Hydronic heater and vehicle

By setting up multiple water tanks and branch runners in the plumbing heater to form a parallel laminar flow path and branch runner structure, the problem of low thermal efficiency of PTC plumbing heater is solved, the thermal efficiency and heat exchange effect are improved, and the cruising range of electric vehicles and hybrid vehicles is extended.

WO2025112172A1PCT designated stage expired Publication Date: 2025-06-05XIAOGAN HUAGONG GAOLI ELECTRONICS CO LTD
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Patent Information

Application Number
PCT/CN2024/070518
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-11-28
Filing Date
2024-01-04
Publication Date
2025-06-05

AI Technical Summary

Technical Problem

The existing PTC plumbing heaters have low thermal efficiency, resulting in a reduced heating power, affecting product performance and thermal efficiency, and increasing the power consumption of hybrid vehicles and electric vehicles, reducing their range.

Method used

A plumbing heater is designed. By setting up multiple water tanks and branch runners, a parallel laminar flow channel and branch runner structure is formed to equalize the flow rate of the medium fluid, avoid local temperatures and improve heat exchange effect and thermal efficiency.

Benefits of technology

It improves the thermal efficiency of the plumbing heater, reduces the power consumption of electric vehicles and hybrid vehicles, and extends its range.

✦ Generated by Eureka AI based on patent content.

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Abstract

A vehicle, comprising a hydronic heater. The hydronic heater comprises a plurality of water tanks (1) sequentially connected in a preset direction, wherein each water tank (1) is provided with a water intake flow channel (11), an water output flow channel (12), and a plurality of branch flow channels (13), which are provided between the water intake flow channel (11) and the water output flow channel (12) and are in communication with the water intake flow channel (11) and the water output flow channel (12); a heater water inlet (14) and a heater water outlet (15) are further provided on one of the water tanks (1); the water intake flow channels (11) are in communication with the heater water inlet (14); the water output flow channels (12) are in communication with the heater water outlet (15); and a heating assembly (2) is provided between every two adjacent water tanks (1).
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Description

Water heaters and vehicles

[0001] This application claims priority to the Chinese patent application filed on November 28, 2023, with application number 202311604383.9, and invention name “Water Heating Heater and Vehicle”, the entire contents of which are incorporated by reference into this application. Technical Field

[0002] The present application relates to a water heating heater and a vehicle. Background Art

[0003] In related technologies, the thermal output of PTC (Positive Temperature Coefficient) water heaters is significantly affected by the flow channel, whose structure influences the flow resistance and heat transfer capacity of the flowing medium. When the heat transfer capacity is low, the heat emitted by the PTC heating element cannot be promptly carried away by the flowing medium, increasing the resistance of the PTC heating element and significantly reducing the heating output of the PTC water heater, affecting product performance and thermal efficiency. Furthermore, low thermal efficiency of the PTC water heater consumes more power from hybrid and electric vehicles, reducing the range of these hybrid and pure electric vehicles.

[0004] Summary of the Invention

[0005] The technical problem to be solved by the present application is: to provide a water heater and a vehicle in order to address the technical problem of low thermal efficiency of existing water heaters.

[0006] To solve the above technical problems, on the one hand, an embodiment of the present application provides a water heating heater, comprising:

[0007] A water tank, wherein a plurality of water tanks are provided, and the plurality of water tanks are connected in sequence along a preset direction, and each water tank is provided with a water inlet channel, a water outlet channel, and a plurality of branch channels connected between the water inlet channel and the water outlet channel, and one of the water tanks is further provided with a heater inlet and a heater outlet; each of the water inlet channels is respectively connected to the heater inlet, and each of the water outlet channels is respectively connected to the heater outlet;

[0008] A heating component is provided between two adjacent water tanks.

[0009] According to the water heater of the embodiment of the present application, the flowing medium enters the interior of the water heater through the water inlet of the heater, and is divided into the water inlet flow channels of each water tank in a parallel manner. After the flowing medium exchanges heat with the heating component in the branch flow channels, it flows to the water outlet flow channels, and finally converges to the water outlet of the heater and is discharged outside the water heater. By providing multiple water tanks, the flow channels within the water heater are layered, and branch flow channels are added, so that the laminar flow channels and branch flow channels are arranged in parallel, which balances the flow rate of the medium fluid, avoids local excessive temperature, improves the heat exchange effect, and improves thermal efficiency.

[0010] Optionally, the branch flow channels on the same water tank are arranged in parallel along a direction perpendicular to the preset direction.

[0011] Optionally, a water inlet sealing ring and a water outlet sealing ring are further provided between two adjacent water tanks, the water inlet sealing ring is sealingly connected between the water inlet channels of the two adjacent water tanks, and the water outlet sealing ring is sealingly connected between the water outlet channels of the two adjacent water tanks.

[0012] Optionally, a heating seal is provided between two adjacent water tanks, and the heating seal is used to seal the heating component provided between the two adjacent water tanks.

[0013] Optionally, each of the water tanks includes a bottom shell and a heat sink connected to the bottom shell, and the branch flow channel is provided between the bottom shell and the heat sink;

[0014] Between two adjacent water tanks, the bottom shell of one water tank is connected to the heat dissipation plate of the other water tank.

[0015] Optionally, three water tanks are provided, and the three water tanks are respectively defined as a first water tank, a second water tank and a third water tank along the preset direction;

[0016] There are two heating components, and the two heating components are defined as a first heating component and a second heating component along the preset direction;

[0017] The first heating component is arranged between the bottom shell of the first water tank and the heat dissipation plate of the second water tank, and the second heating component is arranged between the bottom shell of the second water tank and the heat dissipation plate of the third water tank.

[0018] Optionally, the water inlet of the heater and the water outlet of the heater are arranged on the third water tank;

[0019] The water inlet channel and the water outlet channel on the first water tank are arranged through the bottom shell of the first water tank;

[0020] The water inlet and outlet channels on the second water tank are arranged through the heat dissipation plate and the bottom shell of the second water tank;

[0021] The water inlet channel and the water outlet channel on the third water tank are arranged through the heat dissipation plate of the third water tank.

[0022] Optionally, a first protrusion is provided on a side of the heat dissipation plate of the second water tank facing the first heating component, and the first protrusion abuts against the first heating component;

[0023] A second protrusion is provided on a side of the heat dissipation plate of the third water tank facing the second heating component, and the second protrusion abuts against the second heating component.

[0024] Optionally, the water-heating heater also includes a cover plate and an electronic control component. The cover plate is connected to the heat sink of the first water tank and forms an installation space between the cover plate and the heat sink of the first water tank. The electronic control component is installed in the installation space and is electrically connected to each of the heating components.

[0025] Optionally, the bottom shell of each water tank is connected to the heat dissipation plate by friction welding.

[0026] On the other hand, an embodiment of the present application provides a vehicle, which includes the above-mentioned water heater. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] FIG1 is a schematic diagram of a water heater provided in one embodiment of the present application;

[0028] FIG2 is an exploded schematic diagram of FIG1 ;

[0029] FIG3 is a schematic diagram of the first water tank in FIG2 ;

[0030] FIG4 is a schematic diagram of the second water tank in FIG2 ;

[0031] FIG5 is a schematic diagram of the third water tank in FIG2 ;

[0032] FIG. 6 is a schematic diagram of the internal flow channel of FIG. 1 .

[0033] The reference numerals in the specification are as follows:

[0034] 1. Water tank; 1a. First water tank; 1b. Second water tank; 1c. Third water tank; 11. Water inlet; 12. Water outlet; 13. Branch channel; 14. Heater inlet; 15. Heater outlet; 16. Bottom shell; 17. Heat sink; 171. First protrusion; 172. Second protrusion; 18. Electrical channel;

[0035] 2. Heating component; 2a. First heating component; 2b. Second heating component;

[0036] 3. Manifold;

[0037] 4. Water inlet sealing ring;

[0038] 5. Water outlet sealing ring;

[0039] 6. Heating seals;

[0040] 7. Cover plate;

[0041] 8. Electronic control components;

[0042] 9. High voltage connectors;

[0043] 10. Low voltage connectors. DETAILED DESCRIPTION

[0044] In order to make the technical problems, technical solutions and beneficial effects solved by this application more clearly understood, this application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0045] As shown in Figures 1 to 6, the water heater provided in the embodiment of the present application includes multiple water tanks 1 connected in sequence along a preset direction. Each water tank 1 is provided with an inlet channel 11, an outlet channel 12, and multiple branch channels 13 connected between the inlet channel 11 and the outlet channel 12. One of the water tanks 1 is also provided with a heater water inlet 14 and a heater water outlet 15. Each of the inlet channels 11 is connected to the heater water inlet 14, and each of the outlet channels 12 is connected to the heater water outlet 15.

[0046] A heating component 2 is provided between two adjacent water tanks 1 .

[0047] In the water heater provided in the embodiment of the present application, the flow medium enters the interior of the water heater through the water inlet 14 of the heater, and is diverted to the water inlet channel 11 of each water tank 1 in a parallel manner. After the flow medium exchanges heat with the heating component 2 in the branch channel 13, it flows to the water outlet channel 12, and finally converges to the heater outlet 15 and is discharged outside the water heater. By providing multiple water tanks 1, the flow channels in the water heater are layered, and branch channels 13 are added at the same time, so that the laminar flow channels and branch channels 13 are arranged in parallel, which balances the flow rate of the medium fluid, avoids excessive local temperature, improves the heat exchange effect, and improves thermal efficiency.

[0048] In one embodiment, as shown in Figure 6 , branch flow channels 13 within the same water tank 1 are arranged in parallel, perpendicular to the predetermined direction. Within the same water tank 1 , flow is split between two adjacent branch flow channels 13 via a diverter plate 3 . The branch flow channels 13 within each water tank 1 are connected in parallel to direct the fluid from the inlet flow channel 11 into the outlet flow channel 12 , ensuring sufficient heating of the fluid and improving heating efficiency.

[0049] Preferably, on the same water tank 1 , the widths of the branch flow channels 13 are equal, and the branch flow channels are M-shaped to uniform the flow velocity and reduce the flow resistance.

[0050] In the embodiments shown in Figures 1 to 6, two branch flow channels 13 are provided on the same water tank 1. The two branch flow channels 13 are arranged in parallel and have equal widths. In other embodiments not shown in the figures, the same water tank may also have other numbers of branch flow channels besides two, such as three or four. The number of branch flow channels can be adjusted according to actual needs.

[0051] In one embodiment, as shown in Figure 2, a water inlet sealing ring 4 and a water outlet sealing ring 5 are further provided between the two adjacent water tanks 1. The water inlet sealing ring 4 is sealedly connected between the water inlet channels 11 of the two adjacent water tanks 1, and the water outlet sealing ring 5 is sealedly connected between the water outlet channels 12 of the two adjacent water tanks 1.

[0052] The water inlet sealing ring 4 is provided between adjacent water inlet channels 11 to prevent the flowing medium in the water inlet channels 11 from overflowing from the joint of the water inlet channels 11. The water outlet sealing ring 5 is provided between adjacent water outlet channels 12 to prevent the flowing medium in the water outlet channels 12 from overflowing from the joint of the water outlet channels 12.

[0053] In one embodiment, as shown in FIG2 , a heating seal 6 is further provided between two adjacent water tanks 1 . The heating seal 6 is used to seal the heating component 2 provided between the two adjacent water tanks 1 , thereby preventing the flowing medium from contacting and damaging the heating component 2 and preventing external dust from contaminating the heating component 2 .

[0054] In one embodiment, the heating component 2 is a heating chip.

[0055] In one embodiment, as shown in FIG. 2 to FIG. 5 , each of the water tanks 1 includes a bottom shell 16 and a heat sink 17 connected to the bottom shell 16 , and the branch flow channel 13 is disposed between the bottom shell 16 and the heat sink 17 .

[0056] Between two adjacent water tanks 1, the bottom shell 16 of one water tank 1 is connected to the heat sink 17 of the other water tank 1, so that each heating component 2 can be in contact with a heat sink 17, ensuring heat dissipation and cooling of each heating component 2, and avoiding overheating of each heating component 2.

[0057] In one embodiment, the bottom shell 16 and the heat dissipation plate 17 of each water tank 1 may be connected by friction welding to ensure the sealing structure of each water tank.

[0058] In a specific embodiment, as shown in Figures 1 to 5, three water tanks 1 may be provided, and the three water tanks 1 are respectively a first water tank 1a, a second water tank 1b, and a third water tank 1c along the preset direction. The diverter plate 3 of the first water tank 1a is provided on the bottom shell 16 of the first water tank 1a, the diverter plate 3 of the second water tank 1b is provided on the bottom shell 16 of the second water tank 1b, and the diverter plate 3 of the third water tank 1c is provided on the heat dissipation plate 17 of the third water tank 1c.

[0059] There are two heating components 2 , and the two heating components 2 are respectively a first heating component 2 a and a second heating component 2 b along the preset direction.

[0060] The first heating component 2a is arranged between the bottom shell 16 of the first water tank 1a and the heat dissipation plate 17 of the second water tank 1b, and the second heating component 2b is arranged between the bottom shell 16 of the second water tank 1b and the heat dissipation plate 17 of the third water tank 1c.

[0061] Specifically, the first water tank 1a, the second water tank 1b and the third water tank 1c can be connected by screws, and the first heating component 2a and the second heating component 2b can be pressed together to achieve the purpose of heating.

[0062] Furthermore, as shown in FIG. 1 to FIG. 5 , the heater water inlet 14 and the heater water outlet 15 are provided on the third water tank 1 c.

[0063] The water inlet channel 11 and the water outlet channel 12 of the first water tank 1a are provided through the bottom shell 16 of the first water tank 1a. The water inlet channel 11 and the water outlet channel 12 of the second water tank 1b are provided through the heat sink 17 and the bottom shell 16 of the second water tank 1b. The water inlet channel 11 and the water outlet channel 12 of the third water tank 1c are provided through the heat sink 17 of the third water tank 1c.

[0064] The flowing medium flows into the water inlet channel 11 on the first water tank 1a, the water inlet channel 11 on the second water tank 1b and the water inlet channel 11 on the third water tank 1c through the water inlet 14 of the heater, and then enters the first water tank 1a, the second water tank 1b and the third water tank 1c. After heat exchange, it converges to the water outlet 15 of the heater through the water outlet channel 12 on the first water tank 1a, the water outlet channel 12 on the second water tank 1b and the water outlet channel 12 on the third water tank 1c, and finally flows out from the water outlet 15 of the heater. The first heating component 2a and the second heating component 2b realize heating of the flowing medium in the above-mentioned circulation process.

[0065] In one embodiment, as shown in Figures 4 and 5, a first protrusion 171 is provided on the side of the heat sink 17 of the second water tank 1b facing the first heating component 2a. The provision of the first protrusion 171 allows for more complete contact between the heat sink 17 of the second water tank 1b and the first heating component 2a, thereby improving heat transfer efficiency.

[0066] The heat sink 17 of the third water tank 1c is provided with a second protrusion 172 on the side facing the second heating component 2b. The second protrusion 172 allows for more complete contact between the heat sink 17 of the third water tank 1c and the second heating component 2b, thereby improving heat transfer efficiency.

[0067] Preferably, the heat sink 17 of the second water tank 1b is provided with four first protrusions 171, each of which is rectangular. The heat sink 17 of the third water tank 1c is provided with four second protrusions 172, each of which is rectangular.

[0068] In one embodiment, as shown in Figures 1 and 2, the water heater further includes a cover plate 7 and an electronic control assembly 8. The cover plate 7 is connected to the heat sink 17 of the first water tank 1a, and an installation space is enclosed between the cover plate 7 and the heat sink 17 of the first water tank 1a. The electronic control assembly 8 is installed in the installation space and is electrically connected to each of the heating components 2 to control the on / off state of each heating component 2, thereby controlling the heating of each heating component 2.

[0069] At this time, the heat dissipation plates 17 of the three water tanks 1 will be used to dissipate heat for one electronic control component 8 and two heating components 2 respectively.

[0070] In one embodiment, as shown in Figures 2 to 6, in order to reduce the space occupied by the water heater and improve the space occupancy rate, an electrical channel 18 for electrical connection can be set at the edge position of the second water tank 1b and the third water tank 1c to facilitate the electrical connection between the electronic control component 8 and each of the heating components 2.

[0071] At this time, the heat-generating seal 6 can also be used to seal the electrical channel 18 to ensure the stability of electrical connectivity.

[0072] In one embodiment, as shown in Figures 1 to 3, in order to realize the current supply and external communication of the electronic control component 8, a high-voltage connector 9 and a low-voltage connector 10 are also provided on the first shell 1a. The high-voltage connector 9 is used to provide current to the electronic control component 8, and the low-voltage connector 10 is used for external communication.

[0073] The vehicle provided in an embodiment of the present application includes the above-mentioned water heater.

[0074] It should be noted that the water heater provided in this application can be applied to the field of PTC water heaters for vehicles, but is not limited to the field of water heaters for vehicles.

[0075] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. A water heating heater, wherein: include: A water tank (1), wherein a plurality of water tanks (1) are provided, and the plurality of water tanks (1) are connected in sequence along a preset direction, and each of the water tanks (1) is provided with a water inlet channel (11), a water outlet channel (12), and a plurality of branch channels (13) connected between the water inlet channel (11) and the water outlet channel (12), and one of the water tanks (1) is also provided with a heater water inlet (14) and a heater water outlet (15); each of the water inlet channels (11) is respectively connected to the heater water inlet (14), and each of the water outlet channels (12) is respectively connected to the heater water outlet (15); A heating component (2) is arranged between two adjacent water tanks (1).

2. The water heating heater according to claim 1, wherein: The branch flow channels (13) on the same water tank (1) are arranged in parallel along a direction perpendicular to the preset direction.

3. The water heating heater according to claim 1, wherein: A water inlet sealing ring (4) and a water outlet sealing ring (5) are also provided between two adjacent water tanks (1); the water inlet sealing ring (4) is sealingly connected between the water inlet flow channels (11) of the two adjacent water tanks (1), and the water outlet sealing ring (5) is sealingly connected between the water outlet flow channels (12) of the two adjacent water tanks (1).

4. The water heating heater according to claim 1, wherein: A heating seal (6) is also provided between two adjacent water tanks (1), and the heating seal (6) is used to seal the heating component (2) provided between the two adjacent water tanks (1).

5. The water heating heater according to claim 1, wherein: Each of the water tanks (1) comprises a bottom shell (16) and a heat sink (17) connected to the bottom shell (16), and the branch flow channel (13) is arranged between the bottom shell (16) and the heat sink (17); Between two adjacent water tanks (1), the bottom shell (16) of one of the water tanks (1) is connected to the heat dissipation plate (17) of the other water tank (1).

6. The water heating heater according to claim 5, wherein: The water tanks (1) are provided with three, and the three water tanks (1) are respectively defined as a first water tank (1a), a second water tank (1b) and a third water tank (1c) along the preset direction; The heating components (2) are provided with two, and the two heating components (2) are respectively defined as a first heating component (2a) and a second heating component (2b) along the preset direction; The first heating component (2a) is arranged between the bottom shell (16) of the first water tank (1a) and the heat dissipation plate (17) of the second water tank (1b), and the second heating component is arranged between the bottom shell (16) of the second water tank (1b) and the heat dissipation plate (17) of the third water tank (1c).

7. The water heating heater according to claim 6, wherein: The heater water inlet (14) and the heater water outlet (15) are arranged on the third water tank (1c); The water inlet channel (11) and the water outlet channel (12) on the first water tank (1a) are arranged through the bottom shell (16) of the first water tank (1a); The water inlet channel (11) and the water outlet channel (12) on the second water tank (1b) are arranged to penetrate the heat sink (17) and the bottom shell (16) of the second water tank (1b); The water inlet channel (11) and the water outlet channel (12) on the third water tank (1c) are arranged through a heat dissipation plate (17) of the third water tank (1c).

8. The water heating heater according to claim 7, wherein: A first protrusion (171) is provided on the side of the heat dissipation plate (17) of the second water tank (1b) facing the first heating component (2a), and the first protrusion (171) abuts against the first heating component (2a); A second protrusion (172) is provided on the side of the heat dissipation plate (17) of the third water tank (1c) facing the second heating component (2b), and the second protrusion (172) abuts against the second heating component (2b).

9. The water heating heater according to claim 6, wherein: The water-heating heater further comprises a cover plate (7) and an electric control component (8); the cover plate (7) is connected to the heat sink (17) of the first water tank (1a), and an installation space is enclosed between the cover plate (7) and the heat sink (17) of the first water tank (1a); the electric control component (8) is installed in the installation space, and the electric control component (8) is electrically connected to each of the heating components (2).

10. The water heating heater according to claim 5, wherein: The bottom shell (16) and the heat sink (17) of each water tank (1) are connected by friction welding.

11. A vehicle, wherein: The invention comprises a water heating heater as described in any one of claims 1 to 10.

Citation Information

Patent Citations

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