Silicone resin composition and cured product of same

The silicone resin composition, featuring a specific combination of cyclic and linear siloxanes with functional groups and a catalyst, addresses the issue of limited elongation in existing compositions, resulting in a cured product with superior extensibility and deformation followability for demanding applications.

WO2025105277A1PCT designated stage expired Publication Date: 2025-05-22TAICA
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Patent Information

Application Number
PCT/JP2024/039546
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-11-16
Filing Date
2024-11-07
Publication Date
2025-05-22

AI Technical Summary

Technical Problem

Existing silicone resin compositions used in applications like damping materials, potting materials, and heat dissipation materials lack sufficient elongation and deformation followability, making them inadequate for handling strong impacts and large vibrations.

Method used

A silicone resin composition comprising a cyclic siloxane with a specific functional group, a linear polysiloxane with functional groups capable of addition reaction, a linear polymer with functional groups at both ends, and a photopolymerization initiator or thermosetting catalyst, which are formulated to achieve optimal ratios and functional group interactions for enhanced extensibility.

Benefits of technology

The composition achieves a cured product with excellent elongation at break and high deformation followability, suitable for applications requiring resistance to tensile forces and effective vibration absorption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a silicone resin composition which is suitable for use in applications such as a damping material, a potting material and a heat dissipation material, and which is capable of forming a cured product that has excellent elongation properties and therefore has high deformation followability. A silicone resin composition according to the present invention includes: a cyclic siloxane (A) that has a first functional group; a linear polysiloxane (B) that has a second functional group, which can be addition reacted with the first functional group, at both ends of the molecular chain; a linear polymer (C) that has the first functional group at both ends of the molecular chain; and a photopolymerization initiator or a thermosetting catalyst (D) that starts or promotes an addition reaction between the first functional group and the second functional group. The cyclic siloxane (A) is represented by general formulae (1) to (3). The ratio of the number of second functional groups included in the linear polysiloxane (B) to the total number of the first functional groups included in the cyclic siloxane (A) and the linear polymer (C) is 0.4 to 1.9, and the ratio of the amount of substance of the linear polymer (C) to the amount of substance of the linear polysiloxane (B) is not less than 0.4 but less than 0.6. In general formula (1), general formula (2), and general formula (3), Ra or SiRa, in which the Ra is bonded to a silicon atom in a siloxane chain, represents the first functional group, each Rb independently represents an alkyl group or a phenyl group, and m represents an integer of 3 to 5. In general formula (2) and general formula (3), n represents an integer of 1 to 1,000. In general formula (3), Y represents an alkylene group.
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Description

Silicone resin composition and cured product thereof

[0001] The present invention relates to a silicone resin composition that is cured by light such as ultraviolet light or heat, and more specifically to a silicone resin composition that can form a cured product (such as a silicone gel or silicone rubber) with excellent elongation, and to the cured product thereof.

[0002] Silicone viscoelastic materials such as silicone gel and silicone rubber have various properties such as flexibility, extensibility, heat resistance, light resistance, and optical transparency, and are therefore used in a variety of fields, including electronic devices, construction, and medicine. In recent years, as their applications have become more diverse, there has been a demand for further improved properties of silicone viscoelastic materials. In particular, in applications such as sealing materials for electrical and electronic components, coating materials for sensors, potting materials, damping materials, heat dissipation materials, and optical adhesives (OCR, OCA), silicone viscoelastic materials with excellent deformation compliance are required to withstand stronger impacts and large vibrations. Therefore, there is a growing need for silicone resin compositions that form silicone viscoelastic materials with high deformation compliance, i.e., excellent elongation.

[0003] Therefore, in order to improve the elongation of the cured product of the silicone resin composition, Patent Document 1 proposes an ultraviolet-curable silicone resin composition that contains a specific linear organopolysiloxane (B) that contains an aliphatic unsaturated group, an organopolysiloxane (A2) that contains more than two mercaptoalkyl groups bonded to a silicon atom, and a specific organopolysiloxane (A1) that contains a dithiol at both ends, wherein the ratio of the number of thiol groups in components (A1+A2) to the number of aliphatic unsaturated groups in component (B) is 1 to 3.

[0004] Patent No. 6426023

[0005] However, the silicone resin composition of Patent Document 1 was proposed as a resin to be interposed between a protective part and an image display part in an image display device, and was not intended for use as a damping material, potting material, or heat dissipation material. Therefore, when used as a damping material, potting material, or heat dissipation material, it is necessary to include a solid filler such as a functional filler in the silicone resin composition in order to adjust the viscosity in the uncured state or to improve heat dissipation performance, but this may harden the cured product and reduce elongation.

[0006] Therefore, the present invention has been made in view of the above-mentioned points, and an object of the present invention is to provide a silicone resin composition that can be suitably used for applications such as a damping material, a potting material, and a heat dissipation material, and that has excellent elongation properties and is therefore capable of forming a cured product with high deformation followability.

[0007] As a result of extensive research, the present inventors have discovered that a silicone viscoelastic material with excellent extensibility can be obtained by reacting a linear polysiloxane having specific functional groups at both ends of the molecular chain with a cyclic siloxane having a silicon atom-bonded functional group capable of addition reacting with the linear polysiloxane. Based on this finding, the present invention has been completed.

[0008] In order to solve the above problems, the silicone resin composition of the present invention comprises a cyclic siloxane (A) having a first functional group, a linear polysiloxane (B) having second functional groups at both ends of the molecular chain that are capable of undergoing an addition reaction with the first functional group, a linear polymer (C) having the first functional groups at both ends of the molecular chain, and a photopolymerization initiator or a thermosetting catalyst (D) that initiates or accelerates the addition reaction between the first functional group and the second functional group, wherein the cyclic siloxane (A) is a cyclic siloxane represented by the following general formula (1), general formula (2), or general formula (3), a Or this R a is bonded to the silicon atom of the siloxane chain. a represents a first functional group, R bare each independently an alkyl group or a phenyl group, m is an integer of 3 to 5, in general formula (2) and general formula (3), n is an integer of 1 to 1000, in general formula (3), Y is an alkylene group, the ratio of the number of second functional groups that the linear polysiloxane (B) has to the total number of first functional groups that the cyclic siloxane (A) and the linear polymer (C) have is 0.4 to 1.9, and the ratio of the amount of substance of the linear polymer (C) to the amount of substance of the linear polysiloxane (B) is 0.4 or more and less than 0.6.

[0009]

[0010] The silicone resin composition of the present invention comprises a cyclic siloxane (A) having a first functional group, a linear polysiloxane (B) having second functional groups capable of addition reacting with the first functional group at both ends of the molecular chain, and a linear polymer (C) having the first functional groups at both ends of the molecular chain. By setting the ratio of the amount of substance of the linear polymer (C) to the amount of substance of the linear polysiloxane (B) to be 0.4 or more and less than 0.6, the linear polysiloxane (B) is bonded to both ends of the linear polymer (C), thereby lengthening the molecular chain of the polysiloxane. Furthermore, by setting the ratio of the number of second functional groups possessed by the linear polysiloxane (B) to the total number of first functional groups possessed by the cyclic siloxane (A) and the linear polymer (C) to 0.4 to 1.9, the first functional group of the cyclic siloxane (A) and the second functional group at one end of the molecular chain containing the linear polysiloxane (B) and the linear polymer (C) can be bonded by addition reaction, and the second functional group at the other end of the molecular chain containing the linear polysiloxane (B) and the linear polymer (C) can be bonded by addition reaction with the first functional group of another cyclic siloxane (A). Thus, according to the present invention, a structure can be formed in which the molecular chain of a linear copolymer formed by bonding the linear polysiloxane (B) to both ends of the linear polymer (C) by addition reaction is linked between cyclic siloxane (A) molecules. By selecting as this cyclic siloxane (A) a cyclic siloxane represented by general formula (1), general formula (2), or general formula (3) where m is an integer of 3 to 5, the cyclic siloxane (A) will have the same number of first functional groups in its molecule as m, and the cyclic siloxane (A) will have branch points that can bond by addition reaction with linear polysiloxane molecules having second functional groups at their terminals, equal to the number of first functional groups. This allows crosslinking between the cyclic siloxane and the molecular chain of the copolymer containing the linearly chain-extended polysiloxane molecules at these 3 to 5 branch points, resulting in a silicone resin composition having excellent elongation and cured product properties.

[0011] The silicone resin composition of the present invention comprises a cyclic siloxane (A) having a first functional group, a linear polysiloxane (B) having second functional groups at both ends of the molecular chain that are capable of undergoing an addition reaction with the first functional group, and a photopolymerization initiator or a thermosetting catalyst (D) that initiates or accelerates the addition reaction between the first functional group and the second functional group, wherein the cyclic siloxane (A) is a cyclic siloxane represented by the following general formula (1), general formula (2), or general formula (3), wherein R a Or this R a is bonded to the silicon atom of the siloxane chain. a represents a first functional group, R b are each independently an alkyl group or a phenyl group, m is an integer of 3 to 5, in general formula (2) and general formula (3), n is an integer of 1 to 1000, in general formula (3), Y is an alkylene group, and the ratio of the number of second functional groups that the linear polysiloxane (B) has to the number of first functional groups that the cyclic siloxane (A) has is 0.4 to 2.0.

[0012]

[0013] The silicone resin composition of the present invention comprises a cyclic siloxane (A) having a first functional group and a linear polysiloxane (B) having second functional groups at both ends of its molecular chain that are capable of addition reacting with the first functional group. By setting the ratio of the number of second functional groups in the linear polysiloxane (B) to the number of first functional groups in the cyclic siloxane (A) to be 0.4 to 2.0, the first functional group in the cyclic siloxane (A) and the second functional group at one end of the molecular chain of the linear polysiloxane (B) can be added to react and bond, and the second functional group at the other end of the molecular chain of this linear polysiloxane (B) can be added to react and bond with the first functional group of another cyclic siloxane (A). Thus, according to the present invention, a structure in which linear polysiloxanes (B) are linked between cyclic siloxane (A) molecules can be formed during the addition reaction. By selecting as this cyclic siloxane (A) a cyclic siloxane represented by general formula (1), general formula (2), or general formula (3) where m is an integer of 3 to 5, the cyclic siloxane (A) will have the same number of first functional groups in its molecule as m, and the cyclic siloxane (A) will have branch points that can bond via an addition reaction with the linear polysiloxane (B) having a second functional group at its terminal, equal to the number of first functional groups. This allows the cyclic siloxane (A) to crosslink with the linear polysiloxane (B) at these 3 to 5 branch points, resulting in a silicone resin composition having excellent elongation properties and cured product properties.

[0014] It is also preferred that in the silicone resin composition of the present invention, one of the first functional group and the second functional group is an alkenyl group, and the other of the first functional group and the second functional group is a mercaptoalkyl group or a hydrosilyl group. This allows suitable functional groups to be selected for the cyclic siloxane (A), linear polysiloxane (B), and linear polymer (C), or functional groups for the cyclic siloxane (A) and linear polysiloxane (B), which are components of the silicone resin composition of the present invention. Here, the mercaptoalkyl group is a functional group in which one of the hydrogen atoms constituting the alkyl group is substituted with a mercapto group represented by the general formula SH, and this mercapto group can undergo an addition reaction with the double bond of the alkenyl group to form a C-S-C bond. The hydrosilyl group is a hydrogen atom bonded to a silicon atom represented by the general formula SiH, and can undergo an addition reaction with the double bond of the alkenyl group to form a Si-C bond. Such a reaction causes addition polymerization between the constituent components of the silicone resin composition, resulting in a gel-like or rubber-like cured product with excellent extensibility.

[0015] The cyclic siloxane (A) of the silicone resin composition of the present invention is also preferably a cyclic trisiloxane represented by general formula (1), general formula (2), or general formula (3) in which m is an integer of 3. This allows a particularly preferred material to be selected as the cyclic siloxane (A), a constituent component of the silicone resin composition of the present invention. By using a cyclic trisiloxane, a gel-like or rubber-like cured product with particularly excellent elongation can be obtained.

[0016] In addition, in the silicone resin composition of the present invention, it is also preferable that the first functional group is an alkenyl group, and the second functional group is a mercaptoalkyl group or a hydrosilyl group. Furthermore, it is also preferable that the alkenyl group of this first functional group is a vinyl group. This allows more suitable functional groups to be selected as the functional groups possessed by the cyclic siloxane (A), linear polysiloxane (B) and linear polymer (C), which are components of the silicone resin composition of the present invention, or the functional groups possessed by the cyclic siloxane (A) and linear polysiloxane (B). That is, the first functional group possessed by the cyclic siloxane (A) is preferably an alkenyl group, and particularly preferably a vinyl group. Furthermore, it is preferable that the second functional group possessed by the linear polysiloxane (B) is a mercaptoalkyl group or a hydrosilyl group.

[0017] The silicone resin composition of the present invention preferably further contains at least one functional filler (E) selected from the group consisting of a thixotropic filler, a thermally conductive filler, an electrically conductive filler, a magnetic filler, and a dielectric filler, thereby imparting desired properties to the silicone resin composition and its cured product.

[0018] In addition, the linear polymer (C) in the silicone resin composition of the present invention is preferably an organopolysiloxane represented by the following general formula (4): a Or this R a is bonded to the silicon atom at the end of the siloxane chain. a represents a first functional group, R c are each independently an alkyl group or a phenyl group, and p is an integer of 25 to 2000. By selecting such a linear polymer (C), it is possible to add-react with the linear polysiloxane (B) to extend the chain length of the polysiloxane molecule. This results in a silicone resin composition that can form a stable cured product as a silicone viscoelastic material such as a silicone gel.

[0019]

[0020] The cured product of the present invention is obtained by curing the silicone resin composition described above. Due to the above-mentioned configuration, the cured product of the present invention has excellent elongation and high deformation followability.

[0021] The cured product of the present invention preferably has an elongation at break (Eb) of 200% or more (based on JIS K6251:2071) and a complex modulus of elasticity of 1,000 to 150,000 (based on JIS K7244-10), thereby providing a cured product with particularly favorable physical properties.

[0022] The damping member of the present invention is made of the cured product described above. The electronic device of the present invention is equipped with this damping member. The cured product (silicone gel or silicone rubber) having the above-described configuration is suitable for use as a damping member, and can be provided as a damping member in precision electronic devices such as camera modules.

[0023] The heat dissipation sheet of the present invention comprises the cured product described above. The electronic device of the present invention is equipped with this heat dissipation sheet. The cured product (silicone gel or silicone rubber) having the above-described configuration is suitable for use as a heat dissipation sheet, and can be provided as a heat dissipation sheet in electronic devices such as semiconductor etching devices.

[0024] According to the present invention, it is possible to provide a silicone resin composition that can form a gel-like or rubber-like cured product (silicone gel or silicone rubber) that has excellent elongation. This allows the cured product to have a high elongation at break (Eb), making it difficult for the cured product to break even when a tensile force is applied, and it is possible to provide a damping member or a heat dissipation sheet that has excellent deformation followability.

[0025] The silicone resin composition of the present invention and the cured product thereof will be described in detail below.

[0026] (Silicone Resin Composition) First, a silicone resin composition according to a first embodiment of the present invention will be described. The silicone resin composition according to the first embodiment contains a cyclic siloxane (A) having a first functional group, a linear polysiloxane (B) having second functional groups at both ends of the molecular chain that are capable of undergoing an addition reaction with the first functional group, a linear polymer (C) having the first functional groups at both ends of the molecular chain, and a photopolymerization initiator or a thermosetting catalyst (D) that initiates or promotes the addition reaction between the first functional group and the second functional group.

[0027] (Cyclic Siloxane (A)) The cyclic siloxane (A) contained in the silicone resin composition of this embodiment is a component capable of addition reacting with the linear polysiloxane (B) described later, and is a cyclic siloxane (A1) represented by the following general formula (1), a cyclic siloxane (A2) represented by the following general formula (2), or a cyclic siloxane (A3) represented by the following general formula (3). In the general formulas (1), (2), and (3), R a Or this R a is bonded to the silicon atom of the siloxane chain. a represents a first functional group, R b each independently represents an alkyl group or a phenyl group, m represents an integer of 3 to 5, in general formula (2) and general formula (3), n represents an integer of 1 to 1000, and in general formula (3), Y represents an alkylene group.

[0028]

[0029] The cyclic siloxane (A1) represented by the general formula (1) is a cyclic siloxane in which m in the general formula (1) is an integer of 3 to 5, and more specifically, is a cyclic trisiloxane (m=3), a cyclic tetrasiloxane (m=4), or a cyclic pentasiloxane (m=5). Of these, from the viewpoint of excellent elongation of the cured product, cyclic trisiloxane (m=3) or cyclic tetrasiloxane (m=4) is preferred, and cyclic trisiloxane (m=3) is more preferred. The cyclic siloxane (A1) may be a mixture of cyclic trisiloxane, cyclic tetrasiloxane, and cyclic pentasiloxane. The cyclic siloxane (A1) represented by the general formula (1) contains R as a first functional group capable of addition reacting with a second functional group of the linear polysiloxane (B) described later. a Or this R a is bonded to the silicon atom Si of the siloxane chain, SiR a The R constituting the first functional group a are bonded to the silicon atoms forming the siloxane ring. Therefore, the cyclic siloxane (A1) has first functional groups in the molecule in the same number as the number of silicon atoms forming the siloxane ring, i.e., the number m in general formula (1). The first functional groups are not particularly limited as long as they are functional groups capable of addition reaction with the second functional groups of the linear polysiloxane (B). For example, R a When R is the first functional group, a is preferably an alkenyl group or a mercaptoalkyl group. Here, examples of the alkenyl group include a vinyl group, an allyl group, a propenyl group, an isopropenyl group, a 2-methyl-1-propenyl group, a 2-methylallyl group, and a 2-butenyl group, as well as an alkenylalkyl group, with a vinyl group being particularly preferred. Furthermore, examples of the mercaptoalkyl group include a mercaptoethyl group, a mercaptopropyl group, and a mercaptobutyl group, but in the present invention, the mercapto group (general formula -SH) constituting the mercaptoalkyl group is preferably bonded to the terminal of the alkyl group, and is particularly preferably a 2-mercaptopropyl group. On the other hand, R in general formula (1) a is bonded to the silicon atom Si of the siloxane chain to form SiRa When R is the first functional group, a is preferably a hydrogen atom, and therefore, the first functional group is preferably a hydrosilyl group (SiH). In this embodiment, from the viewpoint of ease of synthesis or availability of materials, an alkenyl group such as a vinyl group is used as the first functional group R a Furthermore, it is preferable that the first functional group R a When an alkenyl group is selected as the first functional group R, either a functional group that crosslinks by a photoreaction or a functional group that crosslinks by a thermal reaction can be selected as the second functional group of the linear polysiloxane (B) described later, which makes it easy to design a composition according to a desired reaction system. a When a mercaptoalkyl group is selected as the first functional group SiR, the resulting silicone resin composition becomes a photocrosslinkable composition that undergoes an addition reaction by light energy. a When a hydrosilyl group is selected as the group, the resulting silicone resin composition becomes a thermally crosslinkable composition that undergoes an addition reaction in response to thermal energy.

[0030] A first functional group R that can be suitably used as the cyclic siloxane (A1) represented by general formula (1) a Examples of the cyclic siloxane (A1) having an alkenyl group include 2,4,6-trimethyl-2,4,6-trivinylcyclotrisiloxane and 2,4,6,8-tetramethyl-2,4,6,8-tetravinylcyclotetrasiloxane (both manufactured by Tokyo Chemical Industry Co., Ltd.).

[0031] In addition, the first functional group R aThe cyclic siloxane (A1) in which m is a mercaptoalkyl group can be synthesized, for example, by the synthetic route shown in the following formula. As one example, a known cyclic vinylsiloxane compound, 2,4,6-trimethyl-2,4,6-trivinylcyclosiloxane, thioacetic acid, and 2,2'-azobis(2,4-dimethylvaleronitrile) (ADVN), is added to toluene and heated at 70°C under a nitrogen atmosphere to obtain the following intermediate compound. After distilling off the solvent and other components under reduced pressure, the mixture is dissolved in dehydrated THF under a nitrogen atmosphere, cooled in a dry ice-acetone bath, and then a toluene solution of sodium bis(2-methoxyethoxy)aluminum hydride is added dropwise to react at room temperature. The mixture is then cooled to 0°C, and the reaction is terminated by adding sodium sulfate, IPA, and water. After adding acetic acid to make the mixture weakly acidic, the mixture is subjected to solvent extraction with cyclopentyl methyl ether to obtain the compound shown in the following formula (m = 3). Similarly, by using 2,4,6,8-tetramethyl-2,4,6,8-tetravinylcyclotetrasiloxane instead of 2,4,6-trimethyl-2,4,6-trivinylcyclosiloxane as a starting material, the first functional group R a In this way, a cyclic tetrasiloxane (m=4) can be obtained in which m is a mercaptoalkyl group.

[0032]

[0033] In addition, the first functional group SiR a The cyclic siloxane (A1) in which is a hydrosilyl group can be produced by the method for producing Si—H-containing cyclic polysiloxane disclosed in, for example, JP-A No. 2000-086766.

[0034] The cyclic siloxane (A2) represented by the general formula (2) is a cyclic siloxane in which m is an integer of 3 to 5, more specifically, a cyclic trisiloxane (m=3), a cyclic tetrasiloxane (m=4), or a cyclic pentasiloxane (m=5). Of these, from the viewpoint of excellent elongation of the cured product, cyclic trisiloxane (m=3) or cyclic tetrasiloxane (m=4) is preferred, and cyclic trisiloxane (m=3) is more preferred. The cyclic siloxane (A2) may be a mixture of cyclic trisiloxane, cyclic tetrasiloxane, and cyclic pentasiloxane. The cyclic siloxane (A2) represented by the general formula (2) contains R as a first functional group capable of addition reacting with a second functional group of the linear polysiloxane (B) described later. a Or this R a is bonded to the silicon atom of the siloxane chain. a The R constituting the first functional group of the cyclic siloxane (A2) has a is bonded to the end of a siloxane chain in which another siloxane chain is bonded to a silicon atom forming the siloxane ring. Therefore, the cyclic siloxane (A2) has first functional groups in the molecule in the same number as the number of silicon atoms forming the siloxane ring, i.e., the number m in general formula (2). The first functional groups may be any functional groups capable of addition reaction with the second functional group of the linear polysiloxane (B), and are not particularly limited. For example, R a When R is the first functional group, a is preferably an alkenyl group or a mercaptoalkyl group. Here, examples of the alkenyl group include a vinyl group, an allyl group, a propenyl group, an isopropenyl group, a 2-methyl-1-propenyl group, a 2-methylallyl group, and a 2-butenyl group, as well as an alkenylalkyl group, with a vinyl group being particularly preferred. Furthermore, examples of the mercaptoalkyl group include a mercaptoethyl group, a mercaptopropyl group, and a mercaptobutyl group, but in the present invention, the mercapto group (general formula -SH) constituting the mercaptoalkyl group is preferably bonded to the terminal of the alkyl group, with a 2-mercaptopropyl group being particularly preferred. On the other hand, R in general formula (2) ais bonded to the silicon atom Si at the end of the siloxane chain to form SiR a When R is the first functional group, a is preferably a hydrogen atom, and therefore, the first functional group is preferably a hydrosilyl group (SiH). In this embodiment, from the viewpoint of ease of synthesis or availability of materials, an alkenyl group such as a vinyl group is used as the first functional group R a Furthermore, it is preferable that the first functional group R a When an alkenyl group is selected as the first functional group R, either a functional group that crosslinks by a photoreaction or a functional group that crosslinks by a thermal reaction can be selected as the second functional group of the linear polysiloxane (B) described later, which makes it easy to design a composition according to a desired reaction system. a When a mercaptoalkyl group is selected as the first functional group SiR, the resulting silicone resin composition becomes a photocrosslinkable composition that undergoes an addition reaction by light energy. a When a hydrosilyl group is selected as the group, the resulting silicone resin composition becomes a thermally crosslinkable composition that undergoes an addition reaction in response to thermal energy. Furthermore, n in general formula (2) is represented by an integer of 1 to 1,000, preferably 1 to 100, and more preferably 1 to 10.

[0035] In the cyclic siloxane (A2) represented by the general formula (2), the first functional group SiR a The cyclic siloxane (A2) in which is a hydrosilyl group can be produced by, for example, the method for producing a cyclic siloxane having a long-chain hydrocarbon group and a hydrosilyl group, which is disclosed in JP 2017-145231 A. Specifically, although not particularly limited, n-octyltrichlorosilane is added to a mixed solution of water and THF, the mixture is stirred at room temperature, and then 1,1,3,3-tetramethyldisilazane and dimethylchlorosilane are added and reacted at room temperature to produce a cyclic siloxane (A2) having a first functional group SiR a is a hydrosilyl group, a cyclic trisiloxane (m=3, n=1) can be obtained.

[0036] In addition, the first functional group R aThe cyclic siloxane (A2) in which R is an alkenyl group can be produced by the method for producing a cyclic siloxane disclosed in the above-mentioned JP-A-2017-145231, in which, instead of using a disilazane or a monohalosilane, a compound in which the hydrogen atoms bonded to the silicon atoms in the disilazane or the monohalosilane are substituted with an alkenyl group such as a vinyl group is used to produce the first functional group R a In the same manner, a cyclic siloxane (A2) can be obtained in which the first functional group R a For the cyclic siloxane (A2) in which R is a mercaptoalkyl group, the first functional group R can be obtained by the reaction in the above-mentioned method for producing a cyclic siloxane disclosed in JP 2017-145231 A using a compound in which the hydrogen atoms bonded to the silicon atoms in the disilazane or monohalosilane are substituted with mercaptoalkyl groups, instead of the disilazane or monohalosilane. a is a mercaptoalkyl group.

[0037] The cyclic siloxane (A3) represented by the general formula (3) is a cyclic siloxane in which m in the general formula (3) is an integer of 3 to 5, and more specifically, is a cyclic trisiloxane (m=3), a cyclic tetrasiloxane (m=4), or a cyclic pentasiloxane (m=5). Of these, from the viewpoint of excellent elongation of the cured product, cyclic trisiloxane (m=3) or cyclic tetrasiloxane (m=4) is preferred, and cyclic trisiloxane (m=3) is more preferred. The cyclic siloxane (A3) may be a mixture of cyclic trisiloxane, cyclic tetrasiloxane, and cyclic pentasiloxane. The cyclic siloxane (A3) represented by the general formula (3) contains R as a first functional group capable of addition reacting with a second functional group of the linear polysiloxane (B) described later. a Or this R a is bonded to the silicon atom of the siloxane chain. a The R constituting the first functional group of the cyclic siloxane (A3) has ais bonded to the end of a siloxane chain to which another siloxane chain is bonded via an alkylene group bonded to a silicon atom forming the siloxane ring. Therefore, the cyclic siloxane (A3) has first functional groups in the molecule in the same number as the number of silicon atoms forming the siloxane ring, i.e., the number m in general formula (3). The first functional groups may be any functional groups capable of addition reaction with the second functional group of the linear polysiloxane (B), and are not particularly limited. For example, R a When R is the first functional group, a is preferably an alkenyl group or a mercaptoalkyl group. Here, examples of the alkenyl group include a vinyl group, an allyl group, a propenyl group, an isopropenyl group, a 2-methyl-1-propenyl group, a 2-methylallyl group, and a 2-butenyl group, as well as an alkenylalkyl group, with a vinyl group being particularly preferred. Furthermore, examples of the mercaptoalkyl group include a mercaptoethyl group, a mercaptopropyl group, and a mercaptobutyl group, but in the present invention, the mercapto group (general formula -SH) constituting the mercaptoalkyl group is preferably bonded to the terminal of the alkyl group, with a 2-mercaptopropyl group being particularly preferred. On the other hand, R in general formula (3) a is bonded to the silicon atom Si at the end of the siloxane chain to form SiR a When R is the first functional group, a is preferably a hydrogen atom, and therefore, the first functional group is preferably a hydrosilyl group (SiH). In this embodiment, from the viewpoint of ease of synthesis or availability of materials, an alkenyl group such as a vinyl group is used as the first functional group R a Furthermore, it is preferable that the first functional group R a When an alkenyl group is selected as the first functional group R, either a functional group that crosslinks by a photoreaction or a functional group that crosslinks by a thermal reaction can be selected as the second functional group of the linear polysiloxane (B) described later, which makes it easy to design a composition according to a desired reaction system. a When a mercaptoalkyl group is selected as the first functional group SiR, the resulting silicone resin composition becomes a photocrosslinkable composition that undergoes an addition reaction by light energy.a When a hydrosilyl group is selected as the group, the resulting silicone resin composition becomes a thermally crosslinkable composition that undergoes an addition reaction in response to thermal energy. Furthermore, n in general formula (3) represents an integer of 1 to 1000, preferably 1 to 100, and more preferably 1 to 10. Furthermore, Y in general formula (3) represents an alkylene group, and is preferably an alkylene group having 1 to 5 carbon atoms, such as a methylene group, a dimethylene group, or a trimethylene group.

[0038] In addition, in the cyclic siloxane (A1) represented by the general formula (1), the cyclic siloxane (A2) represented by the general formula (2), and the cyclic siloxane (A3) represented by the general formula (3), R of the side chain bonded to the silicon atom of the siloxane chain b represents an alkyl group or a phenyl group. b can be each independently an alkyl group or a phenyl group, and may be different for each silicon atom forming a siloxane ring or each silicon atom forming a siloxane chain. b Examples of the alkyl group represented by R include a methyl group, an ethyl group, a propyl group, and an isopropyl group, but a methyl group is preferred. b An alkyl group or a phenyl group can be selected for R. b can also be a non-reactive group such as a polyether group, an aralkyl group, a fluoro group, a fluoroalkyl group, a higher fatty acid ester group, or a higher fatty acid amide group.

[0039] In the cyclic siloxane (A3) represented by the general formula (3), the first functional group R aThe cyclic siloxane (A3) in which n is an alkenyl group can be synthesized, for example, by the synthetic route shown in the following formula. As an example, a known cyclic hydridosiloxane, 2,4,6,8-tetramethylcyclotetrasiloxane (n=0), and a linear, both-terminal vinyl siloxane, 1,3-divinyltetramethyldisiloxane (n=2), are mixed in a mass ratio of cyclic hydridosiloxane / linear, both-terminal vinyl siloxane = 1 / 15, and then a Karstedt catalyst is added to toluene. The mixture is reacted at 50°C under a nitrogen atmosphere to obtain the compound shown in the following formula (m=4, n=1). Similarly, by using 2,4,6,8,10-pentamethylcyclotetrasiloxane (n=0) as the cyclic hydridosiloxane starting material, the compound having the first functional group R a is a vinyl group (m=5, n=1).

[0040]

[0041] In addition, in the cyclic siloxane (A3) represented by the general formula (3), the first functional group SiR a The cyclic siloxane (A3) in which n is a hydrosilyl group can be synthesized, for example, by the synthetic route shown in the following formula. As an example, a known cyclic vinyl siloxane compound, 2,4,6-trimethyl-2,4,6-trivinylcyclosiloxane (n=0), and a linear hydridosiloxane at both ends, 1,1,3,3-tetramethyldisiloxane (n=2), are mixed in a mass ratio of cyclic vinyl siloxane / linear hydridosiloxane at both ends = 1 / 15, and then a Karstedt catalyst is added to toluene. The mixture is reacted at 50°C under a nitrogen atmosphere to obtain the compound shown in the following formula (m=3, n=1). Similarly, by using 2,4,6,8-tetramethyl-2,4,6,8-tetravinylcyclotetrasiloxane (n=0) as the cyclic vinyl siloxane starting material, the compound having the first functional group SiR ais a hydrosilyl group, a cyclic tetrasiloxane (m=4, n=1) can be obtained. By using 2,4,6,8,10-pentamethyl-2,4,6,8,10-pentavinylcyclotetrasiloxane (n=0) as the cyclic vinylsiloxane starting material, the first functional group SiR a is a hydrosilyl group, a cyclic pentasiloxane (m=5, n=1) can be obtained.

[0042]

[0043] Furthermore, in the cyclic siloxane (A3) represented by the general formula (3), the first functional group R a The cyclic siloxane (A3) in which n is a mercaptoalkyl group can be synthesized, for example, by the synthetic route shown in the following formula: As one example, a known linear hydridosiloxane at both ends, 1,1,3,3,5,5-hexamethyltrisiloxane (n=3), 2-allyloxytetrahydropyran, and a Karstedt catalyst are added to toluene and reacted at 50°C under a nitrogen atmosphere to obtain intermediate 1, and then a cyclic vinylsiloxane, 2,4,6-trimethyl-2,4,6-trivinylcyclosiloxane (n=0), and the Karstedt catalyst are added to toluene and reacted at 50°C under a nitrogen atmosphere to obtain intermediate 2. Pyridinium p-toluenesulfonate and methanol are added to this and reacted at room temperature to obtain intermediate 3, after which carbon tetrabromide and methylene chloride are added, and a solution of triphenylphosphine in methylene chloride is added dropwise under ice cooling, and the mixture is stirred to allow reaction to obtain intermediate 4, after which THF is added, and the mixture is added dropwise to a DMF solution of sodium hydrogen monosulfide hydrate, and acidified with acetic acid to obtain the compound shown in the following formula (m=3, n=2). Similarly, by using 2,4,6,8-tetramethyl-2,4,6,8-tetravinylcyclotetrasiloxane (n=0) as the cyclic vinylsiloxane, the first functional group R a In this case, a cyclic tetrasiloxane (m=4, n=2) can be obtained in which m is a mercaptoalkyl group. By using 2,4,6,8,10-pentamethyl-2,4,6,8,10-pentavinylcyclotetrasiloxane (n=0) as the cyclic vinylsiloxane starting material, the first functional group R aIn this way, a cyclic pentasiloxane (m=5, n=2) can be obtained in which m is a mercaptoalkyl group.

[0044]

[0045] Furthermore, when a cyclic tetrasiloxane in which m in the general formula is 4 is selected from the cyclic siloxanes represented by general formulas (1) to (3), it is also possible to use a mixture of a cyclic tetrasiloxane having four first functional groups represented by general formula (1), (2), or (3) and a cyclic tetrasiloxane having two first functional groups at the para position. Furthermore, in the cyclic siloxane represented by general formula (2) and the cyclic siloxane represented by general formula (3), the R a When the lengths of the branched chains from the cyclic siloxane represented by formula (2) to the silicon atoms constituting the siloxane ring are the same or close to each other, it is also possible to use a mixture of a cyclic siloxane represented by formula (2) and a cyclic siloxane represented by formula (3).

[0046] (Linear Polysiloxane (B)) The linear polysiloxane (B) contained in the silicone resin composition of this embodiment has second functional groups capable of addition reacting with first functional groups at both ends of its molecular chain, and is a component capable of addition reacting with the above-mentioned cyclic siloxane (A) and the linear polymer (C) described below. As a more specific example, the linear polysiloxane (B) can be a linear organopolysiloxane represented by the following general formula (5). In this general formula (5), R d Or this R d is bonded to the silicon atom at the end of the siloxane chain. d represents a second functional group, R e are each independently a non-reactive group such as an alkyl group or a phenyl group, and r is an integer of 30 to 2000.

[0047]

[0048] The linear polysiloxane (B) represented by the general formula (5) contains R as a second functional group capable of addition reacting with the first functional group of the cyclic siloxane (A) and the linear polymer (C) described later. d Or this R dis bonded to the silicon atom at the end of the siloxane chain. d The R constituting the second functional group d are bonded to silicon atoms at both ends of the siloxane chain, respectively, and bring about high addition reactivity with the first functional group at both ends of the linear polysiloxane (B). Therefore, the linear polysiloxane (B) bonds with the cyclic siloxane (A) and the linear polymer (C), and the molecular chain of the linear copolymer formed by bonding the linear polysiloxane (B) to both ends of the linear polymer (C) can be made to form a structure in which the cyclic siloxane (A) molecules are linked together. The second functional group may be any functional group capable of addition reaction with the first functional group of the cyclic siloxane (A) or the linear polymer (C), and is not particularly limited. For example, R d When R is the second functional group, d is preferably an alkenyl group or a mercaptoalkyl group. Here, examples of the alkenyl group include a vinyl group, an allyl group, a propenyl group, an isopropenyl group, a 2-methyl-1-propenyl group, a 2-methylallyl group, and a 2-butenyl group, as well as an alkenylalkyl group, with a vinyl group being particularly preferred. Furthermore, examples of the mercaptoalkyl group include a mercaptoethyl group, a mercaptopropyl group, and a mercaptobutyl group, but in the present invention, the mercapto group constituting the mercaptoalkyl group is preferably bonded to the terminal of the alkyl group, with a 2-mercaptopropyl group being particularly preferred. On the other hand, R in general formula (5) d is bonded to the silicon atom Si at the end of the siloxane chain to form SiR d When R is the second functional group, dis preferably a hydrogen atom, and therefore, the second functional group is preferably a hydrosilyl group (SiH). In this embodiment, the second functional group is preferably a mercaptoalkyl group or a hydrosilyl group, with a mercaptoalkyl group being particularly preferred, from the viewpoint of ease of synthesis or availability of the material. Furthermore, r, which indicates the degree of polymerization in general formula (5), is represented by an integer of 30 to 2000. By setting the value of r in general formula (5) to be in the range of 30 to 2000, a cured product having excellent elongation and high deformation followability can be obtained. Furthermore, from the viewpoint of improving the elongation of the resulting cured product and adjusting the complex modulus of the cured product to a preferred range, the sum (p + r) of r in general formula (5) of the linear polysiloxane (B) and p in general formula (4) of the linear polymer (C) described below is preferably 30 to 6000, more preferably 50 to 3000.

[0049] In the linear polysiloxane (B) represented by the general formula (5), R e R is preferably a non-reactive group. Examples of the non-reactive group include an alkyl group, a phenyl group, a polyether group, an aralkyl group, a fluoro group, a fluoroalkyl group, a higher fatty acid ester group, or a higher fatty acid amide group, and among these, an alkyl group or a phenyl group is preferably selected depending on the physical properties required for the cured product of the silicone resin composition. e R can be independently an alkyl group or a phenyl group, and may be different for each silicon atom forming the siloxane chain. e Examples of the alkyl group represented by the formula (I) include a methyl group, an ethyl group, a propyl group, and an isopropyl group, and a methyl group is preferred. From the viewpoint of improving the cold resistance of the resulting cured product (silicone gel or silicone rubber), the R e It is preferable that a part of the group is a phenyl group.

[0050] As an example, the second functional group R dExamples of the linear polysiloxane (B) in which the second functional group SiR is a mercaptoalkyl group include reactive silicone oils containing mercaptopropyl groups at both ends (product names: X-22-167C and X-22-167B, both manufactured by Shin-Etsu Chemical Co., Ltd.). d Examples of the linear polysiloxane (B) in which the second functional group R is a hydrosilyl group include polydimethylsiloxanes containing hydrosilyl groups at both ends (product names: DMS-H21 and DMS-H31, both manufactured by Gelest). d Examples of the linear polysiloxane (B) in which is an alkenyl group include polydimethylsiloxane containing vinyl groups at both ends (product name: DMS-V31, product of Gelest).

[0051] (Linear Polymer (C)) The linear polymer (C) contained in the silicone resin composition of this embodiment has first functional groups at both ends of its molecular chain and is a component capable of addition reacting with the linear polysiloxane (B) described above. Here, the first functional group is the same functional group as the first functional group possessed by the cyclic siloxane (A). The linear polymer is not particularly limited as long as it is a polymer having the first functional groups bonded to both ends of its molecular chain, and examples thereof include polymers such as polysiloxane, polyolefin, polyurethane, polyamide, polyester, polystyrene, and combinations thereof. Of these, from the viewpoint of improving the stability of the resulting cured product (silicone gel or silicone rubber) in terms of heat resistance, weather resistance, chemical resistance, etc., the linear polymer (C) is preferably a polysiloxane, and a more specific example is an organopolysiloxane represented by the following general formula (4). In general formula (4), R a Or this R a is bonded to the silicon atom at the end of the siloxane chain. a represents a first functional group, R c are each independently a non-reactive group such as an alkyl group or a phenyl group, and p is an integer of 25 to 2000.

[0052]

[0053] In the linear polymer (C) represented by the general formula (4), the first functional group capable of addition reaction with the second functional group contained in the linear polysiloxane (B) is R a Or this R a is bonded to the silicon atom Si at the end of the siloxane chain to form SiR a In this linear organopolysiloxane (C), R constituting the first functional group a are bonded to silicon atoms at both ends of the siloxane chain, respectively, resulting in high addition reactivity with the second functional group at both ends of the molecule. Therefore, linear polysiloxanes (B) are bonded to both ends of the linear polymer (C), respectively, and can act to lengthen the polysiloxane molecular chain. The explanation of the first functional group possessed by the linear polymer (C) is omitted here, as it is similar to the configuration of the first functional group possessed by the cyclic siloxane (A). Furthermore, p, which indicates the degree of polymerization in general formula (4), is represented by an integer of 25 to 2000. By setting the value of p in general formula (4) to a range of 25 to 2000, a cured product with excellent elongation and high deformation followability can be obtained. Furthermore, from the viewpoint of improving the elongation of the resulting cured product and adjusting the complex modulus of elasticity within a preferred range, the sum (p+r) of p in general formula (4) of the linear polymer (C) and r in general formula (5) of the linear polysiloxane (B) is preferably 30 to 6,000, more preferably 50 to 3,000.

[0054] In the linear polymer (C) represented by the general formula (4), R c R is preferably a non-reactive group. Examples of the non-reactive group include an alkyl group, a phenyl group, a polyether group, an aralkyl group, a fluoro group, a fluoroalkyl group, a higher fatty acid ester group, or a higher fatty acid amide group, and among these, an alkyl group or a phenyl group is preferably selected depending on the physical properties required for the cured product of the silicone resin composition. c R can be independently an alkyl group or a phenyl group, and may be different for each silicon atom forming the siloxane chain. cExamples of alkyl groups represented by the formula (I) include methyl, ethyl, propyl, and isopropyl groups, with methyl being preferred. From the viewpoint of improving the cold resistance of the resulting cured product (silicone gel or silicone rubber), the R c It is preferable that a part of the group is a phenyl group.

[0055] As an example, the first functional group R a Examples of the linear polymer (C) in which is an alkenyl group include polydimethylsiloxanes containing vinyl groups at both ends (product names: DMS-V31, DMS-V22, DMS-V42, all manufactured by Gelest, and product name: Rh-Vi321, manufactured by Constru Chemical).

[0056] The first functional group and the second functional group of the components of the silicone resin composition according to this embodiment are not particularly limited as long as they are capable of addition reaction with each other, but it is preferable that one of the first functional group and the second functional group is an alkenyl group, and the other of the first functional group and the second functional group is a mercaptoalkyl group or a hydrosilyl group. That is, when the first functional groups of the cyclic siloxane (A) and the linear polymer (C) are alkenyl groups, it is preferable that the second functional group of the linear polysiloxane (B) is a mercaptoalkyl group or a hydrosilyl group. Furthermore, when the first functional groups of the cyclic siloxane (A) and the linear polymer (C) are mercaptoalkyl groups or a hydrosilyl group, it is preferable that the second functional group of the linear polysiloxane (B) is an alkenyl group. Examples of alkenyl groups include vinyl, allyl, propenyl, isopropenyl, 2-methyl-1-propenyl, 2-methylallyl, and 2-butenyl groups, as well as alkenylalkyl groups, with vinyl being particularly preferred. Examples of mercaptoalkyl groups include mercaptoethyl, mercaptopropyl, and mercaptobutyl groups. In the present invention, the mercapto group (general formula -SH) constituting the mercaptoalkyl group is preferably bonded to the terminal of the alkyl group, with 2-mercaptopropyl being particularly preferred. This mercapto group can undergo an addition reaction with the double bond of the alkenyl group to form a C-S-C bond. Furthermore, hydrosilyl groups are hydrogen atoms bonded to silicon atoms, represented by the general formula -SiH, and can undergo an addition reaction with the double bond of the alkenyl group to form an Si-C bond. This reaction causes addition polymerization between the components of the silicone resin composition, resulting in a silicone viscoelastic material with excellent elongation.

[0057] In the silicone resin composition according to this embodiment, the first functional group R of the cyclic siloxane (A) and the linear polymer (C) a is an alkenyl group such as a vinyl group, and the second functional group R dWhen the first functional group is a mercaptoalkyl group, an addition reaction between the first functional group and the second functional group can be caused by a light energy reaction. Therefore, the silicone resin composition preferably contains a photopolymerization initiator as component (D) that initiates or promotes the addition reaction between the first functional group and the second functional group. When an alkenyl group of the cyclic siloxane (A) undergoes an addition reaction with a mercaptoalkyl group at the terminal of the linear polysiloxane (B), the cyclic siloxane (A) and the linear polysiloxane (B) can be linked. On the other hand, when the alkenyl groups at both terminals of the linear polymer (C) each undergo an addition reaction with a mercaptoalkyl group of the linear polysiloxane (B), the linear polysiloxane (B) is linked to both terminals of the linear polymer (C), thereby forming a linear polysiloxane copolymer with an increased molecular chain length. These addition reactions occur in a chain reaction, forming a polymer in which the cyclic siloxane (A) molecules and the linear polysiloxane copolymer molecules are crosslinked.

[0058] Similarly, in the silicone resin composition according to this embodiment, the first functional group R a is a mercaptoalkyl group, and the second functional group R dWhen the alkyl group is an alkenyl group such as a vinyl group, an addition reaction between the first functional group and the second functional group can be caused by a light energy reaction. Therefore, the silicone resin composition preferably contains a photopolymerization initiator as component (D) that initiates or accelerates the addition reaction between the first functional group and the second functional group. When the mercaptoalkyl group of the cyclic siloxane (A) undergoes an addition reaction with the alkenyl group at the terminal of the linear polysiloxane (B), the cyclic siloxane (A) and the linear polysiloxane (B) can be linked. On the other hand, when the mercaptoalkyl groups at both terminals of the linear polymer (C) undergo an addition reaction with the alkenyl group of the linear polysiloxane (B), the linear polysiloxane (B) is linked to both terminals of the linear polymer (C), thereby forming a linear polysiloxane copolymer with an increased molecular chain length. These addition reactions occur in a chain reaction, forming a polymer in which the cyclic siloxane (A) molecules and the linear polysiloxane copolymer molecules are crosslinked.

[0059] On the other hand, in the silicone resin composition according to this embodiment, the first functional group R a is an alkenyl group such as a vinyl group, and the second functional group SiR d is a hydrosilyl group, an addition reaction between the first functional group and the second functional group can be caused by a thermal reaction. Therefore, the silicone resin composition preferably contains a heat curing catalyst as component (D) that initiates or accelerates the addition reaction between the first functional group and the second functional group. When an alkenyl group of the cyclic siloxane (A) undergoes an addition reaction with a hydrosilyl group at the end of the linear polysiloxane (B), the cyclic siloxane (A) and the linear polysiloxane (B) can be linked. On the other hand, when the alkenyl groups at both ends of the linear polymer (C) each undergo an addition reaction with a hydrosilyl group of the linear polysiloxane (B), the linear polysiloxane (B) is linked to both ends of the linear polymer (C), forming a linear polysiloxane copolymer with an increased molecular chain length. These addition reactions occur in a chain reaction, forming a polymer in which the cyclic siloxane (A) molecules and the linear polysiloxane copolymer molecules are crosslinked.

[0060] Similarly, in the silicone resin composition according to this embodiment, the first functional group SiR of the cyclic siloxane (A) and the linear polymer (C) a is a hydrosilyl group, and the second functional group R d When is an alkenyl group such as a vinyl group, a thermal reaction can cause an addition reaction between the first functional group and the second functional group. Therefore, the silicone resin composition preferably contains a heat curing catalyst as component (D) that initiates or accelerates the addition reaction between the first functional group and the second functional group. When the hydrosilyl group of the cyclic siloxane (A) undergoes an addition reaction with the alkenyl group at the terminal of the linear polysiloxane (B), the cyclic siloxane (A) and the linear polysiloxane (B) can be linked. On the other hand, when the hydrosilyl groups at both terminals of the linear polymer (C) each undergo an addition reaction with the alkenyl group of the linear polysiloxane (B), the linear polysiloxane (B) is linked to both terminals of the linear polymer (C), forming a linear polysiloxane copolymer with an increased molecular chain length. These addition reactions occur in a chain reaction, forming a polymer in which the cyclic siloxane (A) molecules and the linear polysiloxane copolymer molecules are crosslinked.

[0061] In the silicone resin composition of the present embodiment, the ratio of the amount of substance of the linear polymer (C) to the amount of substance of the linear polysiloxane (B), i.e., [amount of substance of (C) / amount of substance of (B)], is preferably 0.4 or more and less than 0.6, more preferably 0.42 to 0.58, and particularly preferably 0.45 to 0.55, from the viewpoint of bonding the linear polysiloxane (B) to both ends of the linear polymer (C) and efficiently extending the molecular chain of the polysiloxane molecule to form a linear polysiloxane copolymer. Furthermore, the ratio of the number of second functional groups in the linear polysiloxane (B) to the total number of first functional groups in the cyclic siloxane (A) and the linear polymer (C), i.e., [number of second functional groups / total number of first functional groups], can be appropriately set depending on the total molecular chain length (total molecular weight) of the linear polysiloxane (B) and the linear polymer (C), and is preferably 0.4 to 1.9, more preferably 0.5 to 1.6, and particularly preferably 0.7 to 1.4. More specifically, when the total molecular chain length (total molecular weight) of the linear polysiloxane (B) and the linear polymer (C) is small, it is preferable to design it within the smaller range, and when the total molecular chain length (total molecular weight) is large, it is preferable to design it within the larger range. More specifically, when the total molecular weight of the linear polysiloxane (B) and the linear polymer (C) is less than 20,000, the ρ is more preferably 0.5 to 1.2, and particularly preferably 0.7 or more and less than 1.0. Furthermore, when the total molecular weight of the linear polysiloxane (B) and the linear polymer (C) is 20,000 or more, the ρ is more preferably 0.7 to 1.6, and particularly preferably 0.8 to 1.4. This allows the first functional group of the cyclic siloxane (A) to undergo an addition reaction and bond with the second functional group at one end of the molecular chain of the linear polysiloxane copolymer containing the linear polysiloxane (B) and the linear polymer (C), and also allows the second functional group at the other end of the molecular chain of this linear polysiloxane copolymer to undergo an addition reaction and bond with the first functional group of another cyclic siloxane (A). As described above, according to the present invention, an addition reaction can be performed to form a structure in which two cyclic siloxane (A) molecules are linked by a molecular chain of a linear polysiloxane copolymer containing a linear polysiloxane (B) and a linear polymer (C).The molecular weight in the present invention refers to the weight average molecular weight Mw, which is measured by gel permeation chromatography (GPC).

[0062] (Photopolymerization initiator / thermosetting catalyst (D)) The photopolymerization initiator (D1) is used when the combination of the first functional group possessed by the cyclic siloxane (A) and the linear polymer (C) and the second functional group possessed by the linear polysiloxane (B) is, for example, a combination of an alkenyl group and a mercaptoalkyl group, and is a component capable of initiating an addition reaction between the mercapto group of the mercaptoalkyl group and the alkenyl group. As the photopolymerization initiator (D1), any known initiator that acts on a thiol-ene reaction under ultraviolet irradiation can be used. Examples of the photopolymerization initiator (D1) include 1-hydroxy-cyclohexyl-phenyl-ketone, 2,2-dimethoxy-2-phenylacetophenone, xanthone, fluorenone, benzaldehyde, fluorene, anthraquinone, triphenylamine, carbazole, 3-methylacetophenone, 4-chlorobenzophenone, 4,4'-dimethoxybenzophenone, 4,4'-diaminobenzophenone, Michler's ketone, benzoin propyl ether, benzoin ethyl ether, benzil dimethyl ketal, 1-(4-isopropylphenyl)-2-hydroxybenzophenone, benzoin propyl ether, benzoin ethyl ether, benzil dimethyl ketal, 1-(4-isopropylphenyl)-2-hydroxybenzophenone, benzoin propyl ether, benzoin ethyl ether, benzil dimethyl ketal, 1-(4-isopropylphenyl)-2-hydroxybenzophenone, benzoin propyl ether, benzoin ethyl ether, benzoin propyl ... Examples of the photopolymerization initiator (D1) include 2-hydroxy-2-methylpropan-1-one, 2-hydroxy-2-methyl-1-phenylpropan-1-one, thioxanthone, diethylthioxanthone, 2-isopropylthioxanthone, 2-chlorothioxanthone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholino-propan-1-one, 2,4,6-trimethylbenzoyldiphenylphosphine oxide, bis-(2,6-dimethoxybenzoyl)-2,4,4-trimethylpentylphosphine oxide; Omnirad 184, 369, 651, 500, 907, 1173, and TPO H (all manufactured by BASF). The photopolymerization initiator (D1) can be used alone or in combination of two or more materials. The amount of the photopolymerization initiator to be added may be an amount effective for initiating a thiol-ene reaction by active energy rays, and is preferably 0.05 to 50 parts by mass, and more preferably 0.1 to 5 parts by mass, per 100 parts by mass of the total amount of the cyclic siloxane (A), the linear polysiloxane (B), and the linear polymer (C).

[0063] Furthermore, the thermosetting catalyst (D2) is used when the combination of the first functional group possessed by the cyclic siloxane (A) and the linear polymer (C) and the second functional group possessed by the linear polysiloxane (B) is, for example, a combination of an alkenyl group and a hydrosilyl group, and is a component capable of promoting the reaction between the hydrosilyl group and the alkenyl group. Known catalysts used in hydrosilylation reactions can be used as the thermosetting catalyst (D2). Examples of the thermosetting catalyst (D2) include platinum group metals such as platinum, rhodium, and palladium; chloroplatinic acid, alcohol-modified chloroplatinic acid, a complex of chloroplatinic acid and vinylsiloxane, a chloroplatinic acid-2-ethylhexanol solution; and platinum group catalysts such as tetrakis(triphenylphosphine)palladium and a mixture of palladium black and triphenylphosphine. The thermosetting catalyst (D2) can be formulated alone or in combination of two or more materials. The amount of the thermosetting catalyst to be added may be an amount effective for accelerating the hydrosilylation reaction by heat, and is preferably an amount that is 0.1 to 500 ppm, more preferably 1.0 to 100 ppm, in terms of the amount of metal atoms contained in the thermosetting catalyst, based on the total amount of the cyclic siloxane (A), the linear polysiloxane (B), and the linear polymer (C), by mass.

[0064] (Functional Filler (E)) The silicone resin composition according to the first embodiment of the present invention may further contain at least one functional filler (E) selected from the group consisting of thixotropic fillers, thermally conductive fillers, electrically conductive fillers, magnetic fillers, and dielectric fillers. These functional fillers have the function of imparting desired properties to the silicone resin composition or a cured product thereof. The functional filler is contained in the silicone resin composition in an appropriate proportion within a range that does not impair the effects of the present invention.

[0065] The thixotropic filler is a component that can impart thixotropy to the silicone resin composition, i.e., the property of high viscosity in the low shear rate region and decreasing viscosity in the high shear rate region. Known thixotropic fillers can be used alone or in combination of two or more. Examples of preferred thixotropic fillers include inorganic fine particles such as finely divided silica, calcium carbonate, heavy calcium carbonate, bentonite, and sepiolite; resin fine particles such as Teflon (registered trademark) and silicone; organic compounds such as long-chain fatty acid ester polymers, amide wax, oxidized polyethylene wax, sulfate ester-based anionic surfactants, polycarboxylic acids, polycarboxylic acid amine salts, and polyethers; and the shape of the fine particles can be appropriately selected from spherical, rod-like, and scale-like shapes.

[0066] The thermally conductive filler is a component that imparts thermal conductivity to the silicone resin composition or its cured product, and known fillers can be used alone or in combination of two or more. Examples of thermally conductive fillers include silica (quartz), aluminum oxide (alumina), aluminum hydroxide, magnesia, zinc oxide, boron nitride, aluminum nitride, silicon nitride, mica, ferrite, graphite, carbon nanotubes, and carbon microcoils.

[0067] The conductive filler is a component that imparts electrical conductivity to the silicone resin composition or its cured product, and known fillers can be used alone or in combination of two or more. Examples of conductive fillers that can be used include metals, carbon materials such as graphite, carbon nanotubes, carbon microcoils, and fullerenes, as well as metal oxides such as zinc oxide.

[0068] The magnetic filler is a component that imparts magnetism to the silicone resin composition or a cured product thereof, and known magnetic fillers can be used alone or in combination of two or more. Examples of magnetic fillers include iron alloys such as iron powder, Fe—Si alloy powder, Fe—Ni alloy powder, Fe—Co alloy powder, Fe—Cr alloy powder, and Fe—Cr—Si alloy powder, spinel ferrites such as Mg—Zn ferrite, Mn—Zn ferrite, Mn—Mg ferrite, Cu—Zn ferrite, Mg—Mn—Sr ferrite, and Ni—Zn ferrite, and hexagonal ferrites such as Ba—Zn ferrite, Ba—Mg ferrite, Ba—Ni ferrite, Ba—Co ferrite, and Ba—Ni—Co ferrite.

[0069] The dielectric filler is a component that imparts dielectric properties to the silicone resin composition or its cured product, and known dielectric fillers can be used alone or in combination of two or more. Examples of the dielectric filler include highly dielectric ceramic powders such as barium titanate, lead zirconate titanate (PZT), lanthanum-doped lead zirconate titanate (PLZT), strontium titanate, lead titanate, bismuth titanate, and bismuth barium titanate, as well as organic compounds having a thiocarbonyl group such as thiourea derivatives, thioamide derivatives, thioketone derivatives, and dithiocarbamate derivatives.

[0070] (Physical Properties of Silicone Resin Composition) Of the physical properties of the silicone resin composition according to this embodiment, the viscosity of the composition can be appropriately set depending on the application. From the viewpoint of coatability and dischargeability using a dispenser or the like, the viscosity at 23°C is preferably 50 to 100,000 cP, more preferably 70 to 9,000 cP, and even more preferably 100 to 7,000 cP.

[0071] The silicone resin composition according to this embodiment can be obtained by mixing the above-described cyclic siloxane (A), linear polysiloxane (B), linear polymer (C), and component (D) that initiates or accelerates the addition reaction, as well as a functional filler (E) and other various components, which are added as needed, in a predetermined mixing ratio. The order in which the above-described components (A) to (D) or (A) to (E) are mixed is not particularly limited. The mixing means is not particularly limited, and examples that can be used include a single-screw extruder, a twin-screw extruder, a kneader, a Banbury mixer, and a roll mill.

[0072] (Cured Product of Silicone Resin Composition) Next, the cured product of the silicone resin composition according to this embodiment will be described. The cured product according to this embodiment is a gel-like or rubber-like cured product (silicone rubber or silicone gel) formed by an addition reaction of the components of the silicone resin composition described above. The cured product thus formed has excellent elongation, and from the viewpoint of realizing high deformation followability, it is preferable that the elongation at break (Eb) is 200% or more (based on JIS K6251:2071), more preferably 1000% or more, and particularly preferably 1500% or more. These physical property values ​​can be designed to desired values ​​by adjusting the structure and amount of the cyclic siloxane (A) that acts as a branch point of the crosslinked structure of the cured product, and the molecular chain length of the linear polysiloxane copolymer, respectively. Furthermore, from the viewpoint of realizing high damping properties for use as a damping material, the cured product of the present invention preferably has a complex modulus of elasticity of 1,000 to 150,000 (in accordance with JIS K7244-10), more preferably 1,500 to 100,000, and particularly preferably 2,000 to 70,000.

[0073] (Applications of Cured Product) The cured product according to this embodiment has excellent elongation and high deformation followability, and therefore can be used as a damping material, potting material, heat dissipation material, sealing material, coating material, vibration-proofing material, vibration-damping material, and optical adhesive (OCR, OCA). Furthermore, the cured product according to this embodiment also has an excellent complex modulus of elasticity and exhibits high damping properties, and therefore this cured product is suitable for use as a damping member that supports precision components such as camera modules and absorbs vibrations. Furthermore, since the cured product according to this embodiment has excellent elongation, even when a heat-dissipating sheet is formed by blending a high proportion of a thermally conductive filler into the silicone resin composition, the elongation is maintained and the sheet is resistant to breakage, and therefore it is suitable for use as a durable heat-dissipating sheet that dissipates heat generated from semiconductor etching equipment and absorbs vibrations.

[0074] Next, a silicone resin composition according to a second embodiment of the present invention will be described. The silicone resin composition according to the second embodiment contains a cyclic siloxane (A) having a first functional group, a linear polysiloxane (B) having second functional groups at both ends of the molecular chain that are capable of undergoing an addition reaction with the first functional group, and a photopolymerization initiator or thermosetting catalyst (D) that initiates or promotes the addition reaction between the first functional group and the second functional group. This embodiment differs from the first embodiment in that it does not contain the linear polymer (C) that was a constituent component. Below, the silicone resin composition according to the second embodiment will be mainly described in terms of the configuration that differs from the first embodiment.

[0075] (Linear Polysiloxane (B)) The linear polysiloxane (B) is a component that has second functional groups capable of addition reacting with the first functional group at both ends of its molecular chain and is capable of addition reacting with the above-mentioned cyclic siloxane (A). As a more specific example, the linear polysiloxane (B) can be a linear organopolysiloxane represented by the following general formula (5). In this general formula (5), R d Or this R d is bonded to the silicon atom at the end of the siloxane chain. d represents a second functional group, R e are each independently a non-reactive group such as an alkyl group or a phenyl group, and r is an integer of 30 to 6,000.

[0076]

[0077] The linear polysiloxane (B) represented by the general formula (5) contains a second functional group capable of addition reacting with the first functional group of the cyclic siloxane (A), which is represented by R d Or this R d is bonded to the silicon atom at the end of the siloxane chain. d The R constituting the second functional group d are bonded to the silicon atoms at both ends of the siloxane chain, respectively, resulting in high addition reactivity with the first functional group at both ends of the linear polysiloxane (B). Therefore, the linear polysiloxane (B) bonds with the cyclic siloxane (A), and can act to lengthen the polysiloxane chain between the two cyclic siloxane (A) molecules. The second functional group may be any functional group capable of addition reaction with the first functional group of the cyclic siloxane (A), and may be the same functional group as the second functional group of the linear polysiloxane (B) in the first embodiment. In addition, the R of the side chain bonded to the silicon atom of the siloxane chain e Regarding the R of the side chain of the linear polysiloxane (B) in the first embodiment, e The side chain can be the same as that described above. Furthermore, r in general formula (5) is represented by an integer of 30 to 6000, and from the viewpoint of improving the extensibility of the resulting cured product, it is preferably 50 to 5000, and more preferably 100 to 4000. By setting the numerical value of r in general formula (5) within this range, excellent extensibility can be achieved, and a silicone viscoelastic material with high deformation followability can be obtained.

[0078] As an example, the second functional group R d Examples of the linear polysiloxane (B) having a mercaptoalkyl group at the end include reactive silicone oils containing mercaptopropyl groups at both ends (product names: X-22-167C and X-22-167B, both manufactured by Shin-Etsu Chemical Co., Ltd.). dExamples of the linear polysiloxane (B) having a hydrosilyl group at one end include polydimethylsiloxanes containing hydrosilyl groups at both ends (product names: DMS-H21 and DMS-H31, both manufactured by Gelest). d Examples of the linear polysiloxane (B) having an alkenyl group at one end include polydimethylsiloxane containing vinyl groups at both ends (product name: DMS-V31, product of Gelest).

[0079] The first functional group and the second functional group of the components of the silicone resin composition according to this embodiment are not particularly limited as long as they are capable of undergoing an addition reaction with each other, but it is preferable that one of the first functional group and the second functional group is an alkenyl group, and the other of the first functional group and the second functional group is a mercaptoalkyl group or a hydrosilyl group. That is, when the first functional group of the cyclic siloxane (A) is an alkenyl group, it is preferable that the second functional group of the linear polysiloxane (B) is a mercaptoalkyl group or a hydrosilyl group. Furthermore, when the first functional group of the cyclic siloxane (A) is a mercaptoalkyl group or a hydrosilyl group, it is preferable that the second functional group of the linear polysiloxane (B) is an alkenyl group.

[0080] In the silicone resin composition according to this embodiment, the first functional group R a is an alkenyl group such as a vinyl group, and the second functional group R d When the cyclic siloxane (A) is a mercaptoalkyl group, an addition reaction between the first functional group and the second functional group can be caused by a light energy reaction. Therefore, the silicone resin composition preferably contains a photopolymerization initiator as component (D) that initiates or promotes the addition reaction between the first functional group and the second functional group. When an alkenyl group of the cyclic siloxane (A) reacts with a mercaptoalkyl group at the end of the linear polysiloxane (B), the cyclic siloxane (A) and the linear polysiloxane (B) can be linked. These addition reactions occur in a chain reaction, forming a polymer in which the linear polysiloxane (B) is linked between the cyclic siloxane (A) molecule and the cyclic siloxane (A) molecule.

[0081] Similarly, in the silicone resin composition according to this embodiment, the first functional group R a is a mercaptoalkyl group, and the second functional group R d When is an alkenyl group such as a vinyl group, an addition reaction between the first functional group and the second functional group can be caused by a light energy reaction. Therefore, the silicone resin composition preferably contains a photopolymerization initiator as component (D) that initiates or accelerates the addition reaction between the first functional group and the second functional group. When the mercaptoalkyl group of the cyclic siloxane (A) undergoes an addition reaction with the alkenyl group at the terminal of the linear polysiloxane (B), the cyclic siloxane (A) and the linear polysiloxane (B) can be linked. These addition reactions occur in a chain reaction, forming a polymer in which the linear polysiloxane (B) is linked between the cyclic siloxane (A) molecule and the cyclic siloxane (A) molecule.

[0082] On the other hand, in the silicone resin composition of this embodiment, the first functional group R a is an alkenyl group such as a vinyl group, and the second functional group SiR d When is a hydrosilyl group, an addition reaction between the first functional group and the second functional group can be caused by a thermal reaction. Therefore, the silicone resin composition preferably contains a heat curing catalyst as component (D) that initiates or accelerates the addition reaction between the first functional group and the second functional group. When an alkenyl group of the cyclic siloxane (A) reacts with a hydrosilyl group at the end of the linear polysiloxane (B), the cyclic siloxane (A) and the linear polysiloxane (B) can be linked. These addition reactions occur in a chain reaction, forming a polymer in which the linear polysiloxane (B) is linked between the cyclic siloxane (A) molecule and the cyclic siloxane (A) molecule.

[0083] Similarly, in the silicone resin composition of this embodiment, the first functional group SiR of the cyclic siloxane (A) a is a hydrosilyl group, and the second functional group R dWhen is an alkenyl group such as a vinyl group, a thermal reaction can cause an addition reaction between the first functional group and the second functional group. Therefore, the silicone resin composition preferably contains a heat curing catalyst as component (D) that initiates or accelerates the addition reaction between the first functional group and the second functional group. When the hydrosilyl group of the cyclic siloxane (A) undergoes an addition reaction with the alkenyl group at the terminal of the linear polysiloxane (B), the cyclic siloxane (A) and the linear polysiloxane (B) can be linked. These addition reactions occur in a chain reaction, forming a polymer in which the linear polysiloxane (B) is linked between the cyclic siloxane (A) molecule and the cyclic siloxane (A) molecule.

[0084] In the silicone resin composition according to this embodiment, the ratio of the number of second functional groups in the linear polysiloxane (B) to the number of first functional groups in the cyclic siloxane (A), i.e., [number of second functional groups / number of first functional groups], can be appropriately set depending on the molecular chain length (molecular weight) of the linear polysiloxane (B), and is preferably 0.4 to 2.0, more preferably 0.5 to 1.6, and particularly preferably 0.7 to 1.4. More specifically, when the molecular chain length (molecular weight) of the linear polysiloxane (B) is small, it is preferably designed to be on the smaller side of the above range, and when the molecular chain length (molecular weight) is large, it is preferably designed to be on the larger side of the above range. More specifically, when the molecular weight of the linear polysiloxane (B) is less than 20,000, the ratio is more preferably 0.5 to 1.2, and particularly preferably 0.7 or more but less than 1.0. Furthermore, when the molecular weight of the linear polysiloxane (B) is 20,000 or more, the molecular weight is more preferably 0.7 to 1.6, and particularly preferably 0.8 to 1.4. This allows the first functional group of the cyclic siloxane (A) to be bonded to the second functional group at one end of the linear polysiloxane (B) by addition reaction, and also allows the second functional group at the other end of the linear polysiloxane (B) to be bonded to the first functional group of another cyclic siloxane (A) by addition reaction. Thus, according to the present invention, the linear polysiloxane (B) molecule is bonded between the cyclic siloxane (A) molecule and the cyclic siloxane (A) molecule by addition reaction, thereby forming a structure in which the molecular chain between the cyclic siloxane (A) molecules is elongated.

[0085] The other explanations regarding the cyclic siloxane (A) and linear polysiloxane (B) molecules, which are components of the silicone resin composition according to this embodiment, are the same as those in the silicone resin composition according to the first embodiment described above, and the effects thereof are also the same. Furthermore, the explanations regarding the photopolymerization initiator / thermosetting catalyst (D) and functional filler (E), which are components of the silicone resin composition according to this embodiment, are the same as those in the silicone resin composition according to the first embodiment described above, and the effects thereof are also the same.

[0086] The silicone resin composition according to this embodiment can be obtained by mixing the above-mentioned cyclic siloxane (A), linear polysiloxane (B), and component (D) that initiates or accelerates the addition reaction, as well as a functional filler (E) and other various components, which are added as needed, in a predetermined mixing ratio. The order in which the above-mentioned components (A), (B), and (D) or components (A), (B), (D), and (E) are mixed is not particularly limited. The mixing means is not particularly limited, and examples that can be used include a single-screw extruder, a twin-screw extruder, a kneader, a Banbury mixer, and a roll mill.

[0087] The cured product according to this embodiment is a gel-like or rubber-like cured product (silicone rubber or silicone gel) formed by an addition reaction of the components of the silicone resin composition described above. The cured product thus formed has excellent elongation, and from the viewpoint of realizing high deformation followability, the elongation at break (Eb) is preferably 200% or more (based on JIS K6251:2071), more preferably 500% or more, and particularly preferably 1000% or more. These physical property values ​​can be designed to the desired values ​​by adjusting the structure and amount of the cyclic siloxane (A) that acts as a branch point of the crosslinked structure, and the molecular chain length of the linear polysiloxane (B). Furthermore, from the viewpoint of achieving high damping properties for use as a damping material, the cured product according to this embodiment preferably has a complex modulus of 1,000 to 150,000 (in accordance with JIS K7244-10), more preferably 1,500 to 100,000, and particularly preferably 2,000 to 70,000. Furthermore, since the silicone viscoelastic material according to this embodiment has excellent elongation and high deformation followability, it can be used as a damping material, potting material, heat dissipation material, sealing material, coating material, vibration-proof material, vibration-damping material, and optical adhesive (OCR, OCA). Furthermore, since the cured product according to this embodiment also has an excellent complex modulus and exhibits high damping properties, this cured product is suitable for use as a damping member that supports precision components such as camera modules and absorbs vibrations. Furthermore, since the cured product according to this embodiment has excellent elongation properties, even when a heat-dissipating sheet is formed by blending a high proportion of thermally conductive filler into the silicone resin composition, the elongation properties are maintained and the sheet is less likely to break, making it suitable for use as a durable heat-dissipating sheet that dissipates heat generated from semiconductor etching equipment and absorbs vibrations.

[0088] The present invention will be described in more detail below with reference to examples and comparative examples. However, the present invention is not limited to these examples. The elongation at break (Eb) and complex modulus G of the cured product of the silicone resin composition in the following examples and comparative examples were measured. * The methods for measuring and evaluating the physical properties are as follows:

[0089] [Measurement and Evaluation Methods] (1) Elongation at Break (Eb) A cured product of the silicone resin composition was prepared into a sheet having a thickness of 2 mm, and the sheet was punched using a No. 6 dumbbell to prepare a measurement sample. The measurement sample was measured for elongation at break (tensile break) (Eb) as a percentage (%) of elongation at break at 23°C under conditions of 500 mm / min using a tensile tester (AG-Xplus, manufactured by Shimadzu Corporation) in accordance with JIS K6251:2017.

[0090] (2) Evaluation of Elongation at Break As comparative compositions, the components other than the cyclic siloxane (A) were the same, but for compositions containing a linear polymer (C), the ratio of the number of second functional groups to the total number of first functional groups (second functional group / first functional group) and the ratio of the amount of substance of the linear polymer (C) to the amount of substance of the linear polysiloxane (B) [amount of substance of (C) / amount of substance of (B)] were the same. For compositions not containing a linear polymer (C), the ratio of the number of second functional groups to the total number of first functional groups (second functional group / first functional group) was the same. The elongation at break percentage of the measured sample of this comparative example was compared with the elongation at break percentage of the measured sample of the corresponding example. If the elongation percentage of the measured sample of the example was higher than that of the comparative example, it was judged as pass (◯), and if it was the same or lower than that of the comparative example, it was judged as fail (x). Furthermore, when a sheet-like cured product prepared as a comparative example corresponding to an example could not maintain its shape as a measurement sample and therefore could not be measured for various physical properties, and the elongation at break (%) of the comparative example sample could not be obtained, a sample with an elongation at break (%) of 200% or more was judged as pass (○), and a sample with an elongation at break (×) of less than 200% was judged as fail (×). The comparative examples corresponding to each example described below are as follows: Comparative Example 1 for Examples 1 and 2, Comparative Example 2 for Example 3, Comparative Example 3 for Example 4, Comparative Example 7 for Example 5, Comparative Example 4 (or Comparative Example 23) for Example 6, Comparative Example 8 for Example 7, Comparative Example 9 for Example 8, Comparative Example 10 for Example 9, Comparative Example 5 for Example 10, Comparative Example 11 for Example 11, and Comparative Example 6 for Example 12. Similarly, Example 13 corresponds to Comparative Example 12, Example 14 corresponds to Comparative Example 13, Example 15 corresponds to Comparative Example 14, Example 16 corresponds to Comparative Example 15, Example 17 corresponds to Comparative Example 16, Example 18 corresponds to Comparative Example 17, and Example 19 corresponds to Comparative Example 18.Furthermore, Example 20 corresponds to Comparative Example 24, Example 21 corresponds to Comparative Example 25 (or Comparative Example 33), Example 22 corresponds to Comparative Example 26, Example 23 corresponds to Comparative Example 27, Example 24 corresponds to Comparative Example 28, Example 25 corresponds to Comparative Example 29, and Example 26 corresponds to Comparative Example 30.

[0091] (3) Complex elastic modulus G * The cured product of the silicone resin composition was prepared into a sheet with a thickness of 2 mm, and then cut into a φ25 mm or φ8 mm to prepare measurement samples. The dynamic viscoelasticity of each measurement sample was measured using a rheometer (ARES-G2, manufactured by TA Instruments) in accordance with JIS K7244-10, and the complex modulus G at 25°C and 10 Hz was measured. * obtained.

[0092] The specifications of the components of the silicone resin compositions prepared in the following Examples and Comparative Examples are shown in Tables 1 and 2. The molecular weights and degrees of polymerization indicated by p or r of each component shown in the tables are design values ​​listed in the respective product specifications or calculated values ​​based on the molecular formula.

[0093]

[0094]

[0095] Among the compounds shown in Table 1 above, compounds A2 and A3, which are in-house synthesized products, were synthesized as follows.

[0096] [Synthesis of Compound A2] Compound A2 was produced based on the method for producing a cyclic siloxane having a hydrocarbon group and a hydrosilyl group disclosed in JP 2017-145231 A. Methyltrichlorosilane (1.81 g, 12.1 mmol) was added dropwise to a mixed solution of water (0.65 g, 36.3 mmol) and THF (120 mL) at room temperature over 2 minutes, and the mixture was stirred at room temperature for 1 hour. 1,1,3,3-tetramethyldisilazane (1.6 g, 12 mmol) and dimethylchlorosilane (0.23 g, 2.4 mmol) were then added to the reaction solution, and the mixture was stirred at room temperature for 3 hours. The target product was then extracted by a separation operation using diethyl ether and water. Recycling size exclusion chromatography using chloroform as the developing solvent was performed, yielding 0.48 g of Compound A2 in a 31% yield. This operation was repeated seven times to obtain a total of 3.3 g of Compound A2. 1 H-NMR (CDCl 3 ) δ: 0.12-0.22 (m, 27H), 3.55-3.63 (m, 3H)

[0097] [Synthesis of Compound A3] Compound A3 was synthesized based on the following formula: 1,1,3,3,5,5-hexamethyltrisiloxane (20.8 g, 100 mmol), a linear hydridosiloxane (n = 3) at both ends, 2-allyloxytetrahydropyran (7.1 g, 50 mmol), and Karstedt's catalyst (10 μL) were added to 200 mL of toluene, and the mixture was heated at 50°C for 2 hours under a nitrogen atmosphere. After distilling off the solvent, column purification was performed to obtain Intermediate 1, and then 2,4,6-trimethyl-2,4,6-trivinylcyclosiloxane (1.8 g, 7 mmol), a cyclic vinylsiloxane (n = 0), and Karstedt's catalyst (10 μL) were added to 200 mL of toluene, and the mixture was heated at 50°C for 2 hours under a nitrogen atmosphere. After distilling off the solvent, column purification was performed to obtain intermediate 2, to which pyridinium p-toluenesulfonate (100 mg) and 100 mL of methanol were added and stirred at room temperature for 2 hours. The solvent was distilled off and column purification was performed to obtain intermediate 3, to which carbon tetrabromide (10.5 g, 32 mmol) and 100 mL of methylene chloride were added, and a solution of triphenylphosphine (9.9 g, 38 mmol) in 50 mL of methylene chloride was added dropwise under ice cooling and stirred for 1 hour. After distilling off the solvent and column purification, intermediate 4 was obtained, to which 50 mL of tetrahydrofuran was added and the mixture was added dropwise to a solution of sodium hydrogen monosulfide hydrate (1.7 g, 21 mmol) in 50 mL of DMF. After acidification with acetic acid, water was added, and the mixture was separated with hexane and ethyl acetate. After drying with anhydrous sodium sulfate, the solvent was distilled off and column purification was performed to obtain 4.4 g of compound A3 in a 57% yield. 1 H-NMR (CDCl 3 ) δ: 0.12-0.22 (m, 63H), 0.55-0.65 (m, 18H), 1.53 (m, 6H), 2.43 (t, 6H)

[0098]

[0099] Example 1 A silicone resin composition and a cured product thereof were prepared according to the following procedure, and various physical properties were measured using the tests described above. The blending ratios of the components of the silicone resin composition in this example are shown in Table 3 below. The material numbers in Table 3 correspond to the material numbers shown in Tables 1 and 2. The components shown in Tables 1 and 2 were used, and the cyclic siloxane (A) was a cyclic trisiloxane (A1-1) having a vinyl group as the first functional group, the linear polysiloxane (B) was a linear polysiloxane (B1) having mercaptopropyl groups at both ends as second functional groups and a molecular weight of 4,600, the linear polymer (C) was a polydimethylsiloxane (C1) having vinyl groups at both ends as first functional groups and a molecular weight of 28,000, and the photopolymerization initiator was BASF's product name: Omnirad 1173 (D1). 0.186 g of Component A1-1, 12.07 g of Component B1, 36.74 g of Component C1, and 1.00 g of Component D1 were weighed and placed in a lidded plastic container. The components were blended so that the ratio of the number of mercaptopropyl groups (second functional groups) to the total number of vinyl groups (first functional groups) in the components was 1.1. The components were blended so that the ratio of the amount of the linear polymer (C) to the amount of the linear polysiloxane (B) [amount of (C) / amount of (B)] was 0.5. The ratio of the number of second functional groups / first functional groups and the ratio of the amount of the components (C) / (B) shown in Table 3 were calculated based on the molecular weight values ​​of each material shown in Tables 1 and 2. This blend was kneaded for 3 minutes at 2000 rpm using a planetary centrifugal mixer (product name: Awatori Rentaro (registered trademark) ARE-350, manufactured by Thinky Corporation) and then centrifugal degassed for 1 minute at 2200 rpm to obtain the silicone resin composition of Example 1. The resulting silicone resin composition was formed into a sheet on a transparent glass sheet so that the thickness of the cured product was 2 mm, and ultraviolet light having a wavelength of 365 nm was irradiated from the top and bottom surfaces at 3000 mJ / cm. 2 The cured product was subjected to irradiation at different temperatures to obtain a sheet-like cured product. The elongation at break (Eb) and complex modulus G were measured according to the above-mentioned measurement methods. * Measurements and evaluations were carried out.

[0100] In this example, the silicone resin composition of Example 2 was obtained in the same manner as in Example 1, except that the material A1-1 used in Example 1 was replaced with a cyclic tetrasiloxane (A1-2) having a vinyl group as the first functional group as the cyclic siloxane (A). The obtained silicone resin composition was formed into a sheet on transparent glass so that the cured product had a thickness of 2 mm, and ultraviolet light having a wavelength of 365 nm was irradiated from the top and bottom surfaces at 3000 mJ / cm. 2 The cured product was subjected to irradiation at different temperatures to obtain a sheet-like cured product. The elongation at break (Eb) and complex modulus G were measured according to the above-mentioned measurement methods. * Measurements and evaluations were carried out.

[0101] Comparative Example 1, unlike Examples 1 and 2, did not use a cyclic siloxane (A), but used a linear siloxane (a1) having multiple vinyl groups as the first functional group. This linear siloxane had an average of 4.67 mol% of vinyl-containing Si atoms relative to the number of Si atoms constituting 1 mol of the linear siloxane (model number: RH-Vi315, product of Constru Chemical Co.). The other components were the same as in Examples 1 and 2, and the silicone resin composition of Comparative Example 1 was obtained in the same manner as in Examples 1 and 2, except that the blending amounts of each material (a1, B1, C1, and D1) were changed to the blending amounts shown in Table 3. The ratio of the number of mercaptopropyl groups, which are second functional groups, to the total number of vinyl groups, which are first functional groups, in each component (second functional group / first functional group) was 1.1, as in Examples 1 and 2, and the amounts of each component were adjusted so that the ratio of the amount of substance of linear polymer (C) to the amount of substance of linear polysiloxane (B) [amount of substance of (C) / amount of substance of (B)] was 0.5, as in Examples 1 and 2. The resulting silicone resin composition was formed into a sheet on transparent glass so that the cured product would be 2 mm thick, and ultraviolet light having a wavelength of 365 nm was irradiated from the top and bottom surfaces at 3000 mJ / cm. 2 The cured product was subjected to irradiation at different temperatures to obtain a sheet-like cured product. The elongation at break (Eb) and complex modulus G were measured according to the above-mentioned measurement methods. * Measurements and evaluations were carried out.

[0102] Example 3 In this example, the silicone resin composition of Example 3 was obtained in the same manner as in Example 1, except that the blending amounts of the materials (A1-1, B1, C1, and D1) used in Example 1 were changed to the blending amounts shown in Table 3. Furthermore, the ratio of the number of mercaptopropyl groups, which are second functional groups, to the total number of vinyl groups, which are first functional groups, in the constituent components (second functional groups / first functional groups) was 1.2, and the ratio of the amount of substance of linear polymer (C) to the amount of substance of linear polysiloxane (B) [amount of substance of (C) / amount of substance of (B)] was 0.5. A sheet-shaped cured product was prepared from this obtained silicone resin composition using the same procedure as in Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * Measurements and evaluations were carried out.

[0103] Comparative Example 2 In this comparative example, a silicone resin composition of Comparative Example 2 was obtained in the same manner as in Comparative Example 1, except that the blending amounts of each material (a1, B1, C1, and D1) used in Comparative Example 1 were changed to the blending amounts shown in Table 3. The blending amounts of each component were adjusted so that the ratio of the number of mercaptopropyl groups, which are second functional groups, to the total number of vinyl groups, which are first functional groups, in each component was 1.2, as in Example 3, and the ratio of the amount of substance of linear polymer (C) to the amount of substance of linear polysiloxane (B) [amount of substance of (C) / amount of substance of (B)] was 0.5, as in Example 3. A sheet-shaped cured product was prepared from this obtained silicone resin composition using the same procedure as in Comparative Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * Measurements and evaluations were carried out.

[0104] Example 4 In this example, the silicone resin composition of Example 4 was obtained in the same manner as in Example 1, except that the blending amounts of the materials (A1-1, B1, C1, and D1) used in Example 1 were changed to the blending amounts shown in Table 3. Furthermore, the ratio of the number of mercaptopropyl groups, which are second functional groups, to the total number of vinyl groups, which are first functional groups, in the constituent components (second functional groups / first functional groups) was 1.4, and the ratio of the amount of substance of linear polymer (C) to the amount of substance of linear polysiloxane (B) [amount of substance of (C) / amount of substance of (B)] was 0.5. A sheet-shaped cured product was prepared from this obtained silicone resin composition using the same procedure as in Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * Measurements and evaluations were carried out.

[0105] Comparative Example 3 In this comparative example, the silicone resin composition of Comparative Example 3 was obtained in the same manner as in Comparative Example 1, except that the blending amounts of each material (a1, B1, C1, and D1) used in Comparative Example 1 were changed to the blending amounts shown in Table 3. The blending amounts of each component were adjusted so that the ratio of the number of mercaptopropyl groups, which are second functional groups, to the total number of vinyl groups, which are first functional groups, in each component (second functional group / first functional group) was 1.4, as in Example 4, and the ratio of the amount of substance of linear polymer (C) to the amount of substance of linear polysiloxane (B) [amount of substance of (C) / amount of substance of (B)] was 0.5, as in Example 4. A sheet-shaped cured product was prepared from this obtained silicone resin composition using the same procedure as in Comparative Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * Measurements and evaluations were carried out.

[0106] Examples 5 to 8 In these examples, the silicone resin compositions of Examples 5 to 8 were obtained in the same manner as in Example 1, except that the polydimethylsiloxane (C1) of the linear polymer (C) material used in Example 1 was replaced with a polydimethylsiloxane (C2) having a shorter molecular chain length, and the amounts of the materials (A1-1, B1, C2, and D1) were changed to those shown in Table 4. In each component, the ratio of the number of mercaptopropyl groups, the second functional groups, to the total number of vinyl groups, the first functional groups (second functional groups / first functional groups) was 0.8 (Example 5), 0.9 (Example 6), 1.0 (Example 7), and 1.2 (Example 8), and the ratio of the amount of linear polymer (C) to the amount of linear polysiloxane (B) [amount of substance of (C) / amount of substance of (B)] was 0.5. For each of the silicone resin compositions obtained, a sheet-shaped cured product was prepared in the same manner as in Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * Measurements and evaluations were carried out.

[0107] Comparative Examples 4, 7 to 9 In these comparative examples, the silicone resin compositions of Comparative Examples 4 and 7 to 9 were obtained in the same manner as in Comparative Example 1, except that, among the constituent components, the polydimethylsiloxane (C1) of the linear polymer (C) material used in Comparative Example 1 was replaced with a polydimethylsiloxane (C2) having a shorter molecular chain length, and the blending amounts of the respective materials (a1, B1, C2, and D1) were changed to the blending amounts shown in Table 4. The ratio of the number of mercaptopropyl groups, the second functional group, to the total number of vinyl groups, the first functional group, in each constituent component (second functional group / first functional group) was 0.8 (Comparative Example 7), 0.9 (Comparative Example 4), 1.0 (Comparative Example 8), and 1.2 (Comparative Example 9), similar to the corresponding Examples 5 to 8, and the amounts of each constituent component were adjusted so that the ratio of the amount of substance of linear polymer (C) to the amount of substance of linear polysiloxane (B) [amount of substance of (C) / amount of substance of (B)] was also 0.5, similar to the corresponding Examples 5 to 8. A sheet-shaped cured product was prepared from this obtained silicone resin composition using the same procedure as in Comparative Example 1, and the elongation at break (Eb) and complex modulus G * Measurements and evaluations were carried out.

[0108] Examples 9 to 11 In these examples, the silicone resin compositions of Examples 9 to 11 were obtained in the same manner as in Example 1, except that the polydimethylsiloxane (C1) of the linear polymer (C) material used in Example 1 was replaced with a polydimethylsiloxane (C3) having a longer molecular chain length, and the amounts of the materials (A1-1, B1, C3, and D1) were changed to those shown in Table 5. In each component, the ratio of the number of mercaptopropyl groups, the second functional groups, to the total number of vinyl groups, the first functional groups (second functional groups / first functional groups) was 1.0 (Example 9), 1.2 (Example 10), and 1.4 (Example 11), and the ratio of the amount of linear polymer (C) to the amount of linear polysiloxane (B) [amount of substance of (C) / amount of substance of (B)] was 0.5. For each of the silicone resin compositions obtained, a sheet-shaped cured product was prepared in the same manner as in Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * Measurements and evaluations were carried out.

[0109] Comparative Examples 5, 10 to 11 In these comparative examples, the same materials as in Comparative Example 1 were used, except that of the respective constituent components, the polydimethylsiloxane (C1) of the linear polymer (C) material used in Comparative Example 1 was replaced with polydimethylsiloxane (C3) having a longer molecular chain length, and the blending amounts of the respective materials (a1, B1, C3, and D1) were changed to the blending amounts shown in Table 5. The silicone resin compositions of Comparative Examples 5, 10 to 11 were obtained in the same manner as in Comparative Example 1. The ratio of the number of mercaptopropyl groups, the second functional group, to the total number of vinyl groups, the first functional group, in each constituent component (second functional group / first functional group) was 1.0 (Comparative Example 10), 1.2 (Comparative Example 5), and 1.4 (Comparative Example 11), similar to the corresponding Examples 9 to 11, and the amounts of each constituent component were adjusted so that the ratio of the amount of substance of linear polymer (C) to the amount of substance of linear polysiloxane (B) [amount of substance of (C) / amount of substance of (B)] was 0.5, similar to the corresponding Examples 9 to 11. A sheet-shaped cured product was prepared from this obtained silicone resin composition using the same procedure as in Comparative Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. *Measurements and evaluations were carried out.

[0110] Example 12 In this example, the silicone resin composition of Example 12 was obtained in the same manner as in Example 1, except that the composition was prepared without using the linear polymer (C) material used in Example 1 among the respective constituent components, and the amounts of the respective materials (A1-1, B1, and D1) were changed to the amounts shown in Table 6. The ratio of the number of mercaptopropyl groups, which are the second functional groups, to the number of vinyl groups, which are the first functional groups, in each constituent component (second functional groups / first functional groups) was 0.5. A sheet-shaped cured product was prepared from the obtained silicone resin composition using the same procedure as in Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * Measurements and evaluations were carried out.

[0111] Comparative Example 6 In this comparative example, the same materials as in Comparative Example 1 were used, except that the composition was prepared without using the linear polymer (C) material used in Comparative Example 1, and the amounts of each material (a1, B1, and D1) were changed to those shown in Table 6. The silicone resin composition of Comparative Example 6 was obtained in the same manner as in Comparative Example 1. The amounts of each component were adjusted so that the ratio of the number of mercaptopropyl groups, the second functional groups, to the number of vinyl groups, the first functional groups, in each component was 0.5, as in Example 12. A sheet-shaped cured product was prepared from this obtained silicone resin composition using the same procedure as in Comparative Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * Measurements and evaluations were carried out.

[0112] Examples 13 to 16 In these examples, the silicone resin compositions of Examples 13 to 16 were obtained in the same manner as in Example 1, except that the polydimethylsiloxane (C1) of the linear polymer (C) material used in Example 1 was replaced with polydimethylsiloxanes (C2 to C4) of various chain lengths shown in Table 2, and the blending amounts were changed to those shown in Table 7. The ratio of the number of mercaptopropyl groups, the second functional group, to the total number of vinyl groups, the first functional group, in each component (second functional group / first functional group) and the ratio of the amount of linear polymer (C) to the amount of linear polysiloxane (B) [amount of substance of (C) / amount of substance of (B)] are shown in Table 7. Sheet-shaped cured products were prepared from each of the obtained silicone resin compositions using the same procedure as in Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * Measurements and evaluations were carried out.

[0113] Comparative Examples 12 to 15 In these comparative examples, the silicone resin compositions of Comparative Examples 12 to 15 were obtained in the same manner as Comparative Example 1, except that the polydimethylsiloxane (C1) of the linear polymer (C) material used in Comparative Example 1 was replaced with polydimethylsiloxanes (C2 to C4) of various chain lengths shown in Table 2, and the amounts blended were changed to those shown in Table 7. The ratio of the number of mercaptopropyl groups, the second functional groups, to the total number of vinyl groups, the first functional groups, in each component was the same as in the corresponding Examples 13 to 16, and the amount of each component blended was adjusted so that the ratio of the amount of substance of linear polymer (C) to the amount of substance of linear polysiloxane (B) [amount of substance of (C) / amount of substance of (B)] was also the same as in the corresponding Examples 13 to 16. A sheet-shaped cured product was prepared from the obtained silicone resin composition in the same manner as in Comparative Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the above-mentioned measurement methods. * Measurements and evaluations were carried out.

[0114] [Example 17] In this example, among the components used in Example 5, the linear polysiloxane (B) material, mercaptopropyl-terminated polysiloxane (B1) and photopolymerization initiator (D1), were replaced with hydrosilyl-terminated polydimethylsiloxane (B3) and thermosetting catalyst (D2) shown in Table 2, respectively. The silicone resin composition and its cured product were prepared according to the following procedure, and various physical properties were measured using the tests described above. The blending ratios of the components of the silicone resin composition in this example are shown in Table 8 below. The material numbers in Table 8 correspond to the material numbers shown in Tables 1 and 2. 0.186 g of Component A1-1, 14.583 g of Component B3, 15.231 g of Component C2, and 150 μL of Component D2 were mixed so that in each component, the ratio of the number of hydrosilyl groups, as second functional groups, to the number of vinyl groups, as first functional groups, was 1.2, and the ratio of the amount of substance of linear polymer (C) to the amount of substance of linear polysiloxane (B) [amount of substance of (C) / amount of substance of (B)] was 0.5. This mixture was kneaded for 3 minutes at 2000 rpm using a planetary centrifugal mixer (product name: THINKY MIXER (registered trademark) ARE-350, product of THINKY CORPORATION) and then centrifugal degassed for 1 minute at 2200 rpm, yielding the silicone resin composition of Example 17. This uncured silicone resin composition was calendered to form a 2 mm thick sheet, which was then preheated at 70°C for 1 hour in a hot air oven (Tokyo Rikakikai Co., Ltd., WFO-520W) and then heated at 100°C for 3 hours to obtain a 2 mm thick sheet-like cured product. The elongation at break (Eb) and complex modulus G of this cured product were measured according to the measurement methods described above. * Measurements and evaluations were carried out.

[0115] Comparative Example 16 In Comparative Example 16, the silicone resin composition of Comparative Example 16 was obtained in the same manner as in Example 17, except that instead of using the cyclic siloxane (A) used in Example 17, a linear siloxane (a1) having multiple vinyl groups as the first functional group was used, and the blending amounts of each material were as shown in Table 8. The blending amounts of each component were adjusted so that the ratio of the number of hydrosilyl groups as the second functional groups to the total number of vinyl groups as the first functional groups in each component (second functional group / first functional group) was 1.2, as in Example 17, and the ratio of the amount of substance of linear polymer (C) to the amount of substance of linear polysiloxane (B) [amount of substance of (C) / amount of substance of (B)] was also 0.5, as in Example 17. The resulting uncured silicone resin composition was calendered into a 2 mm thick sheet, which was then preheated at 70°C for 1 hour in a hot air oven (Tokyo Rikakikai Co., Ltd., WFO-520W) and then heated at 100°C for 3 hours to obtain a 2 mm thick sheet-like cured product. The elongation at break (Eb) and complex modulus G of this cured product were measured according to the above-mentioned measurement methods. * Measurements and evaluations were carried out.

[0116] Examples 18 and 19 In Examples 18 and 19, silicone resin compositions were prepared that contained a functional filler (E) in addition to a cyclic siloxane (A), a linear polysiloxane (B), and a linear polymer (C). The functional filler (E) used was a thixotropic filler, fumed silica (E1) shown in Table 2. In each of these Examples, a cyclic trisiloxane (A1-1) having a vinyl group as the first functional group was used as the cyclic siloxane (A), and a polydimethylsiloxane (C2) containing vinyl groups at both ends was used as the linear polymer (C). However, in Example 18, a polysiloxane (B1) containing mercaptopropyl groups at both ends and a photopolymerization initiator (D1) were used as the linear polysiloxane (B), and in Example 19, a polydimethylsiloxane (B3) containing hydrosilyl groups at both ends and a thermosetting catalyst (D2) were used as the linear polysiloxane (B). For the silicone resin composition of Example 18, a sheet-shaped cured product was prepared in the same manner as in Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. *For the silicone resin composition of Example 19, a sheet-shaped cured product was prepared by a thermal curing reaction in the same manner as in Example 17, and the elongation at break (Eb) and complex modulus G were measured and evaluated according to the measurement methods described above. * Measurements and evaluations were carried out.

[0117] [Comparative Examples 17 and 18] In Comparative Examples 17 and 18, instead of using the cyclic siloxane (A) used in Examples 18 and 19, a linear siloxane (a1) having a plurality of vinyl groups as the first functional group was used, and the blending amounts of each material were set to the blending amounts shown in Table 8. Except for this, silicone resin compositions containing the functional filler (E) of Comparative Examples 17 and 18 were obtained in the same manner as in the corresponding Examples 18 and 19. For the silicone resin composition of Comparative Example 17, a sheet-shaped cured product was prepared using the same procedure as in Example 18, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * For the silicone resin composition of Comparative Example 18, a sheet-shaped cured product was prepared in the same manner as in Example 19, and the elongation at break (Eb) and complex modulus G were measured and evaluated according to the measurement methods described above. * Measurements and evaluations were carried out.

[0118] In these comparative examples, the silicone resin compositions of Comparative Examples 19 to 22 were obtained in the same manner as in Example 1, except that, among the constituent components, the polydimethylsiloxane (C1) of the linear polymer (C) material used in Example 1 was replaced with polydimethylsiloxanes (C2 to C4) of various chain lengths shown in Table 2, and the blending amounts were changed to those shown in Table 9. A sheet-shaped cured product was prepared from the obtained silicone resin composition using the same procedure as in Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * Among Comparative Examples 19 to 22, the silicone resin compositions of Comparative Examples 19 to 20 and 22 did not retain the shape of the prepared sheet-like cured samples when measuring various physical properties, so the elongation at break Eb and complex modulus G *Furthermore, the silicone resin composition of Comparative Example 21 had an elongation at break (%) value of less than 200%, and was therefore judged to be unacceptable (×).

[0119] [Comparative Example 23] In this comparative example, a silicone resin composition was obtained by using a branched siloxane (a2) of T units having multiple vinyl groups as the first functional group instead of the cyclic siloxane (A) among the constituent components. The constituent components and their amounts are shown in Table 9. A sheet-shaped cured product was prepared from this obtained silicone resin composition using the same procedure as in Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * The elongation at break (%) was lower than that of the corresponding Example 6.

[0120] [Examples 20 to 23] In Examples 20 to 23, similarly to Example 12, silicone resin compositions were prepared without using the linear polymer (C) material among the various constituent components. As shown in Table 10, in all Examples, a cyclic trisiloxane (A1-1) having a vinyl group as the first functional group was used as the cyclic siloxane (A), but in Examples 20 and 21, a polysiloxane (B1 or B2) containing mercaptopropyl groups at both ends and a photopolymerization initiator (D1) were used as the linear polysiloxane (B), and in Examples 22 and 23, a polydimethylsiloxane (B4) containing hydrosilyl groups at both ends and a heat curing catalyst (D2) were used as the linear polysiloxane (B). For the silicone resin compositions of Examples 20 and 21, sheet-shaped cured products were prepared using the same procedure as in Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * For the silicone resin compositions of Examples 22 and 23, sheet-shaped cured products were prepared by a thermal curing reaction in the same manner as in Example 17, and the elongation at break (Eb) and complex modulus of elasticity G were measured and evaluated according to the measurement methods described above. * Measurements and evaluations were carried out.

[0121] Comparative Examples 24 to 27 In Comparative Examples 24 to 27, the silicone resin compositions of Comparative Examples 24 to 27 were obtained in the same manner as in the corresponding Examples 20 to 23, except that instead of using the cyclic siloxane (A) used in Examples 20 to 23, a linear siloxane (a1) having multiple vinyl groups as the first functional group was used, and the blending amounts of each material were set to the amounts shown in Table 10. For the silicone resin compositions of Comparative Examples 24 and 25, a sheet-shaped cured product was prepared by a photocuring reaction using the same procedure as in Examples 20 and 21, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * For the silicone resin compositions of Comparative Examples 26 and 27, sheet-shaped cured products were prepared by a thermal curing reaction in the same manner as in Examples 22 and 23, and the elongation at break (Eb) and complex modulus G were measured and evaluated according to the measurement methods described above. * Measurements and evaluations were carried out.

[0122] [Examples 24 and 25] In Examples 24 and 25, the cyclic siloxane (A) used was a cyclic trisiloxane (A3) having a mercaptopropyl group as the first functional group, and a cyclic trisiloxane (A2) having a hydrosilyl group as the first functional group, as shown in Table 2. In each example, as shown in Table 11, the linear polysiloxane (B) used was a polydimethylsiloxane (B5) containing vinyl groups at both ends, but in Example 24 a photopolymerization initiator (D1) was added, and in Example 25 a heat curing catalyst (D2) was added. For the silicone resin composition of Example 24, a sheet-shaped cured product was prepared using the same procedure as in Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the above-mentioned measurement methods. * For the silicone resin composition of Example 25, a sheet-shaped cured product was prepared by a thermal curing reaction in the same manner as in Example 17, and the elongation at break (Eb) and complex modulus G were measured and evaluated according to the measurement methods described above. * Measurements and evaluations were carried out.

[0123] [Comparative Examples 28 and 29] In Comparative Examples 28 and 29, instead of the cyclic siloxane (A), a linear siloxane (a3) ​​having a plurality of mercaptopropyl groups as the first functional group or a linear siloxane (a4) having a hydrosilyl group as the first functional group was used, and the amounts of each material were set to the amounts shown in Table 11. Except for this, the silicone resin compositions of Comparative Examples 28 and 29 were obtained in the same manner as in the corresponding Examples 24 and 25. For the silicone resin composition of Comparative Example 28, a sheet-shaped cured product was prepared by a photocuring reaction using the same procedure as in Example 24, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * For the silicone resin composition of Comparative Example 29, a sheet-shaped cured product was prepared by a thermal curing reaction in the same manner as in Example 25, and the elongation at break (Eb) and complex modulus G were measured and evaluated according to the measurement methods described above. * Measurements and evaluations were carried out.

[0124] [Example 26] In this example, a silicone resin composition was prepared containing a functional filler (E) in addition to the cyclic siloxane (A) and the linear polysiloxane (B). As the functional filler (E), fumed silica (E1) shown in Table 2 was used as a thixotropic filler. The silicone resin composition of Example 26 was prepared using the materials and blending amounts shown in Table 11, and a sheet-shaped cured product was prepared using the same procedure as in Example 1. The elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * Measurements and evaluations were carried out.

[0125] In this Comparative Example 30, instead of using the cyclic siloxane (A) used in Example 26, a linear siloxane (a1) having multiple vinyl groups as the first functional group was used, and the amounts of each material were as shown in Table 11. Except for this, a silicone resin composition containing the functional filler (E) of Comparative Example 30 was obtained in the same manner as in the corresponding Example 26. A sheet-shaped cured product was prepared using the same procedure as in Example 26, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * Measurements and evaluations were carried out.

[0126] [Comparative Examples 31 and 32] In these comparative examples, similar to Example 12, each silicone resin composition was prepared without using the linear polymer (C) material among the constituent components. As shown in Table 12, in all examples, a cyclic trisiloxane (A1-1) having a vinyl group as the first functional group was used as the cyclic siloxane (A), but in Comparative Example 31, a polysiloxane (B2) containing mercaptopropyl groups at both ends and a photopolymerization initiator (D1) were used as the linear polysiloxane (B), and in Comparative Example 32, a polydimethylsiloxane (B3) containing hydrosilyl groups at both ends and a thermosetting catalyst (D2) were used as the linear polysiloxane (B). For the silicone resin composition of Comparative Example 31, a sheet-shaped cured product was prepared using the same procedure as in Example 1, and the elongation at break (Eb) and complex modulus G* were measured and evaluated according to the measurement methods described above. For the silicone resin composition of Comparative Example 32, a sheet-shaped cured product was prepared by a thermal curing reaction using the same procedure as in Example 17, and the elongation at break (Eb) and complex modulus of elasticity G* were measured and evaluated using the measurement methods described above. For both the silicone resin compositions of Comparative Examples 31 and 32, the prepared sheet-shaped cured product did not retain the shape of the measurement sample when measuring various physical properties, so the elongation at break Eb and complex modulus of elasticity G * could not be measured.

[0127] [Comparative Example 33] In this comparative example, a silicone resin composition was obtained by using a branched siloxane (a2) of T units having multiple vinyl groups as the first functional group instead of the cyclic siloxane (A) among the constituent components. The constituent components and their amounts are shown in Table 12. A sheet-shaped cured product was prepared from this obtained silicone resin composition using the same procedure as in Example 1, and the elongation at break (Eb) and complex modulus G were measured according to the measurement methods described above. * The elongation at break (%) was lower than that of the corresponding Example 21.

[0128] The results of Examples 1 to 4 and Comparative Examples 1 to 3 are shown in Table 3 below, the results of Examples 5 to 8 and Comparative Examples 4, 7 to 9 are shown in Table 4 below, the results of Examples 9 to 11 and Comparative Examples 5, 10 to 11 are shown in Table 5 below, and the results of Example 12 and Comparative Example 6 are shown in Table 6 below. In addition, the results of Examples 13 to 16 and Comparative Examples 12 to 15 are shown in Table 7 below, the results of Examples 17 to 19 and Comparative Examples 16 to 18 are shown in Table 8 below, the results of Comparative Examples 19 to 23 are shown in Table 9 below, the results of Examples 20 to 23 and Comparative Examples 24 to 27 are shown in Table 10 below, the results of Examples 24 to 26 and Comparative Examples 28 to 30 are shown in Table 11 below, and the results of Comparative Examples 31 to 33 are shown in Table 12 below.

[0129]

[0130]

[0131]

[0132]

[0133]

[0134]

[0135]

[0136]

[0137]

[0138]

[0139] The results of Examples 1 to 26 and Comparative Examples 1 to 33 clearly demonstrate that the silicone resin composition of the present invention, particularly the use of a "cyclic siloxane (A)" as a constituent, significantly improves the extensibility of the cured product (silicone viscoelastic material). Among these, when a cyclic trisiloxane (m = 3) or a cyclic tetrasiloxane (m = 4) was used as the cyclic siloxane (A), both cyclic siloxanes exhibited high extensibility. However, the results of Examples 1 and 2 demonstrate that the use of a cyclic trisiloxane with m = 3 in particular increases the elongation at break to a value exceeding the measurement limit, significantly improving the extensibility of the cured product. Furthermore, when the relationship between the molecular chain length (molecular weight) of the linear polymer (C) among the constituents and the elongation at break was examined, it was found that linear polymers (C) with longer molecular chain lengths (molecular weights: 28,000 and 72,000) exhibited elongation at break greater than linear polymers (C) with shorter molecular chain lengths (molecular weight: 9,400). Furthermore, when the relationship between the total molecular chain length (total molecular weight) of the linear polysiloxane (B) and the linear polymer (C) bonded between the cyclic siloxane (A) molecules among the constituent components and the elongation at break was investigated, it was found that the longer the total molecular chain length of the linear polysiloxane (B) and the linear polymer (C) (the larger the total molecular weight), the better the value of the elongation at break. More specifically, it is preferable to adjust the total molecular weight of the linear polysiloxane (B) and the linear polymer (C) to at least 20,000 or more, more preferably to adjust to 30,000 or more, and particularly preferably to adjust to 35,000 or more.

[0140] Furthermore, when the relationship between the value of [number of second functional groups / total number of first functional groups] and the elongation at break for the components of the silicone resin composition was investigated, it was found that when the total molecular chain length of the linear polysiloxane (B) and the linear polymer (C) is long (total molecular weight is large; molecular weight of component (B) is 4800, molecular weight of component (C) is 28000, 72000), it is preferable to set the [number of second functional groups / total number of first functional groups] to 1.4 or less, and particularly preferably to set it to 1 to 1.2 (Examples 1 to 4, Comparative Examples 1 to 3, Examples 9 to 11, and Comparative Example 5). On the other hand, when the total molecular chain length of the linear polysiloxane (B) and the linear polymer (C) is short (total molecular weight is small; molecular weight of component (B) is 4,800, molecular weight of component (C) is 9,400), it was found that it is preferable to set the [number of second functional groups / total number of first functional groups] to less than 1, and it is particularly preferable to set it to 0.8 or more and less than 1 (Examples 5 to 8 and Comparative Example 4).

[0141] Furthermore, in the relationship between the ratio of [number of second functional groups / (total number of first functional groups)] and the elongation at break for the components of a three-component silicone resin composition consisting of a cyclic siloxane (A), a linear polysiloxane (B), and a linear polymer (C), the results of Examples 1 to 11 and 13 to 17 indicate that the effects of the present invention can be achieved when the ratio of [number of second functional groups / (total number of first functional groups)] is in the range of 0.4 to 1.9. On the other hand, the results of Comparative Examples 19 to 20 indicate that if the ratio is outside this range, crosslinking does not proceed sufficiently, making it difficult for the cured product to retain its shape under natural gravity, and a composition having the effects of the present invention cannot be obtained.

[0142] Furthermore, with regard to the relationship between the ratio of the amount of substance of linear polymer (C) to the amount of substance of linear polysiloxane (B) [amount of substance of (C) / amount of substance of (B)] and the elongation at break for the components of a three-component silicone resin composition consisting of a cyclic siloxane (A), a linear polysiloxane (B), and a linear polymer (C), the results of Examples 1 to 11 and Examples 13 to 17 showed that the effects of the present invention can be achieved when the value of [amount of substance of (C) / amount of substance of (B)] is in the range of 0.4 or more and less than 0.6. On the other hand, the results of Comparative Examples 21 and 22 showed that when the value of [amount of substance of (C) / amount of substance of (B)] is less than 0.4, the elongation is insufficient, and when it is 0.6 or more, crosslinking does not proceed sufficiently, making it difficult for the cured product to retain its shape under natural gravity, and therefore a composition having the effects of the present invention cannot be obtained.

[0143] Furthermore, the results of Example 12 and Comparative Example 6 showed that the elongation at break was improved even when the silicone resin composition was constructed as a two-component silicone resin composition consisting of a cyclic siloxane (A) and a linear polysiloxane (B) without including the linear polymer (C). Here, when examining the relationship between the ratio of [number of second functional groups / (total number of first functional groups)] and the elongation at break of the components of the two-component silicone resin composition consisting of the cyclic siloxane (A) and the linear polysiloxane (B), the results of Examples 12 and 20-23 showed that the effects of the present invention can be achieved when the ratio of [number of second functional groups / (total number of first functional groups)] is in the range of 0.4 to 2.0. On the other hand, the results of Comparative Examples 31-32 showed that if the ratio is outside this range, crosslinking does not proceed sufficiently, making it difficult for the cured product to retain its shape under natural gravity, and a composition having the effects of the present invention cannot be obtained.

[0144] Furthermore, from the results of Examples 1 to 16, 20 and 21, 17, 22 and 23, and 24 and 25, it was found that the second functional group of the linear polysiloxane (B) constituting the silicone resin composition according to the present invention may be a vinyl group, a mercaptoalkyl group, or a hydrosilyl group, and that a silicone resin composition exhibiting the effects of the present invention can be obtained as long as it is a functional group capable of addition reacting with the first functional group of the cyclic siloxane (A).

[0145] Furthermore, the results of Examples 24 to 25 showed that a silicone resin composition exhibiting the effects of the present invention can be obtained even if the cyclic siloxane (A) constituting the silicone resin composition according to the present invention is a compound represented by general formula (2) or (3). Furthermore, the results of Examples 1 to 23 and 26 and Examples 24 to 25 showed that the first functional group of the cyclic siloxane (A) can be a vinyl group, a mercaptoalkyl group, or a hydrosilyl group, and that a silicone resin composition exhibiting the effects of the present invention can be obtained as long as it is a functional group capable of addition reacting with the second functional group of the linear polysiloxane (B).

[0146] Furthermore, the results of Examples 18 to 19 and Example 26 showed that the silicone resin composition according to the present invention can contain a functional filler (E), and that the effects of the present invention can be obtained even when the functional filler (E) is contained.

[0147] On the other hand, the results of Comparative Examples 23 and 33, in which a branched siloxane (a2) having T units and having multiple first functional groups was used instead of the cyclic siloxane (A) having multiple first functional groups, did not demonstrate any improvement in elongation. This demonstrates the importance of using a cyclic siloxane as a constituent component of the silicone resin composition.

[0148] Furthermore, by using the silicone resin composition of the present invention, the complex modulus of elasticity G * Regarding hardness, it showed values ​​of 2200 or more, which includes a low hardness region where the shape can be maintained to a minimum extent, and it was found that it could be adjusted over a wide range up to at least 72400, making it possible to obtain a hardened product that also has high damping properties.

[0149] The results of the above-mentioned examples show that by using the silicone resin composition of the present invention, a cured product having excellent elongation and high deformation followability can be obtained, and therefore the cured product of the present invention can be suitably used as a damping material, potting material, heat dissipation material, sealing material, coating material, vibration-proof material, vibration-damping material, and optical adhesive (OCR, OCA). Furthermore, this cured product also had an excellent complex modulus of elasticity and exhibited high damping properties, making it particularly suitable for use as a damping member.

[0150] The present invention is not limited to the above-described embodiments or examples, and various modified design forms are also included in the technical scope within the scope that does not deviate from the gist of the invention described in the claims.

[0151] The silicone resin composition of the present invention forms a cured product having high elongation, and is therefore useful as a damping material, potting material, or heat dissipation material for electric and electronic components, and is widely useful in industries such as electronic devices and semiconductor devices.

Claims

1. A composition comprising: a cyclic siloxane (A) having a first functional group; a linear polysiloxane (B) having a second functional group at both ends of the molecular chain, the second functional group being capable of undergoing an addition reaction with the first functional group; a linear polymer (C) having the first functional group at both ends of the molecular chain; and a photopolymerization initiator or a thermosetting catalyst (D) that initiates or accelerates the addition reaction between the first functional group and the second functional group, wherein the cyclic siloxane (A) is a cyclic siloxane represented by the following general formula (1), general formula (2), or general formula (3), [In general formula (1), general formula (2) and general formula (3), R a Or the R a is bonded to the silicon atom of the siloxane chain. a represents the first functional group, R b each independently represents an alkyl group or a phenyl group, m represents an integer of 3 to 5, in general formula (2) and general formula (3), n represents an integer of 1 to 1000, and in general formula (3), Y represents an alkylene group.] A silicone resin composition characterized in that a ratio of the number of second functional groups possessed by said linear polysiloxane (B) to the total number of said first functional groups possessed by said cyclic siloxane (A) and said linear polymer (C) is 0.4 to 1.9, and a ratio of the amount of substance of said linear polymer (C) to the amount of substance of said linear polysiloxane (B) is 0.4 or more and less than 0.

6.

2. A composition comprising: a cyclic siloxane (A) having a first functional group; a linear polysiloxane (B) having a second functional group at both ends of the molecular chain, the second functional group being capable of undergoing an addition reaction with the first functional group; and a photopolymerization initiator or a heat curing catalyst (D) that initiates or accelerates the addition reaction between the first functional group and the second functional group, wherein the cyclic siloxane (A) is a cyclic siloxane represented by the following general formula (1), general formula (2), or general formula (3), [In general formula (1), general formula (2) and general formula (3), R a Or the R a is bonded to the silicon atom of the siloxane chain. a represents the first functional group, R b each independently represents an alkyl group or a phenyl group, m represents an integer of 3 to 5, in general formula (2) and general formula (3), n represents an integer of 1 to 1000, and in general formula (3), Y represents an alkylene group.] A silicone resin composition, characterized in that a ratio of the number of second functional groups contained in said linear polysiloxane (B) to the number of first functional groups contained in said cyclic siloxane (A) is 0.4 to 2.

0.

3. The silicone resin composition according to claim 1 or 2, characterized in that one of the first functional group and the second functional group is an alkenyl group, and the other of the first functional group and the second functional group is a mercaptoalkyl group or a hydrosilyl group.

4. The silicone resin composition according to claim 3, characterized in that the cyclic siloxane (A) is a cyclic trisiloxane represented by general formula (1), general formula (2), or general formula (3), in which m is an integer of 3.

5. The silicone resin composition according to claim 4, wherein the first functional group is an alkenyl group, and the second functional group is a mercaptoalkyl group or a hydrosilyl group.

6. The silicone resin composition according to claim 5, wherein the alkenyl group is a vinyl group.

7. The silicone resin composition according to claim 1 or 2, further comprising at least one functional filler (E) selected from the group consisting of thixotropic fillers, thermally conductive fillers, electrically conductive fillers, magnetic fillers and dielectric fillers.

8. The silicone resin composition according to claim 1, wherein the linear polymer (C) is an organopolysiloxane represented by the following general formula (4). [In general formula (4), R a Or the R a is bonded to the silicon atom at the end of the siloxane chain. a represents the first functional group, R c each independently represents an alkyl group or a phenyl group, and p represents an integer of 25 to 2000.

9. A cured product obtained by curing the silicone resin composition according to claim 1 or 2.

10. The cured product according to claim 9, characterized in that the cured product has an elongation at break (Eb) of 200% or more (in accordance with JIS K6251:2071) and a complex modulus of elasticity of 1,000 to 150,000 (in accordance with JIS K7244-10).

11. A damping member made of the cured product according to claim 9.

12. An electronic device comprising the damping member according to claim 11.

13. A heat dissipation sheet comprising the cured product according to claim 9.

14. An electronic device equipped with the heat dissipation sheet according to claim 13.

Citation Information

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