Work vehicle measurement system and work vehicle measurement method

WO2025047890A1PCT designated stage expired Publication Date: 2025-03-06KOMATSU LTD
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Patent Information

Application Number
PCT/JP2024/031012
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-08-31
Filing Date
2024-08-29
Publication Date
2025-03-06

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Abstract

In the present invention, a measurement unit outputs a value related to the movement amount of a work vehicle on the basis of vehicle body data including at least a value related to power of the traveling body of the work vehicle.
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Description

Work vehicle measurement system and work vehicle measurement method

[0001] This application claims priority to Japanese Patent Application No. 2023-141828, filed on August 31, 2023, the contents of which are incorporated herein by reference.

[0002] Patent Document 1 discloses a work vehicle that causes the cutting edge of a blade to follow a design surface. According to the technology disclosed in Patent Document 1, a control device identifies the position of the work vehicle using a Global Navigation Satellite System (GNSS), and determines a target height for the blade based on the identified position.

[0003] International Publication No. 2015 / 083469

[0004] Control using GNSS, such as the technology disclosed in Patent Document 1, may not be able to receive GNSS radio waves depending on the environment of the construction site, making it impossible to determine the position of the work vehicle. Therefore, it is conceivable to determine the position of the work vehicle using autonomous navigation instead of GNSS.

[0005] A work vehicle may travel forward while performing work. The work vehicle travels while receiving a reaction force from the work object. The influence of this reaction force may cause an error between the position of the work vehicle obtained by autonomous navigation and the actual position. An example of an objective of the present disclosure is to provide a measurement system and a measurement method for a work vehicle that can estimate the movement amount of the work vehicle while suppressing the influence of the reaction force from the work object.

[0006] According to one aspect of the present disclosure, a measurement system for a work vehicle includes a measurement unit that outputs a value related to the movement amount of the work vehicle based on vehicle body data that includes at least a value related to the power of the work vehicle's running body.

[0007] According to the above aspect, as one example, the measurement system for the work vehicle can estimate the movement amount of the work vehicle while suppressing the influence of reaction forces from the work object.

[0008] FIG. 1 is a side view of a work vehicle according to a first embodiment. FIG. 2 is a diagram showing the internal configuration of a driver's cab according to the first embodiment. FIG. 3 is a schematic diagram showing a power system of a work vehicle according to the first embodiment. FIG. 4 is a diagram showing the configuration of a measurement system and a control device of a work vehicle according to the first embodiment. FIG. 5 is a flowchart showing a position output method according to the first embodiment. FIG. 6 is a diagram showing the configuration of a measurement system and a control device of a work vehicle according to a fifth embodiment. FIG. 7 is a diagram showing the configuration of a measurement system and a control device of a work vehicle according to a sixth embodiment.

[0009] <First embodiment> Hereinafter, an embodiment will be described in detail with reference to the drawings. Fig. 1 is a side view of a work vehicle according to a first embodiment. A work vehicle 100 according to the first embodiment is, for example, a bulldozer. The work vehicle 100 includes a vehicle body 110, a traveling device 120, a work implement 130, and a driver's cab 140.

[0010] The traveling device 120 is provided on the lower part of the vehicle body 110. The traveling device 120 has a pair of crawlers 121 and sprockets 122. The pair of crawlers 121 is provided on the left and right sides of the vehicle body 110. The crawlers 121 are rotated by the drive of the sprockets 122, causing the work vehicle 100 to travel.

[0011] The work machine 130 is used to excavate and transport excavation targets such as earth and sand. The work machine 130 includes a lift frame 131, a blade 132, a blade lift cylinder 133, a ripper 134, and a ripper lift cylinder 135. The blade 132 is disposed in front of the vehicle body 110. The ripper 134 is disposed in the rear of the vehicle body 110.

[0012] The base end of the lift frame 131 is attached to the side of the vehicle body 110 via a pin extending in the vehicle width direction. The tip end of the lift frame 131 is attached to the back surface of the blade 132 via a ball joint. This supports the blade 132 so that it can move up and down relative to the vehicle body 110. A cutting edge is provided at the lower end of the blade 132. The blade lift cylinder 133 is a hydraulic cylinder. The base end of the blade lift cylinder 133 is attached to the side of the vehicle body 110. The tip end of the blade lift cylinder 133 is attached to the lift frame 131. The blade lift cylinder 133 extends and contracts using hydraulic oil, thereby driving the lift frame 131 and the blade 132 in the raising and lowering directions.

[0013] A base end of the ripper lift cylinder 135 is attached to the vehicle body 110. A tip end of the ripper lift cylinder 135 is rotatably attached to the ripper 134. The ripper lift cylinder 135 is extended and contracted by hydraulic oil, thereby driving the ripper 134 in a raising or lowering direction.

[0014] The operator's cab 140 is a space where an operator sits and operates the work vehicle 100. The operator's cab 140 is provided on top of the vehicle body 110. Figure 2 is a diagram showing the internal configuration of the operator's cab 140 according to the first embodiment. Inside the operator's cab 140, there are provided a seat 141, a console 142, a blade operation lever 143, a ripper operation lever 144, a travel operation lever 145, a brake pedal 146, and a deceleration pedal 147. The brake pedal 146 and the deceleration pedal 147 may be configured as a single pedal.

[0015] An operation panel, instruments, and switches are attached to the console 142. The operator can visually check the status of the work vehicle 100 by checking the console 142. The blade operation lever 143 is operated to set the amount of movement for raising or lowering the blade 132. The blade operation lever 143 receives a lowering operation by tilting it forward, and a raising operation by tilting it backward. The blade operation lever 143 may also receive a tilt operation to rotate the blade 132 about an axis in the front-to-rear direction, and an angle operation to rotate the blade 132 about an axis in the up-to-down direction. The ripper operation lever 144 is operated to set the amount of movement for raising or lowering the ripper 134. The ripper operation lever 144 receives a lowering operation by tilting it forward, and a raising operation by tilting it backward. The travel operation lever 145 is operated to set the traveling direction of the travel device 120. The travel control lever 145 is tilted forward to accept a forward movement operation, and tilted backward to accept a reverse movement operation. The travel control lever 145 is also tilted left to accept a left turn operation, and tilted right to accept a right turn operation. The travel control lever 145 is also provided with a gear change button for inputting a speed range. The brake pedal 146 is operated to brake the travel device 120. The deceleration pedal 147 is operated to reduce the rotation speed of the travel device 120.

[0016] 3 is a schematic diagram showing the power system of the work vehicle according to Embodiment 1. The work vehicle 100 is equipped with an engine 210, a PTO (Power Take Off) 220, a pair of HSTs (Hydro Static Transmissions) 230, a hydraulic pump 250, and a proportional control valve 260.

[0017] The engine 210 is, for example, a diesel engine. The PTO 220 transmits a portion of the driving force of the engine 210 to the hydraulic pump 250. In other words, the PTO 220 distributes the driving force of the engine 210 to the HST 230 and the hydraulic pump 250. The HST 230 changes the speed of the driving force input to its input shaft and outputs it from its output shaft. The HST 230 includes a hydraulic pump driven by the rotation of the input shaft and a hydraulic motor that rotates the output shaft. The HST 230 controls the rotation speed of the output shaft by controlling the discharge flow rate of the hydraulic pump. The input shaft of the HST 230 is connected to the PTO 220, and the output shaft is connected to the sprocket 122. In other words, the HST 230 transmits the driving force of the engine 210 distributed by the PTO 220 to the sprocket 122. The output shafts of the pair of HSTs 230 are connected to the left sprocket 122 and the right sprocket 122, respectively. The hydraulic pump 250 is driven by driving force from the engine 210. The hydraulic oil discharged from the hydraulic pump 250 is supplied to the blade lift cylinder 133 via a proportional control valve 260. The proportional control valve 260 controls the flow rate of the hydraulic oil discharged from the hydraulic pump 250. In addition to the proportional control valve 260, the hydraulic pump 250 may supply hydraulic oil to other destinations such as a steering clutch (not shown).

[0018] <<Measurement System>> Figure 4 is a diagram showing the configuration of the measurement system and control device of work vehicle 100 according to the first embodiment. The measurement system of work vehicle 100 acquires vehicle body data that indicates the state of work vehicle 100. Work vehicle 100 is equipped with a rotation sensor 310, a dynamometer 320, an oil pressure sensor 330, an IMU (Inertial Measurement Unit) 340, a blade stroke sensor 350, a ripper stroke sensor 360, and a GNSS sensor 370.

[0019] A rotation sensor 310 is provided on each of the left and right sprockets 122. The rotation sensor 310 calculates the number of rotations of the sprocket 122.

[0020] The dynamometer 320 is provided on the engine 210. The dynamometer 320 measures the power generated by the engine 210.

[0021] An oil pressure sensor 330 is provided on each of the hydraulic motors of the left and right HSTs 230. The oil pressure sensor 330 measures the oil pressure on the outlet side of the hydraulic motor.

[0022] The IMU 340 is provided on the vehicle body 110. The IMU 340 measures the tilt angles of the vehicle body 110 in the roll and pitch directions, and the angular displacement in the yaw direction. The vehicle body coordinate system is, for example, an orthogonal coordinate system whose origin is the center of the traveling device 120 and is represented by an X axis extending in the longitudinal direction of the vehicle body, a Y axis extending in the lateral direction of the vehicle body, and a Z axis extending in the vertical direction of the vehicle body. The direction of rotation of the vehicle body 110 about the X axis is defined as the roll direction, the direction of rotation of the vehicle body 110 about the Y axis is defined as the pitch direction, and the direction of rotation of the vehicle body 110 about the Z axis is defined as the yaw direction.

[0023] The blade stroke sensor 350 is provided on the blade lift cylinder 133. The blade stroke sensor 350 measures the stroke amount of the blade lift cylinder 133. The stroke amount measured by the blade stroke sensor 350 can be converted into the position of the cutting edge of the blade 132 in the vehicle body coordinate system. Specifically, the rotation angle of the lift frame 131 is calculated based on the stroke amount of the blade lift cylinder 133. Because the shapes of the lift frame 131 and the blade 132 are known, the position of the cutting edge of the blade 132 can be identified from the rotation angle of the lift frame 131. Note that work vehicles 100 according to other embodiments may detect the rotation angle of the lift frame 131 using other sensors, such as an encoder.

[0024] The ripper stroke sensor 360 is provided on the ripper lift cylinder 135. The ripper stroke sensor 360 measures the stroke amount of the ripper lift cylinder 135. The stroke amount measured by the ripper stroke sensor 360 can be converted into the position of the ripper cutting edge in the vehicle body coordinate system. Note that work vehicles 100 according to other embodiments may detect the rotation angle of the ripper 134 using another sensor such as an encoder. Note that work vehicles 100 according to other embodiments do not need to be equipped with a sensor that detects the state of the ripper 134. In this case, for example, the control device 400 may determine whether the ripper 134 is raised or lowered based on the amount of operation of the ripper operating lever 144.

[0025] The GNSS sensor 370 is provided on the vehicle body 110. The GNSS sensor 370 measures the position and orientation of the vehicle body 110 in a global coordinate system based on signals from GNSS satellites. The GNSS sensor 370 may perform real-time kinematic (RTK) positioning. In this case, the GNSS sensor 370 communicates with a fixed station provided at the work site and corrects the measurement data. The GNSS sensor 370 outputs, as measurement data, position and orientation as well as accuracy information indicating positioning accuracy. The accuracy information may indicate, for example, whether correction by the fixed station was successful or the number of satellites that were able to measure. The accuracy information may also be a numerical value indicating positioning accuracy. The GNSS sensor 370 is an example of a position estimation unit that estimates the position and orientation of the work vehicle 100 based on measurement data.

[0026] <<Control Device>> The work vehicle 100 is equipped with a control device 400 for controlling the work vehicle 100. The control device 400 outputs control signals to the fuel injection device of the engine 210, the HST 230, and the proportional control valve 260 in accordance with the amount of operation of each operation device in the driver's cab 140 (console 142, blade operation lever 143, ripper operation lever 144, travel operation lever 145, brake pedal 146, and deceleration pedal 147). The control device 400 also measures the position of the work vehicle 100 based on measurement data from the measurement system, and displays this on the console 142. The control device 400 may autonomously control the power system based on the position of the work vehicle 100 measured based on the measurement data from the measurement system.

[0027] The control device 400 is a computer that includes a processor 410 , a main memory 430 , a storage 450 , and an interface 470 .

[0028] Storage 450 is a non-transitory tangible storage medium. Examples of storage 450 include a magnetic disk, a magneto-optical disk, and a semiconductor memory. Storage 450 may be an internal medium directly connected to the bus of control device 400, or an external medium connected to control device 400 via interface 470 or a communication line. Storage 450 stores a program for controlling work vehicle 100. Storage 450 also stores a motion state model 451, which is a machine learning model for calculating the velocity and angular velocity, as well as the tilt angle, of vehicle body 110 that have been learned in advance. The motion state model 451 will be described later.

[0029] In another embodiment, the control device 400 may include a custom large-scale integrated circuit (LSI) such as a programmable logic device (PLD) in addition to or instead of the above configuration. Examples of PLDs include programmable array logic (PAL), generic array logic (GAL), complex programmable logic device (CPLD), and field programmable gate array (FPGA). In this case, some or all of the functions implemented by the processor 410 may be implemented by the integrated circuit.

[0030] By executing a program, the processor 410 is provided with an operation amount acquisition unit 411, a measurement data acquisition unit 412, a work implement height calculation unit 413, a movement amount estimation unit 414, a position estimation unit 415, and an output unit 416. Measurement data from the measurement system is input to the processor 410 via an interface 470.

[0031] The operation amount acquisition unit 411 acquires operation amounts from the blade operation lever 143 , the ripper operation lever 144 , the travel operation lever 145 , the brake pedal 146 , and the deceleration pedal 147 .

[0032] The measurement data acquisition unit 412 acquires measurement data from the rotation sensor 310, the dynamometer 320, the oil pressure sensor 330, the IMU 340, the blade stroke sensor 350, the ripper stroke sensor 360, and the GNSS sensor 370. That is, the measurement data acquisition unit 412 acquires measurement data on the yaw angle of the vehicle body 110, the roll angle of the vehicle body 110, the pitch angle of the vehicle body 110, the rotation speeds of the left and right sprockets 122, the stroke amount of the blade lift cylinder 133, and the stroke amount of the ripper lift cylinder 135.

[0033] The work implement height calculation unit 413 calculates the height of the cutting edge of the blade 132 relative to the vehicle body, based on the measurement data of the stroke amount of the blade lift cylinder 133 acquired by the measurement data acquisition unit 412. In other words, the work implement height calculation unit 413 calculates the height of the cutting edge of the blade 132 in the vehicle body coordinate system from pre-stored dimensional information of the vehicle body 110 and the measurement data of the stroke amount of the blade lift cylinder 133. The work implement height calculation unit 413 also calculates the height of the cutting edge of the ripper 134 relative to the vehicle body, based on the measurement data of the stroke amount of the ripper lift cylinder 135 acquired by the measurement data acquisition unit 412.

[0034] The movement amount estimation unit 414 estimates the speed, angular velocity, and tilt angle of the work vehicle 100 by inputting the operation amount acquired by the measurement data acquisition unit 412 and the measurement data acquired by the measurement data acquisition unit 412 into the motion state model 451.

[0035] The position estimation unit 415 estimates the current position, orientation, and inclination angle of the work vehicle 100 based on the previous estimation results of the position, orientation, and inclination angle of the work vehicle 100, and the speed, angular velocity, and inclination angle of the work vehicle 100 estimated by the movement amount estimation unit 414. The position estimation unit 415 may be realized by, for example, a Bayes filter. In other words, the position estimation unit 415 may be a Bayes filter that estimates the position, orientation, and inclination angle at time t using the estimation results of the position and inclination angle at time t-1 as a "state (posterior belief)," the speed and angular velocity of the work vehicle 100 at time t estimated by the movement amount estimation unit 414 as a "control value," and the inclination angle of the work vehicle 100 at time t estimated by the movement amount estimation unit 414 as an "observation value."

[0036] The output unit 416 outputs the position, azimuth, and tilt angle estimated by the position estimation unit 415 to the console 142 .

[0037] <Motion State Model> The motion state model 451 according to the first embodiment receives input of the operation amount of the travel control lever 145, the rotation speeds of the left and right sprockets 122, measurement data from the IMU 340, measurement data of the pressure of the HST 230 (hydraulic motor), measurement data from the dynamometer 320, the speed gear, the height of the blade 132, and the height of the ripper 134, and outputs the velocity in the X-axis direction, the Y-axis direction, the Z-axis direction, the angular velocity around the X-axis (roll angular velocity), the angular velocity around the Y-axis (pitch angular velocity), the angular velocity around the Z-axis (swing angular velocity), the roll angle, and the pitch angle in the vehicle body coordinate system. The motion state model 451 is a machine learning model such as a neural network. The motion state model 451 may be configured using a CNN or an RNN. In particular, when the motion state model 451 is configured using a recurrent neural network such as a long short-term memory (LSTM) or a transformer, the motion state of the work vehicle 100 can be appropriately estimated in accordance with changes in the state over time. Note that the motion state model 451 according to other embodiments does not necessarily need to use all of the operation amount of the travel operation lever 145, the rotation speeds of the left and right sprockets 122, the measurement data of the IMU 340, the measurement data of the pressure of the HST 230 (hydraulic motor), the measurement data of the dynamometer 320, the speed gear, the height of the blade 132, and the height of the ripper 134 to estimate the motion state. As will be described later, the motion state model 451 may calculate the movement amount of the work vehicle 100 using at least one of the height of the blade 132, the height of the ripper 134, the operation amount of the travel operation lever 145, the speed gear, the output of the engine 210, and the pressure of the hydraulic motor of the HST 230.

[0038] The motion state model 451 has been trained using a training data set consisting of a combination of the following input samples and output samples. The input samples are the operation amount of the travel control lever 145, the rotation speeds of the left and right sprockets 122, the measurement data of the IMU 340, the pressure of the HST 230, the power of the engine 210, the speed gear, the height of the blade 132, and the height of the ripper 134. The output samples are the velocity in the X-axis direction, the Y-axis direction, the Z-axis direction, the angular velocity around the X-axis, the angular velocity around the Y-axis, the angular velocity around the Z-axis, the roll angle, and the pitch angle of the vehicle body coordinate system. The velocity of the work vehicle 100 related to the output sample may be a value calculated from the measurement data of the GNSS sensor 370. The angular velocity and attitude angle of the work vehicle 100 related to the output sample may be values ​​identified from the measurement data of the IMU 340.

[0039] The rotation speed of the sprocket 122 has a strong correlation with the movement distance of the work vehicle 100. In typical autonomous navigation, the movement distance is often calculated from the rotation speed. However, when slippage occurs in the crawler 121, the movement distance calculated from the rotation speed of the sprocket 122 may differ from the actual movement distance.

[0040] The measurement data of IMU 340 has a strong correlation with the angular velocity and tilt angle of work vehicle 100. In typical autonomous navigation, the direction of travel of the vehicle body is often calculated from the angular velocity and acceleration of IMU 340. However, when work vehicle 100 is traveling while performing work, vehicle body 110 vibrates, and there is a possibility that noise due to the vibrations may be added to the measurement data of IMU 340.

[0041] The height of the blade 132 and the height of the ripper 134 relate to the reaction force that the work vehicle 100 receives from the work object. The lower the blade 132 and the ripper 134 are, the more likely it is that the blade 132 and the ripper 134 will be in contact with the work object and performing work. When the work vehicle 100 is performing work, the work vehicle 100 will receive a reaction force from the work object. The height of the blade 132 and the height of the ripper 134 are examples of values ​​related to the state of the work implement 130.

[0042] The combination of the amount of operation of the travel control lever 145 and the rotation speed of the sprocket 122 relates to the reaction force that the work vehicle 100 receives from the work object. Furthermore, measurement data related to the power of the travel device 120, such as the output of the engine 210 and the pressure of the hydraulic motor of the HST 230, relates to the reaction force that the work vehicle 100 receives from the work object and the resulting slippage.

[0043] The speed gear is related to slippage that occurs due to a reaction force that the work vehicle 100 receives from a work object. The speed gear determines the maximum speed and torque of the work vehicle 100. Therefore, the lower the speed gear, the less likely slippage occurs, and the higher the speed gear, the more likely slippage occurs.

[0044] When work vehicle 100 receives a strong reaction force from the work object, the rotation speed of sprocket 122 decreases due to static friction force acting on traveling device 120. As the rotation speed of sprocket 122 decreases, the rotation speed of the hydraulic motor of HST 230, which rotates sprocket 122, decreases. As the rotation speed of the hydraulic motor of HST 230 decreases, the pressure between the hydraulic pump and hydraulic motor of HST 230 increases. As the pressure of HST 230 increases, the rotation speed of the input shaft of HST 230 decreases, and the rotation speed of engine 210 decreases.

[0045] Subsequently, when slippage occurs due to a reaction force from the work object, the frictional force acting on the traveling device 120 changes from static frictional force to kinetic frictional force, and the rotation speed of the hydraulic motor of the HST 230 and the sprocket 122 increases. As the rotation speed of the hydraulic motor of the HST 230 increases, the pressure between the hydraulic pump and hydraulic motor of the HST 230 decreases. The decrease in pressure of the HST 230 increases the rotation speed of the input shaft of the HST 230, and the rotation speed of the engine 210 increases. For this reason, if the movement amount of the work vehicle 100 were calculated directly from the rotation speed of the sprocket 122, an error in the movement amount would be large. On the other hand, the motion state model 451 calculates the movement amount of the work vehicle 100 using at least one of the height of the blade 132, the height of the ripper 134, the operation amount of the travel operation lever 145, the speed gear, the output of the engine 210, and the pressure of the hydraulic motor of the HST 230, thereby making it possible to calculate the movement amount while suppressing the effects of slippage.

[0046] Furthermore, when the work vehicle 100 receives a reaction force from the work object, the traveling gear 120 may lift due to the reaction force. For example, if the traveling gear 120 moves forward while the blade 132 receives a reaction force, the vehicle body 110 may move forward while the front of the traveling gear 120 lifts. In this case, the traveling direction of the work vehicle 100 does not match the inclination angle of the vehicle body 110 measured by the IMU 340, and therefore a deviation occurs in the direction of movement in typical autonomous navigation. On the other hand, the motion state model 451 calculates the amount of movement of the work vehicle 100 using at least one of the height of the blade 132, the height of the ripper 134, the operation amount of the travel operation lever 145, the output of the engine 210, and the pressure of the hydraulic motor of the HST 230, thereby making it possible to estimate the traveling direction of the work vehicle 100 even if the traveling gear 120 lifts. Note that the inclination angle output by the motion state model 451 may be the inclination angle of the traveling direction of the work vehicle 100, rather than the inclination angle of the vehicle body 110.

[0047] <<Position Output Method>> Next, a position output method for work vehicle 100 according to the first embodiment will be described. Fig. 5 is a flowchart showing the position output method according to the first embodiment. The control device 400 repeatedly executes the flowchart shown in Fig. 5 while work vehicle 100 is operating.

[0048] The operation amount acquisition unit 411 acquires the operation amount and the speed gear of the travel operation lever 145 (step S1). The measurement data acquisition unit 412 acquires measurement data from the rotation sensor 310, the dynamometer 320, the oil pressure sensor 330, the IMU 340, the blade stroke sensor 350, the ripper stroke sensor 360, and the GNSS sensor 370 (step S2).

[0049] The output unit 416 reads accuracy information indicating the accuracy of positioning from the measurement data of the GNSS sensor 370 acquired by the measurement data acquisition unit 412, and determines whether or not the measurement data of the GNSS sensor 370 can be used as the position and orientation of the work vehicle 100 (step S3). For example, the output unit 416 determines that the measurement data of the GNSS sensor 370 cannot be used if the accuracy information indicates that correction by the fixed station has failed or if the number of satellites that could be measured is less than a predetermined number.

[0050] If the measurement data of the GNSS sensor 370 can be used (step S3: YES), the output unit 416 outputs to the console 142 the position and orientation of the work vehicle 100 indicated by the measurement data of the GNSS sensor 370 and the tilt angle (roll angle and pitch angle) indicated by the measurement data of the IMU 340 (step S4). The output unit 416 also records the output position, orientation, and tilt angle in the main memory 430 (step S5).

[0051] On the other hand, if the measurement data of the GNSS sensor 370 cannot be used (step S3: NO), the work machine height calculation unit 413 calculates the height of the cutting edges of the blade 132 and the ripper 134 based on the measurement data of the stroke amount of the blade lift cylinder 133 and the stroke amount of the ripper lift cylinder 135 acquired by the measurement data acquisition unit 412 (step S6).

[0052] The movement amount estimator 414 inputs the operation amount and speed gear of the travel operation lever 145 acquired in step S1, the rotation speeds of the left and right sprockets 122 acquired in step S2, the measurement data of the IMU 340, the pressure measurement data of the HST 230, and the measurement data of the dynamometer 320, as well as the height of the blade 132 and the height of the ripper 134 calculated in step S3, into the motion state model 451. As a result, the movement amount estimator 414 estimates the speed in the X-axis direction, the speed in the Y-axis direction, the speed in the Z-axis direction, the angular velocity about the X-axis, the angular velocity about the Y-axis, the angular velocity about the Z-axis, and the tilt angle (roll angle and pitch angle) of the work vehicle 100 (step S7).

[0053] The position estimation unit 415 estimates the current position, orientation and inclination angle of the work vehicle 100 based on the previous position, orientation and inclination angle of the work vehicle 100 recorded in the main memory 430 and the speed, angular velocity and inclination angle of the work vehicle 100 estimated in step S4 (step S8).

[0054] The output unit 416 outputs the position, orientation, and tilt angle estimated by the position estimation unit 415 to the console 142 (step S9). The output unit 416 also records the output position, orientation, and tilt angle in the main memory 430 (step S5).

[0055] <<Actions and Effects>> In this way, the control device 400 according to the first embodiment outputs a value relating to the amount of movement of the work vehicle 100 based on vehicle body data that includes at least a value relating to the power of the running body of the work vehicle 100. Because the reaction force acting on the work vehicle 100 is reflected in the value relating to the power of the running body of the work vehicle 100, the control device 400 can estimate the amount of movement of the work vehicle while suppressing the influence of the reaction force from the work object. Note that the movement amount estimating unit 414 of the control device 400 according to the first embodiment estimates the tilt angle in addition to the amount of movement of the work vehicle 100, but the movement amount estimating unit 414 according to other embodiments does not need to estimate the tilt angle.

[0056] Second Embodiment The control device 400 of the work vehicle 100 according to the first embodiment determines, depending on the accuracy of the GNSS sensor 370, whether to output the measurement data of the GNSS sensor 370 as the position and orientation of the work vehicle 100, or to output the calculation results of the motion state model 451 as the position and orientation of the work vehicle 100. In contrast, the control device 400 according to the second embodiment inputs the measurement data of the GNSS sensor 370 into the motion state model 451 to estimate the position and orientation of the work vehicle 100.

[0057] The motion state model 451 according to the second embodiment receives as input the amount of operation of the travel control lever 145, the rotation speeds of the left and right sprockets 122, measurement data from the IMU 340, measurement data of the pressure of the HST 230 (hydraulic motor), measurement data from the dynamometer 320, the speed stage, the height of the blade 132, and the height of the ripper 134, as well as the position and orientation of the work vehicle 100, which are measurement data from the GNSS sensor 370, and accuracy information.

[0058] The measurement data of the GNSS sensor 370 correlates with the movement amount and angular velocity of the work vehicle 100. In particular, when the motion state model 451 is configured as a regression neural network, the change over time in the measurement data of the GNSS sensor 370 represents the movement amount and angular velocity of the work vehicle 100.

[0059] Note that if the GNSS sensor 370 cannot capture a signal from a GNSS satellite, it cannot measure the position and orientation of the GNSS sensor 370. In this case, the GNSS sensor 370 outputs accuracy information indicating that the accuracy is significantly low, and therefore the motion state model 451 is trained so that the weights of the position and orientation of the GNSS sensor 370 are determined by the accuracy information, thereby preventing a decrease in the calculation accuracy of the motion state model 451 even when the GNSS sensor 370 cannot capture a signal from a GNSS satellite.

[0060] In another embodiment, the movement amount estimation unit 414 may make an estimation by switching between a model that uses measurement data from the GNSS sensor 370 as input and a model that uses measurement data from the GNSS sensor 370 as input, depending on whether the positioning accuracy of the GNSS sensor 370 is higher than a predetermined threshold.

[0061] Third Embodiment The position estimation unit 415 of the work vehicle 100 according to the first embodiment is a Bayes filter that estimates the position and inclination angle using, as an "observation value," the inclination angle of the work vehicle 100 estimated by the movement amount estimation unit 414. In contrast, in the third embodiment, in addition to the inclination angle, the position and orientation measured by the GNSS sensor 370 are used as observation values.

[0062] In other words, the position estimation unit 415 according to the third embodiment may be a Bayes filter that estimates the position, orientation, and inclination angle at time t using the estimated results of the position and inclination angle at time t-1 as a "state (posterior belief)," the speed and angular velocity of the work vehicle 100 at time t estimated by the movement amount estimation unit 414 as a "control value," and the inclination angle of the work vehicle 100 at time t estimated by the movement amount estimation unit 414 and the position and orientation measured by the GNSS sensor 370 as "observation values."

[0063] Fourth Embodiment A control device 400 according to a fourth embodiment outputs the velocity, angular velocity, and tilt angle as estimation results from the movement amount estimator 414, as well as the uncertainty of each value. The movement amount estimator 414 outputs the uncertainty as a variance-covariance matrix having dimensions equal to the number of items to be estimated. The movement amount estimator 414 can calculate the uncertainty by, for example, determining the variance of the estimation result from the results of inference using multiple motion state models 451. Furthermore, for example, the movement amount estimator 414 may output the average values ​​of the velocity, angular velocity, and tilt angle and the standard deviation as uncertainty by using a motion state model 451 trained to output the average value and standard deviation of a Gaussian distribution as estimation results.

[0064] The position estimation unit 415 according to the fourth embodiment is a Kalman filter that estimates the position, orientation, and inclination angle at time t using the estimation results of the position and inclination angle at time t-1 as a "state (posterior belief)," the speed and angular velocity of the work vehicle 100 at time t estimated by the movement amount estimation unit 414 as a "control value," and the inclination angle of the work vehicle 100 at time t estimated by the movement amount estimation unit 414 and the position and orientation measured by the GNSS sensor 370 as "observation values." The position estimation unit 415 determines a Kalman gain using a variance-covariance matrix indicating the uncertainty output by the movement amount estimation unit 414. The position estimation unit 415 estimates the position, orientation, and inclination angle using the determined Kalman gain.

[0065] The control device 400 according to the fourth embodiment can estimate the position, orientation and tilt angle of the work vehicle 100 more accurately by using the uncertainties of the speed, angular velocity and tilt angle.

[0066] Fifth Embodiment Fig. 6 is a diagram showing the configuration of a measurement system and control device of a work vehicle 100 according to a fifth embodiment. The work vehicle 100 according to the fifth embodiment further includes, as a measurement system, an imaging device 380 that captures an image of a work target of the work vehicle 100. Examples of the imaging device 380 include a camera, LiDAR (Light Detection and Ranging), and a laser scanner. The measurement data of the imaging device 380 is a two-dimensional image or a range image.

[0067] The movement amount estimator 414 according to the fifth embodiment inputs measurement data from the imaging device 380 into a motion state model 451 to estimate the speed, acceleration, and tilt angle of the work vehicle 100. The motion state model 451 according to the fifth embodiment receives the measurement data from the imaging device 380 in addition to the operation amount of the travel control lever 145, the rotation speeds of the left and right sprockets 122, measurement data from the IMU 340, measurement data of the pressure of the HST 230 (hydraulic motor), measurement data from the dynamometer 320, the speed gear, the height of the blade 132, and the height of the ripper 134. Instead of the measurement data itself from the imaging device 380, feature amount data extracted from the measurement data may be input to the motion state model 451. The feature amount of the measurement data from the imaging device 380 may be obtained, for example, from the intermediate layer of a convolutional autoencoder.

[0068] The measurement data of the imaging device 380 relates to slippage that occurs due to the reaction force that the work vehicle 100 receives from the work object. For example, the likelihood of the work vehicle 100 slipping varies depending on the work object and the properties of the ground. If the ground is muddy, the work vehicle 100 is more likely to slip. Therefore, the images and their feature quantities, which are the measurement data of the imaging device 380, may reflect the properties of the work object and the ground.

[0069] Furthermore, when the motion state model 451 is configured as a regression neural network, the measurement data of the image capture device 380 correlates with the movement amount and angular velocity of the work vehicle 100. As the work vehicle 100 travels, the scenery captured in the image, which is the measurement data of the image capture device 380, changes. The magnitude of the change in scenery over time differs depending on the movement amount and angular velocity of the work vehicle 100. Furthermore, when the image capture device 380 is a LiDAR, the measurement data indicates distance. The change in distance correlates with the movement amount of the work vehicle 100.

[0070] Therefore, the movement amount estimating unit 414 according to the fifth embodiment can improve reliability by estimating the position and orientation of the work vehicle 100 using measurement data from the imaging device 380 .

[0071] 7 is a diagram showing the configuration of a measurement system and control device of a work vehicle 100 according to a sixth embodiment. The work vehicle 100 according to the sixth embodiment is equipped with an imaging device 380 that images an image of a work target of the work vehicle 100, and performs position estimation processing based on measurement data from the imaging device 380.

[0072] The control device 400 according to the sixth embodiment includes, in addition to the configuration of the first embodiment, a SLAM processing unit 417. The SLAM processing unit 417 identifies the position and orientation of the work vehicle by SLAM (Simultaneous Localization and Mapping) processing based on measurement data from the imaging device 380.

[0073] The position estimation unit 415 according to the sixth embodiment uses, as observed values, the position and orientation identified by the SLAM processing unit 417, in addition to the inclination angle. In other words, the position estimation unit 415 according to the sixth embodiment may be a Bayes filter that estimates the position, orientation, and inclination angle at time t using the estimation results of the position and inclination angle at time t-1 as a "state (posterior belief)," the speed and angular velocity of the work vehicle 100 at time t estimated by the movement amount estimation unit 414 as a "control value," and the inclination angle of the work vehicle 100 at time t estimated by the movement amount estimation unit 414 and the position and orientation identified by the SLAM processing unit 417 as "observation values."

[0074] <Other Embodiments> Although one embodiment has been described in detail above with reference to the drawings, the specific configuration is not limited to that described above, and various design modifications and the like are possible. That is, in other embodiments, the order of the above-described processes may be changed as appropriate. Furthermore, some processes may be executed in parallel. The control device 400 according to the above-described embodiment may be configured by a single computer, or the configuration of the control device 400 may be divided into multiple computers, and the multiple computers may function as the control device 400 by cooperating with each other. In this case, some of the computers configuring the control device 400 may be mounted inside the work vehicle 100, and other computers may be provided outside the work vehicle 100.

[0075] Although the work vehicle 100 according to the above-described embodiment includes the HST 230 as the power transmission device, this is not limited thereto. For example, the power transmission device of the work vehicle 100 according to another embodiment may be a hydromechanical continuously variable transmission (HMT) (which performs gear shift control by combining the HST 230 and a planetary gear mechanism). Furthermore, the power transmission device of the work vehicle 100 according to another embodiment may be a clutch. Even when the power transmission device is an HMT or a clutch, the output of the engine 210 is related to the reaction force that the work vehicle 100 receives from the work object and the resulting slippage. This is because, when the engine 210 and the power transmission device are connected, the reaction force affects the engine 210. Therefore, by inputting the measurement data of the dynamometer 320 into the motion state model 451, the control device 400 can estimate the movement amount of the work vehicle 100 while suppressing the influence of the reaction force from the work object. Furthermore, for example, the power transmission device of the work vehicle 100 according to another embodiment may be an electric mechanical transmission (EMT) having a generator and an electric motor instead of a hydraulic pump and a hydraulic motor. In this case, the control device 400 may estimate the amount of movement of the work vehicle 100 by inputting measurement data of the electric motor current value into the motion state model 451. The measurement data of the electric motor current value is an example of a value related to the power of the traveling body.

[0076] Furthermore, while the work vehicle 100 according to the embodiment described above is a bulldozer, the work vehicle 100 according to other embodiments is not limited to this. For example, the work vehicle 100 according to other embodiments may be a wheel loader, a motor grader, or the like. In other words, the running body of the work vehicle 100 according to other embodiments does not necessarily have to be a crawler, and may be, for example, tires or legs. Furthermore, the work vehicle 100 according to other embodiments may be an electric vehicle equipped with a battery and an electric motor instead of the engine 210.

[0077] Furthermore, although the control device 400 according to the embodiment described above displays the estimated position, orientation, and tilt angle of the work vehicle 100 on the console 142, this is not limited to this. For example, the control device 400 according to other embodiments may perform autonomous control that controls the drivetrain based on the estimated position, orientation, and tilt angle of the work vehicle 100.

[0078] According to the present disclosure, as an example, a measurement system for a work vehicle can estimate the movement amount of the work vehicle while suppressing the influence of reaction forces from a work object.

[0079] 100...Work vehicle 110...Vehicle body 120...Traveling device 121...Crawler 122...Sprocket 123...Travel motor 130...Work machine 131...Lift frame 132...Blade 133...Blade lift cylinder 134...Ripper 135...Ripper lift cylinder 140...Operator's cab 141...Seat 142...Console 143...Blade operation lever 144...Ripper operation lever 145...Travel operation lever 146...Brake pedal 147...Deceleration pedal 210...Engine 220...PTO 230...HST 250...Hydraulic pump 260...Proportional control valve 310...Rotation sensor 320...Dynamometer 330...Hydraulic pressure sensor 340...IMU 350...Blade stroke sensor 360...Ripper stroke sensor 370...GNSS sensor 380...Imaging device 400: Control device 410: Processor 411: Operation amount acquisition unit 412: Measurement data acquisition unit 413: Work machine height calculation unit 414: Movement amount estimation unit 415: Position estimation unit 416: Output unit 417: SLAM processing unit 430: Main memory 450: Storage 451: Motion state model 470: Interface

Claims

1. A measurement system for a work vehicle comprising: a measurement unit that outputs a value related to the amount of movement of the work vehicle based on vehicle body data including at least a value related to the power of the running body of the work vehicle.

2. The measurement system for a work vehicle as described in claim 1, wherein the measurement unit outputs a value related to the amount of movement by inputting the vehicle body data into a trained model that has been trained to output a value related to the amount of movement from the vehicle body data.

3. A measurement system for a work vehicle according to claim 1 or 2, wherein the measurement unit estimates the speed and angular velocity of the work vehicle based on the vehicle body data.

4. A measurement system for a work vehicle as described in claim 1 or claim 2, comprising a first position estimation unit that estimates the position of the work vehicle based on past positions of the work vehicle, a value related to the amount of movement, and the inclination angle of the work vehicle.

5. The measurement system for a work vehicle as described in claim 1, wherein the vehicle body data includes at least one of the oil pressure of the hydraulic oil supplied to drive the work vehicle, the rotation speed of the running body, and the measurement value of an IMU (Inertial Measurement Unit) provided on the work vehicle.

6. The measurement system for a work vehicle according to claim 1, wherein the vehicle body data further includes a value relating to a state of a work implement of the work vehicle.

7. The measurement system for a work vehicle according to claim 1, wherein the measurement unit further outputs a reliability of a value relating to the movement amount of the work vehicle.

8. The measurement system for a work vehicle according to claim 1, wherein the vehicle body data further includes measurement data from an imaging device that images the outside of the work vehicle.

9. A measurement system for a work vehicle as described in claim 4, comprising: a second position estimation unit that estimates the position and attitude of the work vehicle based on measurement data; and an output unit that outputs either the position determined by the first position estimation unit or the position determined by the second position estimation unit.

10. A measurement method for a work vehicle comprising a step of outputting a value relating to the amount of movement of the work vehicle based on vehicle body data including at least a value relating to the power of the running body of the work vehicle.

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