Continuous transportation-based ramp conveyor line and operating method therefor

Through the ramp conveying line combining ground line and airline, friction drive and chain drive are used to solve the problem of increasing production beats in the prior art, efficient production assembly and continuous transportation are achieved, and the efficiency of automobile production lines is improved.

WO2025145479A1PCT designated stage expired Publication Date: 2025-07-10MIRACLE AUTOMATION ENG CO LTD
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Patent Information

Application Number
PCT/CN2024/073608
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-01-02
Filing Date
2024-01-23
Publication Date
2025-07-10

AI Technical Summary

Technical Problem

The use of lifting equipment in existing automobile production lines has led to an increase in production beats, which is inefficient and cannot meet the high demands of the process.

Method used

The ramp conveyor line based on continuous transportation is adopted, combined with ground line and airline, and the combination of fast friction drive, medium-speed friction drive and slow friction drive is used to achieve slow transmission of the skateboard in the human working area, and there is no need for a lift in the climbing section, and the air carrier is driven through chains to ensure the continuity and efficiency of the production process.

Benefits of technology

It improves production assembly efficiency, reduces production rhythm, conforms to human-causing projects, has reasonable transmission speed distribution, avoids the problem of back-sliding in the air carrier, and ensures the stability and continuity of the production process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN2024073608_10072025_PF_FP_ABST
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Abstract

A continuous transportation-based ramp conveyor line and an operating method therefor. The continuous transportation-based ramp conveyor line comprises a ground line and an overhead line, wherein on the ground line, by means of the cooperation of high-speed friction drive, medium-speed friction drive and low-speed friction drive, sliding plates (6) achieve low-speed transportation in a manual operation area to facilitate operations by workers, and high-speed transportation is realized in an unmanned area to improve the transportation efficiency; in a climbing section, by means of the cooperation of high-speed friction drive and self-adaptive pressing wheels, a lifter does not need to be used, thereby reducing the production takt, improving the efficiency, and ensuring the continuity during a production process; and in a climbing section in the overhead line, main chains (54) are used for driving, thereby avoiding the problem of backward sliding of an overhead carrier.
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Description

Ramp conveyor line based on continuous transportation and working method thereof Technical Field

[0001] The present invention relates to the technical field of mechanized conveying in automobile production workshops, in particular to a ramp conveying line based on continuous transportation and a working method thereof. Background Art

[0002] Layout of an automotive production plant is a complex and critical task, requiring consideration of many factors. Ergonomics is a crucial aspect. Ergonomics primarily studies the interaction and coordination between humans and machines, ensuring that machine operation and height design are aligned with human physiological, psychological, and cognitive characteristics, thereby improving work efficiency and reducing labor intensity. Technical issues

[0003] Therefore, the same production line also has a need for high-level process technology. In the past, workers often used equipment with lifting functions in the assembly area to achieve this. However, this practice would increase the production cycle and reduce efficiency, thereby reducing vehicle production. Technical Solutions

[0004] In response to the shortcomings of the above-mentioned existing production technology, the applicant provides a ramp conveyor line based on continuous transportation and its working method. No elevator is required in the climbing section, which reduces the production rhythm, improves efficiency, ensures the continuity of the production process and prevents the aerial line from slipping backward.

[0005] The technical solution adopted by the present invention is as follows: a ramp conveyor line based on continuous transportation, including a ground line and an aerial line; the structure of the ground line is: including an acceleration entry area and an acceleration departure area, and the skateboard is arranged in sequence along the transportation direction from the acceleration entry area to the acceleration departure area. The first medium-speed deceleration area, the first slow operation area, the first ramp area, the acceleration area in front of the turntable, the first transition channel area, the acceleration area behind the turntable, the second ramp area, the second medium-speed deceleration area and the second slow operation area; a second transition channel area is set behind the acceleration departure area; after the skateboard enters the second transition channel area, it is finally transferred to the acceleration entry area or the spare area via the fourth turntable at the end of the second transition channel area; the structure of the aerial line is: including an aerial carrier transported on a flat track and a ramp rail, a main chain is arranged in the ramp rail, and the upper and lower chains of the main chain form a ring chain loop as a whole. The main chain is driven by a motor and operates repeatedly, driving the aerial carrier to climb along the ramp rail.

[0006] As a further improvement of the above technical solution:

[0007] Preferably, the ground line includes a first transmission area and a second transmission area, the first transition channel area is connected in the transmission direction from the first transmission area to the second transmission area, and the second transition channel area is connected in the transmission direction from the second transmission area to the first transmission area.

[0008] Preferably, the first transmission area includes an acceleration entry area, a first medium-speed deceleration area, a first slow-speed operation area, a first ramp area and an acceleration area in front of a turntable in the transmission direction; the structure of the acceleration entry area is: including an entrance elevator, a first fast friction drive is set in the transmission direction of the entrance elevator, and the first fast friction drive is connected to the first medium-speed deceleration area in the transmission direction; the structure of the first medium-speed deceleration area is: including a first medium-speed friction drive, a first double-wheel encoder is set in the transmission direction of the first medium-speed friction drive, and the first double-wheel encoder is connected to the first slow-speed operation area in the transmission direction; the structure of the first slow-speed operation area is: including a plurality of first slow-speed friction drives evenly distributed along the transmission direction at the entrance of the first slow-speed operation area, and a first double-wheel encoder is set in the transmission direction of the first slow-speed operation area. A single first slow friction drive is arranged at the exit; multiple first slow friction drives at the entrance and the single first slow friction drive at the exit are all matched with the first single-wheel encoder in the transmission direction, and the exit of the first slow operating area is connected to the entrance of the first ramp area; the structure of the first ramp area is: a second fast friction drive is arranged on one side of the transmission track at the entrance of the ramp, and a first adaptive pressure wheel matching the second fast friction drive is arranged on the other side of the transmission track, and the exit of the first ramp area is connected to the acceleration area in front of the turntable; the structure of the acceleration area in front of the turntable is: it includes a third fast friction drive, and a first pressure wheel matching the third fast friction drive is arranged on the other side of the transmission track, and a first transition channel area is arranged in the transmission direction of the third fast friction drive. The second transmission zone includes, in sequence along the transmission direction, a turntable rear acceleration zone, a second ramp zone, a second medium-speed deceleration zone, a second slow-speed operation zone, and an acceleration departure zone; the turntable rear acceleration zone is structured as follows: including a fourth fast friction drive arranged on one side of the transmission track and a third pinch wheel matched with the fourth fast friction drive on the other side of the transmission track; the second ramp zone is structured as follows: including a fifth fast friction drive arranged at the ramp entrance and a second adaptive pinch wheel matched with the fifth fast friction drive; the second medium-speed deceleration zone is structured as follows: including a second medium-speed friction drive, a second double-wheel encoder arranged in the transmission direction of the second medium-speed friction drive, and the second double-wheel encoder connected to the second slow-speed operation zone in the transmission direction; The structure of the second slow operating area is as follows: it includes multiple second slow friction drives evenly distributed along the transmission direction at the entrance of the second slow operating area and a single second slow friction drive arranged at the exit of the second slow operating area in the running direction; the multiple second slow friction drives at the entrance and the single second slow friction drive at the exit are matched with a second single-wheel encoder in the transmission direction, and the exit of the second slow operating area is connected to the entrance of the acceleration departure area; the structure of the acceleration departure area is as follows: it includes an exit elevator, and a sixth fast friction drive is arranged on the entrance side of the exit elevator; a seventh fast friction drive is arranged on the exit side of the exit elevator, and the exit direction of the seventh fast friction drive is connected to the entrance of the third rotating table.

[0009] Preferably, a first turntable and a second turntable are sequentially arranged in the first transition channel area along the transmission direction, a first channel is arranged between the first turntable and the second turntable, first channel guide wheels are respectively arranged at the exit and entrance of the first channel, a first signal light is arranged on one side of the first channel, and the first channel guide wheel is arranged on a base for rotation; when the workpiece passes through, the first channel guide wheel is arranged vertically, and the first signal light is red; after the workpiece passes through, the first channel guide wheel is arranged horizontally, and the first signal light is green; a first channel rapid friction drive and a second clamping wheel matching the first channel rapid friction drive are both arranged on the exit side of the first turntable and the entrance side of the second turntable.

[0010] Preferably, a third turntable and a fourth turntable are sequentially arranged in the second transition channel area along the transmission direction, a second channel is arranged between the third turntable and the fourth turntable, second channel guide wheels are respectively arranged at the exit and entrance of the second channel, a second signal light is arranged on one side of the second channel, and the second channel guide wheel is arranged on a base for rotation; when the workpiece passes through, the second channel guide wheel is arranged vertically, and the second signal light is red; after the workpiece passes through, the second channel guide wheel is arranged horizontally, and the second signal light is green; a second channel rapid friction drive and a fourth clamping wheel matching the second channel rapid friction drive are arranged on the exit side of the third turntable and the entrance side of the fourth turntable; at least one eighth rapid friction drive is also arranged between the fourth turntable and the acceleration entry area.

[0011] Preferably, a counterweight block is arranged above the aerial carrier, a stop block is arranged at the back end of the aerial carrier, a fork is arranged at the entrance of the ramp rail, and a chain protrusion is arranged on the main chain; when the aerial carrier enters the fork, the chain protrusion is stuck between the counterweight blocks, and the aerial carrier runs with the main chain; an anti-skid chain is also added on one side of the main chain and at the bottom of the ramp rail, a stop plate is installed under the anti-skid chain, and a first buffer block and a second buffer block are screwed on both sides of the stop plate respectively, the first buffer block supports the chain plate of the anti-skid chain, and the second buffer block is opposite to the rear side of the stop block; the anti-skid chain and the stop plate are fixed by a connecting shaft and limited by a cotter pin, and a retaining ring is also provided between the stop plate and the anti-skid chain; a copper sleeve is provided on the outside of the connecting shaft.

[0012] Preferably, the structure of the skateboard is as follows: it includes a limiting wheel that engages with the track steel structure, a main support wheel is installed at the bottom of the board body, and a front support and a rear support are respectively provided on the front and rear sides; a cleaning device is provided on the front side of the main support wheel in the forward direction, and the cleaning device includes bristles and a wire brush; a front hook is installed at the front end of the board body, and a rear hook is installed at the rear end of the board body, and the rear hook of the front skateboard can be matched with the front hook of the rear skateboard, so that multiple skateboards can travel together; when disengagement is required, an arched rail is provided along the length direction of the track steel structure.

[0013] Preferably, the structure of the first adaptive pressure wheel is as follows: it includes a guide wheel assembly, a top plate is welded on the guide wheel assembly, a vertical connecting plate is provided on one side of the top plate, and an adjusting bolt is provided on the vertical connecting plate, and the head of the adjusting bolt is close to the top plate; the vertical connecting plate is welded above the upper rotating bracket, and the upper rotating bracket is also connected to the base through a pin shaft, a shaft sleeve is provided between the upper rotating bracket and the pin shaft, and a limited square steel is provided on the head of the pin shaft; a through hole is provided on the upper rotating bracket, and the screw assembly passes through the through hole on the upper rotating bracket The hole is welded to the base, and a wear-resistant sleeve is sleeved on the outside of the screw assembly, and a spherical spring is also provided on the periphery of the wear-resistant sleeve; a spherical hole sleeve is also fixed in the inner hole of the upper rotating bracket, and the contact surface between the spherical hole sleeve and the spherical spring is spherical, so that the spherical hole sleeve and the spherical spring fit tightly when the upper rotating bracket rotates around the pin shaft; a limit bracket is also screwed on the base, and a limit block is installed on the limit bracket, and an adjustment gasket is provided between the limit block and the limit bracket, and the adjustment gasket makes the limit block and the upper rotating bracket fit together.

[0014] A working method of a ramp conveyor line based on continuous transportation, including ground line steps and aerial line steps:

[0015] The ground line steps are:

[0016] Step 1: The workpiece is carried onto the slide by the entrance elevator and enters the accelerated entry area. When the workpiece is transported to the exit of the entrance elevator, it is accelerated by the first rapid friction drive and sent into the first medium-speed deceleration area;

[0017] Step 2: The slide enters the first medium-speed deceleration zone and is first decelerated by the first medium-speed friction drive. The first dual-wheel encoder then reads the slide's transmission speed. The transmission speed of the first medium-speed friction drive is adjusted according to the slide's transmission speed. After passing the first dual-wheel encoder, the slide enters the first slow-speed operation zone.

[0018] Step 3: The slide enters the first slow-speed operation area and is decelerated by the first slow-speed friction drive for the second stage. The slide contacts the slow-speed friction drive and the first single-wheel encoder on the rear side reads the slide's transmission speed at this time. The speed of the first slow-speed friction drive is adjusted according to the slide's transmission speed. After passing through the first slow-speed friction drive, the slide is transmitted into the first ramp area.

[0019] Step 4: The slide enters the first ramp area, which is a downhill section. The slide is accelerated by the second fast friction drive and the first adaptive pressure wheel and sent to the acceleration area in front of the rotating table.

[0020] Step 5: The slide enters the acceleration zone in front of the rotating table and is accelerated by the third rapid friction drive in conjunction with the first pinch wheel, and then enters the first transition channel zone after acceleration;

[0021] Step 6: The skateboard enters the first rotating platform of the first transition channel area. After the first rotating platform rotates, it faces the first channel. The first channel guide wheels on both sides rotate and open to a vertical state. The guide wheels guide the skateboard. At this time, the first signal light is red, and the first channel of the first transition channel area is not allowed to pass; the skateboard is driven by the rapid friction of the first channel and accelerated by the second clamping wheel. After passing the first channel, it enters the second rotating platform. At this time, the first channel guide wheels on both sides rotate to a horizontal state. At this time, the first signal light is green, and the first channel is allowed to pass; at the same time, the second rotating platform sends the skateboard into the acceleration area behind the rotating platform;

[0022] Step 7: The slide enters the acceleration zone after entering the rotating platform, is accelerated by the fourth rapid friction drive and the third pressing wheel, and is transported to the second ramp area;

[0023] Step 8: The skateboard enters the second ramp area, which is an uphill section. The skateboard is driven uphill by the fifth fast friction drive and the matching second adaptive pressure wheel. The structure of the second adaptive pressure wheel is the same as that of the first adaptive pressure wheel. The skateboard is sent to the second medium-speed deceleration area.

[0024] Step 9: The slide enters the second medium-speed deceleration zone and is driven by the second medium-speed friction drive and performs the first stage of deceleration. The second dual-wheel encoder then reads the slide's transmission speed at this time, and the transmission speed of the second medium-speed friction drive is adjusted according to the slide's transmission speed. After passing the second dual-wheel encoder, the slide enters the second slow-speed operation zone.

[0025] Step 10: The slide enters the second slow-speed operation area and is decelerated by the second slow-speed friction drive. The slide contacts the slow-speed friction drive and the second single-wheel encoder on the rear side reads the slide's transmission speed at this time. The speed of the second slow-speed friction drive is adjusted according to the slide's transmission speed. After passing through the second slow-speed friction drive, the slide is transmitted to the accelerated departure area.

[0026] Step 11: The slide enters the accelerated departure area. The slide is first accelerated by the sixth rapid friction drive and sent into the exit elevator. The exit elevator lifts the workpiece out. The slide leaves the exit elevator and is accelerated by the seventh rapid friction drive and sent into the second transition channel area.

[0027] Step 12: The skateboard enters the third rotating platform of the second transition channel area. After the third rotating platform rotates, it faces the second channel. The second channel guide wheels on both sides of the second channel rotate and open to a vertical state. The second channel guide wheels guide the skateboard. At this time, the second signal light is red, and the second channel of the second transition channel area is not allowed to pass; the skateboard is driven by the rapid friction of the second channel and cooperates with the fourth clamping wheel to accelerate. After passing the second channel, it enters the fourth rotating platform. At this time, the second channel guide wheels on both sides of the second channel rotate to a horizontal state, the second signal light is green, and the second channel is allowed to pass;

[0028] Step 13: The slide is inspected on the fourth rotating table. If the slide fails, the fourth rotating table rotates to face the spare area and the faulty part is sent to the spare area for repair. If the slide does not fail, the fourth rotating table rotates to face the accelerated entry area, and the slide is accelerated by the eighth rapid friction drive and sent to the entrance elevator to match the workpiece to be processed, completing the cycle.

[0029] The aerial line steps are:

[0030] On flat tracks, the aerial carrier is transported directly on the continuous track by friction drive;

[0031] On the ramp track, the counterweight blocks of the aerial carrier naturally droop due to the influence of gravity. When the aerial carrier enters the fork, the chain protrusion is stuck between the counterweight blocks. The aerial carrier is driven by the main chain set in the ramp track. The main chain is driven by the motor and runs repeatedly. The main chain drives the aerial carrier to climb along the ramp track. Beneficial effects

[0032] The beneficial effects of the present invention are as follows:

[0033] The present invention has a compact structure and a reasonable layout. The production line is divided into a ground line and an aerial line. On the ground line, the combination of fast friction drive, medium-speed friction drive and slow friction drive is used to enable the slide to achieve slow transmission in the manual operation area, which is convenient for workers to work, and fast transmission in the unmanned area, thereby improving transmission efficiency. In the climbing section, the combination of fast friction drive and adaptive pressure wheel is used, eliminating the need for a lift, reducing the production cycle, and making the operating height more in line with ergonomics, thereby improving the efficiency of production and assembly and ensuring the continuity of the production process.

[0034] The present invention also has the following advantages:

[0035] (1) The present invention utilizes a chain drive to drive the aerial carrier forward during the climbing section of the aerial line, resulting in a stable transmission structure and avoiding the problem of the aerial carrier sliding backward;

[0036] (2) The present invention sets a double-wheel encoder in the transmission direction of the medium-speed friction drive in the ground line, and sets a single-wheel encoder in the transmission direction of the slow-speed friction drive. The real-time slide transmission speed detected by the double-wheel encoder and the single-wheel encoder can be used to adjust the speed of the medium-speed friction drive and the slow-speed friction drive in a targeted manner, making the distribution of the transmission speed more reasonable;

[0037] (3) Before entering the slow-speed operation area, the present invention sequentially undergoes medium-speed friction drive and slow-speed friction drive, and decelerates the slide that is quickly transmitted from the unmanned area twice, instead of directly reducing the speed. The deceleration process is more reasonable and ensures the stability of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] FIG1 is a schematic diagram of the overall structure of the ground line of the present invention.

[0039] FIG2 is a front view of the adaptive pressure wheel structure of the present invention.

[0040] FIG3 is a side view of FIG2 .

[0041] FIG4 is a schematic diagram of the structure of the slide plate of the present invention.

[0042] FIG5 is a schematic diagram of the aerial line climbing structure of the present invention.

[0043] FIG6 is a schematic cross-sectional view of the aerial line climbing structure of the present invention at the chain protrusion.

[0044] FIG7 is a schematic structural diagram of an aerial line in another embodiment of the present invention.

[0045] FIG8 is a process flow chart of the ground line of the present invention.

[0046] Among them: 1. Entrance elevator; 2. First fast friction drive; 3. First medium-speed friction drive; 4. First double-wheel encoder; 5. First slow friction drive; 6. Slide plate; 7. First single-wheel encoder; 8. Second fast friction drive; 9. First adaptive pressure wheel; 10. Third fast friction drive; 11. First pinch wheel; 12. First rotary table; 13. First channel guide wheel; 14. First channel; 15. First signal light; 16. First channel fast friction drive; 17. Second pinch wheel; 18. Second rotary table; 19. Fourth fast friction drive; 20. Third pinch wheel; 21. Fifth fast friction drive; 22. Second adaptive pressure wheel; 23. Second medium-speed friction drive; 24. Second double-wheel encoder; 25. Second slow friction drive; 26. Second single-wheel encoder; 27. Sixth fast friction drive; 28. Exit elevator; 29. ​​Seventh fast friction drive; 30. Third rotary table; 31. Second channel fast 32. Fourth pinch wheel; 33. Second channel; 34. Second channel guide wheel; 35. Second signal light; 36. Fourth turntable; 37. Eighth fast friction drive; 38. Acceleration entry area; 39. First medium-speed deceleration area; 40. First slow-speed operation area; 41. First ramp area; 42. Acceleration area in front of turntable; 43. First transition channel area; 44. Acceleration area behind turntable; 45. Second ramp area; 46. Second medium-speed deceleration area; 47. Second slow-speed operation area; 48. Accelerated departure area; 49. Second transition channel area; 50. Spare area; 51. Aerial carrier; 52. Inclined rail; 53. Fork; 54. Main chain; 55. Chain protrusion; 56. Block; 57. Counterweight; 58. Anti-skid chain; 59. Backstop; 60. First buffer block; 61. Second buffer block; 62. Split pin; 63. Copper sleeve; 64. Connecting shaft; 65. Retaining ring; 66. Curved rail; 67. Aerial rapid friction drive;

[0047] 601, limiting wheel; 602, track steel structure; 603, front hook; 604, cleaning device; 605, main support wheel; 606, front support; 607, rear support; 608, rear hook; 609, arched rail;

[0048] 901. Guide wheel assembly; 902. Top plate; 903. Adjusting bolt; 904. Vertical connecting plate; 905. Upper rotating bracket; 906. Pin shaft; 907. Base; 908. Bushing; 909. Limiting square steel; 910. Screw assembly; 911. Wear-resistant sleeve; 912. Spherical spring; 913. Spherical hole sleeve; 914. Limiting bracket; 915. Adjusting gasket; 916. Limiting block. Modes for Carrying Out the Invention

[0049] The specific embodiments of the present invention will be described below with reference to the accompanying drawings.

[0050] Example 1:

[0051] As shown in Figures 1 to 6, the ramp conveyor line based on continuous transportation in this embodiment includes a ground line and an aerial line. The structure of the ground line is as follows: it includes an acceleration entry area 38 and an acceleration departure area 48. The slide plate 6 is provided with a first medium-speed deceleration area 39, a first slow-speed operation area 40, a first ramp area 41, a turntable front acceleration area 42, a first transition channel area 43, a turntable rear acceleration area 44, a second ramp area 45, a second medium-speed deceleration area 46, and a second slow-speed operation area 47 in the transportation direction from the acceleration entry area 38 to the acceleration departure area 48. A second transition channel area 49 is set behind the acceleration departure area 48; after the skateboard 6 enters the second transition channel area 49, it is finally transferred to the acceleration entry area 38 or the spare area 50 via the fourth turntable 36 at the end of the second transition channel area 49; the structure of the aerial line is: it includes an aerial carrier 51 transported on a flat track and a ramp rail 52, and a main chain 54 is set in the ramp rail 52. The upper and lower chains of the main chain 54 form a ring chain loop as a whole. The main chain 54 is driven by a motor and runs repeatedly, driving the aerial carrier 51 to climb along the ramp rail 52.

[0052] In this embodiment, the ground line includes a first transmission area and a second transmission area. The first transition channel area 43 connects the transmission direction from the first transmission area to the second transmission area, and the second transition channel area 49 connects the transmission direction from the second transmission area to the first transmission area.

[0053] In this embodiment, the first transmission area includes an acceleration entry area 38, a first medium-speed deceleration area 39, a first slow operation area 40, a first ramp area 41, and an acceleration area 42 in front of a rotating table in the transmission direction. The structure of the acceleration entry area 38 is as follows: it includes an entrance elevator 1, a first fast friction drive 2 is provided in the transmission direction of the entrance elevator 1, and the first fast friction drive 2 is connected to the first medium-speed deceleration area 39 in the transmission direction; the structure of the first medium-speed deceleration area 39 is as follows: it includes a first medium-speed friction drive 3, a first double-speed friction drive 3 is provided in the transmission direction of the first medium-speed friction drive 3. Wheel encoder 4, the first double-wheel encoder 4 is connected to the first slow operating area 40 in the transmission direction; the structure of the first slow operating area 40 is: including a plurality of first slow friction drives 5 uniformly distributed along the transmission direction at the entrance of the first slow operating area 40, and a single first slow friction drive 5 arranged at the exit of the first slow operating area 40 in the running direction; the plurality of first slow friction drives 5 at the entrance and the single first slow friction drive 5 at the exit are matched with the first single-wheel encoder 7 in the transmission direction, and the exit of the first slow operating area 40 is connected to the first slope The structure of the first ramp area 41 is as follows: a second fast friction drive 8 is provided on one side of the transmission track at the entrance of the ramp, and a first adaptive pressure wheel 9 matching the second fast friction drive 8 is provided on the other side of the transmission track. The exit of the first ramp area 41 is connected to the acceleration area 42 in front of the turntable; the structure of the acceleration area 42 in front of the turntable is as follows: it includes a third fast friction drive 10, and a first pinch wheel 11 matching the third fast friction drive 10 is provided on the other side of the transmission track, and a first transition passage is provided in the transmission direction of the third fast friction drive 10. Road area 43; when the skateboard 6 passes the first dual-wheel encoder 4, due to its fast speed, the first dual-wheel encoder 4 transmits the speed of the roller close to the skateboard 6 to the encoder on the other roller, thereby reading the speed and matching it with the preset value, and feeding back the real-time speed of the skateboard 6 transmission speed to the program, and then controlling the motor of the first medium-speed friction drive 3 to decelerate or accelerate through the program; when the skateboard 6 passes the first slow friction drive 5, due to its slow speed, the first single-wheel encoder 7 can directly read the roller speed and match it, without damaging the encoder. The first slow operation area 40 is suitable for workers to operate.

[0054] In this embodiment, the second transmission area includes, in sequence along the transmission direction, a turntable rear acceleration area 44, a second ramp area 45, a second medium-speed deceleration area 46, a second slow-speed operation area 47, and an acceleration departure area 48; the structure of the turntable rear acceleration area 44 is: including a fourth fast friction drive 19 arranged on one side of the transmission track and a third pinch wheel 20 matching the fourth fast friction drive 19 on the other side of the transmission track; the structure of the second ramp area 45 is: including a fifth fast friction drive 21 arranged at the ramp entrance and a second adaptive pinch wheel 22 matching the fifth fast friction drive 21; the structure of the second medium-speed deceleration area 46 is: including a second medium-speed friction drive 23, a second double-wheel encoder 24 is arranged in the transmission direction of the second medium-speed friction drive 23, and the second double-wheel encoder 24 is connected to the second slow-speed operation area 47 in the transmission direction; the structure of the second slow-speed operation area 47 is: including uniformly distributed along the transmission direction at the entrance of the second slow-speed operation area 47 Multiple second slow friction drives 25 and a single second slow friction drive 25 arranged at the exit of the second slow operating area 47 in the running direction; the multiple second slow friction drives 25 at the entrance and the single second slow friction drive 25 at the exit are matched with a second single-wheel encoder 26 in the transmission direction. The exit of the second slow operating area 47 is connected to the entrance of the acceleration departure area 48. The multiple second slow friction drives 25 at the entrance achieve the effect of friction deceleration. Due to inertia, a single second slow friction drive 25 is arranged at the exit, and the second single-wheel encoder 26 can measure the speed of the skateboard 6 when passing and adjust it in time; the structure of the acceleration departure area 48 is: including an exit elevator 28, and a sixth fast friction drive 27 is arranged on the entrance side of the exit elevator 28; a seventh fast friction drive 29 is provided on the exit side of the exit elevator 28, and the exit direction of the seventh fast friction drive 29 is connected to the entrance of the third rotating table 30.

[0055] In this embodiment, a first turntable 12 and a second turntable 18 are sequentially arranged in the first transition channel area 43 along the transmission direction, a first channel 14 is arranged between the first turntable 12 and the second turntable 18, first channel guide wheels 13 are respectively arranged at the exit and entrance of the first channel 14, a first signal light 15 is arranged on one side of the first channel 14, and the first channel guide wheel 13 is arranged on a base for rotation; when the workpiece passes through, the first channel guide wheel 13 is arranged vertically, and the first signal light 15 is red; after the workpiece passes through, the first channel guide wheel 13 is arranged horizontally, and the first signal light 15 is green; a first channel quick friction drive 16 and a second clamping wheel 17 matching the first channel quick friction drive 16 are both arranged on the exit side of the first turntable 12 and the entrance side of the second turntable 18.

[0056] In this embodiment, a third turntable 30 and a fourth turntable 36 are sequentially arranged in the second transition channel area 49 along the transmission direction, a second channel 33 is arranged between the third turntable 30 and the fourth turntable 36, second channel 33 is arranged at the exit and entrance of the second channel 33 respectively, a second signal light 35 is arranged on one side of the second channel 33, and the second channel guide wheel 34 is arranged on a base for rotation; when the workpiece passes through, the second channel guide wheel 34 is arranged vertically, and the second signal light 35 is red. After the workpiece passes through, the second channel guide wheel 34 is arranged horizontally, and the second signal light 35 is green; a second channel rapid friction drive 31 and a fourth clamping wheel 32 matching the second channel rapid friction drive 31 are arranged on the exit side of the third turntable 30 and the entrance side of the fourth turntable 36; at least one eighth rapid friction drive 37 is also arranged between the fourth turntable 36 and the acceleration entry area 38.

[0057] As shown in Figures 5 and 6, in this embodiment, a counterweight 57 is provided above the aerial carrier 51, a stopper 56 is provided at the back end of the aerial carrier 51, a fork 53 is provided at the entrance of the ramp rail 52, and a chain protrusion 55 is provided on the main chain 54; when the aerial carrier 51 enters the fork 53, the chain protrusion 55 is stuck between the counterweight 57, and the aerial carrier 51 runs with the main chain 54; an anti-skid chain is also provided on one side of the main chain 54 and at the bottom of the ramp rail 52 58. A stop plate 59 is installed under the anti-skid chain 58, and a first buffer block 60 and a second buffer block 61 are screwed on both sides of the stop plate 59 respectively. The first buffer block 60 supports the chain plate of the anti-skid chain 58, and the second buffer block 61 is opposite to the rear side of the block 56; the anti-skid chain 58 and the stop plate 59 are fixed by a connecting shaft 64 and limited by a cotter pin 62, and a retaining ring 65 is also provided between the stop plate 59 and the anti-skid chain 58; a copper sleeve 63 is provided on the outside of the connecting shaft 64.

[0058] Specifically, the counterweight 57 on the aerial vehicle 51 naturally droops due to gravity. When the aerial vehicle 51 enters the fork 53, the chain protrusion 55 is precisely caught between the counterweight 57, and the aerial vehicle 51 moves along the main chain 54. In addition, an anti-skid chain 58 is added next to the main chain 54. The first and second buffer blocks 60, 61 are made of polyurethane and are screwed to either side of the anti-skid plate 59. The anti-skid plate 59 naturally droops due to gravity, and the first buffer block 60 supports the chain of the anti-skid chain 58. In the event that the main chain 54 suddenly breaks, the second buffer block 61 can catch the block 56, preventing the aerial vehicle 51 from sliding backward and causing damage to the equipment. The anti-skid plate 59 is fixed to the anti-skid chain 58 via a connecting shaft 64 and is retained by a cotter pin 62. The outer side of the connecting shaft 64 is lubricated with a copper sleeve 63. The retaining ring 65 reduces friction between the anti-skid chain 58 and the anti-skid plate 59, facilitating rotation. The counterweight 57 and the backstop plate 59 are not easily damaged like a rigid connection and can be flexibly rotated adaptively.

[0059] As shown in Figure 4, in this embodiment, the structure of the skateboard 6 is as follows: it includes a limiting wheel 601 engaged with the track steel structure 602 for constraining the X direction; a main support wheel 605 is installed at the bottom of the plate body for constraining the Z direction; and a front support 606 and a rear support 607 are respectively provided on the front and rear sides, and the front support 606 and the rear support 607 can be set as a lifting structure; a cleaning device 604 is provided on the front side of the main support wheel 605 in the forward direction, and the cleaning device 604 includes bristles and a wire brush; a front hook 603 is installed at the front end of the plate body, and a rear hook 608 is installed at the rear end of the plate body. The rear hook 608 of the front skateboard 6 can be matched with the front hook 603 of the rear skateboard 6, so that multiple skateboards 6 can travel together; when disengagement is required, an arched rail 609 is provided along the length direction of the track steel structure 602; the cleaning device 604 is composed of bristles and a wire brush body of conductive material, which removes iron filings and the like while also preventing static electricity. It is installed in front of the main support wheel 605 in the running direction to prevent iron filings from scratching the main support wheel 605.

[0060] Specifically, the rear hook 608 of the skateboard 6 is rotatable. When its roller rolls obliquely upward along the arch rail 609, the height of the skateboard 6 remains unchanged, and the rear hook 608 rotates counterclockwise. When its roller moves to the oblique lower part of the arch rail 609, the rear hook 608 rotates clockwise. At this time, the gap between the front and rear skateboards 6 is small, and the rear hook 608 of the front skateboard 6 just falls into the recess of the front hook 603 of the rear skateboard 6. Multiple skateboards 6 can be connected together and move forward synchronously. Before entering the ramp area, the front and rear skateboards 6 need to be disengaged, and the roller of the rear hook 608 rolls obliquely upward along the arch rail 609 to reach a high position. The rear hook 608 of the front skateboard 6 disengages from the recess of the front hook 603 of the rear skateboard 6. The speeds of the front and rear skateboards 6 begin to be out of sync. When the rear hook 608 rolls obliquely downward along the arch rail 609, the hooks between the front and rear skateboards 6 are completely disengaged.

[0061] As shown in Figures 2 to 3, in this embodiment, the first adaptive pressure wheel 9 and the second adaptive pressure wheel 22 have the same structure. Taking the first adaptive pressure wheel 9 as an example, the structure of the first adaptive pressure wheel 9 is as follows: it includes a guide wheel assembly 901, a top plate 902 is welded on the guide wheel assembly 901, a vertical connecting plate 904 is provided on one side of the top plate 902, and an adjusting bolt 903 is provided on the vertical connecting plate 904, and the head of the adjusting bolt 903 is close to the top plate 902; the vertical connecting plate 904 is welded above the upper rotating bracket 905, and the upper rotating bracket 905 is also connected to the base 907 through a pin shaft 906, a shaft sleeve 908 is provided between the upper rotating bracket 905 and the pin shaft 906, and a limited square steel 909 is provided on the head of the pin shaft 906; Through hole, the screw assembly 910 passes through the through hole on the upper rotating bracket 905 and is welded to the base 907. A wear-resistant sleeve 911 is sleeved on the outside of the screw assembly 910, and a spherical spring 912 is also provided on the periphery of the wear-resistant sleeve 911; a spherical hole sleeve 913 is also fixed in the inner hole of the upper rotating bracket 905, and the contact surface of the spherical hole sleeve 913 and the spherical spring 912 is spherical, so that the spherical hole sleeve 913 and the spherical spring 912 are tightly matched when the upper rotating bracket 905 rotates around the pin 906; a limiting bracket 914 is also screwed on the base 907, and a limiting block 916 is installed on the limiting bracket 914. An adjusting gasket 915 is provided between the limiting block 916 and the limiting bracket 914, and the adjusting gasket 915 makes the limiting block 916 and the upper rotating bracket 905 fit together.

[0062] Specifically, top plate 902 is welded to guide wheel assembly 901, and vertical connecting plate 904 is welded to upper rotating bracket 905. Adjustment bolt 903 is first fixed to vertical connecting plate 904, then fine-tuned by turning adjustment bolt 903. When the corresponding holes of guide wheel assembly 901 and upper rotating bracket 905 align, they are screwed together, and the nut of adjustment bolt 903 is tightened simultaneously. The head of adjustment bolt 903 is in close contact with top plate 902, providing secondary protection and effectively preventing the bolts between guide wheel assembly 901 and upper rotating bracket 905 from loosening during tightening. Base 907 and upper rotating bracket 905 are connected by pin 906, which is then secured with a lock nut. A bushing 908 is provided between upper rotating bracket 905 and pin 906 for lubrication. The head of pin 906 is secured with a limiter 909 to prevent pin 906 from rotating. The screw assembly 910 passes through the hole of the upper rotating bracket 905 and is welded to the base 907. The wear-resistant sleeve 911 is sleeved on the outside of the screw assembly 910 and the inside of the spherical spring 912 to prevent the spherical spring 912 from damaging the screw assembly 910 when it is extended or retracted. The spherical hole sleeve 913 is fixed in the inner hole of the upper rotating bracket 905. The mating surfaces of the spherical spring 912 and the spherical hole sleeve 913 are both spherical, so that when the upper rotating bracket 905 rotates around the pin 906, the spherical spring 912 and the spherical hole sleeve 913 fit tightly together, the limit bracket 914 is screwed to the base 907, the limit block 916 is made of nylon, the surface is smooth and wear-resistant, and there is an adjustment gasket 915 between the limit block 916 and the limit bracket 914, so that the limit block 916 and the upper rotating bracket 905 fit together, which not only plays a supporting role but also does not affect the upper rotating bracket 905 from swinging up and down with the change of the slope section; after the slide plate 6 passes, it automatically resets due to the influence of the spherical spring 912.

[0063] The working method of the ramp conveyor line based on continuous transportation of this embodiment includes ground line steps and aerial line steps;

[0064] As shown in Figure 8, the specific steps for the ground line are:

[0065] Step 1: The workpiece is carried by the entrance elevator 1 onto the slide 6 and enters the accelerated entry zone 38. When the workpiece is transferred to the exit of the entrance elevator 1, it is accelerated by the first fast friction drive 2 and sent to the first medium-speed deceleration zone 39;

[0066] Step 2: The slide 6 enters the first medium-speed deceleration zone 39 and is first decelerated by the first medium-speed friction drive 3. The first dual-wheel encoder 4 then reads the transmission speed of the slide 6 at this time. The transmission speed of the first medium-speed friction drive 3 is adjusted according to the transmission speed of the slide 6. After passing the first dual-wheel encoder 4, the slide 6 enters the first slow-speed operation zone 40.

[0067] Step 3: The slide 6 enters the first slow-speed operation area 40 and is decelerated by the first slow-speed friction drive 5 in the second stage. The slide 6 contacts the slow-speed friction drive and the first single-wheel encoder 7 on the rear side reads the transmission speed of the slide 6 at this time. The speed of the first slow-speed friction drive 5 is adjusted according to the transmission speed of the slide 6. After passing through the first slow-speed friction drive 5, the slide 6 is transmitted and sent into the first ramp area 41.

[0068] Step 4: The slide 6 enters the first ramp area 41, which is a downhill section. The slide 6 is accelerated by the second fast friction drive 8 and the first adaptive pressure wheel 9 and is sent to the acceleration area 42 in front of the rotating table.

[0069] Step 5: The slide plate 6 enters the acceleration zone 42 in front of the rotating table and is accelerated by the third fast friction drive 10 in cooperation with the first pinch wheel 11. After acceleration, it enters the first transition channel zone 43.

[0070] Step 6: The slide 6 enters the first rotating platform 12 of the first transition channel area 43. After the first rotating platform 12 rotates, it faces the first channel 14. The first channel guide wheels 13 on both sides rotate and open to a vertical state. The first channel guide wheels 13 guide the slide 6. At this time, the first signal light 15 is red, and the first channel 14 of the first transition channel area 43 is not passable. The slide 6 is accelerated by the first channel rapid friction drive 16 and the second pressure wheel 17. After passing through the first channel 14, it enters the second rotating platform 18. At this time, the first channel guide wheels 13 on both sides rotate to a horizontal state. At this time, the first signal light 15 is green, and the first channel 14 is passable. At the same time, the second rotating platform 18 sends the slide 6 into the acceleration area 44 behind the rotating platform.

[0071] Step 7: The slide plate 6 enters the acceleration zone 44 after entering the rotating platform, is accelerated by the fourth fast friction drive 19 and the third pinch wheel 20, and is transported to the second ramp zone 45;

[0072] Step 8: The slide 6 enters the second ramp area 45, which is an uphill section. The slide 6 is driven uphill by the fifth fast friction drive 21 and the matching second adaptive pressure wheel 22. The structure of the second adaptive pressure wheel 22 is the same as that of the first adaptive pressure wheel 9. The slide 6 is sent to the second medium-speed deceleration area 46.

[0073] Step 9: The slide 6 enters the second medium-speed deceleration zone 46 and is driven by the second medium-speed friction drive 23 to perform the first stage of deceleration. The second dual-wheel encoder 24 then reads the transmission speed of the slide 6 at this time, and the transmission speed of the second medium-speed friction drive 23 is adjusted according to the transmission speed of the slide 6. After passing the second dual-wheel encoder 24, the slide 6 enters the second slow operation zone 47.

[0074] Step 10: The slide 6 enters the second slow operation zone 47 and is decelerated by the second slow friction drive 25. The slide 6 contacts the slow friction drive and the second single-wheel encoder 26 on the rear side reads the speed of the slide 6. The speed of the second slow friction drive 25 is adjusted according to the speed of the slide 6. After passing through the second slow friction drive 25, the slide 6 is transported to the acceleration departure zone 48.

[0075] Step 11: The slide 6 enters the acceleration exit zone 48. The slide 6 is first accelerated by the sixth rapid friction drive 27 and sent into the exit elevator 28. The exit elevator 28 lifts the workpiece out. The slide 6 leaves the exit elevator 28 and is accelerated by the seventh rapid friction drive 29 and sent into the second transition channel zone 49.

[0076] Step 12: The slide 6 enters the third rotating platform 30 of the second transition channel area 49. After the third rotating platform 30 rotates, it faces the second channel 33. The second channel guide wheels 34 on both sides of the second channel 33 rotate and open to a vertical state. The second channel guide wheels 34 guide the slide 6. At this time, the second signal light 35 is red, and the second channel 33 of the second transition channel area 49 is not passable. The slide 6 is accelerated by the second channel rapid friction drive 31 and the fourth clamping wheel 32. After passing through the second channel 33, it enters the fourth rotating platform 36. At this time, the second channel guide wheels 34 on both sides of the second channel 33 rotate to a horizontal state. The second signal light 35 is green, and the second channel 33 is passable.

[0077] Step 13: The slide 6 is inspected on the fourth rotating platform 36. If the slide 6 is faulty, the fourth rotating platform 36 rotates to face the spare area 50, and the faulty part is sent to the spare area 50 for inspection. If the slide 6 is not faulty, the fourth rotating platform 36 rotates to face the accelerated entry area 38, and the slide 6 is accelerated by the eighth rapid friction drive 37 and sent to the entrance elevator 1 to match the workpiece to be processed, completing the cycle.

[0078] The specific steps of the aerial line are:

[0079] On a flat track, the aerial carrier 51 is transported directly on the continuous track by friction drive;

[0080] On the ramp track 52, the counterweight 57 of the aerial carrier 51 naturally droops due to the influence of gravity. When the aerial carrier 51 enters the fork 53, the chain protrusion 55 is just stuck between the counterweight 57. The aerial carrier 51 is driven by the main chain 54 set in the ramp track 52. The main chain 54 is driven by the motor to run repeatedly, and the upper and lower chains form a circular loop. The main chain 54 drives the aerial carrier 51 to climb along the ramp track 52. When the aerial carrier 51 goes out of the other fork 53, the chain protrusion 55 slowly separates from the counterweight 57 and enters the flat track again.

[0081] In this embodiment, illustratively, the speed of the fast friction drive may be set to 45 m / min, the speed of the medium friction drive may be set to 26 m / min, and the speed of the slow friction drive may be set to 7.8 m / min.

[0082] In this embodiment, for example, when the working condition does not require people to walk, the setting of the first transition channel area 43 and the second transition channel area 49 can be cancelled, that is, the turntable and channel structure are cancelled, and the ground line is set to a continuous track structure.

[0083] Example 2:

[0084] As shown in FIG7 , when the slope of the aerial line is less than 5°, the possibility of slipping back is small. The aerial line can also be directly made into a continuous transmission track, and multiple aerial rapid friction drives 67 are evenly distributed on the transmission track. The slope section and the process deceleration manual operation section are similar to the ground line. The turning point is set as a continuous curved track 66 to directly transmit the aerial carrier 51. The transmission speed matches that of the ground line.

[0085] The above description is an explanation of the present invention, not a limitation of the present invention. The scope of the present invention is defined in the claims. Any modifications may be made within the scope of protection of the present invention.

Claims

1. A ramp conveyor line based on continuous transportation, characterized in that: It includes a ground line and an aerial line; The structure of the ground line is as follows: It includes an accelerating entry area (38) and an accelerating exit area (48). Along the transportation direction from the accelerating entry area (38) to the accelerating exit area (48), a first medium-speed deceleration area (39), a first slow operation area (40), a first ramp area (41), an accelerating area in front of the rotating platform (42), a first transition passage area (43), an accelerating area behind the rotating platform (44), a second ramp area (45), a second medium-speed deceleration area (46), and a second slow operation area (47) are sequentially arranged on the skateboard (6); a second transition passage area (49) is arranged behind the accelerating exit area (48); the skateboard (6) is transmitted to the accelerating entry area (38) or the standby area (50) through the fourth rotating platform (36) at the end of the second transition passage area (49); The structure of the aerial line is as follows: It includes an aerial carrier (51) transported on a gentle track, a curved track (66), and a ramp track (52). A main chain (54) is arranged inside the ramp track (52). The upper and lower chains of the main chain (54) form an annular loop as a whole. After being driven by a motor, the main chain (54) runs cyclically, driving the aerial carrier (51) to climb along the ramp track (52).

2. The ramp conveyor line based on continuous transportation according to claim 1, wherein: The ground line includes a first transmission area and a second transmission area. The first transition passage area (43) is connected in the transmission direction from the first transmission area to the second transmission area, and the second transition passage area (49) is connected in the transmission direction from the second transmission area to the first transmission area.

3. The ramp conveyor line based on continuous transportation according to claim 2, characterized in that: The first transmission area sequentially includes an accelerating entry area (38), a first medium-speed deceleration area (39), a first slow operation area (40), a first ramp area (41), and an accelerating area in front of the rotating platform (42) along the transmission direction; The structure of the accelerating entry area (38) is as follows: It includes an entrance elevator (1). A first fast friction drive (2) is arranged in the transmission direction of the entrance elevator (1), and the first fast friction drive (2) is connected to the first medium-speed deceleration area (39) in the transmission direction; The structure of the first medium-speed deceleration area (39) is as follows: It includes a first medium-speed friction drive (3). A first double-wheel encoder (4) is arranged in the transmission direction of the first medium-speed friction drive (3), and the first double-wheel encoder (4) is connected to the first slow operation area (40) in the transmission direction; The structure of the first slow operation area (40) is as follows: It includes a plurality of first slow friction drives (5) evenly distributed along the transmission direction at the entrance of the first slow operation area (40), and a single first slow friction drive (5) arranged at the exit in the running direction of the first slow operation area (40); Both the plurality of first slow friction drives (5) at the entrance and the single first slow friction drive (5) at the exit are matched with a first single-wheel encoder (7) in the transmission direction. The exit of the first slow operation area (40) is connected to the entrance of the first ramp area (41); The structure of the first ramp area (41) is as follows: at the entrance of the ramp, a second fast friction drive (8) is arranged on one side of the transmission track, and a first adaptive pressing wheel (9) matching the second fast friction drive (8) is arranged on the other side of the transmission track. The exit of the first ramp area (41) is connected to the pre-acceleration area (42) of the rotating table. The structure of the pre-acceleration area (42) of the rotating table is as follows: it includes a third fast friction drive (10), and a first pressing wheel (11) matching the third fast friction drive (10) is arranged on the other side of the transmission track. A first transition channel area (43) is arranged in the transmission direction of the third fast friction drive (10).

4. The ramp conveyor line based on continuous transportation according to claim 2, wherein: The second transmission area sequentially includes a post-acceleration area (44) of the rotating table, a second ramp area (45), a second medium-speed deceleration area (46), a second slow operation area (47), and an acceleration and departure area (48) along the transmission direction. The structure of the post-acceleration area (44) of the rotating table is as follows: it includes a fourth fast friction drive (19) arranged on one side of the transmission track and a third pressing wheel (20) matching the fourth fast friction drive (19) on the other side of the transmission track. The structure of the second ramp area (45) is as follows: it includes a fifth fast friction drive (21) arranged at the entrance of the ramp and a second adaptive pressing wheel (22) matching the fifth fast friction drive (21). The structure of the second medium-speed deceleration area (46) is as follows: it includes a second medium-speed friction drive (23), a second double-wheel encoder (24) is arranged in the transmission direction of the second medium-speed friction drive (23), and the second double-wheel encoder (24) is connected to the second slow operation area (47) in the transmission direction. The structure of the second slow operation area (47) is as follows: it includes a plurality of second slow friction drives (25) evenly distributed along the transmission direction at the entrance of the second slow operation area (47) and a single second slow friction drive (25) arranged at the exit in the running direction of the second slow operation area (47). Both the plurality of second slow friction drives (25) at the entrance and the single second slow friction drive (25) at the exit are matched with a second single-wheel encoder (26) in the transmission direction. The exit of the second slow operation area (47) is connected to the entrance of the acceleration and departure area (48). The structure of the acceleration and departure area (48) is as follows: it includes an exit elevator (28), and a sixth fast friction drive (27) is arranged on the import side of the exit elevator (28). A seventh fast friction drive (29) is arranged on the exit side of the exit elevator (28), and the exit direction of the seventh fast friction drive (29) is connected to the entrance of the third rotating table (30).

5. The ramp conveyor line based on continuous transportation according to claim 2, characterized in that: A first rotating table (12) and a second rotating table (18) are sequentially arranged in the first transition channel area (43) along the transmission direction. A first channel (14) is arranged between the first rotating table (12) and the second rotating table (18). First channel guide wheels (13) are respectively arranged at the exit and entrance of the first channel (14). A first signal lamp (15) is arranged on one side of the first channel (14). The first channel guide wheels (13) are arranged on a base for rotation. When the workpiece passes through, the first channel guide wheel (13) is vertically arranged, and the first signal lamp (15) is red. After the workpiece passes through, the first channel guide wheel (13) is horizontally arranged, and the first signal lamp (15) is green; On both the outlet side of the first rotary table (12) and the inlet side of the second rotary table (18), a first channel fast friction drive (16) and a second pressing wheel (17) matching the first channel fast friction drive (16) are provided.

6. The ramp conveyor line based on continuous transportation according to claim 2, characterized in that: A third rotary table (30) and a fourth rotary table (36) are sequentially arranged along the transmission direction in the second transition channel area (49). A second channel (33) is arranged between the third rotary table (30) and the fourth rotary table (36). Second channel guide wheels (34) are arranged at the outlet and inlet of the second channel (33) respectively. A second signal lamp (35) is arranged on one side of the second channel (33). The second channel guide wheels (34) are arranged on a base for rotation; When the workpiece passes through, the second channel guide wheel (34) is vertically arranged, and the second signal lamp (35) is red. After the workpiece passes through, the second channel guide wheel (34) is horizontally arranged, and the second signal lamp (35) is green; On both the outlet side of the third rotary table (30) and the inlet side of the fourth rotary table (36), a second channel fast friction drive (31) and a fourth pressing wheel (32) matching the second channel fast friction drive (31) are provided; At least one eighth fast friction drive (37) is also arranged between the fourth rotary table (36) and the acceleration entrance area (38).

7. The ramp conveyor line based on continuous transportation according to claim 1, wherein: A counterweight (57) is arranged above the aerial carrier (51). A stop block (56) is arranged at the back end of the aerial carrier (51). A fork (53) is arranged at the entrance of the ramp rail (52). Chain protrusions (55) are arranged on the main chain (54); When the aerial carrier (51) enters at the fork (53), the chain protrusions (55) are stuck between the counterweights (57), and the aerial carrier (51) runs with the main chain (54); An anti-slip chain (58) is additionally arranged on one side of the main chain (54) and at the bottom of the ramp rail (52). A backstop plate (59) is installed below the anti-slip chain (58). A first buffer block (60) and a second buffer block (61) are respectively screwed on both sides of the backstop plate (59). The first buffer block (60) supports the chain links of the anti-slip chain (58), and the second buffer block (61) is opposite to the rear side of the stop block (56); The anti-slip chain (58) and the backstop plate (59) are fixed through a connecting shaft (64) and limited by an opening pin (62). A retaining ring (65) is also arranged between the backstop plate (59) and the anti-slip chain (58); A copper sleeve (63) is arranged outside the connecting shaft (64).

8. The ramp conveyor line based on continuous transportation according to claim 1, wherein: The structure of the sliding plate (6) is as follows: It includes a limiting wheel (601) engaged with the track steel structure (602). A main support wheel (605) is installed at the bottom of the plate body, and a front support (606) and a rear support (607) are respectively arranged on the front and rear sides; A cleaning device (604) is arranged on the front side in the advancing direction of the main support wheel (605). The cleaning device (604) includes bristles and wire brushes; Install a front hook (603) at the front end of the plate body and a rear hook (608) at the rear end of the plate body; When it needs to be disengaged, an arched rail (609) is arranged along the length direction of the track steel structure (602).

9. The ramp conveyor line based on continuous transportation according to claim 1, wherein: The structure of the first adaptive pressure wheel (9) is as follows: it includes a guide wheel assembly (901), a top plate (902) is welded on the guide wheel assembly (901), a vertical connecting plate (904) is arranged on one side of the top plate (902), and an adjusting bolt (903) is arranged on the vertical connecting plate (904), and the head of the adjusting bolt (903) is closely attached to the top plate (902); The vertical connecting plate (904) is welded above the upper rotating bracket (905), and the upper rotating bracket (905) is also connected to the base (907) through a pin shaft (906). A bushing (908) is arranged between the upper rotating bracket (905) and the pin shaft (906), and a limiting square steel (909) is arranged at the head of the pin shaft (906); A through hole is arranged on the upper rotating bracket (905), and the screw rod assembly (910) passes through the through hole on the upper rotating bracket (905) and is welded to the base (907). A wear-resistant sleeve (911) is sleeved outside the screw rod assembly (910), and a spherical spring (912) is also arranged on the periphery of the wear-resistant sleeve (911); A spherical hole sleeve (913) is also fixed in the inner hole of the upper rotating bracket (905). The contact surface between the spherical hole sleeve (913) and the spherical spring (912) is spherical, so that when the upper rotating bracket (905) rotates around the pin shaft (906), the spherical hole sleeve (913) and the spherical spring (912) are closely matched; A limiting bracket (914) is also screwed on the base (907), a limiting block (916) is installed on the limiting bracket (914), and an adjusting gasket (915) is arranged between the limiting block (916) and the limiting bracket (914). The adjusting gasket (915) makes the limiting block (916) fit with the upper rotating bracket (905).

10. A working method of a ramp conveyor line based on continuous transportation, characterized in that: It includes a ground line step and an aerial line step; The ground line step is as follows: Step 1: The workpiece is lifted onto the skateboard (6) by the entrance elevator (1) and enters the acceleration entrance area (38). When the workpiece is transmitted to the exit of the entrance elevator (1), it is accelerated and transmitted by the first fast friction drive (2) and sent into the first medium-speed deceleration area (39); Step 2: The skateboard (6) enters the first medium-speed deceleration area (39), is first decelerated at the first stage by the first medium-speed friction drive (3), and then the transmission speed of the skateboard (6) is read by the first double-wheel encoder (4). According to the transmission speed of the skateboard (6), the transmission speed of the first medium-speed friction drive (3) is adjusted; after the skateboard (6) passes through the first double-wheel encoder (4), it enters the first slow operation area (40); Step 3: The skateboard (6) enters the first slow operation area (40) and is secondarily decelerated by the first slow friction drive (5). The skateboard (6) contacts the slow friction drive, and the transmission speed of the skateboard (6) at this time is read by the first single-wheel encoder (7) at the rear side. The speed of the first slow friction drive (5) is adjusted according to the transmission speed of the skateboard (6). After passing through the first slow friction drive (5), the skateboard (6) is transported into the first ramp area (41). Step 4: The skateboard (6) enters the first ramp area (41). The first ramp area (41) is a downhill section. The skateboard (6) is accelerated and transported by the second fast friction drive (8) in cooperation with the first adaptive pressing wheel (9) and sent into the pre-rotating table acceleration area (42). Step 5: The skateboard (6) enters the pre-rotating table acceleration area (42) and is accelerated by the third fast friction drive (10) in cooperation with the first pressing wheel (11). After acceleration, it enters the first transition channel area (43). Step 6: The skateboard (6) enters the first rotating table (12) in the first transition channel area (43). After the first rotating table (12) rotates to face the first channel (14), the first channel guide wheels (13) on both sides rotate to the vertical state, and the guide wheels guide the skateboard (6). At this time, the first signal light (15) is red, and passage is not allowed in the first channel (14) of the first transition channel area (43). The skateboard (6) is accelerated by the first channel fast friction drive (16) in cooperation with the second pressing wheel (17), passes through the first channel (14), and enters the second rotating table (18). At this time, the first channel guide wheels (13) on both sides rotate to the horizontal state. At this time, the first signal light (15) is green, and passage is allowed in the first channel (14). At the same time, the second rotating table (18) sends the skateboard (6) into the post-rotating table acceleration area (44). Step 7: The skateboard (6) enters the post-rotating table acceleration area (44) and is accelerated by the fourth fast friction drive (19) in cooperation with the third pressing wheel (20), and is transported into the second ramp area (45). Step 8: The skateboard (6) enters the second ramp area (45). The second ramp area (45) is an uphill section. The skateboard (6) is driven to climb the slope by the fifth fast friction drive (21) and the matching second adaptive pressing wheel (22). The structure of the second adaptive pressing wheel (22) is the same as that of the first adaptive pressing wheel (9). The skateboard (6) is sent into the second medium-speed deceleration area (46). Step 9: The skateboard (6) enters the second medium-speed deceleration area (46), is driven by the second medium-speed friction drive (23) and decelerated at the first stage. Then, the transmission speed of the skateboard (6) at this time is read by the second double-wheel encoder (24). The transmission speed of the second medium-speed friction drive (23) is adjusted according to the transmission speed of the skateboard (6). After passing through the second double-wheel encoder (24), the skateboard (6) enters the second slow operation area (47). Step Ten: The skateboard (6) enters the second slow operation area (47) and is secondarily decelerated by the second slow friction drive (25). The skateboard (6) contacts the slow friction drive, and the transmission speed of the skateboard (6) at this time is read by the second single-wheel encoder (26) at the rear side. The speed of the second slow friction drive (25) is adjusted according to the transmission speed of the skateboard (6). After passing through the second slow friction drive (25), the skateboard (6) is transported into the acceleration departure area (48). Step Eleven: The skateboard (6) enters the acceleration departure area (48). First, the skateboard (6) is accelerated by the sixth fast friction drive (27) and sent into the exit elevator (28), and the exit elevator (28) lifts the workpiece out; the skateboard (6) leaves the exit elevator (28) and is accelerated by the seventh fast friction drive (29) and sent into the second transition channel area (49). Step Twelve: The skateboard (6) enters the third rotating table (30) in the second transition channel area (49). After the third rotating table (30) rotates to face the second channel (33), the second channel guide wheels (34) on both sides of the second channel (33) rotate to the vertical state to guide the skateboard (6). At this time, the second signal light (35) is red, and passage in the second channel (33) of the second transition channel area (49) is not allowed; the skateboard (6) is accelerated by the second channel fast friction drive (31) in cooperation with the fourth pressing wheel (32) and enters the fourth rotating table (36) after passing through the second channel (33). At this time, the second channel guide wheels (34) on both sides of the second channel (33) rotate to the horizontal state, the second signal light (35) is green, and passage in the second channel (33) is allowed. Step Thirteen: The skateboard (6) is inspected on the fourth rotating table (36); when a fault occurs in the skateboard (6), the fourth rotating table (36) rotates to face the spare area (50) to send the faulty part into the spare area (50) for repair; when there is no fault in the skateboard (6), the fourth rotating table (36) rotates to face the acceleration entrance area (38), and the skateboard (6) is accelerated by the eighth fast friction drive (37) and sent to the position of the entrance elevator (1) to match the workpiece to be processed, realizing a cycle. The steps of the overhead line are as follows: On the gentle track, the overhead carrier (51) is directly transported through friction drive on the continuous track, and at the turning point, it is directly transmitted through the overhead fast friction drive (67) on the continuous curved track (66). On the slope track (52), the counterweight (57) of the overhead carrier (51) naturally hangs down under the influence of gravity. When the overhead carrier (51) enters the fork (53), the chain protrusion (55) just gets stuck between the counterweights (57). The overhead carrier (51) is driven by the main chain (54) arranged in the slope track (52). The main chain (54) rotates cyclically after being driven by the motor and drives the overhead carrier (51) to climb the slope track (52).

Citation Information

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