Activated carbon carbonization furnace

Abstract

The present invention relates to an activated carbon carbonization furnace, comprising a horizontally placed carbonization furnace body (1) and a horizontally placed stirring and separating activation cylinder (2), wherein an open end (13) of the carbonization furnace body (1) can enter the stirring and separating activation cylinder (2) and move along the axial direction of the stirring and separating activation cylinder (2). After the open end (13) of the carbonization furnace body (1) comes into sealed contact with a sealing plate (22) of the stirring and separating activation cylinder (2), vacuumization is carried out and resistance wires in the carbonization furnace body (1) start working to carbonize a material; when the open end (13) of the carbonization furnace body (1) is separated from the sealing plate (22) of the stirring and separating activation cylinder (2), the carbonized material enters the stirring and separating activation cylinder (2) from the carbonization furnace body (1) and is conveyed to a material outlet (28) by means of a spiral conveying piece (20) on the inner wall of the rotating stirring and separating activation cylinder (2).

Description

An activated carbon carbonization furnace Technical Field

[0001] The invention relates to an activated carbon preparation device, in particular to an activated carbon carbonization furnace. Background Art

[0002] Activated carbon is a specially treated carbon. Organic raw materials (fruit shells, coal, wood, etc.) are heated in an airtight environment to reduce non-carbon components (a process called carbonization). The carbon is then reacted with gases, eroding the surface and producing a structure with well-developed micropores (a process called activation). Since the activation process is a microscopic process, that is, the surface erosion of a large number of molecular carbides is point-like, resulting in countless tiny pores on the surface of the activated carbon. The diameter of the micropores on the surface of activated carbon is mostly between 2 and 50 nm. Even a small amount of activated carbon has a huge surface area. The surface area of ​​each gram of activated carbon is 500-1500 m 2 Almost all applications of activated carbon are based on this characteristic of activated carbon.

[0003] The structure of the existing carbonization furnace easily causes compound agglomeration, which also affects the subsequent activation quality. In addition, the existing carbonization furnace is inconvenient to discharge materials, and the carbonized materials cannot be set at a designated location for output. Summary of the Invention

[0004] The present invention designs an activated carbon carbonization furnace, which solves the technical problem that the structure of the existing carbonization furnace easily causes compound agglomeration and also affects the subsequent activation quality. In addition, the existing carbonization furnace is inconvenient to discharge materials and cannot set the carbonized materials at a designated location for output.

[0005] In order to solve the above-mentioned technical problems, the present invention adopts the following solutions:

[0006] An activated carbon carbonization furnace comprises a horizontally placed carbonization furnace body (1) and a horizontally placed stirring and separating activation cylinder (2), wherein the two ends of the stirring and separating activation cylinder (2) are respectively open and sealed, and the two ends of the carbonization furnace body (1) are also respectively open and sealed, and the carbonization furnace body (1) is also provided with a material filling port; the open end (13) of the carbonization furnace body (1) can enter the stirring and separating activation cylinder (2) and move axially along the stirring and separating activation cylinder (2), and when the open end (13) of the carbonization furnace body (1) is in contact with the stirring and separating activation cylinder (2), the stirring and separating activation cylinder (2) is opened. After the sealing plate (22) of the stirring and separating activation cylinder (2) is sealed and contacted, vacuum is drawn, and the thermal resistance wire in the carbonization furnace body (1) starts to work to carbonize the material; when the opening end (13) of the carbonization furnace body (1) is separated from the sealing plate (22) of the stirring and separating activation cylinder (2), the carbonized material enters the stirring and separating activation cylinder (2) from the carbonization furnace body (1), and the rotating stirring and separating activation cylinder (2) conveys the carbonized material to the discharge port (28) through the spiral conveying piece (20) on its inner wall.

[0007] Preferably, a first gear ring (23) is provided on the outer wall of the sealed end of the stirring and separating activation cylinder (2), and the meshing teeth are located on the outer ring of the first gear ring (23). The rotating shaft of the driving motor (25) is connected to the driving gear (24), and the driving gear (24) is meshed with the first gear ring (23) so that the stirring and separating activation cylinder (2) can rotate in the outer support ring (29).

[0008] Preferably, it also includes a second gear ring (31), the meshing teeth are located on the inner ring of the second gear ring (31), the second gear ring (31) is located inside the first gear ring (23) and is fixed on the mounting platform and cannot rotate, the passive gear (32) is engaged with the second gear ring (31) so that the passive gear (32) can also rotate when the stirring separation activation cylinder (2) rotates; one end of the stirring shaft (33) is connected to the passive gear (32) and passes through the closed end of the stirring separation activation cylinder (2) and can extend into the carbonization furnace body (1), and the stirring blade (34) on the stirring shaft (33) can evenly stir the material in the carbonization furnace body (1).

[0009] Preferably, the sealing plate (22) is provided with an annular sealing groove (221), the size of the sealing groove (221) being compatible with the opening end (13) of the carbonization furnace body (1) so that the opening end (13) of the carbonization furnace body (1) can enter the sealing groove (221), and a high-temperature resistant metal sealing ring is provided in the sealing groove (221).

[0010] Preferably, an air channel (11) is provided on the carbonization furnace body (1), and the air channel (11) can be connected to a booster pump or a vacuum pump through a three-way structure.

[0011] Preferably, the carbonization furnace body (1) is further provided with a screen (12), one side of the screen (12) is the air channel (11), and the other side is the material.

[0012] Preferably, it further comprises an oil cylinder (27), which is connected to the connecting shaft (26) at the closed end of the carbonization furnace body (1) so that the carbonization furnace body (1) can move axially along the stirring, separation and activation cylinder (2).

[0013] Preferably, an inner support ring (21) is provided between the carbonization furnace body (1) and the stirring, separation and activation cylinder (2), and a ball bearing is provided on the inner wall of the inner support ring (21) to facilitate the axial movement of the carbonization furnace body (1), and the space between the outer wall of the carbonization furnace body (1) and the inner wall of the stirring, separation and activation cylinder (2) is provided for the spiral conveying piece (20) to be set.

[0014] A control method for an activated carbon carbonization furnace comprises the following steps:

[0015] Step 1: After the material is loaded through the material filling port of the carbonizing furnace body (1), the oil cylinder (27) enables the carbonizing furnace body (1) to move axially along the stirring and separating activation cylinder (2) and enter the stirring and separating activation cylinder (2);

[0016] Step 2: After the open end (13) of the carbonization furnace body (1) is in sealed contact with the sealing plate (22) of the stirring and separation activation cylinder (2), vacuum is drawn through the vacuum pump and the air passage (11) to reduce the oxygen content in the carbonization furnace body (1);

[0017] Step 3: The heating resistance wire in the carbonization furnace body (1) starts to work to carbonize the material;

[0018] Step 4: After carbonization is completed, the open end (13) of the carbonization furnace body (1) is separated from the sealing plate (22) of the stirring and separation activation cylinder (2);

[0019] Step 5: The carbonized material enters the stirring, separation and activation cylinder (2) from the carbonization furnace body (1) in coordination with the booster pump and the air channel (11);

[0020] Step 6: Start the driving motor (25), and the rotating stirring and separating activation cylinder (2) conveys the carbonized material to the discharge port (28) through the spiral conveying piece (20) on its inner wall. During the movement, the spiral conveying piece (20) can break up the agglomerated material and activate it using the heat emitted by the carbonization furnace body (1).

[0021] Preferably, in step 3, the driving motor (25) is started, and the driving motor (25) causes the stirring and separating activation cylinder (2) to rotate, and the passive gear (32) is engaged with the second ring gear (31) so that the passive gear (32) and the stirring blade (34) can also rotate when the stirring and separating activation cylinder (2) rotates, thereby uniformly stirring the material in the carbonization furnace body and improving the carbonization quality.

[0022] The activated carbon carbonization furnace has the following beneficial effects:

[0023] (1) The activated carbonization furnace of the present invention improves the coordination with the stirring and separation activation cylinder, and can realize multiple functions of stirring, output and activation, which greatly improves the carbonization and activation quality and saves energy.

[0024] (2) The rotation of the stirring and separating activation cylinder of the present invention can not only stir the materials in the carbonization furnace, but also crush and output the materials, so as to achieve multiple uses of one item and save the setting of components and cost expenditure.

[0025] (3) The air duct of the present invention can generate positive pressure or negative pressure airflow, which can not only draw a vacuum, but also help blow the carbonized material out into the stirring, separation and activation cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] FIG1 is a schematic diagram of a first working state of an activated carbon carbonization furnace according to the present invention;

[0027] FIG2 is a schematic diagram of the activated carbon carbonization furnace of the present invention in a second working state;

[0028] Figure 3: Schematic diagram of a spiral conveyor provided in the stirring and separating activation cylinder of the present invention;

[0029] Figure 4: Schematic diagram of the sealing plate structure of the present invention;

[0030] Figure 5: Schematic diagram of the position of the second gear ring in the present invention;

[0031] Figure 6: Schematic diagram of the structure of the stirring mechanism in the present invention.

[0032] Description of reference numerals:

[0033] 1—Carbonization furnace body; 11—Air duct; 12—Screen; 13—Open end; 2—Stirring, separation and activation cylinder; 20—Spiral conveyor; 21—Inner support ring; 22—Sealing plate; 221—Sealing groove; 23—First gear ring; 24—Drive gear; 25—Drive motor; 26—Connecting shaft; 27—Cylinder; 28—Discharge port; 29—Outer support ring; 31—Second gear ring; 32—Passive gear; 33—Stirring shaft; 34—Stirring blade. DETAILED DESCRIPTION

[0034] The present invention will be further described below with reference to Figures 1 to 6:

[0035] As shown in Figure 1, an activated carbon carbonization furnace includes a horizontally placed carbonization furnace body 1 and a horizontally placed stirring and separating activation cylinder 2, the two ends of the stirring and separating activation cylinder 2 are open and closed respectively, the two ends of the carbonization furnace body 1 are also open and closed respectively, and the carbonization furnace body 1 is also provided with a material filling port; the open end 13 of the carbonization furnace body 1 can enter the stirring and separating activation cylinder 2 and move axially along the stirring and separating activation cylinder 2, when the open end 13 of the carbonization furnace body 1 is in sealing contact with the sealing plate 22 of the stirring and separating activation cylinder 2 and vacuum is drawn, the thermal resistance wire in the carbonization furnace body 1 starts to work to carbonize the material.

[0036] The carbonization furnace body 1 is provided with an air passage 11, which can be connected to a booster pump or vacuum pump via a three-way structure. The carbonization furnace body 1 is also provided with a screen 12, with the air passage 11 on one side and the material on the other. The carbonization furnace body 1 also includes an oil cylinder 27, which is connected to the connecting shaft 26 at the closed end of the carbonization furnace body 1, allowing the carbonization furnace body 1 to move axially along the stirring, separation, and activation cylinder 2. An inner support ring 21 is provided between the carbonization furnace body 1 and the stirring, separation, and activation cylinder 2. The inner wall of the inner support ring 21 is provided with balls to facilitate axial movement of the carbonization furnace body 1.

[0037] As shown in Figure 2, when the open end 13 of the carbonization furnace body 1 is separated from the sealing plate 22 of the stirring and separation activation cylinder 2, the carbonized material enters the stirring and separation activation cylinder 2 from the carbonization furnace body 1, and the rotating stirring and separation activation cylinder 2 transports the carbonized material to the discharge port 28 through the spiral conveying piece 20 on its inner wall.

[0038] A first gear ring 23 is provided on the outer wall of the closed end of the stirring and separating activation cylinder 2, and the meshing teeth are located on the outer ring of the first gear ring 23. The rotating shaft of the driving motor 25 is connected to the driving gear 24, and the driving gear 24 is engaged with the first gear ring 23 so that the stirring and separating activation cylinder 2 can rotate in the outer support ring 29.

[0039] As shown in Figure 3, the space between the outer wall of the carbonization furnace body 1 and the inner wall of the stirring and separating activation cylinder 2 is used for the installation of the spiral conveying piece 20. The rotating stirring and separating activation cylinder 2 conveys the carbonized material to the discharge port 28 through the spiral conveying piece 20 on its inner wall.

[0040] As shown in Figure 4, the sealing plate 22 has an annular sealing groove 221. The size of the sealing groove 221 is compatible with the opening end 13 of the carbonization furnace body 1 so that the opening end 13 of the carbonization furnace body 1 can enter the sealing groove 221. A high-temperature resistant metal sealing ring is provided in the sealing groove 221.

[0041] As shown in Figure 5, it also includes a second gear ring 31, the meshing teeth are located on the inner ring of the second gear ring 31, the second gear ring 31 is located inside the first gear ring 23 and is fixed on the mounting platform and cannot rotate, and the passive gear 32 is engaged with the second gear ring 31 so that the passive gear 32 can also rotate when the stirring and separation activation cylinder 2 rotates; one end of the stirring shaft 33 is connected to the passive gear 32 and passes through the closed end of the stirring and separation activation cylinder 2 and can extend into the carbonization furnace body 1, and the stirring blade 34 on the stirring shaft 33 can evenly stir the material in the carbonization furnace body 1.

[0042] The control method of the activated carbon carbonization furnace of the present invention comprises the following steps:

[0043] Step 1: After the material is loaded through the material filling port of the carbonizing furnace body 1, the oil cylinder 27 enables the carbonizing furnace body 1 to move axially along the stirring, separating and activating cylinder 2 and enter the stirring, separating and activating cylinder 2;

[0044] Step 2: After the open end 13 of the carbonization furnace body 1 is in sealed contact with the sealing plate 22 of the stirring, separation and activation cylinder 2, vacuum is drawn through the vacuum pump and the air passage 11 to reduce the oxygen content in the carbonization furnace body 1;

[0045] Step 3: The thermal resistance wire in the carbonization furnace body 1 starts to work to carbonize the material;

[0046] Step 4: After carbonization is completed, the open end 13 of the carbonization furnace body 1 is separated from the sealing plate 22 of the stirring and separation activation cylinder 2;

[0047] Step 5: The carbonized material enters the stirring, separation and activation cylinder 2 from the carbonization furnace body 1 under the cooperation of the booster pump and the air channel 11;

[0048] Step 6. Start the drive motor 25. The rotating stirring and separating activation cylinder 2 transports the carbonized material to the discharge port 28 through the spiral conveying piece 20 on its inner wall. During the movement, the spiral conveying piece 20 can break up the agglomerated material and activate it using the heat emitted by the carbonization furnace body 1.

[0049] In addition, in step 3, the drive motor 25 is started, and the drive motor 25 causes the stirring and separation activation cylinder 2 to rotate, and the passive gear 32 is engaged with the second ring gear 31 so that the passive gear 32 and the stirring plate 34 can also rotate when the stirring and separation activation cylinder 2 rotates, thereby uniformly stirring the material in the carbonization furnace body and improving the carbonization quality.

[0050] The present invention is described above by way of example in conjunction with the accompanying drawings. It is obvious that the implementation of the present invention is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the scope of protection of the present invention.

Claims

1. An activated carbon carbonization furnace, characterized in that: The invention comprises a horizontally placed carbonization furnace body (1) and a horizontally placed stirring and separating activation cylinder (2), wherein the two ends of the stirring and separating activation cylinder (2) are respectively open and sealed, and the two ends of the carbonization furnace body (1) are also respectively open and sealed, and the carbonization furnace body (1) is also provided with a material filling port; the open end (13) of the carbonization furnace body (1) can enter into the stirring and separating activation cylinder (2) and move along the axial direction of the stirring and separating activation cylinder (2); when the open end (13) of the carbonization furnace body (1) is in contact with the stirring and separating activation cylinder (2), the stirring and separating activation cylinder (2) is opened. After the sealing plate (22) of the cylinder (2) is in sealing contact, a vacuum is drawn, and the thermal resistance wire in the carbonization furnace body (1) starts to work to carbonize the material; when the opening end (13) of the carbonization furnace body (1) is separated from the sealing plate (22) of the stirring and separation activation cylinder (2), the carbonized material enters the stirring and separation activation cylinder (2) from the carbonization furnace body (1), and the rotating stirring and separation activation cylinder (2) conveys the carbonized material to the discharge port (28) through the spiral conveying sheet (20) on its inner wall.

2. The activated carbon carbonization furnace according to claim 1, characterized in that: A first gear ring (23) is provided on the outer wall of the sealed end of the stirring and separating activation cylinder (2), and the meshing teeth are located on the outer ring of the first gear ring (23). The rotating shaft of the driving motor (25) is connected to the driving gear (24), and the driving gear (24) meshes with the first gear ring (23) so that the stirring and separating activation cylinder (2) can rotate in the outer support ring (29).

3. The activated carbon carbonization furnace according to claim 2, characterized in that: The invention also comprises a second gear ring (31), wherein the meshing teeth are located on the inner ring of the second gear ring (31); the second gear ring (31) is located inside the first gear ring (23) and is fixed on the mounting platform and cannot rotate; the passive gear (32) is meshed with the second gear ring (31) so that the passive gear (32) can also rotate when the stirring and separation activation cylinder (2) rotates; one end of the stirring shaft (33) is connected to the passive gear (32) and passes through the sealed end of the stirring and separation activation cylinder (2) and can extend into the carbonization furnace body (1); the stirring blade (34) on the stirring shaft (33) can evenly stir the material in the carbonization furnace body (1).

4. The activated carbon carbonization furnace according to claim 3, characterized in that: The sealing plate (22) is provided with an annular sealing groove (221), the size of the sealing groove (221) being compatible with the opening end (13) of the carbonizing furnace body (1) so that the opening end (13) of the carbonizing furnace body (1) can enter the sealing groove (221), and a high temperature resistant metal sealing ring is provided in the sealing groove (221).

5. The activated carbon carbonization furnace according to claim 4, characterized in that: An air passage (11) is provided on the carbonization furnace body (1), and the air passage (11) can be connected to a booster pump or a vacuum pump via a three-way structure.

6. The activated carbon carbonization furnace according to claim 5, characterized in that: The carbonization furnace body (1) is further provided with a screen (12), one side of the screen (12) is the air passage (11), and the other side is the material.

7. The activated carbon carbonization furnace according to claim 6, characterized in that: It also includes an oil cylinder (27), which is connected to a connecting shaft (26) at the closed end of the carbonization furnace body (1) so that the carbonization furnace body (1) can move axially along the stirring, separating and activating cylinder (2).

8. The activated carbon carbonization furnace according to claim 7, characterized in that: An inner support ring (21) is arranged between the carbonization furnace body (1) and the stirring, separation and activation cylinder (2), and a ball bearing is arranged on the inner wall of the inner support ring (21) to facilitate the axial movement of the carbonization furnace body (1), and a space between the outer wall of the carbonization furnace body (1) and the inner wall of the stirring, separation and activation cylinder (2) is provided for the spiral conveying piece (20) to be arranged.

9. A control method for the activated carbon carbonization furnace according to claim 8, comprising the following steps: Step 1: After the material is loaded through the material filling port of the carbonization furnace body (1), the oil cylinder (27) enables the carbonization furnace body (1) to move axially along the stirring and separation activation cylinder (2) and enter the stirring and separation activation cylinder (2); Step 2: After the open end (13) of the carbonization furnace body (1) is in sealing contact with the sealing plate (22) of the stirring and separation activation cylinder (2), vacuum is drawn through a vacuum pump and an air passage (11) to reduce the oxygen content in the carbonization furnace body (1); Step 3, the thermal resistance wire in the carbonization furnace body (1) starts to work to carbonize the material; Step 4, when carbonization is completed, the open end (13) of the carbonization furnace body (1) is separated from the sealing plate (22) of the stirring and separating activation cylinder (2); Step 5: The carbonized material enters the stirring, separation and activation cylinder (2) from the carbonization furnace body (1) in coordination with the booster pump and the air channel (11); Step 6, start the driving motor (25), and the rotating stirring and separating activation cylinder (2) conveys the carbonized material to the discharge port (28) through the spiral conveying piece (20) on its inner wall. During the movement, the spiral conveying piece (20) can break up the agglomerated material and activate it using the heat emitted by the carbonization furnace body (1).

10. The control method of the activated carbon carbonization furnace according to claim 9, characterized in that: In step 3, the driving motor (25) is started, and the driving motor (25) causes the stirring and separating activation cylinder (2) to rotate, and the passive gear (32) is meshed with the second gear ring (31) so that the passive gear (32) and the stirring blade (34) can also rotate when the stirring and separating activation cylinder (2) rotates, thereby uniformly stirring the material in the carbonization furnace body and improving the carbonization quality.

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