Paper

A resin foam sheet with controlled polyethylene resin density and crystallinity addresses additive contamination issues, ensuring cleanliness for electronic equipment and glass plates by suppressing additive migration.

JP7837872B2Active Publication Date: 2026-03-31SEKISUI PLASTICS CO LTD +1
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-09-22
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Resin foam sheets with polyethylene surfaces face issues of additive contamination due to commercially available polyethylene resins containing additives, which can adhere to mating materials requiring high cleanliness, such as electronic equipment components, and establishing dedicated production lines is inefficient.

Method used

A resin foam sheet with a polyethylene resin composition having a density of 928 kg/m³ to 933 kg/m³ and crystallinity of 44% to 58%, which suppresses the migration of fatty acid compounds and other additives, using specific polyethylene resins with controlled density and crystallinity to prevent adhesion.

Benefits of technology

The solution effectively reduces the risk of additive transfer to mating materials, ensuring cleanliness for items like glass plates used in display panels, by utilizing a resin foam sheet with controlled polyethylene resin properties.

✦ Generated by Eureka AI based on patent content.

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Abstract

Provided is a resin foamed sheet which is unlikely to leave a deposit on an opposing material. A resin foamed sheet equipped with one or more foam layers, wherein one or more surfaces thereof comprise a resin composition which contains a polyethylene resin, the density of the polyethylene resin contained in the resin composition is 928kg / m3 to 933kg / m3, inclusive, and the degree of crystallization of the polyethylene resin is 44-58%, inclusive.
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Description

[Technical Field]

[0001] (Cross-reference of related applications) This application claims priority under Japanese Patent Application No. 2020-162454, which is incorporated into the description of this application by reference.

[0002] This invention relates to a resin foam sheet. [Background technology]

[0003] Resin foam sheets possess excellent lightness and cushioning properties due to their foamed layer. Therefore, resin foam sheets are used in a variety of applications. Known types of resin foam sheets include those with a single-layer structure consisting only of a foamed layer, and those with a non-foamed layer in addition to the foamed layer.

[0004] Examples of raw material resins for the foamed resin sheet include polyethylene resin, polypropylene resin, polystyrene resin, and polyester resin.

[0005] Resin foam sheets with a single-layer structure consisting only of a foamed layer are generally manufactured by the extrusion foaming method. This type of resin foam sheet is produced by melting and kneading the raw resin together with a foaming agent in an extruder, and then extruding the resulting molten mixture into a sheet through a circular die or flat die to create foam. Resin foam sheets with a multilayer structure in which a foamed layer and a non-foamed layer are produced by methods such as first producing a resin foam sheet consisting only of a foamed layer and then laminating a resin film that will become the non-foamed layer, or by co-extruding the foamed layer and the non-foamed layer.

[0006] Resin foam sheets are used as raw material sheets when manufacturing containers and other items by thermoforming, and are also used as cushioning materials in their flat sheet form. For example, Patent Document 1 below describes the use of a multilayer resin foam sheet with a non-foamed layer as interposing paper between adjacent glass plates when stacking multiple glass plates. [Prior art documents] [Patent Documents]

[0007] [Patent Document 1] Japanese Patent Application Publication No. 2019-64048 [Overview of the project] [Problems that the invention aims to solve]

[0008] In order to provide excellent cushioning properties to a foamed resin sheet, it is considered effective to form at least the surface layer of the foamed resin sheet with a relatively soft resin such as polyethylene resin. However, some polyethylene resins are commercially available with additives such as antioxidants and lubricants mixed in. If the surface of a foamed resin sheet is formed with such polyethylene resin, the additives will also be present on the surface of the foamed resin sheet, and these additives may adhere to the mating material that comes into contact with the surface. Although the amount of additive adhesion is small, this adhesion can become a problem if the mating material is an item that requires high cleanliness, such as electronic equipment components.

[0009] To address these problems, one option is to use commercially available polyethylene resin in an additive-free state as the raw material for foamed resin sheets. However, if additive-free and additive-containing polyethylene resins are used in the same manufacturing facility, there is a risk of additive contamination in the stockyard or production line, potentially contaminating the additive-free polyethylene resin. On the other hand, establishing a dedicated line for using additive-free polyethylene resin in the foamed resin sheet manufacturing facility to prevent this is not desirable from the standpoint of production line operational efficiency.

[0010] Even if an additive is included, if the resin foam sheet itself can be given a function of preventing the transfer of the additive to the mating material, the above problems can be solved. However, a method of imparting such a function to the resin foam sheet has not been established. Therefore, an object of the present invention is to provide a resin foam sheet with a low risk of deposits occurring on the mating material.

Means for Solving the Problems

[0011] The present invention for solving the above problems is a resin foam sheet having at least one foam layer, where at least one surface of the resin foam sheet is composed of a resin composition containing a polyethylene resin, the density of the polyethylene resin contained in the resin composition is 928 kg / m 3 or more and 933 kg / m 3 or less, and the degree of crystallinity of the polyethylene resin is 44% or more and 58% or less, and provides a resin foam sheet.

[0012] The present invention for solving the above problems is having at least one foam layer, a resin foam sheet having a multilayer structure in which the foam layer and another layer are laminated, where at least one surface of the resin foam sheet is composed of a resin composition containing a polyethylene resin, the density of the polyethylene resin contained in the resin composition is 928 kg / m 3 or more and 933 kg / m 3 or less, and the degree of crystallinity of the polyethylene resin is 44% or more and 58% or less, and provides a resin foam sheet.

Brief Description of the Drawings

[0013] [Figure 1] FIG. 1 is a schematic view showing one usage mode of the resin foam sheet. [Figure 2] FIG. 2 is a schematic cross-sectional view showing the structure of the resin foam sheet of one embodiment. [Figure 3]Figure 3 is a schematic cross-sectional view showing a resin foam sheet according to another embodiment. [Figure 4] Figure 4 is a schematic cross-sectional view showing a resin foam sheet according to another embodiment. [Figure 5] Figure 5 is a schematic diagram showing a method for evaluating the transferability of additives from a resin foam sheet to a mating material. [Modes for carrying out the invention]

[0014] An embodiment of the present invention will be described below with reference to the figures. The resin foam sheet in this embodiment is not particularly limited in its use and can be used for various applications. Regarding the migration of additives, the migration of fatty acid compounds tends to be a problem. In this embodiment, the migration of fatty acid compounds and other substances to the mating material is suppressed by using a specific polyethylene resin in the resin foam sheet.

[0015] In the following, the resin foam sheet of this embodiment will be described in detail using the case where it is used as a laminate for glass plates as an example. As shown in Figure 1, the resin foam sheet 1 of this embodiment is used as a laminate for glass plates. The resin foam sheet 1 of this embodiment is used as a laminate by being interposed between adjacent glass plates 2 when stacking multiple glass plates 2 in the vertical direction to form a laminate 100. The laminate in this embodiment is made of a resin foam sheet 1 manufactured by an extrusion foaming method. As shown in Figure 2, the laminate in this embodiment is made of a resin foam sheet 1 having a single-layer structure, with the foam layer 10 exposed on both sides. As described above, in the resin foam sheet 1 of this embodiment, both sides of the foam layer 10 are contact surfaces that come into contact with the mating material (glass plate 2).

[0016] Examples of the glass plate 2 in this embodiment include glass plates used as substrates or cover glass in display panels such as liquid crystal displays and organic EL displays.

[0017] This type of glass plate generally has a high demand for cleanliness. Therefore, if fatty acid compounds, which are commonly mixed as additives in many commercially available resins, adhere to this type of glass plate, it can easily become a problem. Accordingly, the resin foam sheet 1 of this embodiment, which can suppress the migration of fatty acid compounds, is particularly effective when used as a lamination for glass plates.

[0018] The foamed resin sheet 1 (foamed layer 10) of this embodiment is composed of a resin composition containing polyethylene resin. The resin composition in this embodiment contains the polyethylene resin and additives. The resin composition in this embodiment does not need to contain the polyethylene resin or the additives individually, but may contain multiple polyethylene resins or multiple additives.

[0019] The aforementioned resin composition, for example, is produced by a catalytic method (medium-low pressure polymerization method) with virtually no branching in its molecular structure, and has a molecular weight of 942 kg / m³. 3 The polyethylene resin may include high-density polyethylene resin (PE-HD) produced to have a density of the above. The resin composition may be 910 kg / m³, for example, by introducing comonomers. 3 More than 925kg / m 3 The polyethylene resin may include a linear low-density polyethylene resin (PE-LLD) manufactured to have the following densities. The resin composition may also include, for example, a medium-density polyethylene resin (PE-MD) manufactured to have a density between that of the linear low-density polyethylene resin (PE-LLD) and the high-density polyethylene resin (PE-HD).

[0020] The resin composition may contain extremely low-density polyethylene resin (PE-VLD) as the polyethylene resin. The polyethylene resin may be, for example, a low-density polyethylene resin (PE-LD) produced by a high-pressure polymerization method and having long-chain branching in its molecular structure.

[0021] As described above, the polyethylene resin contained in the resin composition of the present embodiment does not need to be only any one of these polyethylene resins. The resin composition of the present embodiment may contain a plurality of these polyethylene resins. That is, the resin composition may contain a first polyethylene resin and a second polyethylene resin as the polyethylene resin.

[0022] The first polyethylene resin and the second polyethylene resin may be, for example, one being a high-density polyethylene resin (PE-HD) and the other being a low-density polyethylene resin (PE-LD), or both may be low-density polyethylene resins (PE-LD).

[0023] In order to obtain a resin foam sheet with a low risk of deposits on the mating material, the density of the polyethylene resin is preferably within a predetermined range. The polyethylene resin in the resin composition of the present embodiment has a density (density at 23°C) of 928 kg / m 3 or more, and more preferably 930 kg / m 3 or more. The polyethylene resin in the resin composition preferably has a density of 933 kg / m 3 or less, and more preferably 932 kg / m 3 or less.

[0024] To bring the density of the polyethylene resin contained in the resin composition within the above range, one type of polyethylene resin with a density within that range can be included in the resin composition alone. Alternatively, multiple polyethylene resins with densities within that range can be prepared and included in the resin composition. Furthermore, multiple polyethylene resins, including one with a density outside the above range, can be combined and adjusted so that the density of the polyethylene resin in the resin composition falls within the above range. That is, if the resin composition contains multiple polyethylene resins, the ratio of the multiple polyethylene resins can be adjusted so that the density of the mixed polyethylene resins falls within the above numerical range. Therefore, a polyethylene resin with the above preferred density is, for example, 928 kg / m³. 3 More than 932kg / m 3 Even if composed solely of the following low-density polyethylene resin (PE-LD), the density will be 928 kg / m³. 3 The first polyethylene resin has a density of less than 933 kg / m³. 3 It may also be composed of a second polyethylene resin exceeding [a certain value].

[0025] The density of the polyethylene resin can be determined, for example, if the resin composition contains multiple polyethylene resins, by preparing a mixture by blending the multiple polyethylene resins in the mass ratio required for inclusion in the resin composition, preparing a sample from the molten mixture obtained by melting and kneading the mixture, and measuring the density of the sample. If the resin composition contains only one polyethylene resin, the density can be measured using a sample prepared from that polyethylene resin.

[0026] The density of the polyethylene resin can be measured, for example, by the method described in JIS K 7112, and can be determined by Method D (density gradient tube).

[0027] In order to obtain a resin foam sheet that is less likely to cause adhesion to the mating material, the degree of crystallinity of the polyethylene resin is preferably within a predetermined range. The degree of crystallinity of the polyethylene resin is preferably 44% or more, and more preferably 45% or more. The degree of crystallinity of the polyethylene resin is even more preferably greater than 45%. The degree of crystallinity of the polyethylene resin is preferably 58% or less, and more preferably 51% or less. The degree of crystallinity of the polyethylene resin is even more preferably 47% or less.

[0028] To ensure that the degree of crystallinity of the polyethylene resin contained in the resin composition is within the above-mentioned range, one type of polyethylene resin with a degree of crystallinity within that range can be included in the resin composition alone. Alternatively, multiple polyethylene resins with a degree of crystallinity within that range can be included in the resin composition. Furthermore, multiple polyethylene resins, including one with a degree of crystallinity outside the above-mentioned range, can be combined and adjusted so that the degree of crystallinity of the polyethylene resin in the resin composition falls within the above-mentioned range. In other words, if the resin composition contains multiple polyethylene resins, the proportion of the multiple polyethylene resins can be adjusted so that the degree of crystallinity in the mixed state falls within the above-mentioned numerical range.

[0029] The degree of crystallinity of the polyethylene resin can be determined, for example, if the resin composition contains multiple polyethylene resins, by preparing a mixture by blending the multiple polyethylene resins in the mass ratio required for inclusion in the resin composition, preparing a sample from the molten kneaded product obtained by melting and kneading the mixture, and measuring the degree of crystallinity of the sample. If the resin composition contains only one polyethylene resin, the degree of crystallinity can be measured using a sample prepared from that polyethylene resin.

[0030] The degree of crystallinity of the polyethylene resin can be measured by the method described in JIS K7122:1987 and JIS K7122:2012, "Method for Measuring the Heat of Transfer of Plastics". In other words, the degree of crystallinity of the polyethylene resin can be measured by differential scanning calorimetry (DSC). The sampling method and temperature conditions can be as follows: After filling the bottom of the aluminum measuring container with 5.5 ± 0.5 mg of the sample, ensuring there are no gaps, the aluminum lid is placed over it. Next, differential scanning calorimetry will be performed using a Hitachi High-Tech Science Corporation "DSC7000X, AS-3" differential scanning calorimetry meter. Under a nitrogen gas flow rate of 20 mL / min, the sample is heated and cooled in the following steps to obtain a DSC curve. (Step 1) Cool the temperature from 30°C to -40°C and hold for 10 minutes. (Step 2) Increase the temperature from -40°C to 220°C (first heating step), and hold for 10 minutes. (Step 3) Cool down from 220°C to -40°C and hold for 10 minutes. (Step 4) Increase the temperature from -40°C to 220°C (second heating). All heating and cooling operations are performed at a rate of 10°C / min. Alumina will be used as the reference material. The heat of crystallization (J / g) is determined from the area of ​​the crystallization peak observed during the cooling process (step 3). The degree of crystallization is determined by dividing this heat of crystallization by the theoretical heat of fusion of perfect polyethylene (285.7 J / g). The heat of crystallization is calculated using the analysis software provided with the device, from the area enclosed by the straight line connecting the point where the DSC curve deviates from the high-temperature baseline and the point where the DSC curve returns to the low-temperature baseline, and the DSC curve itself. The degree of crystallinity can be calculated using the following formula. Crystallinity (%)=(Crystallization heat (J / g) / 285.7(J / g))×100(%)

[0031] In order to obtain a resin foam sheet that is less likely to cause adhesion to the mating material, the polyethylene resin has a density of 930 kg / m³. 3 More than 932kg / m 3The following is true, and it is particularly preferable that the degree of crystallinity is 45% or more and 51% or less. If the resin composition contains multiple polyethylene resins, the density of the mixed polyethylene resins should be 930 kg / m³. 3 More than 932kg / m 3 The following conditions apply: the degree of crystallinity of the mixture of multiple polyethylene resins should be between 45% and 51%. The resin composition can be easily adjusted to achieve the above-mentioned desirable state by containing multiple polyethylene resins, including a first polyethylene resin and a second polyethylene resin.

[0032] Preferably, at least one of the first polyethylene resin and the second polyethylene resin is a low-density polyethylene resin (PE-LD) polymerized by a high-pressure polymerization method. The resin composition is advantageous for capturing fatty acid compounds because the low-density polyethylene resin (PE-LD) has long-chain branching. Low-density polyethylene resin (PE-LD) is considered advantageous for forming a morphology in the resin composition that includes amorphous regions with free volume together with crystalline regions.

[0033] Long-chain branching in polyethylene is, for example, 13 This can be confirmed by 13C-NMR. For example, 13 If the presence of alkyl groups longer than or equal to a hexyl group is confirmed by 1C-NMR, it can be determined that long-chain branching exists in the polyethylene. Low-density polyethylene resin (PE-LD) preferably has alkyl groups longer than or equal to a heptyl group, and more preferably has alkyl groups longer than or equal to an octyl group.

[0034] When the resin composition contains multiple polyethylenes, including the first polyethylene resin and the second polyethylene resin, it is preferable that both are low-density polyethylene resins (PE-LD). In a resin composition containing two or more low-density polyethylene resins (PE-LD), the crystallization peak in the DSC curve of the resin composition becomes broad. That is, by including two or more low-density polyethylene resins (PE-LD), the overall crystallization behavior of the polyethylene resin during the cooling process of the molten resin composition can be slowed down. Therefore, a resin foam sheet containing two or more low-density polyethylene resins (PE-LD) is considered advantageous in that it can suppress changes in the formed morphology due to cooling conditions.

[0035] The polyethylene resin described above preferably has a somewhat bulky molecular structure, for example, it is preferable that the melt mass flow rate is moderately low. The melt mass flow rate (MFR) of the polyethylene resin is preferably 6 g / 10 min or less. The melt mass flow rate (MFR) of the polyethylene resin is more preferably 5 g / 10 min or less, and even more preferably 4 g / 10 min or less. In order to reduce the equipment load when manufacturing the resin foam sheet 1 by the extrusion foaming method, the melt mass flow rate (MFR) of the polyethylene resin is preferably 0.1 g / 10 min or more. The melt mass flow rate (MFR) of the polyethylene resin is more preferably 0.2 g / 10 min or more, and even more preferably 0.3 g / 10 min or more.

[0036] The melt mass flow rate (MFR) can be measured according to JIS K7210:1999 "Plastics — Test methods for melt mass flow rate (MFR) and melt volume flow rate (MVR) of thermoplastic plastics". The melt mass flow rate (MFR) can be measured by "b) Method for measuring the time it takes for a piston to travel a predetermined distance" as described in Method B of the same standard. Specifically, the melt mass flow rate (MFR) can be measured using, for example, the "Semi-Automatic Melt Indexer 2A" manufactured by Toyo Seiki Seisakusho Co., Ltd. The measurement conditions can be as follows: Sample: 3-8g Preheating: 270 seconds Load hold: 30 seconds Test temperature: 190℃ Test load: 21.18N Piston travel distance (interval): 25mm The sample should be tested three times, and the average of these tests can be used as the meltmass flow rate (g / 10min).

[0037] The polyethylene resin content in the resin composition is preferably 80% by mass or more, more preferably 83% by mass or more, even more preferably 85% by mass or more, particularly preferably 88% by mass or more, and especially preferably 90% by mass or more. If the resin composition contains multiple polyethylene resins, the polyethylene resin content refers to the total amount.

[0038] Examples of additives included in the resin composition together with the polyethylene resin include high molecular weight antistatic agents, low molecular weight antistatic agents (surfactants), lubricants, weather-resistant stabilizers, light stabilizers, antioxidants, antibacterial agents, deodorants, pigments, and inorganic fillers.

[0039] In this embodiment, the additive is, for example, included in the resin composition in a total content of 1% by mass or more and 20% by mass or less. Preferably, the total content of the additive in the resin composition is 17% by mass or less, more preferably 15% by mass or less, and even more preferably 12% by mass or less.

[0040] The resin foam sheet 1 of this embodiment, composed of the aforementioned resin composition, is used as a laminate for the glass plate 2, as described above. Since the laminate is used in a manner in which it is in surface contact with the glass plate 2 and then peeled off from the surface of the glass plate 2, it is preferable that it is provided with antistatic properties. For this reason, it is preferable that the resin composition constituting the contact surface of the resin foam sheet 1 contains a polymer-type antistatic agent or a surfactant as an additive. The resin composition of this embodiment may also contain a fatty acid compound. The fatty acid compound may be included in the resin composition as an additive or as an unavoidable impurity (foreign matter).

[0041] Examples of the polymer-type antistatic agent include polyethylene oxide, polypropylene oxide, polyethylene glycol, polyesteramide, polyether esteramide, ionomers such as ethylene-methacrylic acid copolymer, quaternary ammonium salts such as polyethylene glycol methacrylate copolymer, and copolymers of olefin-based blocks and hydrophilic blocks.

[0042] As the polymeric antistatic agent, a copolymer of an olefin-based block and a hydrophilic block is preferred. The olefin-based block may be composed of a polyolefin in which one or more alkenes having 2 to 8 carbon atoms are used as constituent units. The hydrophilic block may be composed of a polyoxyalkylene in which alkylene oxides having 2 to 8 carbon atoms, such as ethylene oxide, propylene oxide, and butylene oxide, are used as constituent units.

[0043] In this embodiment, the polymer-type antistatic agent is, for example, included in the resin composition in a total content of 0.5% by mass or more and 10% by mass or less. The total content of the polymer-type antistatic agent is preferably 1% by mass or more, and more preferably 2% by mass or more. The total content of the polymer-type antistatic agent is preferably 8% by mass or less, and more preferably 6% by mass or less.

[0044] Examples of the aforementioned surfactants include nonionic surfactants, anionic surfactants, cationic surfactants, and amphoteric surfactants.

[0045] Examples of the nonionic surfactants include ester-type surfactants in which polyhydric alcohols such as glycerin and sugars are ester-bonded to fatty acids; ether-type surfactants such as polyoxyethylene alkyl ethers and polyoxyethylene alkylphenyl ethers; ester-ether-type surfactants in which alkylene oxides are added to fatty acids or polyhydric alcohol fatty acid esters; and amide-type surfactants such as fatty acid alkanolamides in which hydrophobic and hydrophilic groups are linked via amide bonds.

[0046] Examples of the anionic surfactants include sulfonate-type surfactants such as alkyl sulfonates, dialkyl sulfosuccinates, alphaolefin sulfonates, linear alkylbenzene sulfonates, naphthalene sulfonate-formaldehyde condensates, alkyl naphthalene sulfonates, and N-methyl-N-acyl taurate salts; carboxylate-type surfactants such as aliphatic monocarboxylates, polyoxyethylene alkyl ether carboxylates, N-acyl sarcosinate, and N-acyl glutamate; sulfate-type surfactants such as alkyl sulfates, polyoxyethylene alkyl ether sulfates, and oil sulfates; and phosphate-type surfactants such as alkyl phosphates, polyoxyethylene alkyl ether phosphates, and polyoxyethylene alkylphenyl ether phosphates. Examples of metals constituting the salts include alkali metals such as sodium, potassium, and lithium, and alkaline earth metals such as calcium and magnesium.

[0047] Examples of the cationic surfactants include quaternary ammonium salt type surfactants such as alkylammonium salts and alkylbenzylammonium salts; and amine salt type surfactants such as N-methylbishydroxyethylamine fatty acid ester hydrochloride.

[0048] Examples of the aforementioned amphoteric surfactants include betaine-type surfactants such as alkyl betaines; amino acid-type surfactants such as alkylamino fatty acid salts; and amine oxide-type surfactants such as alkylamine oxides.

[0049] In this embodiment, the surfactant is, for example, present in a total content of 0.5% by mass or more and 10% by mass or less in the resin composition. The total content of the surfactant is preferably 1% by mass or more, and more preferably 2% by mass or more. The total content of the surfactant is preferably 8% by mass or less, and more preferably 6% by mass or less.

[0050] The resin composition of this embodiment preferably contains an anionic surfactant or a nonionic surfactant among the surfactants. The resin composition of this embodiment is particularly preferably a compound containing an anionic surfactant. Specifically, it is preferable that 50% by mass or more of the surfactant contained in the resin composition is an anionic surfactant, more preferably 75% by mass or more is an anionic surfactant, and even more preferably 90% by mass or more is an anionic surfactant. The surfactant contained in the resin composition may consist substantially of anionic surfactants.

[0051] The fatty acid compound in this embodiment may be included in the resin composition as a lubricant or as an antistatic agent. Examples of the fatty acid compound include fatty acids, fatty acid metal salts, fatty acid amides, and fatty acid esters.

[0052] Specific examples of fatty acids include saturated fatty acids such as lauric acid, palmitic acid, stearic acid, and behenic acid; unsaturated fatty acids such as oleic acid, erucic acid, linoleic acid, and linolenic acid; and in addition to these monocarboxylic acids, dicarboxylic acids such as dimer acids. Metals that make up fatty acid metal salts include calcium, magnesium, aluminum, and zinc.

[0053] Fatty acid amides are acid amides derived from fatty acids. Examples of such fatty acid amides include those derived from aliphatic amines.

[0054] Specific examples of fatty acid amides include stearic acid amide, palmitic acid amide, oleic acid amide, erucic acid amide, methylenebisstearate amide, ethylenebisstearate amide, ethylenebisoleic acid amide, and ethylenebishydroxystearate amide.

[0055] Specific examples of fatty acid esters include butyl stearate, monoglyceride stearate, monoglyceride oleate, monoglyceride behenic acid, monoglyceride linoleate, monoglyceride ricinoleate, triglyceride hydroxystearate, sorbitan fatty acid esters, polyoxyethylene(5) glycerin monostearate, polyoxyethylene(20) glycerin monostearate, polyoxyethylene(5) monooleate, pentaerythritol tetrastearate, pentaerythritol polyadipate stearate, stearyl stearate, 1,2-oxystearic acid, and hydrogenated castor oil.

[0056] The total content of fatty acid compounds in the resin composition constituting the foamed resin sheet of this embodiment is preferably 10,000 ppm or less, more preferably 1,000 ppm or less, even more preferably 100 ppm or less, and particularly preferably 10 ppm or less. The total content of fatty acid compounds may be 7 ppm or less, or 5 ppm or less. The total content of fatty acid compounds in the resin composition constituting the foamed resin sheet of this embodiment may be 1 ppm or more, or 3 ppm or more. If necessary, the total content of fatty acid compounds may be 5 ppm or more, 10 ppm or more, or 100 ppm or more.

[0057] A known method can be used to measure the fatty acid compound content of a resin foam sheet. Examples of such methods include the following:

[0058] The aforementioned fatty acid metal salts can be measured, for example, as follows: A resin foam sheet is immersed in boiling methanol for extraction, and the precipitate is filtered off after cooling. The precipitate is suspended in dilute hydrochloric acid and solvent-extracted using ether. The free fatty acid is extracted into the ether phase, and the metal is extracted into the aqueous phase. The fatty acid can then be identified and quantified using the method described later, while the metal can be identified and quantified using an ICP (inductively coupled plasma) emission spectrometer or the like.

[0059] The fatty acids, fatty acid amides, and fatty acid esters can be quantified using liquid chromatography-tandem mass spectrometry (LC-MS / MS) (for example, "ACCELA" manufactured by Termo SCIENTIFIC).

[0060] Furthermore, the calibration curve used for the quantitative determination of fatty acid compounds is prepared using five standard solutions (5 ppm, 2 ppm, 1 ppm, 0.5 ppm, 0.2 ppm) of different concentrations, which are made by diluting a 1000 ppm reference solution (methanol solution) of the fatty acid compound to be quantified (fatty acid, fatty acid amide, fatty acid ester) with methanol. Furthermore, samples to be measured by LC-MS / MS are prepared as follows. Cut the resin foam sheet into pieces approximately 2 mm square and collect approximately 0.15 g of the extracted sample. The extracted sample is weighed accurately, and the extracted sample is placed in a PTFE (polytetrafluoroethylene) pressure vessel together with 10 ml of methanol, and the pressure vessel is sealed. • Heat the sealed pressure container in a 120°C oven for 2 hours, then remove it from the oven and allow it to cool naturally at room temperature. Open the pressure-resistant container, which has been cooled to room temperature, and filter the extract inside the container using filter paper (No. 5A). The filtrate obtained by the above filtration will be used as the sample for measurement by LC-MS / MS. Based on the measurement results, the amount of fatty acid compounds in the filtrate is calculated using the calibration curve obtained earlier. The amount of fatty acid compounds in the filtrate is used to determine the fatty acid compound content (ppm) in the foamed resin sheet.

[0061] The foamed resin sheet 1 of this embodiment can be produced by melt-kneading the above-mentioned resin composition together with a foaming agent in an extruder, and then extruding the molten mixture obtained by the melt-kneading into a sheet shape from a die attached to the leading end of the extrusion direction of the extruder to foam it. The width and thickness of the foamed resin sheet 1 are not particularly limited, but the thickness is preferably 0.2 mm or more. The thickness of the foamed resin sheet 1 is more preferably 0.5 mm or more. The thickness of the foamed resin sheet 1 is preferably 2.0 mm or less, and more preferably 1.5 mm or less.

[0062] Resin foam sheets produced by the extrusion foaming method are usually hot and flexible immediately after extrusion. Resin foam sheets produced by the extrusion foaming method are usually rapidly cooled immediately after being extruded from the extruder to prevent unintended deformation. If the resin foam sheet 1 of this embodiment is produced in such a way, the polyethylene resin will solidify without sufficient crystallization. It is preferable for the contained polyethylene resin to be sufficiently crystallized in the resin foam sheet 1 in order to reduce the risk of adhesion to the mating material. The proportion of polyethylene resin crystals contained in the resin foam sheet 1 can be confirmed by performing a DSC measurement as described above using the resin foam sheet 1 as a sample. In the following, the mass ratio of polyethylene resin crystals contained in the resin foam sheet 1 will be referred to as the "apparent crystallinity."

[0063] The apparent crystallinity of the resin foam sheet 1 can be determined specifically as follows. In other words, apparent crystallinity can be measured using a sample taken from a foamed resin sheet. The sample can be taken from a randomly selected location on the foamed resin sheet. The sampling method and temperature conditions can be as follows: After filling the bottom of the aluminum measuring container with 5.5 ± 0.5 mg of the sample, ensuring there are no gaps, the aluminum lid is placed over it. Next, differential scanning calorimetry will be performed using a Hitachi High-Tech Science Corporation "DSC7000X, AS-3" differential scanning calorimetry meter. Under a nitrogen gas flow rate of 20 mL / min, the sample is heated and cooled in the following steps to obtain a DSC curve. (Step 1) Cool the temperature from 30°C to -40°C and hold for 10 minutes. (Step 2) Increase the temperature from -40°C to 220°C (first heating step), and hold for 10 minutes. The heating and cooling processes should be performed at a rate of 10°C / min. Alumina will be used as the reference material. The heat of fusion (J / g) is determined from the area of ​​the melting peak observed during the cooling process (step 2). The apparent degree of crystallinity is obtained by dividing this heat of fusion by the theoretical heat of fusion of polyethylene perfect crystals, which is 285.7 J / g. The heat of fusion is calculated using the analysis software provided with the device, from the area enclosed by the straight line connecting the point where the DSC curve deviates from the low-temperature baseline and the point where the DSC curve returns to the high-temperature baseline, and the DSC curve itself. The apparent degree of crystallinity can be calculated using the following formula. Apparent crystallinity (%) = (Heat of fusion (J / g) / 285.7 (J / g)) × 100 (%)

[0064] In this embodiment, the apparent crystallinity of the foamed resin sheet 1 is preferably the same as the crystallinity of the polyethylene resin contained in the foamed resin sheet 1. The apparent crystallinity of the foamed resin sheet 1 is preferably 44% or more, and more preferably 45% or more. The apparent crystallinity of the foamed resin sheet 1 is even more preferably greater than 45%. The apparent crystallinity of the foamed resin sheet 1 is preferably 58% or less, and more preferably 51% or less. The apparent crystallinity of the foamed resin sheet 1 is even more preferably 47% or less.

[0065] The apparent crystallinity (C1(%)) of the resin foam sheet 1 is usually lower than the crystallinity (C2(%)) of the polyethylene resin. That is, the ratio (C1 / C2) of the apparent crystallinity (C1) of the resin foam sheet 1 to the crystallinity (C2) of the polyethylene resin is usually 1.0 or less. Preferably, this ratio (C1 / C2) is 0.8 or higher. This ratio may also be 0.9 or higher.

[0066] To make the apparent crystallinity of the foamed resin sheet 1 close to that of polyethylene resin, it is necessary to prevent a rapid temperature drop in the foamed resin sheet 1 extruded from the extruder. Methods to prevent a rapid temperature drop in the foamed resin sheet 1 include slowing down the movement speed of the extruded foamed resin sheet 1 and blowing warm air onto the foamed resin sheet 1 while it is moving. In addition, to make the apparent crystallinity of the foamed resin sheet 1 close to that of polyethylene resin, the resin composition that forms the foamed resin sheet 1 may contain a crystallization nucleating agent or a crystallization accelerator.

[0067] The thickness of the resin foam sheet 1 can be determined by measuring the thickness at multiple randomly selected locations (for example, 20 locations) using a thickness gauge (for example, Teclock's "Dial Thickness Gauge SM-112") and calculating the arithmetic mean.

[0068] In this embodiment, the foamed layer 10 has an apparent density of 10 kg / m³. 3 Preferably, the apparent density is 15 kg / m³. 3 It is more preferable that the above is true. The apparent density of the foamed layer 10 is 200 kg / m³. 3 Preferably, the apparent density is 150 kg / m³. 3 It is more preferable that the following conditions apply: 100 kg / m 3 The following is even more preferable:

[0069] The apparent density of the foam layer 10 can be determined as follows. [Method for measuring apparent density] The apparent density of the foam layer 10 can be measured by the method described in JIS K7222:2005 "Foamed plastics and rubber - Method for determining apparent density". Specifically, when the apparent volume is 100 cm³ 3 Prepare the above test specimens and measure their mass. When cutting the test specimens from the resin foam sheet, try to avoid altering the original cell structure as much as possible. Also, 100 cm 3 If the above-mentioned test specimens cannot be prepared, prepare a test specimen with the largest possible volume. The apparent density is then calculated using the following formula. Apparent density (kg / m³) 3 ) = Mass of test specimen (g) / Volume of test specimen (mm³) 3 ) × 10 6 In principle, the test specimens are taken 72 hours or more after the resin foam sheet is prepared, and then conditioned by leaving them in an atmosphere of 23±2°C and 50±10% relative humidity for 16 hours or more before measuring their mass and volume under the same conditions.

[0070] As shown in Figure 2, the resin foam sheet 1 of this embodiment is an extruded foam sheet having a single-layer structure consisting only of a foam layer 10. Therefore, the surface of the foam layer 10 comes into contact with the mating material that the resin foam sheet 1 comes into contact with. In order to ensure that the amount of fatty acid compounds retained in the surface layer of the resin foam sheet 1 is above a certain level, it is preferable that the surface layer of the foam layer 10 has a larger amount of resin than the central part in the thickness direction. Specifically, when the resin foam sheet 1 is divided into three parts in the thickness direction, and the foam layer 10 is divided into a sheet in the central part of the thickness direction and two sheets including the surface layer, it is preferable that the apparent density of the sheet including the surface layer is 1.1 times or more, and more preferably 1.2 times or more, than the apparent density of the sheet in the central part. The apparent density of the sheet including the surface layer may be 1.3 times or more, or 1.5 times or more, than the apparent density of the sheet in the central part. Furthermore, it is preferable that the apparent density of the sheet including the surface layer is 3 times or less the apparent density of the sheet in the central part.

[0071] In the above, a resin foam sheet 1 having a single-layer structure consisting only of a foam layer 10 is given as an example, but the resin foam sheet 1 in this embodiment may also have a multilayer structure. The multilayer resin foam sheet 1 may be an extruded foam sheet having a non-foamed layer 20 on one side of the foam layer 10, as shown in Figure 3. The multilayer resin foam sheet 1 may also be an extruded foam sheet having non-foamed layers 20 on both sides of the foam layer 10, as shown in Figure 4. The resin foam sheet 1 in this embodiment does not necessarily have to be an extruded foam sheet.

[0072] In the multilayer resin foam sheet 1, the non-foamed layer 20 can typically have a thickness of 5 μm to 500 μm.

[0073] When the foamed resin sheet 1 has a non-foamed layer 20, the surface of the non-foamed layer 20 becomes the contact surface that comes into contact with the mating material. Therefore, the non-foamed layer 20 can be formed from the same resin composition as described above for the foamed layer 10 in Figure 2. In this embodiment, since the fact that the surface of the foamed resin sheet 1 that comes into contact with the mating material is composed of the aforementioned resin composition is effective in suppressing the migration of fatty acid compounds, in the foamed resin sheet 1 having non-foamed layers 20 on both sides of the foamed layer 10 as shown in Figure 4, the material used to form the foamed layer 10 is not particularly limited. On the other hand, in the case of the foamed resin sheet 1 shown in Figure 3, the non-foamed layer 20 is provided only on one side of the foamed layer 10, and the other side of the foamed layer 10 becomes the contact surface that comes into contact with the mating material. Therefore, it is preferable to form both the foamed layer 10 and the non-foamed layer 20 from the aforementioned resin compositions.

[0074] Furthermore, in the resin foam sheet 1 shown in Figure 4, the same resin composition may be used for the non-foamed layer 20 on one side and the resin composition may be used for the non-foamed layer 20 on the other side, or different resin compositions may be used. Also, in the resin foam sheet 1 shown in Figure 3, the same resin composition may be used for the resin composition constituting the foamed layer 10 and the resin composition constituting the non-foamed layer 20, or different resin compositions may be used.

[0075] The resin foam sheet 1 of this embodiment comprises at least one foam layer, and has a single-layer structure consisting only of the foam layer, or a multilayer structure in which the foam layer and other layers are laminated, and at least one surface is composed of a resin composition containing polyethylene resin, and the polyethylene resin contained in the resin composition is 928 kg / m² 3 More than 933kg / m 3 Having the following density and crystallinity of 44% to 58%, even if fatty acid compounds are unintentionally included in the resin composition, it is possible to suppress the migration of the fatty acid compounds to the mating material in contact with the resin foam sheet 1.

[0076] Although the resin foam sheet 1 of this embodiment is preferably used as a laminated sheet because it has the functions described above, the use of the resin foam sheet 1 is not limited to laminated sheets and can be used for various purposes. In other words, the resin foam sheet of the present invention is not limited in any way to the above examples. [Examples]

[0077] The present invention will now be described in more detail with reference to examples, but the present invention is not limited to these examples.

[0078] First, we prepared four types of polyethylene resin, represented by the abbreviations "PE1" through "PE4". PE1: Low-density polyethylene resin manufactured by high-pressure polymerization; density: 931 kg / m³ 3 MFR = 1.1g / 10min PE2: Low-density polyethylene resin manufactured by high-pressure polymerization; density: 934 kg / m³ 3 MFR = 3.0g / 10min PE3: Low-density polyethylene resin manufactured by high-pressure polymerization; density: 921 kg / m³ 3 MFR = 0.4g / 10min PE4: Low-density polyethylene resin manufactured by high-pressure polymerization; density: 926 kg / m³ 3 MFR = 3.5g / 10min Furthermore, one type of polymer-type antistatic agent, referred to by the abbreviation "AS1," was prepared. AS1: A polymeric antistatic agent comprising a polyolefin block composed of polyolefins and a hydrophilic block composed of polyoxyalkylene. Furthermore, we prepared one type of surfactant, which is abbreviated as "SA1". SA1: Sodium alkyl sulfonate Then, we prepared one type of fatty acid compound, which is represented by the abbreviation "FA1". FA1: Stearic acid amide In addition, we prepared one type of foam regulator, which is abbreviated as "NA1". NA1: Azodicarbonamide-containing masterbatch

[0079] (Example 1) (Preparation of resin foam sheets) (Manufacturing example a) A mixture was prepared by blending polyethylene resin "PE1", polymer antistatic agent "AS1", surfactant "SA1", and foam regulator "NA1" in the proportions shown in Table 1. A circular die with an outlet diameter of 100 mm (slit width of 0.2 mm) was attached to the tip of a tandem extruder, which consisted of two extruders connected in the order of first extruder and second extruder in the direction of extrusion (the tip of the second extruder). The aforementioned mixture was supplied to the first extruder of a tandem extruder, and while melt-kneading was carried out in the first extruder, a mixture of butane (isobutane / n-butane = 50 / 50 (molar ratio)) was injected under pressure from the middle of the first extruder as a blowing agent, and further melt-kneading was performed. The amount of mixed butane injected was adjusted so that it was 18 parts by mass relative to 100 parts by mass of polyethylene resin. After melting and kneading in the first extruder, the molten mixture was cooled to a temperature range suitable for foaming (111°C) in a second extruder connected to the first extruder. Then, this molten mixture was extruded in a cylindrical shape into the atmosphere through the circular die to induce foaming. The resin temperature at that time was 116°C. The extruded tubular foam was cooled by blowing air onto it, and then cooled by placing it on a cooling mandrel with a diameter of 380 mm and a length of 500 mm. The tubular foam was cut along the extrusion direction with a cutter provided on the rear side of the cooling mandrel, and the resulting strip-shaped foam sheet was wound up at a speed of 20 m / min to obtain a long strip-shaped foam sheet. In this way, the resin foam sheet (single layer of foam) of production example (a) of Example 1 was obtained. (Production example b) A resin foam sheet was prepared in the same manner as in manufacturing example (a), except that the fatty acid compound "FA1" was included in the proportions shown in Table 1 below.

[0080] (Examples 2-4) A single-layer foamed resin foam sheet was prepared in the same manner as in Example 1, except that the materials used were changed to those shown in Table 1 below.

[0081] (Example 5) A three-layer resin foam sheet was prepared using the same resin composition as in Example 1, with non-foamed layers on both sides of the foamed layer. Specifically, the resin foam sheet was manufactured as follows. One of the two extruders connected to a combined die was supplied with raw material for forming the foamed layer, and the other extruder was supplied with raw material for forming the non-foamed layer. These two raw materials were co-extruded from a single die to produce a three-layer resin foam sheet consisting of a non-foamed layer / foamed layer / non-foamed layer. In Example 1, the amount of mixed butane used was 18 parts by mass, but in forming the foamed layer in Example 5, the amount of mixed butane used was changed to 6 parts by mass. In the production example b of Example 5, the fatty acid compound (FA1) was added only to the non-foaming layer.

[0082] [Table 1]

[0083] (Comparative Examples 1-4) A single-layer foamed resin foam sheet was prepared in the same manner as in Example 1, except that the materials used were changed to those shown in Table 2 below.

[0084] [Table 2]

[0085] (Preparation of glass for migration amount evaluation) A glass for evaluating the amount of transfer was prepared by transferring a fatty acid compound and a surfactant from the resin foam sheet obtained by the above manufacturing method to glass using the procedure shown below. Two 60mm x 80mm test sheets were cut from randomly selected locations on the resin foam sheets obtained using the manufacturing methods of the examples and comparative examples. A glass plate measuring 50 mm x 75 mm was prepared, and this glass plate was sandwiched between two test sheets cut from a resin foam sheet to form a laminate as shown in Figure 5. The laminate L was manufactured such that both the upper and lower surfaces of the glass plate G were completely covered with the test sheet S. This laminate L was placed in a high-temperature, high-humidity chamber manufactured by ISUZU and held for 240 hours under conditions of 50°C-90%RH, allowing the stearic acid amide and surfactant contained in the test sheet to transfer to the glass plate. Furthermore, to prevent the test sheet from shifting inside the high-temperature, high-humidity chamber, a 2kg iron weight W measuring 50mm wide x 100mm long x 50mm high was placed on the laminated body L. The weight W was placed on the laminate L such that its length was aligned with the longitudinal direction of the glass plate G, so that the load was applied to the entire surface of the glass plate G. Then, glass plate G after 240 hours was used as the glass for evaluating the amount of migration.

[0086] (Measurement method) The amount of fat oxides and surfactants transferred was measured using the transfer amount evaluation glass obtained by the method described above. Measurements were performed using the LC / MS / MS method described below.

[0087] (LC / MS / MS method) The amount of fatty acid compound (stearic acid amide) and surfactant (sodium alkyl sulfonate) transferred to the glass used for transfer amount evaluation was measured by extracting the stearic acid amide and sodium alkyl sulfonate attached to the glass with methanol solvent. A liquid chromatography-linear ion trap mass spectrometer (LC / MSn) was used for the measurement. For measuring the amounts of stearic acid amide and sodium alkylsulfonate, Thermo Fisher Scientific's "UHPLC ACCELA" and Thermo Fisher Scientific's "Linear Ion Trap LC / MSn LXQ" were used as LC / MSn instruments. Furthermore, the amount of stearic acid amide was measured by the method shown below.

[0088] (Evaluation of the amount of fatty acid compound (stearic acid amide) transferred) (Measurement method) A glass sample for evaluating the amount of liquid transferred was placed in a 120mm x 170mm resealable bag (made by ASKUL), and then 5 mL of methanol was poured in before the bag was closed. The resealable bag containing the glass for evaluating the amount of migration and methanol was shaken about 50 times, and the methanol inside the bag was collected. The collected methanol was measured using the LC / MSn method described above. Using a pre-prepared calibration curve, the concentration of stearamide in methanol (μg / mL) was determined from the peak area values ​​on the chromatogram. The calibration curve is created as follows: After preparing an intermediate standard solution (methanol solution) of stearic acid amide at approximately 1000 ppm, calibration curve standards at concentrations of 5 ppm, 2 ppm, 1 ppm, 0.5 ppm, and 0.2 ppm were prepared by further diluting with methanol. Standard solutions for calibration curve creation at each concentration were measured under the following conditions, and the peak area values ​​on the chromatogram for the monitor ion (m / z) n=284.3 → n2=102.0 were obtained. Each concentration and area value were plotted, and an approximate curve (quadratic curve) was obtained using the least squares method, which was used as the calibration curve for quantification. The LC measurement conditions are as follows: • Measuring device: UHPLC ACCELA (manufactured by Thermo Fisher Scientific) • Column: Thermo Fisher Scientific Hypersil GOLD C18 1.9μm (inner diameter 2.1mm, length 100mm) Column temperature: 40°C Mobile phase conditions: (A: 10 mM ammonium acetate / B: acetonitrile = 25 / 75) ·Amount: 0.3mL / min Pump temperature: Room temperature (25℃) ·Injection volume: 2μL • Measurement time: 8 min The MS measurement conditions are as follows: • Measuring device: Linear Ion Trap LC / MSn LXQ (manufactured by Thermo Fisher Scientific) Ionization method: (ESI / positive) Sheath Gas: 35 arb • Auxiliary gas (AUX Gas): 10 arb • Sweep Gas: 0 arb • Spray Voltage: 5.0kV • Capillary temperature: 350℃ • Capillary voltage: 20V Tube lens voltage: 100V • Monitoring Mass (m / z): Oleamide (n=282.2 → n2=265.1), Stearamide (n=284.3 → n2=102.0)

[0089] The concentration of stearic acid amide in methanol (μg / mL) obtained from the above measurement and the amount of methanol (5 mL) were combined to calculate the mass of stearic acid amide (μg) adhering to the glass used for migration evaluation. Then, from the area of ​​the glass used for migration evaluation (50mm x 75mm x 2 (both sides)), the amount of stearic acid amide deposited per unit area (fatty acid compound migration amount (mg / m²)) was calculated. 2 )) was calculated.

[0090] (Evaluation of the amount of anionic surfactant (sodium alkyl sulfonate) transferred) (Measurement method) A glass sample for evaluating the amount of liquid transferred was placed in a 120mm x 170mm resealable bag (made by ASKUL), and then 5 mL of methanol was poured in before the bag was closed. The resealable bag containing the glass for evaluating the amount of migration and methanol was shaken about 50 times, and the methanol inside the bag was collected. The collected methanol was measured using the LC / MSn method described above. Using a pre-prepared calibration curve, the sodium alkyl sulfonate (μg / mL) in methanol was determined from the peak area values ​​on the chromatogram. The calibration curve is created as follows: After preparing an intermediate standard solution (methanol solution) of sodium alkylsulfonate at approximately 1000 ppm, calibration curve standards at concentrations of 5 ppm, 2 ppm, 1 ppm, 0.5 ppm, and 0.2 ppm were prepared by further diluting with methanol. Standard solutions for calibration curve creation at each concentration were measured under the following conditions, and the peak area values ​​on the chromatogram for monitor ion (m / z) n=291.3 were obtained. Each concentration and area value were plotted, and an approximate curve (quadratic curve) was obtained using the least squares method, which was used as the calibration curve for quantification. The LC measurement conditions are as follows: • Measuring device: UHPLC ACCELA (manufactured by Thermo Fisher Scientific) • Column: Thermo Fisher Scientific Hypersil GOLD C18 1.9μm (inner diameter 2.1mm, length 100mm) Column temperature: 40°C Mobile phase conditions: (A: 10 mM ammonium acetate / B: acetonitrile = 25 / 75) ·Flow rate: 0.3mL / min Pump temperature: Room temperature (25℃) ·Injection volume: 5μL • Measurement time: 3 min The MS measurement conditions are as follows: • Measuring device: Linear Ion Trap LC / MSn LXQ (manufactured by Thermo Fisher Scientific) Ionization method: (ESI / positive) Sheath Gas: 30 arb • Auxiliary gas (AUX Gas): 10 arb • Sweep Gas: 0 arb • Spray Voltage: 5.0kV • Capillary temperature: 260℃ • Capillary voltage: -20V Tube lens voltage: -100V • Monitoring Mass (m / z): Sodium alkylsulfonate (n=291.3)

[0091] The concentration of sodium alkylsulfonate in methanol (μg / mL) obtained from the above measurement and the amount of methanol (5 mL) were combined to calculate the mass (μg) of sodium alkylsulfonate adhering to the glass used for migration evaluation. Then, from the area of ​​the glass used for migration evaluation (50mm x 75mm x 2 (both sides)), the amount of sodium alkyl sulfonate deposited per unit area (anionic surfactant migration amount (mg / m²)) was calculated. 2 )) was calculated.

[0092] The degree of crystallinity of the polyethylene resin used in each example and comparative example was measured using a Hitachi High-Tech Science "DSC7000X, AS-3" differential scanning calorimeter. Furthermore, the degree of crystallinity was measured using a resin foam sheet as a sample. The specific measurement method was as described above. These evaluation results are shown together in Tables 1 and 2.

[0093] As can be seen from the above results, the present invention provides a resin foam sheet that is less likely to cause deposits to form on the mating material. [Explanation of Symbols]

[0094] 1: Resin foam sheet, 2: Glass plate, 10: Foamed layer, 20: Non-foamed layer

Claims

1. Laminating paper for glass plates, It consists of an extruded foam sheet having at least one foam layer, The extruded foam sheet has at least one surface composed of a resin composition containing polyethylene resin, The resin composition constituting the surface of the extruded foam sheet contains one or more types of polyethylene resins, Either the polyethylene resin contained in the resin composition is of one type and the density of the polyethylene resin is 928 kg / m³ or more and 933 kg / m³ or less, or the polyethylene resin contained in the resin composition is of multiple types and the density of the mixture of multiple polyethylene resins is 928 kg / m³ 3 More than 933kg / m 3 Below, Furthermore, the laminated paper is characterized in that the degree of crystallinity of the extruded foam sheet, which is determined by dividing the heat of fusion of the extruded foam sheet (J / g) by the theoretical heat of fusion of polyethylene perfect crystals, which is 285.7 J / g, is 44% or more and 58% or less.

2. The laminated paper according to claim 1, wherein the extruded foamed sheet has a single-layer structure consisting only of the foamed layer.

3. The laminated paper according to claim 1, wherein the extruded foam sheet has a multilayer structure in which the foam layer and other layers are laminated.

4. The laminated paper according to claim 2 or 3, wherein the resin composition contains an anionic surfactant.

5. The aforementioned density is 930 kg / m³ 3 More than 932kg / m 3 The laminated paper according to claim 2 or 3, wherein the degree of crystallinity is 45% or more and 51% or less.

6. The laminated paper according to claim 2 or 3, wherein the degree of crystallinity is greater than 45% and less than or equal to 47%.

7. The laminated paper according to claim 2 or 3, having a thickness of 0.2 mm or more and 2.0 mm or less.

Citation Information

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