frames 64 is carried out by frame carry-out means 68 through an opening 80 in housing 72. Furthermore, when a frame 64 is carried out through opening 80, frame storage means 66 appropriately raises lift plate 74 using the lifting means, and positions the uppermost frame 64 at a position where it can be carried out by frame carry-out means 68.

[0041] (Frame carrying-out means 68) Continuing the explanation with reference to FIG. 5, the frame carry-out means 68 includes an X-axis guide member 82 fixed to an appropriate bracket (not shown) and extending in the X-axis direction, an X-axis movable member 84 supported by the X-axis guide member 82 so as to be movable in the X-axis direction, an X-axis feed means (not shown) for moving the X-axis movable member 84 in the X-axis direction, a Z-axis movable member 86 supported by the X-axis movable member 84 so as to be movable in the Z-axis direction, and a Z-axis feed means (not shown) for moving the Z-axis movable member 86 in the Z-axis direction.

[0042] The X-axis feed means of the frame ejection means 68 may be configured to have a ball screw connected to the X-axis movable member 84 and extending in the X-axis direction, and a motor for rotating this ball screw, and the Z-axis feed means may be configured to have a ball screw connected to the Z-axis movable member 86 and extending in the Z-axis direction, and a motor for rotating this ball screw.

[0043] The Z-axis movable member 86 of the frame carry-out means 68 has a holding portion 88 that holds the frame 64. In the illustrated embodiment, the holding portion 88 has a rectangular base plate 90 and a plurality of suction pads 92 provided on the underside of the base plate 90, and each suction pad 92 is connected to suction means (not shown).

[0044] The frame ejection means 68 holds the top frame 64 housed in the frame storage means 66 by suction using the suction pad 92 of the holding portion 88, and then moves the X-axis movable member 84 and the Z-axis movable member 86 to eject the top frame 64 held by suction from the frame storage means 66.

[0045] (Frame Table 70) 5, the frame table 70 is supported by a Z-axis guide member 94 so as to be able to move up and down freely. The Z-axis guide member 94 is provided with an appropriate drive source (for example, an air drive source or an electric drive source) for raising and lowering the frame table 70.

[0046] 1 and 5, the processing apparatus 2 includes: a first tape pressing means 98 (see FIG. 1) disposed above the frame table 70 and equipped with a first pressing roller 110 for pressing the tape 96 onto the frame 64; a tape-attached frame transport means 100 (see FIG. 5) for transporting the frame 64 with the tape 96 pressed onto it (hereinafter sometimes referred to as the "tape-attached frame 64'") to the wafer table 12 and positioning the opening 64a of the frame 64 over the front surface 4a or the back surface 4b of the wafer 4 supported on the wafer table 12, thereby placing the tape-attached frame 64' on the wafer table 12; and a second tape pressing means 102 (see FIG. 1) equipped with a second pressing roller 174 for pressing the tape 96 of the tape-attached frame 64' onto the front surface 4a or the back surface 4b of the wafer 4.

[0047] (First tape pressing means 98) Referring to Figure 6, the first tape pressing means 98 in the illustrated embodiment includes a roll tape support section 104 that supports a roll tape 96R on which unused tape 96 is wound, a tape winding section 106 that winds up the used tape 96, a tape pulling section 108 that pulls out the tape 96 from the roll tape 96R, a first pressing roller 110 that presses the pulled-out tape 96 onto the frame 64, and a cutting section 112 that cuts off the tape 96 that protrudes beyond the outer periphery of the frame 64 along the frame 64.

[0048] (Roll tape support portion 104 of first tape pressing means 98) 6, the roll tape support section 104 includes a support roller 114 supported by an appropriate bracket (not shown) so as to be rotatable about an axis extending in the X-axis direction. The support roller 114 supports a roll tape 96R that is wound into a cylindrical shape and has a release paper 116 attached to the pressure-bonding surface of the tape 96 to protect the pressure-bonding surface of the tape 96.

[0049] (Tape winding section 106 of first tape pressing means 98) The tape winding unit 106 includes a winding roller 118 supported by an appropriate bracket (not shown) so as to be rotatable about an axis extending in the X-axis direction, and a motor (not shown) that rotates the winding roller 118. As shown in Fig. 6, the tape winding unit 106 rotates the winding roller 118 with the motor, thereby winding up the used tape 96, which has a circular opening 120 that corresponds to the portion attached to the frame 64.

[0050] (Tape pull-out portion 108 of first tape crimping means 98) Continuing the explanation with reference to Figure 6, the tape pull-out section 108 includes a pull-out roller 122 arranged below the support roller 114 of the roll tape support section 104, a motor (not shown) that rotates the pull-out roller 122, and a driven roller 124 that rotates in conjunction with the rotation of the pull-out roller 122. The tape pull-out section 108 rotates the driven roller 124 together with the pull-out roller 122 using the motor, thereby pulling out the tape 96 sandwiched between the pull-out roller 122 and the driven roller 124 from the roll tape 96R.

[0051] The release paper 116 is peeled off from the tape 96 that has passed between the pull-out roller 122 and the driven roller 124, and the peeled release paper 116 is taken up by a release paper take-up unit 126. In the illustrated embodiment, the release paper take-up unit 126 has a release paper take-up roller 128 that is arranged above the driven roller 124, and a motor (not shown) that rotates the release paper take-up roller 128. In addition, the tape 96 from which the release paper 116 has been peeled off is guided to the take-up roller 118 via a pair of guide rollers 130 that are arranged at an interval from the pull-out roller 122 in the Y-axis direction.

[0052] (First pressure roller 110 of first tape pressure means 98) 7 and 8, the first pressure roller 110 is raised and lowered by a Z-axis feed means (not shown), and is positioned between an upper standby position shown in FIG. 7 and a lower standby position shown in FIG. 8. and a lower pressure-bonding position shown in FIG. 1. Furthermore, while positioned at the lower pressure-bonding position, the first pressure-bonding roller 110 is adapted to be moved in the Y-axis direction by a Y-axis feed means (not shown). The Y-axis feed means and the Z-axis feed means may be constituted by an appropriate drive source (for example, an air drive source or an electric drive source).

[0053] (Cutting portion 112 of first tape pressing means 98) 6, cutting unit 112 includes a Z-axis guide member 134 fixed to an appropriate bracket (not shown) and extending in the Z-axis direction, a Z-axis movable member 136 supported by Z-axis guide member 134 so as to be movable in the Z-axis direction, and a Z-axis feed means (not shown) that moves Z-axis movable member 136 in the Z-axis direction. The Z-axis feed means of cutting unit 112 may be configured to include a ball screw connected to Z-axis movable member 136 and extending in the Z-axis direction, and a motor that rotates this ball screw.

[0054] Cutting section 112 also includes a motor 138 fixed to the underside of the tip of Z-axis movable member 136, and an arm piece 140 that is rotated by motor 138 about an axis extending in the Z-axis direction. First and second hanging pieces 142a, 142b are attached to the underside of arm piece 140 at a distance from each other. A circular cutter 144 is supported on first hanging piece 142a so as to be rotatable about an axis perpendicular to the Z-axis direction, and a presser roller 146 is supported on second hanging piece 142b so as to be rotatable about an axis perpendicular to the Z-axis direction.

[0055] (Tape 96) The tape 96 may be an adhesive tape having an adhesive layer (glue layer) on one side of the sheet, or may be a thermocompression tape having no adhesive layer on the sheet. The thermocompression tape is a tape made of a thermoplastic synthetic resin (e.g., a polyolefin resin), and when heated to a temperature near its melting point, it softens or melts and exhibits adhesive strength.

[0056] While a release paper 116 is attached to the pressure-sensitive adhesive surface (adhesive surface) of the adhesive tape, the pressure-sensitive adhesive surface of the thermocompression tape may or may not have a release paper 116. When a thermocompression tape without a release paper 116 is used, the first tape pressing means 98 does not need to collect the release paper 116, and therefore does not need to be equipped with a release paper take-up section 126.

[0057] If the tape 96 is a thermocompression tape, a first heating means (not shown) is provided on either or both of the frame table 70 and the first pressure roller 110, and when the thermocompression tape is pressure-bonded to the frame 64, either or both of the frame table 70 and the first pressure roller 110 is heated to a temperature close to the melting point of the thermocompression tape.

[0058] When the tape 96 is pressed onto the frame 64 by the first tape pressing means 98, first, before the frame 64 is placed on the frame table 70, the frame table 70 is lowered and positioned to receive the frame 64 (for example, the position shown in Figure 6), and the first pressing roller 110 is positioned at the upper standby position (for example, the position shown in Figure 6).

[0059] Furthermore, tape 96 is pulled out from roll tape 96R, and the release paper 116 is peeled off, and the tape 96 is positioned above the frame table 70 in a taut state without slack. If the tape 96 is an adhesive tape, the pressure-bonding surface (adhesive surface) of the tape 96 positioned above the frame table 70 is faced downward.

[0060] Next, the frame 64 carried out by the frame carrying means 68 is placed on the frame table 70, the frame table 70 is positioned at the crimping start position (the position shown in Figure 8), and the first crimping roller 110 is positioned at the lower crimping position (the position shown in Figure 8), tension is applied to the tape 96, and the tape 96 is crimped to one end of the frame 64.

[0061] Next, while the first pressure roller 110 presses the tape 96 against the frame 64, the first pressure roller 110 is moved in the Y-axis direction toward the other end of the frame 64. As a result, the tape 96 is pressed against the frame 64 with uniform tension being applied to the tape 96.

[0062] After the tape 96 has been pressed against the frame 64, the first tape pressing means 98 lowers the Z-axis movable member 136 of the cutting section 112 using the Z-axis feed means, presses the cutter 144 against the tape 96 on the frame 64, and presses the frame 64 from above the tape 96 with the pressure roller 146.

[0063] Next, the motor 138 rotates the arm piece 140, causing the cutter 144 and the pressure roller 146 to move in a circular motion along the frame 64. This allows the tape 96 that has protruded beyond the outer periphery of the frame 64 to be cut along the frame 64.

[0064] Furthermore, the presser roller 146 presses the frame 64 from above the tape 96, preventing the frame 64 and the tape 96 from shifting position while the tape 96 is being cut. After the frame table 70 is lowered, the used tape 96, which now has a circular opening 120 corresponding to the portion attached to the frame 64, is taken up by the tape take-up unit 106.

[0065] (Tape-attached frame transport means 100) As shown in Figure 5, the tape-attached frame transport means 100 includes a Y-axis guide member 148 fixed to an appropriate bracket (not shown) and extending in the Y-axis direction, a Y-axis movable member 150 supported by the Y-axis guide member 148 so as to be movable in the Y-axis direction, a Y-axis feed means (not shown) for moving the Y-axis movable member 150 in the Y-axis direction, a Z-axis movable member 152 supported by the Y-axis movable member 150 so as to be movable in the Z-axis direction, and a Z-axis feed means (not shown) for moving the Z-axis movable member 152 in the Z-axis direction.

[0066] The Y-axis feed means of the tape-attached frame conveying means 100 may be configured to have a ball screw connected to the Y-axis movable member 150 and extending in the Y-axis direction, and a motor for rotating this ball screw, and the Z-axis feed means may be configured to have a ball screw connected to the Z-axis movable member 152 and extending in the Z-axis direction, and a motor for rotating this ball screw.

[0067] The Z-axis movable member 152 of the tape-attached frame transport means 100 has a holding portion 154 that holds the tape-attached frame 64'. In the illustrated embodiment, the holding portion 154 has a rectangular base plate 156 and a plurality of suction pads 158 provided on the underside of the base plate 156, and each suction pad 158 is connected to suction means (not shown).

[0068] The tape-attached frame transport means 100 suction-holds the upper surface of the tape-attached frame 64' supported on the frame table 70 with each suction pad 158 of the holding portion 154, and by moving the Y-axis movable member 150 and the Z-axis movable member 152, transports the tape-attached frame 64' held by suction by the holding portion 154 from the frame table 70 to the wafer table 12, and places the tape-attached frame 64' on the wafer table 12 by positioning the opening 64a of the frame 64 over the front surface 4a or back surface 4b of the wafer 4 supported on the wafer table 12.

[0069] (Second tape pressing means 102) As shown in FIG. 11 , the second tape pressing means 102 includes an upper chamber 160 disposed above the wafer table 12, a lower chamber 162 that houses the wafer table 12, a lifting mechanism 164 that raises and lowers the upper chamber 160 to generate a closed state in which it is in contact with the lower chamber 162 and an open state in which it is separated from the lower chamber 162, a vacuum section 166 that evacuates the upper chamber 160 and the lower chamber 162 in the closed state, and an atmosphere opening section 168 that opens the upper chamber 160 and the lower chamber 162 to the atmosphere.

[0070] (Upper chamber 160 and lifting mechanism 164 of second tape pressing means 102) 11 , the upper chamber 160 in the illustrated embodiment includes a circular top plate 170 and a cylindrical side wall 172 that hangs down from the periphery of the top plate 170. An elevation mechanism 164, which may be composed of an appropriate actuator such as an air cylinder, is attached to the upper surface of the top plate 170. In the storage space defined by the lower surface of the top plate 170 and the inner peripheral surface of the side wall 172, there are disposed a second pressure roller 174 for pressure-bonding the tape 96 of the tape-attached frame 64′ to the front surface 4a or back surface 4b of the wafer 4 supported on the wafer table 12, a support piece 176 for rotatably supporting the second pressure roller 174, and a Y-axis feed means 178 for moving the support piece 176 in the Y-axis direction.

[0071] Y-axis feed means 178 has a ball screw 180 that is connected to support piece 176 and extends in the Y-axis direction, and a motor 182 that rotates ball screw 180. Y-axis feed means 178 converts the rotational motion of motor 182 into linear motion using ball screw 180 and transmits the linear motion to support piece 176, moving support piece 176 along a pair of guide rails 184 that extend in the Y-axis direction.

[0072] 11, a camera 185 is disposed in the upper chamber 160 to capture an image of the wafer 4 supported on the wafer table 12. The camera 185 captures an image of the wafer 4 on the wafer table 12 and detects whether the exposed surface (upper surface) of the wafer 4 is the front surface 4a or the back surface 4b. When the exposed surface (upper surface) of the wafer 4 supported on the wafer table 12 is the front surface 4a, the camera 185 acquires the ID 23 printed on the front surface 4a of the wafer 4. After the tape 96 of the tape-attached frame 64′ is pressure-bonded to the wafer 4 supported on the wafer table 12, the camera 185 detects whether the tape 96 is properly pressure-bonded to the wafer 4.

[0073] (Lower chamber 162, vacuum section 166, and atmospheric opening section 168 of second tape pressing means 102) 11, the lower chamber 162 has a cylindrical side wall 186, with the upper part of the side wall 186 open and the lower part of the side wall 186 closed. A connection opening 188 is formed in the side wall 186. A vacuum part 166, which may be constituted by an appropriate vacuum pump, is connected to the connection opening 188 via a flow path 190. The flow path 190 is provided with an atmosphere opening part 168, which may be constituted by an appropriate valve that can open the flow path 190 to the atmosphere.

[0074] With the tape 96 of the tape-attached frame 64' positioned on the front surface 4a or back surface 4b of the wafer 4 supported on the wafer table 12, the second tape pressing means 102 lowers the upper chamber 160 using the lifting mechanism 164, bringing the lower end of the side wall 172 of the upper chamber 160 into contact with the upper end of the side wall 186 of the lower chamber 162, thereby closing the upper chamber 160 and the lower chamber 162 and bringing the second pressing roller 174 into contact with the tape-attached frame 64'.

[0075] Next, the second tape pressing means 102 operates the vacuum pump that constitutes the vacuum section 166 while keeping the valve that constitutes the atmospheric release section 168 closed, and creates a vacuum inside the upper chamber 160 and the lower chamber 162.After that, the Y-axis feed means 178 rolls the second pressing roller 174 in the Y-axis direction, thereby pressing the tape 96 onto the front surface 4a or back surface 4b of the wafer 4 to generate a frame unit U.

[0076] When the tape 96 is pressure-bonded to the back surface 4b of the wafer 4 having the reinforcing portion 24, a small gap is formed between the wafer 4 and the tape 96 at the base of the ring-shaped reinforcing portion 24, but because the wafer 4 and the tape 96 are pressure-bonded with the interiors of the upper chamber 160 and the lower chamber 162 in a vacuum state, the pressure in the small gap between the wafer 4 and the tape 96 is lower than atmospheric pressure, and when the atmosphere vent portion 168 is opened after the tape 96 has been pressure-bonded, the atmospheric pressure presses the tape 96 against the wafer 4. This eliminates the gap between the wafer 4 and the tape 96 at the base of the reinforcing portion 24, and the tape 96 comes into close contact with the back surface 4b of the wafer 4 along the base of the reinforcing portion 24.

[0077] If the tape 96 is a thermocompression tape, a second heating means (not shown) is provided on either or both of the wafer table 12 and the second compression roller 174, and when the tape 96 on the tape-attached frame 64' is compressed onto the wafer 4, either or both of the wafer table 12 and the second compression roller 174 is heated to a temperature near the melting point of the thermocompression tape.

[0078] As shown in Figures 1 and 14, the processing apparatus 2 of the illustrated embodiment further includes a frame unit carrying-out means 192 that carries out from the wafer table 12 a frame unit U in which the tape 96 of the tape-attached frame 64' and the front surface 4a or the back surface 4b of the wafer 4 are pressed by the second tape pressing means 102, a reinforcing portion removing means 194 that cuts and removes the ring-shaped reinforcing portion 24 from the wafer 4 of the frame unit U carried out by the frame unit carrying-out means 192, a ring-less unit carrying-out means 196 (see Figure 1) that carries out from the reinforcing portion removing means 194 the ring-less unit from which the ring-shaped reinforcing portion 24 has been removed, and a frame cassette table 200 (see Figure 1) on which a frame cassette 198 containing the ring-less unit carried out by the ring-less unit carrying-out means 196 is placed.

[0079] (Frame unit carrying-out means 192) As shown in FIG. 14, the frame unit carrying-out means 192 of the illustrated embodiment includes a frame unit holding section 202 including a wafer holding section 202a that holds the wafer 4 and a frame holding section 202b that holds the frame 64, and a transport section 206 that transports the frame unit holding section 202 to the temporary placement table 204.

[0080] (Frame unit holding portion 202 of frame unit carrying-out means 192) The wafer holding portion 202a of the frame unit holding portion 202 includes a circular substrate 208 and a circular suction piece 210 attached to the underside of the substrate 208. A plurality of suction holes (not shown) are formed in the underside of the suction piece 210, and each suction hole is connected to suction means (not shown). The frame holding portion 202b includes a plurality of (four in the illustrated embodiment) protruding pieces 212 that protrude radially outward from the periphery of the substrate 208 of the wafer holding portion 202a at intervals in the circumferential direction, and suction pads 214 attached to the undersides of the protruding pieces 212, and each suction pad 214 is connected to suction means (not shown).

[0081] (Transportation section 206 of frame unit carrying-out means 192) The transport unit 206 includes an X-axis guide member 216 fixed to an appropriate bracket (not shown) and extending in the X-axis direction, an X-axis movable member 218 supported by the X-axis guide member 216 so as to be movable in the X-axis direction, an X-axis feed mechanism (not shown) for moving the X-axis movable member 218 in the X-axis direction, a Z-axis movable member 220 supported by the X-axis movable member 218 so as to be movable in the Z-axis direction, a Z-axis feed mechanism (not shown) for moving the Z-axis movable member 220 in the Z-axis direction, a Y-axis movable member 222 supported by the Z-axis movable member 220 so as to be movable in the Y-axis direction, and a Y-axis feed mechanism (not shown) for moving the Y-axis movable member 222 in the Y-axis direction. The base plate 208 of the wafer holder 202a is connected to the tip of the Y-axis movable member 222. Each of the X-axis, Y-axis, and Z-axis feed mechanisms of the transport unit 206 may include a ball screw and a motor for rotating the ball screw.

[0082] The frame unit carry-out means 192 preferably includes a two-dimensional movement mechanism that moves the frame unit holding part 202 two-dimensionally in the horizontal direction, and an imaging part 224 that images the outer periphery of the wafer 4 of the frame unit U held by the frame unit holding part 202, and in the illustrated embodiment, the frame unit holding part 202 is moved two-dimensionally in the horizontal direction on the XY plane by the X-axis feed means and Y-axis feed means of the transport part 206, and the two-dimensional movement mechanism is configured by the transport part 206. Also, the imaging part 224 in the illustrated embodiment is disposed between the wafer table 12 and the temporary placement table 204, and is configured to image the outer periphery of the wafer 4 of the frame unit U held by the frame unit holding part 202 from below the wafer 4.

[0083] The frame unit carrying-out means 192 carries out the frame unit U held by the frame unit holding portion 202 from the wafer table 12 by operating the transport portion 206 while holding the wafer 4 by suction with the suction piece 210 of the wafer holding portion 202a and holding the frame 64 by suction with the suction pad 214 of the frame holding portion 202b.

[0084] Furthermore, the frame unit carry-out means 192 of the illustrated embodiment operates the transport part 206 constituting the two-dimensional movement mechanism, measures the coordinates of at least three points on the outer periphery of the wafer 4 by capturing images of at least three points on the outer periphery of the wafer 4 in the frame unit U held by the frame unit holding part 202 with the imaging part 224, and determines the central coordinates of the wafer 4 based on the coordinates of the three measured points. Then, the frame unit carry-out means 192 aligns the center of the wafer 4 with the center of the temporary placement table 204, and temporarily places the frame unit U on the temporary placement table 204.

[0085] (Temporary table 204) 14, the temporary placement table 204 is disposed at a distance in the X-axis direction from the wafer table 12. The temporary placement table 204 is preferably equipped with a heater (not shown), and the tape 96 of the frame unit U temporarily placed on the temporary placement table 204 is heated by the heater to soften the tape 96, thereby making the tape 96 adhere more closely to the base of the ring-shaped reinforcing portion 24 under atmospheric pressure.

[0086] (Temporary placement table transport unit 232) The processing apparatus 2 in the illustrated embodiment includes a temporary placement table transport unit 232 that transports the temporary placement table 204 in the Y-axis direction. The temporary placement table transport unit 232 includes a Y-axis guide member 234 extending in the Y-axis direction, a Y-axis movable member 236 supported by the Y-axis guide member 234 so as to be movable in the Y-axis direction, and a Y-axis feed unit 238 that moves the Y-axis movable member 236 in the Y-axis direction. The temporary placement table 204 is fixed to an upper portion of the Y-axis movable member 236. The Y-axis feed unit 238 includes a ball screw 240 that is connected to the Y-axis movable member 236 and extends in the Y-axis direction, and a motor 242 that rotates the ball screw 240. The temporary placement table transport unit 232 converts the rotational motion of the motor 242 into linear motion using the ball screw 240 and transmits the linear motion to the Y-axis movable member 236, thereby transporting the temporary placement table 204 together with the Y-axis movable member 236 in the Y-axis direction.

[0087] (Reinforcement part removal means 194) As shown in Figures 1 and 14, the reinforcing portion removal means 194 includes a laser beam application means 244 that applies a laser beam toward the base of the ring-shaped reinforcing portion 24 formed on the outer periphery of the wafer 4 to form a cutting groove, a first lifting table 246 (see Figure 1) that holds and lifts the frame unit U temporarily placed on the temporary placement table 204 and moves it in the X-axis direction to position it on the laser beam application means 244, and a separation unit 248 that separates the ring-shaped reinforcing portion 24 from the cutting groove.

[0088] (Laser beam application means 244 of reinforcement portion removal means 194) As shown in FIG. 14, the laser beam application means 244 includes a housing 250 arranged adjacent to the temporary placement table 204 in the X-axis direction, an oscillator (not shown) housed in the housing 250 and emitting a laser beam, a condenser 252 that focuses the laser beam emitted by the oscillator and applies it to the base of the ring-shaped reinforcing portion 24 formed on the outer periphery of the wafer 4, a suction nozzle 254 that sucks up debris generated when the laser beam is applied to the wafer 4, and a suction means (not shown) connected to the suction nozzle 254.

[0089] Collector 252 extends upward from the top surface of housing 250 at an incline toward suction nozzle 254, thereby preventing debris generated during irradiation with the laser beam from falling onto collector 252. In addition, suction nozzle 254 extends upward from the top surface of housing 250 at an incline toward collector 252.

[0090] 15, the laser beam application means 244 rotates the frame unit U held by the first lift table 246, and irradiates a laser beam LB toward the base of the ring-shaped reinforcing portion 24 formed on the outer periphery of the wafer 4, thereby forming a ring-shaped cutting groove 256 along the base of the reinforcing portion 24 by ablation processing. In addition, the laser beam application means 244 uses a suction nozzle 254 to suck up debris generated by the ablation processing.

[0091] (First lift table 246 of reinforcement removing means 194) 1, first lift table 246 is disposed above temporary placement table 204 so as to be movable in the X-axis direction and the Z-axis direction. Referring to FIG. 16, first lift table 246 includes an X-axis guide member 258 fixed to an appropriate bracket (not shown) and extending in the X-axis direction, an X-axis movable member 260 supported by X-axis guide member 258 so as to be movable in the X-axis direction, an X-axis feed mechanism (not shown) for moving X-axis movable member 260 in the X-axis direction, a Z-axis movable member 262 supported by X-axis movable member 260 so as to be movable in the Z-axis direction, and a Z-axis feed mechanism (not shown) for moving Z-axis movable member 262 in the Z-axis direction. Each of the X-axis and Z-axis feed mechanisms of first lift table 246 may include a ball screw and a motor for rotating the ball screw.

[0092] A support shaft 264 extending downward is rotatably supported on the lower surface of the tip of Z-axis movable member 262, and a motor 266 that rotates support shaft 264 around an axis extending in the Z-axis direction is attached to the upper surface of the tip of Z-axis movable member 262. A circular suction piece 268 is fixed to the lower end of support shaft 264. A plurality of suction holes (not shown) are formed on the lower surface of suction piece 268 at intervals in the circumferential direction on a circumference corresponding to the size of frame 64, and each suction hole is connected to suction means.

[0093] The first lifting table 246 sucks and holds the frame 64 portion of the frame unit U with the suction piece 268, and then moves the Z-axis movable member 262 and the X-axis movable member 260 to raise the frame unit U sucked and held by the suction piece 268 and move it in the X-axis direction to position it at the laser beam application means 244. If the frame 64 is made of a magnetic material, an electromagnet (not shown) may be attached to the underside of the suction piece 268 so that the suction piece 268 attracts the frame 64 by magnetic force.

[0094] Furthermore, when the laser beam LB is irradiated onto the wafer 4 by the laser beam application means 244, the first lifting table 246 operates the motor 266 to rotate the frame unit U sucked and held by the suction piece 268. Furthermore, the first lifting table 246 moves the frame unit U, in which the cutting groove 256 is formed at the base of the reinforcing portion 24, in the X-axis direction and the Z-axis direction, and temporarily places it on the temporary placement table 204.

[0095] (Separation portion 248 of reinforcement portion removal means 194) 1, the separating unit 248 is disposed at a distance in the Y-axis direction from the first lifting table 246 within the movable range of the temporary placement table 204 in the Y-axis direction. Explaining with reference to FIGS. 17 and 18, the separating unit 248 includes an ultraviolet irradiating unit 270 (see FIG. 17) that irradiates ultraviolet rays onto the tape 96 corresponding to the cutting grooves 256 to reduce the adhesive strength of the tape 96, a second lifting table 272 (see FIG. 17) that exposes the ring-shaped reinforcing portions 24 to the outer periphery and holds the inside of the wafer 4 by suction, a separator 274 (see FIG. 17) that acts on the outer periphery of the ring-shaped reinforcing portions 24 with a wedge-equipped block 402 to separate the ring-shaped reinforcing portions 24, and a discarding unit 276 (see FIG. 18) that discards the separated ring-shaped reinforcing portions 24.

[0096] 17, separation unit 248 in the illustrated embodiment includes a Z-axis guide member 278 fixed to an appropriate bracket (not shown) and extending in the Z-axis direction, a Z-axis movable member 280 supported by Z-axis guide member 278 so as to be movable in the Z-axis direction, and an elevating means (not shown) for moving Z-axis movable member 280 in the Z-axis direction. The elevating means may be configured to include a ball screw connected to Z-axis movable member 280 and extending in the Z-axis direction, and a motor for rotating this ball screw.

[0097] A support piece 282 is supported on the lower surface of the tip of Z-axis movable member 280, and second lift-up table 272 is rotatably supported on it. A motor 284 that rotates second lift-up table 272 is attached to the upper surface of the tip of Z-axis movable member 280. In the illustrated embodiment, a pair of the ultraviolet ray irradiation units 270 are attached to support piece 282 at an interval in the Y-axis direction.

[0098] The second lifting table 272 has a support shaft 286 extending downward from the lower surface of the tip of the Z-axis movable member 280, and a circular table head 287 detachably attached to the lower end of the support shaft 286. A plurality of suction holes (not shown) are formed in the lower surface of the table head 287, and each suction hole is connected to a suction means.

[0099] The table head 287 has an outer diameter corresponding to the inner diameter of the reinforcing portion 24 of the wafer 4. Specifically, the diameter of the table head 287 is slightly smaller than the diameter of the device region 18 of the wafer 4. The table head 287 is detachably attached to a support shaft 286 and is replaceable according to the diameter of the wafer 4. The support shaft 286 to which the table head 287 is attached is connected to the lifting means of the separation unit 248 via the Z-axis movable member 280. In this way, the second lifting table 272 includes two or more types of table heads 287 having outer diameters corresponding to the inner diameter of the reinforcing portion 24 of the wafer 4, and the table heads 287 are detachably attached to the lifting means of the separation unit 248.

[0100] The separator 274 is also attached to the support piece 282. The separator 274 includes a pair of movable pieces 288 arranged on the lower surface of the support piece 282 at a distance from each other so as to be movable in the longitudinal direction of the support piece 282, a pair of feed means 290 for moving the pair of movable pieces 288, a pair of support substrates 400 supported on each movable piece 288 so as to be movable up and down, and a pair of Z-axis feed means 294 for raising and lowering the pair of support substrates 400 in the Z-axis direction. Each of the pair of feed means 290 and the Z-axis feed means 294 can be formed from an appropriate actuator such as an air cylinder or an electric cylinder.

[0101] Continuing the explanation with reference to Figure 17, the upper surface of each support substrate 400 is equipped with a top 402 having a wedge, a frame support portion 404 that supports the frame 64, and an ionizer 406 that removes static electricity from the frame unit U.

[0102] The top 402 has an inverted truncated cone shape with a diameter that gradually decreases from top to bottom, and a wedge is formed by the top surface 402a and the side surface 402b of the top 402. A pair of tops 402 are arranged at a distance from each other on the top surface of each support substrate 400, and are supported by the support substrate 400 so as to be rotatable about an axis extending in the Z-axis direction.

[0103] A pair of frame support parts 404 are arranged on the upper surface of the support substrate 400 adjacent to the tops 402. The frame support parts 404 have a housing 404a fixed to the support substrate 400 and spheres 404b rotatably supported by the housing 404a. In the frame support parts 404, the spheres 404b support the frame 64.

[0104] The ionizer 406 is disposed adjacent to the top 402. The ionizer 406 blows ionized air toward the frame unit U to remove static electricity from the frame unit U.

[0105] The separation unit 248 in the illustrated embodiment is equipped with a detection means (not shown) that detects whether the type of table head 287 input into a control means (not shown) that controls the operation of the processing device 2 matches the type of table head 287 actually attached to the processing device 2.

[0106] The control means is composed of a computer having a central processing unit (CPU) that performs calculations according to a control program, a read-only memory (ROM) that stores the control program, etc., and a readable and writable random access memory (RAM) that stores calculation results, etc. Processing conditions such as the diameter of the wafer 4, the width of the reinforcing portion 24, and the outer diameter of the table head 287 are input to the control means by an operator.

[0107] The detection means in the illustrated embodiment includes a top 402 of the separator 274 and a feed means 290 that moves the top 402 toward and away from the table head 287 by operating the movable piece 288. Before starting processing of the wafer 4, the detection means operates the movable piece 288 by the feed means 290, and detects whether the outer diameter of the table head 287 obtained by bringing the top 402 of the separator 274 into contact with the outer periphery of the table head 287 matches the outer diameter of the table head 287 input to the control means, as shown in Fig. 19. If the detection means detects that the two do not match, an error is reported (for example, a display indicating that they do not match is displayed on a control panel (not shown)).

[0108] Even if the diameter of the wafer 4 is the same, for example, 200 mm, the width of the ring-shaped reinforcing portion 24 may differ, such as 3 mm or 5 mm. For this reason, the processing apparatus 2 must be equipped with a table head 287 that corresponds to the device region 18 of the wafer 4. If the type of table head 287 input to the control means does not match the type of table head 287 that is actually equipped, it will be impossible to properly remove the ring-shaped reinforcing portion 24 from the wafer 4.

[0109] In this regard, the processing apparatus 2 of the illustrated embodiment is equipped with a detection means for detecting whether the type of table head 287 input to the control means matches the type of table head 287 actually attached to the processing apparatus 2, so that before starting processing of the wafer 4, it can be confirmed whether the appropriate table head 287 corresponding to the wafer 4 is attached, and the ring-shaped reinforcing portion 24 can be properly removed from the wafer 4 when processing the wafer 4.

[0110] Explaining with reference to Figure 18, the disposal section 276 includes a belt conveyor 300 that transports the separated ring-shaped reinforcing parts 24, and a dust box 302 that stores the ring-shaped reinforcing parts 24 transported by the belt conveyor 300. The belt conveyor 300 is positioned by an appropriate actuator (not shown) at a collection position (position shown by a solid line in Figure 18) that extends substantially horizontally, and a standby position (position shown by a two-dot chain line in Figure 18) that extends substantially vertically.

[0111] 18, a door 304 with a handle 304a attached is provided on the side surface of the dust box 302 on the front side in the X-axis direction. A crusher (not shown) for crushing the collected ring-shaped reinforcing parts 24 is attached inside the dust box 302. In the dust box 302, by gripping the handle 304a and opening the door 304, crushed pieces of the ring-shaped reinforcing parts 24 stored in the dust box 302 can be taken out.

[0112] When the temporary placement table 204, on which the frame unit U having the cutting groove 256 formed at the base of the reinforcing portion 24 is temporarily placed, is positioned below the separation portion 248 by the temporary placement table transport unit 232, the separation portion 248 exposes the ring-shaped reinforcing portion 24 on its outer periphery and suction-holds the inner side of the wafer 4 with the second lift table 272, as shown in FIG. 20 . Next, the feed means 290 moves the movable piece 288, and the Z-axis feed means 294 moves the support substrate 400, so that the wedge-equipped piece 402 acts on the outer periphery of the ring-shaped reinforcing portion 24, as shown in FIG. 21 . Specifically, the wedge of the piece 402 is positioned between the tape 96 and the reinforcing portion 24. Furthermore, the lower surface of the frame 64 is brought into contact with the sphere 404b of the frame support portion 404, and the frame 64 is supported by the sphere 404b.

[0113] Next, ultraviolet light is irradiated from the pair of ultraviolet irradiation units 270 to reduce the adhesive strength of the tape 96 adhering to the ring-shaped reinforcing portion 24, and the frame unit U is rotated by the motor 284 together with the second lifting table 272 relative to the separator 274. As a result, the tape 96, whose adhesive strength has been reduced, and the reinforcing portion 24 are pulled apart by the wedges of the blocks 402, and as shown in FIG. 22, the ring-shaped reinforcing portion 24 can be separated from the frame unit U. The separated reinforcing portion 24 is transported to the dust box 302 by the belt conveyor 300 and collected. Note that the separator 274 may be rotated relative to the frame unit U when separating the reinforcing portion 24.

[0114] Furthermore, when separating the reinforcing portion 24, ionized air is blown from the ionizer 406 toward the frame unit U. As a result, even if static electricity is generated due to the contact of the link 402 with the tape 96 and the reinforcing portion 24, the static electricity is removed by the ionized air blown from the ionizer 406. Therefore, the tape 96 and the reinforcing portion 24 are not attracted to each other by static electricity, and the reinforcing portion 24 is reliably separated from the frame unit U.

[0115] When separating the reinforcing portion 24, the relative rotation between the frame unit U and the separator 274 causes the top 402 acting on the frame unit U to rotate, and also causes the sphere 404b in contact with the underside of the frame 64 to rotate, so that the relative rotation between the frame unit U and the separator 274 is carried out smoothly.

[0116] (Ring-free unit carrying-out means 196) 1, the ring-free unit discharge means 196 is disposed adjacent to the reinforcing portion removing means 194. Explaining with reference to Figures 23 and 24, the ring-free unit discharge means 196 in the illustrated embodiment comprises a reversing mechanism 308 (see Figure 23) that faces the ring-free unit supported by the second lift table 272 and has a frame holding part 306 that holds the frame 64, moves toward the frame cassette table 200, and reverses the frame holding part 306, a ring-free unit supporting part 310 (see Figure 24) that supports the ring-free unit reversed by the reversing mechanism 308, and a pushing part 312 (see Figure 24) that inserts and accommodates the ring-free unit supported by the ring-free unit supporting part 310 into the frame cassette 198 placed on the frame cassette table 200.

[0117] (Reversing mechanism 308 of ring-free unit carrying-out means 196) 23, reversing mechanism 308 includes a Y-axis guide member 314 extending in the Y-axis direction, a Y-axis movable member 316 supported by Y-axis guide member 314 so as to be movable in the Y-axis direction, a Y-axis feed means (not shown) for moving Y-axis movable member 316 in the Y-axis direction, an arm 318 supported by Y-axis movable member 316 so as to be movable in the Z-axis direction, and a Z-axis feed means (not shown) for moving arm 318 in the Z-axis direction. Each of the Y-axis and Z-axis feed means of reversing mechanism 308 may be configured to include a ball screw and a motor for rotating the ball screw.

[0118] The frame holding unit 306 is supported on the arm 318 so as to be capable of being turned upside down, and a motor 320 is attached to turn the frame holding unit 306 upside down. In the illustrated embodiment, the frame holding unit 306 includes a substrate 324 rotatably supported on the arm 318 via a pair of rotation shafts 322, and a plurality of suction pads 326 attached to one side of the substrate 324, with each suction pad 326 connected to suction means (not shown). One of the rotation shafts 322 is connected to the motor 320.

[0119] With the suction pads 326 facing upward, the reversing mechanism 308 sucks and holds the underside of the frame 64 of the ring-less unit U' supported by the second lift-up table 272 with the suction pads 326, and receives the ring-less unit U' from the second lift-up table 272. Furthermore, the reversing mechanism 308 reverses the frame holding part 306 with the motor 320, and then moves the Y-axis movable member 316 to move the ring-less unit U' held by the frame holding part 306 toward the frame cassette table 200.

[0120] (Ring-free unit support portion 310 of ring-free unit carrying-out means 196) 24, the ring-less unit support section 310 of the illustrated embodiment includes a pair of support plates 328 supported via suitable brackets (not shown) so as to be movable in the X-axis direction, and a gap adjustment means (not shown) for adjusting the gap in the X-axis direction between the pair of support plates 328. The gap adjustment means may be constituted by a suitable actuator such as an air cylinder or an electric cylinder.

[0121] A heater (not shown) is attached to the pair of support plates 328 that support the ring-less unit U'. When the gap between the pair of support plates 328 is narrowed, the pair of support plates 328 heats the tape 96 of the ring-less unit U' with the heater, thereby smoothing out any sagging or wrinkles in the tape 96 that have occurred due to the removal of the reinforcing portion 24.

[0122] (Pushing portion 312 of ring-free unit carrying-out means 196) 24, pushing unit 312 in the illustrated embodiment includes a Y-axis guide member 330 extending in the Y-axis direction, a Y-axis movable member 332 supported by Y-axis guide member 330 so as to be movable in the Y-axis direction, and a Y-axis feed means (not shown) for moving Y-axis movable member 332 in the Y-axis direction. Y-axis movable member 332 has a base 334 supported by Y-axis guide member 330, a support column 336 extending upward from the top surface of base 334, and a pressing piece 338 attached to the upper end of support column 336. The Y-axis feed means of pushing unit 312 may include a ball screw connected to Y-axis movable member 332 and extending in the Y-axis direction, and a motor for rotating the ball screw.

[0123] 25 , before receiving the ring-free unit U′, the ring-free unit supporting section 310 widens the gap between the pair of support plates 328 using a gap adjusting means, and then receives the ring-free unit U′ held by the suction pad 326. Then, when the ring-free unit supporting section 310 receives the ring-free unit U′, the pushing section 312 moves the Y-axis movable member 332 in the Y-axis direction using the Y-axis feed means, thereby causing the ring-free unit U′ supported by the ring-free unit supporting section 310 to enter the frame cassette 198 placed on the frame cassette table 200 with the pressing piece 338 and accommodate it therein.

[0124] (Frame cassette 198, frame cassette table 200) 1 and 25 accommodates a plurality of ring-less units U' (frame units U in the case of wafers 4' without reinforcing portions) spaced apart in the vertical direction. As shown in FIGS. 24 and 25, the frame cassette table 200 includes a mounting portion 340 on which the frame cassette 198 is mounted, and an elevating portion 342 that raises and lowers the mounting portion 340 to position it at a desired height. The elevating portion 342 may include a ball screw that is connected to the mounting portion 340 and extends in the Z-axis direction, and a motor that rotates the ball screw.

[0125] Next, we will explain a processing method in which, using the processing device 2 as described above, a tape 96 is pressed onto a wafer 4 having a convex ring-shaped reinforcing portion 24 formed on the back surface 4b corresponding to the peripheral excess area 20 to integrate it with the frame 64, and the ring-shaped reinforcing portion 24 is cut and removed from the wafer 4.

[0126] (Wafer cassette placing process) 1 and 3, in the illustrated embodiment, a wafer cassette loading step is first carried out in which a wafer cassette 6 containing a plurality of wafers 4 is loaded onto a wafer cassette table 8. The wafer cassette 6 in the illustrated embodiment contains a plurality of wafers 4 spaced apart in the vertical direction.

[0127] (Frame accommodation process) 1 and 5, a frame accommodating step is performed in which a plurality of ring-shaped frames 64, each having an opening 64a for accommodating a wafer 4, are accommodated in a frame accommodating means 66. The frame accommodating step may be performed before or after the wafer cassette loading step.

[0128] In the frame storage step, the lift plate 74 of the frame storage means 66 is lowered to a desired position, and then the handle 76a is grasped to open the door 76, and multiple frames 64 are stacked and stored on the upper surface of the lift plate 74. The height of the lift plate 74 is also adjusted appropriately, and the uppermost frame 64 is positioned so that it can be carried out by the frame carrying-out means 68.

[0129] (Wafer unloading process) After the wafer cassette placing step and the frame accommodating step are performed, a wafer carrying-out step is performed in which the wafers 4 are carried out from the wafer cassette 6 placed on the wafer cassette table 8 .

[0130] Explaining with reference to Figure 3, in the wafer unloading step, first, the Y-axis feed means 34 of the wafer unloading means 10 is operated to position the Y-axis movable member 32 near the wafer cassette table 8. Next, the transfer arm 42 is driven to position the hand 44, with the air outlet 46 facing upward, on the underside of the wafer 4 in the wafer cassette 6. When the hand 44 is positioned on the underside of the wafer 4, a gap is provided between the underside of the wafer 4 and the hand 44, and each guide pin 48 is positioned radially outward.

[0131] Next, compressed air is ejected from the air ejection ports 46 of the hand 44 to generate negative pressure on the underside of the hand 44 by the Bernoulli effect, and the wafer 4 is suction-supported from the underside by the hand 44 without contact. Next, each guide pin 48 is moved radially inward, and the horizontal movement of the wafer 4 suction-supported by the hand 44 is restricted by each guide pin 48. Then, the Y-axis movable member 32 and the transfer arm 42 of the wafer unloading means 10 are moved, and the wafer 4 suction-supported by the hand 44 is unloaded from the wafer cassette 6.

[0132] (Notch detection process) After the wafer carrying-out step is performed, it is preferable to perform a notch detection step in which the position of the notch 26 in the wafer 4 is detected. In the notch detection step, as shown in Fig. 4, the outer periphery of the wafer 4 supported by suction with the hand 44 is positioned between the light-emitting element 52 and the light-receiving element 54 of the notch detection means 50. Next, the wafer 4 is rotated by the drive source via the guide pin 48, thereby detecting the position of the notch 26 in the wafer 4. This makes it possible to adjust the orientation of the wafer 4 to any desired orientation.

[0133] (Wafer support process) After the notch detection step is performed, a wafer supporting step is performed in which the wafer 4 carried out by the wafer carrying-out means 10 is supported by the wafer table 12.

[0134] Explaining with reference to Figure 3, in the wafer supporting step, first, the hand 44 of the wafer unloading means 10 is turned upside down. Next, the Y-axis movable member 32 and the transport arm 42 of the wafer unloading means 10 are moved, and the wafer 4 supported by suction by the hand 44 is brought into contact with the wafer support portion 56 of the wafer table 12. At this time, either the front surface 4a or the back surface 4b of the wafer 4 may face downward. When the back surface 4b on which the ring-shaped reinforcing portion 24 is provided faces downward, the ring-shaped reinforcing portion 24 is accommodated in the annular recess 62 of the wafer table 12.

[0135] Next, the suction means of the wafer table 12 is activated to generate suction force in each suction hole 60, thereby holding the wafer 4 by suction. Next, the suction support of the wafer 4 by the hand 44 is released, and the hand 44 is moved away from the wafer table 12. In this manner, the wafer 4 is transferred from the wafer transfer means 10 to the wafer table 12. Because the wafer 4 transferred to the wafer table 12 is held by suction by each suction hole 60, the position of the wafer 4 does not shift.

[0136] After the wafer 4 is transferred to the wafer table 12, a camera 185 (see FIG. 11) disposed in the upper chamber 160 captures an image of the wafer 4 on the wafer table 12 from above. This makes it possible to detect whether the exposed surface (upper surface) of the wafer 4 is the front surface 4a or the back surface 4b, and to confirm whether the surface that should be the exposed surface faces upward. If the surface that should be the exposed surface of the wafer 4 does not face upward, a message to that effect is displayed on a control panel (not shown). Furthermore, if the exposed surface of the wafer 4 is the front surface 4a, the ID 23 written on the front surface 4a of the wafer 4 can be obtained from the image captured by the camera 185.

[0137] (Frame removal process) After the wafer cassette loading step and the frame accommodating step are performed, a frame carrying-out step of carrying out the frame 64 from the frame accommodating means 66 is performed in parallel with the wafer carrying-out step and wafer supporting step.

[0138] Explaining with reference to Figure 5, in the frame carry-out step, first, the X-axis movable member 84 and Z-axis movable member 86 of the frame carry-out means 68 are moved so that the suction pad 92 of the holding unit 88 comes into contact with the upper surface of the top frame 64 housed in the frame housing means 66. Next, the suction means of the frame carry-out means 68 is activated to generate a suction force in the suction pad 92, thereby suction-holding the top frame 64 with the suction pad 92. Then, the X-axis movable member 84 and Z-axis movable member 86 of the frame carry-out means 68 are moved, and the top frame 64 that has been suction-held by the suction pad 92 of the holding unit 88 is carried out of the frame housing means 66.

[0139] (Frame support process) After the frame carrying-out step is performed, a frame supporting step is performed in which the frame 64 carried out by the frame carrying-out means 68 is supported by the frame table 70.

[0140] Continuing the explanation with reference to Figure 5, in the frame supporting step, first, the X-axis movable member 84 and Z-axis movable member 86 of the frame carry-out means 68 are moved so that the frame 64, which is suction-held by the suction pad 92, comes into contact with the upper surface of the frame table 70. At this time, the frame table 70 is positioned in a position where it can receive the frame 64. Next, the suction force of the suction pad 92 of the frame carry-out means 68 is released, and the frame 64 is placed on the frame table 70. Then, the X-axis movable member 84 and Z-axis movable member 86 of the frame carry-out means 68 are moved so that the holder 88 is separated from above the frame table 70.

[0141] (First tape pressing process) After the frame supporting step is performed, a first tape crimping step is performed in which the tape 96 is crimped onto the frame 64 .

[0142] 6 and 7, in the first tape pressing step, first, tape 96 is pulled out from roll tape 96R, and the release paper 116 is peeled off. Tape 96 is then positioned above frame table 70 in a taut state without slack. If tape 96 is an adhesive tape, the surface to be pressed of tape 96 positioned above frame table 70 is faced downward.

[0143] Next, the frame table 70 is raised and positioned at the pressing start position (position shown in FIG. 8), and the first pressing roller 110 is lowered and positioned at the lower pressing position (position shown in FIG. 8). This applies tension to the tape 96, and the tape 96 is pressed onto one end of the frame 64.

[0144] As described above, when the frame table 70 is positioned at the pressure-bonding start position and the first pressure-bonding roller 110 is positioned at the lower pressure-bonding position, the tape 96 forms an elevation angle α from the first pressure-bonding roller 110 toward the lower guide roller 130, as shown in Figure 8.

[0145] Next, while the first pressure roller 110 presses the tape 96 against the frame 64, the first pressure roller 110 is moved in the Y-axis direction toward the other end of the frame 64. This allows the tape 96 to be pressure-bonded to the frame 64 while applying uniform tension to the tape 96.

[0146] When moving the first pressure roller 110, it is preferable to maintain a constant tension on the tape 96 by raising the frame table 70 in synchronization with the movement of the first pressure roller 110. Specifically, as shown in Figures 9 and 10, the frame table 70 is gradually raised in synchronization with the movement of the first pressure roller 110 so that the elevation angle α remains constant.

[0147] If the tape 96 is a thermocompression tape, the temperature of the upper surface of the frame table 70 or the temperature of the outer peripheral surface of the first pressure roller 110 can be adjusted to a temperature at which the tape 96 softens or melts, and then the first pressure roller 110 can be rolled in the Y-axis direction while applying a constant tension to the tape 96, thereby thermocompressing the tape 96 to the frame 64. Of course, when thermocompressing the tape 96, the frame table 70 is gradually raised in synchronization with the movement of the first pressure roller 110 so that the elevation angle α remains constant.

[0148] Next, the cutter 144 and pressure roller 146 of the cutting section 112 of the first tape pressing means 98 are lowered, and the cutter 144 is pressed against the tape 96 on the frame 64, while the pressure roller 146 presses the frame 64 from above the tape 96. Next, the arm piece 140 is rotated by the motor 138, and the cutter 144 and pressure roller 146 are moved in a circular motion along the frame 64. This allows the tape 96 that extends beyond the outer periphery of the frame 64 to be cut along the frame 64.

[0149] Furthermore, the presser roller 146 presses the frame 64 from above the tape 96, preventing the frame 64 and the tape 96 from shifting position while the tape 96 is being cut. The used tape 96, with the circular opening 120 formed therein, is taken up by the tape take-up unit 106.

[0150] (Taped frame transport process) After the first tape pressing step is performed, the frame 64 with the tape 96 pressed thereon is transported to the wafer table 12, and the tape-attached frame transport step is performed in which the opening 64a of the frame 64 is positioned on the front surface 4a or back surface 4b of the wafer 4 supported on the wafer table 12, and the tape-attached frame 64' is placed on the wafer table 12.

[0151] In the tape-attached frame transport process, first, the frame table 70 is lowered to a position where the tape-attached frame 64' can be transported out by the tape-attached frame transport means 100. Next, the Y-axis movable member 150 and Z-axis movable member 152 of the tape-attached frame transport means 100 (see FIG. 5) are moved, and each suction pad 158 of the holding part 154 of the tape-attached frame transport means 100 is brought into contact with the upper surface of the tape-attached frame 64' (see FIG. 11) supported by the frame table 70.

[0152] Next, the suction means of the tape-attached frame transport means 100 is activated to generate suction force in the suction pads 158, thereby suction-holding the upper surface of the tape-attached frame 64' with the suction pads 158. Next, the Y-axis movable member 150 and Z-axis movable member 152 of the tape-attached frame transport means 100 are moved, and the tape-attached frame 64' held by suction with the suction pads 158 is carried out from the frame table 70.

[0153] Next, the tape-attached frame 64' held by suction with the suction pads 158 of the tape-attached frame transport means 100 is transported to the wafer table 12, and as shown in Fig. 11, the opening 64a of the frame 64 is positioned over the wafer 4 supported on the wafer table 12, and the tape-attached frame 64' is brought into contact with the frame support portion 58 of the wafer table 12. At this time, the bonding surface of the tape 96 of the tape-attached frame 64' faces downward. In the illustrated embodiment, the back surface 4b of the wafer 4 faces upward and faces the bonding surface of the tape 96, as shown in Fig. 11.

[0154] Next, the suction force of the suction pad 158 of the tape-attached frame transport means 100 is released, and the tape-attached frame 64' is placed on the frame support part 58 of the wafer table 12. Then, the Y-axis movable member 150 and the Z-axis movable member 152 of the tape-attached frame transport means 100 are moved, and the holding part 154 is moved away from above the wafer table 12.

[0155] (Second tape crimping process) After the tape-attached frame transport step is performed, a second tape-pressing step is performed in which the tape 96 of the tape-attached frame 64' is pressed onto the front surface 4a or the back surface 4b of the wafer 4.

[0156] 11, in the second tape pressing step, first, the upper chamber 160 is lowered by the lifting mechanism 164 of the second tape pressing means 102, and the lower end of the side wall 172 of the upper chamber 160 is brought into contact with the upper end of the side wall 186 of the lower chamber 162. This closes the upper chamber 160 and the lower chamber 162, and brings the second pressing roller 174 into contact with the tape frame 64'. This causes the upper end of the ring-shaped reinforcing portion 24 of the wafer 4 to stick to the pressing surface of the tape 96 of the tape frame 64'.

[0157] Next, with the atmosphere vent portion 168 of the second tape pressing means 102 closed, the vacuum portion 166 is operated to evacuate the interior of the upper chamber 160 and the lower chamber 162. Next, the second pressing roller 174 of the second tape pressing means 102 is rolled in the Y-axis direction to press the tape 96 onto the wafer 4. This makes it possible to produce a frame unit U in which the wafer 4 and the tape 96 are pressed together. Next, the atmosphere vent portion 168 is opened, and atmospheric pressure causes the tape 96 to adhere tightly to the wafer 4 along the base of the ring-shaped reinforcing portion 24. Then, the upper chamber 160 is raised by the lifting mechanism 164.

[0158] If the tape 96 is a thermocompression tape, the temperature of the upper surface of the wafer table 12 or the temperature of the outer peripheral surface of the second compression roller 174 can be adjusted to a temperature at which the tape 96 softens or melts, and then the tape 96 can be thermocompressed to the wafer 4 by rolling the second compression roller 174.

[0159] After the tape 96 of the tape-attached frame 64' and the wafer 4 are pressed together to generate the frame unit U, it is preferable to capture an image of the frame unit U using a camera 185 disposed in the upper chamber 160 to detect whether the tape 96 is properly pressed onto the wafer 4. If the wafer 4 (for example, the base of the reinforcing portion 24) and the tape 96 are not in close contact and a gap exists between the wafer 4 and the tape 96, processing by the processing device 2 is interrupted. This makes it possible to prevent defects from occurring in the devices 14 when the wafer 4 is diced into device chips for each device 14 in a later process.

[0160] In the illustrated embodiment, as shown in FIG. 12(a), the tape 96 of the tape-attached frame 64' is pressed onto the back surface 4b of the wafer 4 having the ring-shaped reinforcing portion 24, but as shown in FIG. 12(b), the tape 96 may also be pressed onto the front surface 4a of the wafer 4.

[0161] Also, as shown in Figures 13(a) and (b), when the tape 96 of the tape-attached frame 64' is pressure-bonded to the wafer 4' without a reinforcing portion, the surface to which the tape 96 of the tape-attached frame 64' is pressure-bonded may be either the front surface 4a' or the back surface 4b' of the wafer 4'.

[0162] Incidentally, when the tape 96 is pressed onto the front surfaces 4a, 4a' of the wafers 4, 4', cutting processing can be performed using a cutting blade from the back surfaces 4b, 4b' of the wafers 4, 4' in a later process, and high-quality processing can be achieved for wafers made of a material whose crystalline structure makes it preferable to perform processing from the back surface side (for example, SiC wafers).

[0163] Furthermore, when the tape 96 is pressure-bonded to the front surfaces 4a, 4a' of the wafers 4, 4', there is an advantage when laser processing is performed on the wafer 4. Specifically, when a laser beam having a wavelength that is absorbed by the wafers 4, 4' is irradiated onto the wafers 4, 4' from the back surfaces 4b, 4b' to perform ablation processing, the devices 14 on the front surfaces 4a, 4a' are prevented from being contaminated by debris. Furthermore, when a laser beam having a wavelength that is transmissive to the wafers 4, 4' is irradiated onto the wafers 4, 4' from the back surfaces 4b, 4b' with the focal point positioned inside the wafers 4, 4', the laser beam can be applied to the wafers 4, 4' from the back surfaces 4b, 4b' to perform processing inside the wafers 4, 4', the processing can be performed without being affected by the devices 14.

[0164] When the tape 96 is pressure-bonded to the wafers 4, 4' (particularly the surfaces 4a, 4a'), it is desirable to use a thermocompression tape that does not leave any adhesive layer behind.

[0165] (Frame unit removal process) After the second tape pressing process is performed, a frame unit removal process is performed in which the frame unit U in which the tape 96 of the tape-attached frame 64' and the front surface 4a or back surface 4b of the wafer 4 are pressed against each other is removed from the wafer table 12.

[0166] Referring to Figure 5, in the frame unit carrying-out process, first, the transport section 206 of the frame unit carrying-out means 192 is operated, and the lower surface of the suction piece 210 of the wafer holding section 202a of the frame unit holding section 202 is brought into contact with the wafer 4 via the tape 96, and the suction pad 214 of the frame holding section 202b is brought into contact with the frame 64.

[0167] Next, suction force is generated between the suction pieces 210 of the wafer holder 202a and the suction pads 214 of the frame holder 202b, so that the wafer 4 is suction-held by the suction pieces 210 of the wafer holder 202a, and the frame 64 is suction-held by the suction pads 214 of the frame holder 202b. Next, suction-holding of the wafer 4 by the wafer table 12 is released. Then, the transport unit 206 is operated, and the frame unit U held by the frame unit holder 202 is carried out from the wafer table 12.

[0168] (Temporary placement process) After the frame unit carrying-out step is performed, a temporary placement step is performed in which the center of the wafer 4 is aligned with the center of the temporary placement table 204 and the frame unit U is temporarily placed on the temporary placement table 204. However, for a wafer 4′ without a reinforcing portion as shown in FIG. 2(b), the temporary placement step and the reinforcing portion removal step described later are not performed, and the frame unit U carried out from the wafer table 12 is stored in the frame cassette 198.

[0169] Explaining with reference to Fig. 14, in the temporary placement step, first, the frame unit U held by the frame unit holding part 202 is positioned above the imaging part 224. Next, the transport part 206 constituting the two-dimensional movement mechanism of the frame unit carry-out means 192 is operated, and at least three points on the outer periphery of the wafer 4 in the frame unit U held by the frame unit holding part 202 are imaged by the imaging part 224. In this way, the coordinates of at least three points on the outer periphery of the wafer 4 are measured. Next, the center coordinates of the wafer 4 are determined based on the coordinates of the three measured points.

[0170] Next, the transport unit 206 is operated to position the center of the wafer 4 at the center of the temporary placement table 204, and the frame unit U is brought into contact with the upper surface of the temporary placement table 204. Next, the suction hold of the wafer 4 by the wafer holder 202a is released, and the suction hold of the frame 64 by the frame holder 202b is released, and the frame unit U is transferred from the frame unit carry-out means 192 to the temporary placement table 204.

[0171] Next, the heater of the temporary placement table 204 is activated, and the tape 96 of the frame unit U temporarily placed on the temporary placement table 204 is heated by the heater. This softens the tape 96, and the tape 96 comes into close contact with the base of the ring-shaped reinforcing portion 24 of the wafer 4.

[0172] (Reinforcement part removal process) After the temporary placement step is performed, a reinforcing portion removing step is performed in which the ring-shaped reinforcing portion 24 is cut and removed from the wafer 4 of the frame unit U carried out by the frame unit carrying-out means 192.

[0173] 1, 14, and 16, in the reinforcing portion removal step, first, the X-axis movable member 260 and the Z-axis movable member 262 of the first lift-up table 246 of the reinforcing portion removal means 194 are moved, and the lower surface of the suction piece 268 is brought into contact with the upper surface of the frame 64 of the frame unit U temporarily placed on the temporary placement table 204. Next, a suction force is generated in each suction hole of the suction piece 268 of the first lift-up table 246, and the frame 64 portion of the frame unit U is sucked and held.

[0174] Next, the X-axis movable member 260 and Z-axis movable member 262 of the first lift table 246 are operated, and the frame unit U held by suction with the suction pieces 268 is positioned above the laser beam application means 244, as shown in Fig. 15. Next, the focal point of the laser beam LB is positioned at the base of the ring-shaped reinforcing portion 24 of the wafer 4 of the frame unit U. Note that, although the tape 96 is pressure-bonded to the back surface 4b of the wafer 4 on which the reinforcing portion 24 is provided in Fig. 15, the tape 96 may also be pressure-bonded to the front surface 4a of the wafer 4.

[0175] Next, while the suction piece 268 and the frame unit U are rotated by the motor 266 of the first lift table 246, the base of the ring-shaped reinforcing portion 24 of the wafer 4 is irradiated with the laser beam LB. This allows ablation processing to be performed on the base of the ring-shaped reinforcing portion 24 of the wafer 4, forming a ring-shaped cut groove 256. Furthermore, when the laser beam LB is irradiated onto the wafer 4, the suction means of the laser beam application means 244 is operated to generate a suction force in the suction nozzle 254, and debris generated by the ablation processing is sucked by the suction nozzle 254.

[0176] Next, the X-axis movable member 260 and the Z-axis movable member 262 of the first lift-up table 246 are moved, and the frame unit U held by suction by the suction pieces 268 is brought into contact with the upper surface of the temporary placement table 204. Next, the suction force of the suction pieces 268 of the first lift-up table 246 is released, and the frame unit U is transferred from the first lift-up table 246 to the temporary placement table 204.

[0177] Next, the temporary placement table 204 that has received the frame unit U is positioned below the separation section 248 of the reinforcement removing means 194 by the temporary placement table transport section 232 (see FIG. 14). At this time, the belt conveyor 300 of the disposal section 276 is positioned at the standby position. Next, the second lifting table 272 of the separation section 248 is lowered so that the underside of the second lifting table 272 comes into contact with the tape 96 on the inner portion of the wafer 4. Next, a suction force is generated on the underside of the second lifting table 272, and as shown in FIG. 20, the inner side of the wafer 4 of the frame unit U is suction-held by the table head 287 of the second lifting table 272 with the ring-shaped reinforcement 24 exposed on the outer periphery.

[0178] Next, the second lift table 272, which holds the wafer 4 of the frame unit U by suction, is raised to separate the frame unit U from the temporary placement table 204, and the temporary placement table 204 is moved below the first lift table 246. Next, the movable piece 288 is moved by the feeding means 290, and the support substrate 400 is moved by the Z-axis feeding means 294, so that the wedged piece 402 acts on the outer periphery of the ring-shaped reinforcing part 24, as shown in Figure 21, and the wedge of the piece 402 is positioned between the tape 96 and the reinforcing part 24, and the spheres 404b of the frame support part 404 support the frame 64. Also, the belt conveyor 300 of the disposal part 276 is moved from the standby position to the recovery position.

[0179] Next, ultraviolet light is irradiated from the pair of ultraviolet irradiation units 270 to reduce the adhesive force of the tape 96 attached to the ring-shaped reinforcing portion 24, and the frame unit U, together with the second lifting table 272, is rotated by the motor 284 relative to the separator 274. In addition, ionized air is blown toward the frame unit U from the ionizer 406. As a result, as shown in FIG. 22 , the ring-shaped reinforcing portion 24 can be separated from the frame unit U, and static electricity generated when separating the reinforcing portion 24 does not remain in the frame unit U. The reinforcing portion 24 that has fallen from the frame unit U is transported to the dust box 302 by the belt conveyor 300 and collected. Note that the separator 274 may be rotated relative to the frame unit U when separating the reinforcing portion 24.

[0180] (Ring-less unit removal process) After the reinforcing portion removing step is performed, a ring-free unit carrying-out step is performed in which the ring-free unit U′ from which the ring-shaped reinforcing portion 24 has been removed is carried out from the reinforcing portion removing means 194 .

[0181] In the ring-free unit carrying-out process, first, the belt conveyor 300 of the disposal section 276 of the reinforcing part removing means 194 is moved from the recovery position to the standby position. Next, the frame holding section 306 of the reversing mechanism 308 (see Figure 23) of the ring-free unit carrying-out means 196 is positioned below the ring-free unit U' that is held by suction on the second lift table 272.

[0182] Next, with the suction pad 326 of the frame holding portion 306 facing upward, the arm 318 is raised so that the suction pad 326 of the frame holding portion 306 comes into contact with the underside of the frame 64 of the ring-less unit U' supported by the second lifting table 272.

[0183] Next, suction force is generated in the suction pad 326 of the frame holding portion 306, and the frame 64 of the ring-free unit U' is held by suction with the suction pad 326. Next, the suction hold of the ring-free unit U' by the second lift table 272 is released. As a result, the ring-free unit U' is transferred from the second lift table 272 of the reinforcing part removing means 194 to the frame holding portion 306 of the ring-free unit carry-out means 196.

[0184] (Ringless unit accommodation process) After the ring-free unit unloading step is performed, a ring-free unit storing step is performed in which the ring-free unit U' unloaded by the ring-free unit unloading means 196 is stored.

[0185] In the ring-free unit storage step, first, the inversion mechanism 308 of the ring-free unit carrying-out means 196 is turned upside down, and the ring-free unit U' held by suction in the frame holding part 306 is turned upside down. As a result, the ring-free unit U' is positioned below the frame holding part 306.

[0186] Next, the Y-axis movable member 316 and arm 318 of the reversing mechanism 308 are moved to bring the ring-free unit U' into contact with the upper surfaces of the pair of support plates 328 of the ring-free unit support section 310. At this time, the gap between the pair of support plates 328 is narrowed by the gap adjustment means, and the pair of support plates 328 are in close contact with each other. Next, the suction hold of the ring-free unit U' by the frame holding section 306 is released, and the ring-free unit U' is placed on the pair of support plates 328. Next, the heaters attached to each support plate 328 are activated to heat the tape 96 of the ring-free unit U', thereby smoothing out any sagging or wrinkles in the tape 96 caused by the removal of the reinforcing section 24. Finally, the ring-free unit U' is again suction-held by the frame holding section 306 and raised.

[0187] Next, after widening the gap between the pair of support plates 328 by the gap adjusting means, the ring-less unit U' is placed on the upper surface of the support plate 328. Then, as shown in Figure 25, the pressing piece 338 of the pushing portion 312 pushes the ring-less unit U' supported by the ring-less unit supporting portion 310, causing it to enter and be housed in the frame cassette 198 placed on the frame cassette table 200.

[0188] As described above, in the processing apparatus 2 of the illustrated embodiment, even for a wafer 4 having a ring-shaped reinforcing portion 24 formed in a convex shape on the back surface 4b corresponding to the peripheral excess region 20, the wafer 4 and the frame 64 can be automatically joined together via the tape 96, and the ring-shaped reinforcing portion 24 can be automatically cut and removed from the wafer 4.

[0189] In the illustrated embodiment, the case of removing the ring-shaped reinforcing portion 24 has been mainly described, but in the case of a wafer 4' without a reinforcing portion, it is not necessary to remove the reinforcing portion, so the processing device 2 can be used without using the reinforcing portion removing means 194 and the ring-free unit carrying-out means 196. [Explanation of symbols]

[0190] 2: Processing equipment 4: Wafer with reinforcement 4a: Surface of wafer with reinforcement 4b: Backside of wafer with reinforcement 4': Wafer without reinforcement 4a': Surface of wafer without reinforcement 4b': Backside of wafer without reinforcement 6: Wafer cassette 8: Wafer cassette table 10: Wafer carrying means 12: Wafer table 20: Surplus outer area 24: Reinforcement section 64: Frame 64a: opening 64': Frame with tape 66: Frame accommodation means 68: Frame carrying means 70: Frame table 96: Tape 96R: Roll tape 98: First tape pressing means 100: Tape-attached frame transport means 102: Second tape pressing means 104: Roll tape support part 106: Tape winding section 108: Tape drawer 110: First pressure roller 112: Cutting section 160: Upper chamber 162: Lower chamber 164: Lifting mechanism 166: Vacuum section 168: Atmospheric opening section 174: Second pressure roller 185: Camera U: Frame unit U': Unit without ring 192: Frame unit carrying means 194:Reinforcement part removal means 196: Ring-less unit carrying-out means 198: Frame cassette 200: Frame cassette table

Claims

1. A processing device, a wafer cassette table on which a wafer cassette containing a plurality of wafers is placed; a wafer carrying-out means for carrying out wafers from the wafer cassette placed on the wafer cassette table; a wafer table that supports the wafer carried out by the wafer carrying-out means; a frame receiving means for receiving a plurality of ring-shaped frames each having an opening for receiving a wafer; a frame carrying-out means for carrying out the frame from the frame storing means; a frame table for supporting the frame carried out by the frame carrying-out means; a first tape pressing means provided above the frame table and including a first pressing roller for pressing the tape against the frame; a tape-attached frame transport means for transporting the frame with the tape pressure-bonded thereto to the wafer table and placing the tape-attached frame on the wafer table by positioning the opening of the frame over the front or back surface of the wafer supported on the wafer table; a second tape pressing means having a second pressing roller for pressing the tape of the tape-attached frame to the front or back surface of the wafer; a frame unit carrying-out means for carrying out, from the wafer table, a frame unit in which the tape of the tape-attached frame and the front or back surface of the wafer are pressure-bonded by the second tape pressure-bonding means; a frame cassette table on which a frame cassette accommodating a frame unit is placed; Including, a first heating means is provided on either or both of the frame table and the first pressure roller, and a second heating means is provided on either or both of the wafer table and the second pressure roller; The tape can be either an adhesive tape having an adhesive layer laid on a sheet or a thermocompression tape having no adhesive layer on the sheet, a camera for capturing an image of an exposed surface of the wafer to which the tape of the tape-attached frame is pressed by the second tape pressing means; When the exposed surface of the wafer supported on the wafer table is the front surface, the camera acquires the ID written on the front surface of the wafer.

2. a ring-shaped reinforcing portion is formed in a convex shape on the back surface corresponding to the peripheral excess region of the wafer; a reinforcing portion removing means for cutting and removing the ring-shaped reinforcing portion from the wafer of the frame unit carried out by the frame unit carrying-out means; a ring-free unit carrying-out means for carrying out the ring-free unit from the reinforcing part removing means; The processing device according to claim 1 , comprising:

3. 3. The processing device according to claim 1, wherein the first tape pressing means comprises a roll tape support section that supports a roll tape wound with tape before use, a tape winding section that winds up used tape, a tape pulling section that pulls out tape from the roll tape, the first pressing roller that presses the pulled-out tape onto the frame, and a cutting section that cuts off the tape that protrudes beyond the outer periphery of the frame along the frame.

4. 4. The processing apparatus according to claim 3, wherein when the tape is a thermocompression tape, the first heating means is operated to heat either or both of the frame table and the first pressure roller, thereby thermocompressing the thermocompression tape to the frame.

5. the second tape pressing means comprises an upper chamber disposed above the wafer table, a lower chamber accommodating the wafer table, a lifting mechanism that raises and lowers the upper chamber to create a closed state in which the upper chamber is in contact with the lower chamber and an open state in which the upper chamber is separated from the lower chamber, a vacuum section that evacuates the upper chamber and the lower chamber in the closed state, and an atmosphere opening section that opens the upper chamber and the lower chamber to the atmosphere, 3. The processing apparatus according to claim 1, wherein, with the tape of the tape-attached frame positioned on the front or back surface of the wafer supported on the wafer table, the lifting mechanism is operated to evacuate the upper chamber and the lower chamber while maintaining the closed state, and the tape of the tape-attached frame is pressed against the front or back surface of the wafer by the second pressure roller disposed in the upper chamber.

6. 6. The processing apparatus according to claim 5, wherein when the tape is a thermocompression tape, the second heating means is operated to heat either or both of the wafer table and the second pressure roller, thereby thermocompressing the thermocompression tape to the front or back surface of the wafer.

7. 6. The processing apparatus according to claim 5, wherein the camera is disposed in the upper chamber of the second tape pressing means and detects whether the exposed surface of the wafer supported on the wafer table is the front surface or the back surface before the tape-attached frame is transported.

8. 2. The processing apparatus according to claim 1, wherein said camera detects whether or not the tape is properly attached to the wafer after the tape of the tape-attached frame has been attached to the wafer supported on said wafer table.

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