Powertrain, vehicle front compartment structure, and vehicle

By staggering the engine and motor components in the front compartment of the hybrid vehicle and integrating multiple components on the engine to form a modular structure, the problem of unreasonable front compartment layout is solved, achieving efficient use of space and improved powertrain integration.

WO2026001031A1PCT designated stage Publication Date: 2026-01-02BYD CO LTD
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Patent Information

Application Number
PCT/CN2025/078870
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-06-28
Filing Date
2025-02-24
Publication Date
2026-01-02

AI Technical Summary

Technical Problem

The existing hybrid vehicle front compartment structure layout is unreasonable, resulting in a large waste of space.

Method used

The engine and motor assemblies are staggered along one side of the first direction, and components such as high-voltage electrical distribution box, intake pipe, intercooler, catalytic converter, air conditioning compressor, low-temperature water pump and high-temperature water pump are integrated on the engine to form a modular structure. Combined with the front compartment sheet metal and front bulkhead, a cavity is formed to make reasonable use of space.

Benefits of technology

It improves the integration of the powertrain, reduces the overall space occupied in the vehicle's front compartment, and enhances the flexibility of powertrain layout and assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN2025078870_02012026_PF_FP_ABST
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Abstract

A vehicle (2000), comprising a vehicle front compartment structure (1000). The vehicle front compartment structure (1000) comprises a powertrain (100) arranged therein; the powertrain (100) comprises an engine (1) and a motor assembly (80); the engine (1) is provided on one side of the motor assembly (80) in a first direction (X); the orthographic projection of the engine (1) in the first direction (X) and the orthographic projection of the motor assembly (80) in the first direction (X) are at least partially staggered; and the engine (1) and / or the motor assembly (80) are / is used for outputting power to a transmission shaft of the vehicle.
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Description

Power assembly, vehicle front compartment structure and vehicle

[0001] The present application claims priority to the Chinese patent application No. 202410865130.5, filed on June 28, 2024, and entitled "Power assembly, vehicle front compartment structure and vehicle", the whole content of which is incorporated herein by reference. TECHNICAL FIELD

[0002] The present application belongs to the technical field of automobile front compartment, in particular relates to a power assembly, a vehicle front compartment structure and a vehicle. BACKGROUND

[0003] With the development of technology, more and more car companies launch new energy vehicle models, among which, hybrid vehicles are one of the main models at present. TECHNICAL PROBLEM

[0004] In the existing layout scheme of the front compartment of the hybrid vehicle, the vehicle front compartment structure layout is unreasonable, and the space is wasted. TECHNICAL SOLUTION

[0005] The present application aims to provide a power assembly, a vehicle front compartment structure and a vehicle, which can solve the problem of unreasonable vehicle front compartment structure layout and large space waste.

[0006] In order to solve the above technical problems, the present application is implemented as follows:

[0007] In the first aspect, the embodiments of the present application provide a power assembly, comprising an engine and a motor assembly; the engine is arranged on one side of the motor assembly along a first direction, the projection of the engine along the first direction is at least partially staggered with the projection of the motor assembly along the first direction, and the engine and / or the motor assembly is used to output power to a transmission shaft of a vehicle.

[0008] In some embodiments of the present application, the motor assembly comprises a motor and a motor controller, the motor is connected to one side of the engine along the first direction, and the motor controller is arranged on one side of the motor along a second direction, the second direction intersects the first direction.

[0009] In some embodiments of the present application, a high-voltage distribution box is further included, the high-voltage distribution box is mounted on the engine, and the high-voltage distribution box is electrically connected with the motor and / or the motor controller.

[0010] In some embodiments of the present application, an air intake pipeline and an intercooler are further included, the air intake pipeline is at least partially arranged on the engine, the air intake pipeline is in communication with an air intake end of the engine; the intercooler is mounted on the engine and is in communication with the air intake pipeline, and is used to cool the gas in the air intake pipeline.

[0011] In some embodiments of the present application, a catalytic converter and an exhaust pipe are further included, the exhaust pipe is in communication with the exhaust end of the engine, the catalytic converter is installed on the engine and in communication with the exhaust pipe for purifying the gas in the exhaust pipe.

[0012] In some embodiments of the present application, an air conditioner compressor is further included, the air conditioner compressor is installed on the engine for connecting with the on-board air conditioner.

[0013] In some embodiments of the present application, a low-temperature water pump and a high-temperature water pump are further included, both of which are installed on the engine; a cooling system is provided in the engine, and the low-temperature water pump and the high-temperature water pump are in communication with the cooling system, respectively.

[0014] In the second aspect, the embodiments of the present application provide a vehicle front compartment structure, comprising a front compartment main body and the power assembly; the front compartment main body is formed with a containing cavity, the engine is arranged in the containing cavity, the motor assembly at least partially extends out of the containing cavity, and the front wall is located above the motor assembly.

[0015] In some embodiments of the present application, the front compartment main body comprises a front compartment sheet metal and a front wall, the front compartment sheet metal and the front wall form the containing cavity, the front wall is arranged above the motor assembly, and there is a clearance between the engine and the front wall along a first direction.

[0016] In some embodiments of the present application, the front compartment sheet metal comprises a first longitudinal beam, a second longitudinal beam and a first cross beam, the first longitudinal beam and the second longitudinal beam are connected with the front wall, respectively, the first cross beam is connected to one end of the first longitudinal beam and the second longitudinal beam away from the front wall, and the first longitudinal beam, the second longitudinal beam, the first cross beam and the front wall form the containing cavity.

[0017] In some embodiments of the present application, the vehicle front compartment structure further comprises a refrigerant-side integrated module and a front compartment distribution box, the first longitudinal beam is provided with a first wheel cover, and the refrigerant-side integrated module and the front compartment distribution box are installed on one side of the first wheel cover facing the engine.

[0018] In some embodiments of the present application, the vehicle front compartment structure further comprises a brake redundancy module and a PTC water heater, the second longitudinal beam is provided with a second wheel cover, and the brake redundancy module and the PTC water heater are installed on one side of the second wheel cover facing the engine.

[0019] In some embodiments of the present application, the front compartment sheet metal further comprises a second cross beam, a first vertical column and a second vertical column, the second cross beam is connected to one end of the first longitudinal beam and the second longitudinal beam close to the first cross beam, the second cross beam is arranged in a second direction spaced apart from the first cross beam, the second direction intersects the first direction, the first vertical column and the second vertical column are arranged in a third direction spaced apart, the third direction intersects the first direction and the second direction, respectively, and the first cross beam, the second cross beam, the first vertical column and the second vertical column form a containing space for installing a radiator.

[0020] In some embodiments of the present application, a low-temperature water tank is mounted on the side of the first longitudinal beam facing the accommodating cavity, and a high-temperature water tank is mounted on the side of the second longitudinal beam facing the accommodating cavity.

[0021] In a third aspect, the embodiments of the present application provide a vehicle, comprising a vehicle frame and the vehicle front compartment structure described above, the front compartment sheet metal being mounted on the vehicle frame, and the engine and the motor assembly being connected to the vehicle frame respectively. Advantages

[0022] In the embodiments of the present application, by arranging the engine on one side of the motor assembly structure along the first direction, and at least partially staggering the projection of the engine and the motor assembly along the first direction, the power assembly is facilitated to be flexibly arranged along the first direction in the vehicle front compartment, and at the same time, the positions of the engine and the motor assembly are staggered, which facilitates the installation of other components on the engine, thereby improving the integration of the power assembly and reducing the space occupied by the power assembly in the vehicle front compartment.

[0023] Additional aspects and advantages of the present application will be in part apparent and in part pointed out hereinafter. BRIEF DESCRIPTION OF DRAWINGS

[0024] The above and / or additional aspects and advantages of the present application will become apparent and be readily appreciated from the following description, including the appended drawings.

[0025] FIG. 1 is one of the schematic diagrams of the power assembly according to the embodiments of the present application;

[0026] FIG. 2 is another schematic diagram of the power assembly according to the embodiments of the present application;

[0027] FIG. 3 is a third schematic diagram of the power assembly according to the embodiments of the present application;

[0028] FIG. 4 is a schematic diagram of the first suspension installation in the power assembly according to the embodiments of the present application;

[0029] FIG. 5 is a schematic diagram of the second suspension installation in the power assembly according to the embodiments of the present application;

[0030] FIG. 6 is a schematic diagram of the cooperation structure of the front compartment sheet metal and the front wall according to the embodiments of the present application;

[0031] FIG. 7 is a front view of the front compartment structure according to the embodiments of the present application;

[0032] FIG. 8 is a top view of the front compartment structure according to the embodiments of the present application;

[0033] FIG. 9 is a side view of the front compartment structure according to the embodiments of the present application;

[0034] Fig. 10 is a top view of a vehicle frame according to an embodiment of the present application;

[0035] Fig. 11 is a bottom view of a front bay panel according to an embodiment of the present application;

[0036] Fig. 12 is a schematic view of a front bay trim panel according to an embodiment of the present application;

[0037] Fig. 13 is a cross-sectional view of a front bay with trim panel according to an embodiment of the present application;

[0038] Fig. 14 is a structural block diagram of a vehicle front bay structure according to an embodiment of the present application;

[0039] Fig. 15 is a structural block diagram of a vehicle according to an embodiment of the present application.

[0040] Reference signs: 1-engine; 2-motor; 3-motor controller; 4-high voltage distribution box; 5-high voltage distribution box support; 6-distribution box wire; 7-intake manifold; 8-intake hose; 9-intercooler; 10-intercooler intake pipe; 11-intercooler exhaust pipe; 12-exhaust pipe; 13-catalytic converter; 14-air conditioning compressor; 15-low temperature water pump; 16-high temperature water pump; 17-first drive half shaft; 18-second drive half shaft; 19-intake duct; 20-air cleaner; 21-first suspension; 22-second suspension; 23-third suspension; 24-fourth suspension; 25-front compartment sheet metal; 26-front bulkhead; 27-receiving cavity; 28-refrigerant side integrated module; 29-front compartment distribution box; 30-first wheelhouse; 31-brake redundancy module; 32-PTC water heater; 33-second wheelhouse; 34-low temperature water tank; 35-high temperature water tank; 36-radiator; 37-pedestrian protection beam; 38-water channel assembly; 39-front bumper beam; 40-washing liquid pot; 41-electronic controller unit; 42-intelligent integrated brake system; 43-brake fluid pot; 44-wiper motor; 45-frame; 46-front suspension decompression accumulator; 47-suspension stiffness module; 48-suspension damping module; 49-electric power steering with tie rod assembly; 50-front stabilizer bar; 51-first trim panel; 52-second trim panel; 53-third trim panel; 54-fourth trim panel; 55-fifth trim panel; 56-sixth trim panel; 57-central passage; 58-first fastener; 59-second fastener; 80-motor assembly; 81-engine suspension; 82-motor suspension; 251-first longitudinal beam; 252-second longitudinal beam; 253-first cross beam; 254-second cross beam; 255-first upright column; 256-second upright column; 257-front compartment sheet metal frame mounting portion; 451-frame first longitudinal beam; 452-frame second longitudinal beam; 453-frame first cross beam; 454-frame second cross beam; 455-frame third cross beam; 456-frame fourth cross beam; 457-frame bushing; 458-frame suspension mounting portion; X-first direction; Z-second direction; Y-third direction; 100-power assembly; 200-front compartment main body; 1000-vehicle front compartment structure; 2000-vehicle.

[0041] Embodiments of the present application

[0042] Embodiments of the present application will be described in detail below, examples of which are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are for the purpose of explaining the present application only and cannot be understood as limiting the present application. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without making creative efforts fall within the scope of protection of the present application.

[0043] The terms "first", "second" in the specification and claims of the present application can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more. In addition, "and / or" in the specification and claims means at least one of the connected objects, and the character " / ", generally means that the front and rear associated objects are in an "or" relationship.

[0044] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0045] In the description of the present application, it should be noted that unless otherwise specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0046] The power assembly, vehicle front compartment structure and vehicle provided by the embodiments of the present application will be described in detail below in combination with the drawings and specific embodiments and their application scenarios.

[0047] As shown in FIGS. 1-3 and 13, the power assembly 100 according to some embodiments of the present application includes an engine 1 and a motor assembly 80. The engine 1 is disposed on one side of the motor assembly 80 along a first direction X. The engine 1 is at least partially staggered with the motor assembly 80 along the first direction X in the orthographic projection. The engine 1 and / or the motor assembly 80 are configured to output power to a transmission shaft of a vehicle.

[0048] In the embodiments of the present application, the engine 1 is arranged on one side of the motor assembly 80 structure along the first direction X, and the engine 1 is at least partially staggered with the motor assembly 80 along the first direction X. In this way, the power assembly 100 is facilitated to be flexibly arranged in the vehicle front compartment along the first direction X. At the same time, the engine 1 and the motor assembly 80 are staggered in position, which facilitates the installation of other components on the engine 1, thereby improving the integration of the power assembly 100 and reducing the overall space of the power assembly 100 required to be occupied in the vehicle front compartment. At the same time, the integration of the engine 1 and the motor assembly 80 increases the integration, which facilitates modular installation.

[0049] Exemplarily, when the engine 1 and the motor assembly 80 are installed into the front compartment, the engine 1 can be arranged in the front compartment accommodating cavity 27, and the motor assembly 80 at least partially extends out of the accommodating cavity 27. In this way, the power assembly 100 can reduce the occupied space in the accommodating cavity 27, and leave installation space for other front compartment accessories, so as to make the front compartment structure layout more reasonable.

[0050] Specifically, as shown in FIG. 1, the first direction X is the direction from the front to the rear of the vehicle. The second direction Z is the height direction of the vehicle body. The third direction Y is the width direction of the vehicle.

[0051] In some embodiments, as shown in FIG. 13, along the first direction X, the engine 1 is arranged in front of the motor assembly 80. The engine 1 and the motor assembly 80 have a certain height difference along the height direction of the vehicle (i.e., the second direction Z). The motor assembly 80 is arranged below the central passage 57.

[0052] In some embodiments, the engine 1 can directly output power to the transmission shaft, or the motor assembly 80 can directly output power to the transmission shaft, or the engine 1 and the motor assembly 80 jointly output power to the transmission shaft. The transmission shaft can include the first transmission half shaft 17 and the second transmission half shaft 18.

[0053] In some embodiments, the power assembly 100 of the present application is applied to a vehicle equipped with a hybrid power system. The vehicle can be an off-road vehicle, a sedan, an SUV, etc., and the embodiments of the present application are not limited thereto.

[0054] Optionally, as shown in FIGS. 1 to 3, the motor assembly 80 includes the motor 2 and the motor controller 3. The motor 2 is connected to one side of the engine 1 along the first direction X. The motor controller 3 is arranged on one side of the motor 2 along the second direction Z. The second direction Z intersects the first direction X.

[0055] In the embodiment of the present application, by arranging the motor controller 3 on one side of the motor 2 along the second direction Z, the structure of the motor controller 3 is reasonably arranged, and the occupied space of the motor 2 is reduced. Meanwhile, by integrating the motor 2 and the motor controller 3, the integration degree of the motor assembly 80 is improved, so as to improve the assembly efficiency of the power assembly 100.

[0056] Specifically, the motor 2 can be an Electric Hybrid System (EHS) motor. The EHS motor includes a generator and a driving motor (not shown in the figure). The driving motor is used to output power to the transmission shaft of the vehicle. The generator is connected to the engine 1 to generate electricity under the driving of the engine 1. The motor controller 3 can be an integrated dual-motor controller 3. The integrated dual-motor controller is installed above the EHS motor. The integrated dual-motor controller is connected to the driving motor and the generator respectively. The integrated dual-motor controller supplies power to the driving motor according to the alternating current output by the generator or the battery pack (not shown in the figure), so as to control the electric energy of the driving motor.

[0057] Optionally, as shown in FIGS. 1-3, the power assembly 100 further includes a high-voltage distribution box 4, which is installed on the engine 1 and electrically connected to the motor controller 3.

[0058] In the embodiment of the present application, by installing the high-voltage distribution box 4 on the engine 1, the space above the engine 1 can be reasonably utilized, and the space utilization is improved. Meanwhile, by installing the engine 1 and the high-voltage distribution box 4 together to form a module, the integration degree of the engine 1 is improved, so as to facilitate assembly.

[0059] Specifically, the power assembly 100 can further include a high-voltage distribution box support 5 and a distribution box wire 6. Along the first direction X, the high-voltage distribution box support 5 is installed on the left side of the engine 1. The high-voltage distribution box 4 is installed on the engine 1 through the high-voltage distribution box support 5. One end of the high-voltage distribution box 4 is electrically connected to the motor controller 3 through the distribution box wire 6, and is used to distribute electric energy for the motor controller 3.

[0060] Optionally, as shown in FIGS. 1-3, the power assembly 100 further includes an intake pipe and an intercooler 9. The intake pipe is at least partially arranged on the engine 1. The intake pipe is in communication with the intake end of the engine 1. The intercooler 9 is installed on the engine 1 and is in communication with the intake pipe, and is used to cool the gas in the intake pipe.

[0061] In the embodiment of the present application, by arranging the partial intake pipeline on the engine 1, the intercooler 9 is installed on the engine 1, so that the space on the side of the engine 1 can be reasonably utilized, and the space utilization is improved. Meanwhile, the engine 1 and the intercooler 9 are installed together to form a module, and the integration of the engine 1 is improved to facilitate assembly. Moreover, the integration of the intercooler 9 on the engine 1 can reduce the length of the partial intake pipeline, and further reduce the space occupied by the intake pipeline.

[0062] Specifically, the intercooler 9 is installed below the high-voltage distribution box 4, and the intake pipeline at least includes the intake manifold 7, the intake hose 8, the intercooler 9, the intercooled intake pipeline 10, and the intercooled exhaust pipeline 11. The intake end of the intake hose 8 is connected with the air filter 20. The exhaust end of the intake hose 8 is connected with the intake end of the intake manifold 7. A supercharger (not shown in the figure) is further arranged on the engine 1. The intake end of the intercooled intake pipeline 10 is connected with the supercharger. The exhaust end of the intercooled intake pipeline 10 is connected with the intake end of the intercooler 9. The intake end of the intercooled exhaust pipeline 11 is connected with the exhaust end of the intercooler 9. The exhaust end of the intercooled exhaust pipeline 11 is connected with the intake end of the engine 1. In this way, the intake manifold 7, the intake hose 8, the intercooler 9, the intercooled intake pipeline 10, and the intercooled exhaust pipeline 11 form an intake system, and cooperate with the supercharger to cool the high-temperature gas compressed by the supercharger, so that the engine 1 can output higher power.

[0063] Further, the intake end of the air filter 20 is in communication with the intake flow guide pipe 19, so that air enters the air filter 20 through the intake flow guide pipe 19.

[0064] It should be noted that the intercooler 9 can be a water-cooled intercooler, or other types of intercooler, which is not limited in the present application.

[0065] Optionally, as shown in FIGS. 1 to 3, the power assembly 100 further includes a catalytic converter 13 and an exhaust pipeline. The exhaust pipeline is in communication with the exhaust end of the engine 1. The catalytic converter 13 is installed on the engine 1 and is in communication with the exhaust pipeline, and is used to purify the gas in the exhaust pipeline.

[0066] In the embodiment of the present application, by installing the catalytic converter 13 on the engine 1 and in communication with the exhaust pipeline, the space on the side of the engine 1 can be reasonably utilized, and the space utilization is improved. Meanwhile, the engine 1 and the catalytic converter 13 are installed together to form a module, and the integration of the engine 1 is improved to facilitate assembly. Moreover, the integration of the catalytic converter 13 on the engine 1 can reduce the length of the exhaust pipeline, and further reduce the space occupied by the exhaust pipeline.

[0067] Specifically, along the first direction X, the catalytic converter 13 is installed on the right side of the engine 1. The exhaust pipeline at least comprises a connecting pipe (not shown in the figure), the catalytic converter 13 and the exhaust pipe 12. The inlet end of the connecting pipe is in communication with the exhaust end of the engine, and the outlet end of the connecting pipe is in communication with the inlet end of the catalytic converter 13. The outlet end of the catalytic converter 13 is in communication with the inlet end of the exhaust pipe 12. In this way, the exhaust gas of the engine 1 is purified by the catalytic converter 13 and discharged from the exhaust pipe 12.

[0068] Optionally, as shown in FIGS. 1-3, the power assembly 100 further comprises an air conditioner compressor 14. The air conditioner compressor 14 is installed on the engine 1 and is used to be connected with the vehicle air conditioner.

[0069] In the embodiment of the present application, by installing the air conditioner compressor 14 on the engine 1, the space on the side of the engine 1 can be reasonably utilized, and the utilization rate of the space is improved. Meanwhile, the engine 1 and the air conditioner compressor 14 are installed together to form a module, and the integration degree of the engine 1 is improved to facilitate assembly. Moreover, by integrating the air conditioner compressor 14 on the engine 1, the air conditioner compressor 14 can be driven to work by the engine 1.

[0070] Specifically, the air conditioner compressor 14 is arranged below the intercooler 9. The input end of the air conditioner compressor 14 is connected with the engine 1, and the output end of the air conditioner compressor 14 is connected with the vehicle air conditioner to compress and transport the air conditioner refrigerant.

[0071] Optionally, as shown in FIGS. 1-3, the power assembly 100 further comprises a low-temperature water pump 15 and a high-temperature water pump 16. The low-temperature water pump 15 and the high-temperature water pump 16 are both installed on the engine 1. The engine 1 is provided with a cooling system, and the low-temperature water pump 15 and the high-temperature water pump 16 are both in communication with the cooling system.

[0072] In the embodiment of the present application, by installing the low-temperature water pump 15 and the high-temperature water pump 16 on the engine 1 and in communication with the cooling system, the space at the bottom of the engine 1 can be reasonably utilized, and the utilization rate of the space is improved. Meanwhile, the engine 1 and the low-temperature water pump 15 and the high-temperature water pump 16 are installed together to form a module, and the integration degree of the engine 1 is improved to facilitate assembly. Moreover, by integrating the low-temperature water pump 15 on the engine 1, the low-temperature water pump 15 can pump cooling water into the cooling system of the engine to cool the engine 1.

[0073] Specifically, the low-temperature water pump 15 and the high-temperature water pump 16 are installed at the bottom of the engine 1. The low-temperature water pump 15 is connected with a low-temperature water tank 34, and the high-temperature water pump 16 is connected with a high-temperature water tank 35. Cooling water flows out of the low-temperature water tank 34, is pumped into the cooling system of the engine 1 by the low-temperature water pump 15 to cool the engine 1.

[0074] Optionally, as shown in FIG. 1 to FIG. 5, the power assembly 100 further comprises an engine suspension 81, one end of the engine suspension 81 is connected with the engine 1 along the first direction X, and the other end is adapted to be connected with the frame 45 of the vehicle; and / or further comprises a motor suspension 82, one end of the motor suspension 82 is connected with the motor assembly 80 along the first direction X, and the other end is adapted to be connected with the frame 45 of the vehicle.

[0075] In the embodiment of the present application, one end of the engine suspension 81 is connected with the engine 1 along the first direction X, and one end of the motor suspension 82 is connected with the motor assembly 80 along the first direction X. In this way, the power assembly 100 is stably installed in the front compartment of the vehicle to improve the stability of the vehicle by overcoming the torsional reaction force when the vehicle moves in the first direction X.

[0076] In some embodiments, the suspension is subjected to the maximum force in the first direction X when the vehicle moves forward and backward, especially for off-road vehicles, considering the complex working conditions, such as the worst Belgian section (a test section paved with irregular, uneven, and various sizes of stones, which is called Belgian road), the force on the suspension in the first direction X can be increased by 3 to 5 times. In the braking working condition, in order to prevent the suspension bolts in the power assembly 100 from loosening and causing the engine 1 and the motor 2 to be abnormally loaded, therefore, a special suspension fastening direction is needed to be set to make the engine 1 and the motor 2 stable.

[0077] As shown in FIG. 4 to FIG. 5, the engine suspension 81 comprises a first suspension 21, a second suspension 22, a first fastener 58, and a second fastener 59. The first suspension 21 and the second suspension 22 are connected with the engine 1 along the first direction X, the first fastener 58 is sequentially arranged in the first suspension 21 and the engine 1 in the direction from the front to the rear, and the second fastener 59 is sequentially arranged in the second suspension 22 and the engine 1 in the direction from the rear to the front. In this way, the arrangement directions of the first fastener 58 and the second fastener 59 are opposite to each other to overcome the torsional reaction force. Of course, the arrangement directions of the first fastener 58 and the second fastener 59 can be exchanged, which is not described herein in the embodiment of the present application.

[0078] In some embodiments, the motor suspension 82 comprises a third suspension 23 and a fourth suspension 24. Similar to the first suspension 21 and the second suspension 22 installed on the engine 1, the arrangement directions of the fasteners in the third suspension 23 and the fourth suspension 24 are opposite to each other.

[0079] Further, the arrangement directions of the fasteners in the first suspension 21 and the second suspension 22 can be opposite or the same, and the arrangement directions of the fasteners in the third suspension 23 and the fourth suspension 24 can be opposite or the same.

[0080] It should be noted that the suspension can be a semi-active suspension, and the high-frequency part of the semi-active suspension has a vibration isolation capability equivalent to that of a hydraulic suspension, which can provide a more comfortable driving experience for the driver. Of course, the suspension can also use other types of suspensions, which are not limited in the present application.

[0081] Optionally, as shown in FIGS. 6-8 and FIG. 14, the present application also provides a vehicle front compartment structure 1000, comprising a front compartment body 200 and the power assembly 100 of any one of the above. The front compartment body 200 is formed with a receiving cavity 27. The engine 1 is arranged in the receiving cavity 27. The motor assembly 80 at least partially extends out of the receiving cavity 27.

[0082] In the embodiments of the present application, by arranging the engine 1 in the receiving cavity 27 in the front compartment body 200 and making the motor assembly 80 at least partially extend out of the receiving cavity 27, it is convenient to flexibly arrange the power assembly 100 in the vehicle front compartment along the first direction X. At the same time, by arranging the engine 1 and the motor assembly 80 in a staggered manner, it is also convenient to install other components on the engine 1, thereby improving the integration of the power assembly 100, reducing the space occupied by the power assembly 100 in the vehicle front compartment, and further being able to leave installation space for other front compartment accessories, so as to facilitate the reasonable installation and arrangement of each component in the front compartment structure.

[0083] Optionally, as shown in FIGS. 6-8, the front compartment body 200 comprises a front compartment panel 25 and a front wall 26. The front compartment panel 25 and the front wall 26 form the receiving cavity 27. The front wall 26 is arranged above the motor assembly 80. There is a clearance between the engine and the front wall along the first direction X.

[0084] In the embodiments of the present application, the front compartment panel 25 is in a semi-closed structure, and the front wall 26 is connected to the opening part of the front compartment panel 25 to form the receiving cavity 27. By arranging the front wall 26 above the motor assembly 80 and leaving a gap between the engine 1 and the front wall 26, the engine 1 is far away from the front wall 26, which leaves a deformation buffer space for the frontal collision and improves the reliability of the vehicle.

[0085] Specifically, as shown in FIG. 13, the motor 2 and the motor controller 3 are arranged below the central passage 57 and staggered with the front wall 26 in the vehicle height direction.

[0086] Optionally, as shown in FIGS. 6-8, the front compartment panel 25 comprises a first longitudinal beam 251, a second longitudinal beam 252 and a first transverse beam 253. The first longitudinal beam 251 and the second longitudinal beam 252 are respectively connected to the front wall 26. The first transverse beam 253 is connected to one end of the first longitudinal beam 251 and the second longitudinal beam 252 away from the front wall 26. The first longitudinal beam 251, the second longitudinal beam 252, the first transverse beam 253 and the front wall 26 form the receiving cavity 27.

[0087] In the embodiment of the present application, the first longitudinal beam 251 and the second longitudinal beam 252 are connected with the front wall 26 respectively, the first longitudinal beam 251, the second longitudinal beam 252, the first transverse beam 253 and the front wall 26 enclose the accommodation cavity 27, so that the layout space can be provided for the vehicle front compartment structure 1000 and the engine 1 can be protected.

[0088] Specifically, the vehicle front compartment structure 1000 comprises a front compartment panel 25. The front compartment panel 25 comprises a first longitudinal beam 251 and a second longitudinal beam 252. In the advancing direction of the vehicle, the first longitudinal beam 251 is arranged on the left side of the vehicle, and the second longitudinal beam 252 is arranged on the right side of the vehicle. The first longitudinal beam 251 and the second longitudinal beam 252 are connected with the front wall 26 at the end close to the driver's cabin and connected with the first transverse beam 253 at the end away from the driver's cabin.

[0089] Optionally, as shown in FIGS. 6-8, the vehicle front compartment structure 1000 further comprises a refrigerant side integrated module 28 and a front compartment distribution box 29. The first longitudinal beam 251 is provided with a first wheel cover 30. The refrigerant side integrated module 28 and the front compartment distribution box 29 are installed on the side of the first wheel cover 30 facing the engine 1.

[0090] In the embodiment of the present application, the first wheel cover 30 is arranged on the first longitudinal beam 251, and the refrigerant side integrated module 28 and the front compartment distribution box 29 are installed on the first wheel cover 30, so that the space at the first wheel cover 30 of the front compartment is effectively utilized to facilitate the reasonable layout of the front compartment.

[0091] Specifically, the vehicle front compartment structure 1000 further comprises an adapter bracket (not shown in the figure). The refrigerant side integrated module 28 and the front compartment distribution box 29 are fixed on the first wheel cover 30 of the front compartment structure through the adapter bracket respectively. The refrigerant side integrated module 28 is arranged on the left side of the engine 1, and the front compartment distribution box 29 is arranged on the left side of the engine 1 and behind the refrigerant side integrated module 28.

[0092] Optionally, as shown in FIGS. 6-8, the vehicle front compartment structure 1000 further comprises a brake redundancy module 31 and a PTC water heater 32. The second longitudinal beam 252 is provided with a second wheel cover 33. The brake redundancy module 31 and the PTC water heater 32 are installed on the side of the second wheel cover 33 facing the engine 1.

[0093] In the embodiment of the present application, the second wheel cover 33 is arranged on the second longitudinal beam 252, and the brake redundancy module 31 and the PTC water heater 32 are installed on the second wheel cover 33, so that the space at the second wheel cover 33 of the front compartment is effectively utilized to facilitate the reasonable layout of the front compartment.

[0094] Specifically, the vehicle front compartment structure 1000 further comprises an adapter bracket (not shown in the figure). The brake redundancy module 31 and the PTC water heater are fixed on the inner side of the second wheelhouse 33 of the front compartment structure through the adapter bracket. The brake redundancy module 31 and the PTC water heater 32 are arranged on the right side of the engine 1, and the brake redundancy module 31 and the PTC water heater 32 are arranged side by side, which is beneficial to the assembly and maintenance of the PTC water heater 32 and improves the assembly and maintenance convenience.

[0095] Further, the PTC water heater 32 is arranged close to the front panel 26. The heating core of the vehicle air conditioner (not shown in the figure) is arranged on the side of the front panel 26 away from the accommodating cavity 27. In this way, the PTC water heater 32 is adjacent to the heating core of the air conditioner, the water circulation route is short, and the water circulation efficiency is improved.

[0096] In some embodiments, the vehicle front compartment structure 1000 further comprises an air filter 20. The air filter 20 is arranged in front of the PTC water heater 32. The air filter 20 is directly fixed on the second wheelhouse 33.

[0097] Optionally, as shown in FIGS. 6-8, the front compartment panel 25 further comprises a second cross beam 254, a first vertical column 255 and a second vertical column 256. The second cross beam 254 is connected to the first longitudinal beam 251 and the second longitudinal beam 252 close to one end of the first cross beam 253. The second cross beam 254 is arranged in the second direction Z and spaced apart from the first cross beam 253. The second direction Z intersects the first direction X. The first vertical column 255 and the second vertical column 256 are arranged in the third direction Y and spaced apart. The third direction Y intersects the first direction X and the second direction Z, respectively. The first cross beam 253, the second cross beam 254, the first vertical column 255 and the second vertical column 256 enclose a containing space for mounting the radiator 36.

[0098] In the embodiments of the present application, the first cross beam 253, the second cross beam 254, the first vertical column 255 and the second vertical column 256 enclose a containing space for mounting the radiator 36. In this way, the radiator 36 containing space is integrated in the front compartment panel 25 of the vehicle body, which saves the front compartment space in the first direction X, provides sufficient space for arranging other components in the front compartment, and at the same time, arranging the radiator 36 in front of the engine 1 is beneficial to the heat dissipation of the engine 1.

[0099] Specifically, the third direction Y is the left-right direction of the automobile. The first upright column 255 is connected with the first longitudinal beam 251. The second upright column 256 is connected with the second longitudinal beam 252. The second cross beam 254 is located below the first cross beam 253. The orthographic projection of the second cross beam 254 is at least partially staggered with the orthographic projection of the first cross beam 253 along the direction perpendicular to the first direction X. Further, the first cross beam 253 is a detachable cross beam, so as to facilitate the on-site assembly and later maintenance of the first cross beam 253.

[0100] Optionally, as shown in FIGS. 6-8, the vehicle front compartment structure 1000 further comprises a low-temperature water tank 34 and a high-temperature water tank 35. The low-temperature water tank 34 is installed on the side of the first longitudinal beam 251 facing the accommodating cavity 27. The high-temperature water tank 35 is installed on the side of the second longitudinal beam 252 facing the accommodating cavity 27.

[0101] In the embodiments of the present application, by installing the low-temperature water tank 34 on the side of the first longitudinal beam 251 facing the accommodating cavity 27 and installing the high-temperature water tank 35 on the side of the second longitudinal beam 252 facing the accommodating cavity 27, the longitudinal beams can protect the water tanks.

[0102] Specifically, the high-temperature water tank 35 is installed on the first longitudinal beam 251 and is close to the high-temperature water pump 16 of the engine 1. The water inlet end of the high-temperature water tank 35 is connected with the high-temperature water pump 16, and the water outlet end of the high-temperature water tank 35 is connected with the water inlet end of the radiator 36. The low-temperature water tank 34 is installed on the second longitudinal beam 252 and is close to the low-temperature water pump 15 of the engine 1. The water inlet end of the low-temperature water tank 34 is connected with the water outlet end of the radiator 36, and the water outlet end of the low-temperature water tank 34 is connected with the low-temperature water pump 15 of the engine 1. In this way, the engine 1 external cooling pipeline composed of the high-temperature water pump 16, the high-temperature water tank 35, the radiator 36, the low-temperature water tank 34 and the low-temperature water pump 15 in sequence is arranged on the side close to the first cross beam 253, so that the engine 1 external cooling pipeline route is shorter, and the cooling efficiency is improved.

[0103] In some embodiments, the front compartment arrangement structure further comprises a pedestrian protection cross beam 37, a water channel assembly 38, a brake fluid pot 43 and a wiper motor 44. The pedestrian protection cross beam 37 is arranged between the first cross beam 253 and the second cross beam 254 and is connected with the first upright column 255 and the second upright column 256 to protect the radiator 36. The water channel assembly 38 is arranged on the side of the front apron 26 close to the accommodating cavity 27 and is connected with the first longitudinal beam 251 and the second longitudinal beam 252. The brake fluid pot 43 and the wiper motor 44 are both directly fixed on the side of the water channel assembly 38 close to the motor 2, so as to utilize the bottom space of the water channel assembly 38 and maximize the space utilization.

[0104] In some embodiments, the front compartment arrangement further comprises a washing liquid pot 40, an electronic control unit 41 (ECU) and an integrated power brake 42 (IPB). The washing liquid pot 40 is installed on the side of the first cross beam 253 away from the accommodation cavity 27, the ECU 41 is arranged in front of the low-temperature water tank 34, and the IPB 42 is arranged on the left side of the wiper motor 44.

[0105] Optionally, as shown in FIGS. 8-15, the embodiment of the application further provides a vehicle 2000 comprising a vehicle frame 45 and the above-mentioned front compartment structure 1000. The front compartment sheet metal 25 is installed on the vehicle frame 45, and the engine 1 and the motor 2 assembly are respectively connected with the vehicle frame 45.

[0106] In the embodiment of the application, the front compartment sheet metal 25 is installed on the vehicle frame 45, and the engine 1 and the motor 2 assembly are respectively connected with the vehicle frame 45. In this way, the front compartment sheet metal 25 and the power assembly 100 can be simultaneously integrated and installed, and then the front compartment sheet metal 25 and the power assembly 100 on which various accessories are installed are assembled on the vehicle frame 45, thereby improving the production rhythm and efficiency.

[0107] In addition, by arranging the engine 1 in the accommodation cavity 27 enclosed by the front compartment sheet metal 25 and the front wall 26 and arranging the motor assembly 80 to at least partially extend out of the accommodation cavity 27, the occupied space of the power assembly 100 in the accommodation cavity 27 can be reduced, and installation space is left for other front compartment accessories, so that the front compartment structure layout is more reasonable.

[0108] Specifically, as shown in FIG. 10, the vehicle frame 45 comprises a first vehicle frame longitudinal beam 451, a second vehicle frame longitudinal beam 452, a first vehicle frame cross beam 453, a second vehicle frame cross beam 454, a third vehicle frame cross beam 455, a fourth vehicle frame cross beam 456, a vehicle frame bushing 457 and a vehicle frame suspension mounting portion 458. The first vehicle frame cross beam 453, the second vehicle frame cross beam 454, the third vehicle frame cross beam 455 and the fourth vehicle frame cross beam 456 are arranged at intervals along the first direction X and are respectively connected to the first vehicle frame longitudinal beam 451 and the second vehicle frame longitudinal beam 452. The vehicle frame bushing 457 is installed on the first vehicle frame longitudinal beam 451 and the second vehicle frame longitudinal beam 452. As shown in FIG. 11, the front compartment sheet metal 25 further comprises a front compartment sheet metal vehicle frame mounting portion 257. The front compartment sheet metal vehicle frame mounting portion 257 is arranged at the bottom of the first longitudinal beam 251 and the second longitudinal beam 252. The front compartment sheet metal 25 is installed on the vehicle frame 45 through cooperation of the front compartment sheet metal vehicle frame mounting portion 257 and the vehicle frame bushing 457.

[0109] Specifically, the first suspension 21 is mounted on the first longitudinal beam 451 of the frame 45, the second suspension 22 is mounted on the second longitudinal beam 452 of the frame 45, and the third suspension 23 and the fourth suspension 24 are mounted on the fourth transverse beam 456 of the frame 45, so that the power assembly 100 can be mounted on the frame 45.

[0110] In some embodiments, the frame 45 further comprises a front anti-collision beam 39. The front anti-collision beam 39 is arranged below the second transverse beam 254 and connected with the first longitudinal beam 451 and the second longitudinal beam 452 of the frame 45, so as to improve the anti-collision capability of the vehicle 2000.

[0111] In some embodiments, the vehicle 2000 further comprises a front suspension decompression accumulator 46, a suspension stiffness module 47, and a suspension damping module 48. The front suspension decompression accumulator 46 is arranged below the first longitudinal beam 451 and the second longitudinal beam 452 of the frame 45 and close to the front anti-collision beam 39. The suspension stiffness module 47 and the suspension damping module 48 are arranged on the side of the first longitudinal beam 451 and the second longitudinal beam 452 of the frame 45 close to the accommodating cavity 27, respectively. The front suspension decompression accumulator 46, the suspension stiffness module 47, and the suspension damping module 48 constitute a partial damping system, which effectively reduces the vibration of the vehicle 2000 and provides a comfortable riding experience for the driver.

[0112] In some embodiments, the vehicle 2000 further comprises an electric power steering with tie rod assembly 49 and a front stabilizer bar 50. The electric power steering with tie rod assembly 49 is mounted on the second transverse beam 454 of the frame 45 and is used to control the steering of the vehicle, so that the vehicle can be quickly steered and the steering sensitivity of the vehicle is improved. The front stabilizer bar 50 is mounted on the first longitudinal beam 451 and the second longitudinal beam 452 of the frame 45 at both ends, respectively, and is used to prevent excessive lateral roll of the vehicle body during turning, so as to keep the vehicle body balanced.

[0113] In some embodiments, the vehicle 2000 further comprises a first decorative plate 51, a second decorative plate 52, a third decorative plate 53, a fourth decorative plate 54, a fifth decorative plate 55, and a sixth decorative plate 56. The first decorative plate 51 is mounted above the radiator 36. The second decorative plate 52 is mounted above the engine 1. The third decorative plate 53 and the fourth decorative plate 54 are mounted on the first transverse beam 253 and the second transverse beam 254, respectively. The fifth decorative plate 55 and the sixth decorative plate 56 are mounted on the water channel assembly 38. In this way, the front compartment is decorated with half-enclosed decorative plates, important parts are shielded, and it is convenient for users to observe the scales of various liquid containers and to add liquid.

[0114] In the description of the application, reference has been made to descriptive terms such as "one embodiment", "some embodiments", "an embodiment", "example", "specific example" or "some examples" etc. Such terminology means that a particular feature, structure, material or characteristic being described is included in at least one embodiment or example of the application. The illustrative appearances of such terminology in various places in the specification does not necessarily refer to the same embodiment or example. Moreover, it is appreciated that the specific features, structures, materials or characteristics can be combined in any suitable manner in one or more embodiments or examples.

[0115] Although embodiments of this application have been shown and described, it is to be understood that various modifications, substitutions, combinations, and variations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A powertrain (100), wherein, include: Motor assembly (80); and An engine (1) is located on one side of the motor assembly (80) along a first direction (X), the orthographic projection of the engine (1) along the first direction (X) being at least partially offset from the orthographic projection of the motor assembly (80) along the first direction (X), the engine (1) and / or the motor assembly (80) being used to output power to the drive shaft of the vehicle.

2. The powertrain (100) according to claim 1, wherein, The motor assembly (80) includes a motor (2) and a motor controller (3). The motor (2) is connected to one side of the engine (1) along the first direction (X), and the motor controller (3) is located on one side of the motor (2) along the second direction (Z), which intersects the first direction (X).

3. The powertrain (100) according to claim 2, wherein, It also includes a high-voltage distribution box (4), which is installed on the engine (1) and is electrically connected to the motor controller (3).

4. The powertrain (100) according to claim 1, wherein, It also includes an intake pipe and an intercooler (9), wherein the intake pipe is at least partially located on the engine (1) and is connected to the intake end of the engine (1); the intercooler (9) is installed on the engine (1) and is connected to the intake pipe for cooling the gas in the intake pipe.

5. The powertrain (100) according to claim 1, wherein, It also includes a catalyst (13) and an exhaust pipe, the exhaust pipe being connected to the exhaust end of the engine (1), the catalyst (13) being mounted on the engine (1) and connected to the exhaust pipe for purifying the gas in the exhaust pipe.

6. The powertrain (100) according to any one of claims 1 to 5, wherein, It also includes an air conditioning compressor (14), which is mounted on the engine (1) and is used to connect to the vehicle air conditioning system.

7. The powertrain (100) according to any one of claims 1 to 6, wherein, It also includes a low-temperature water pump (15) and a high-temperature water pump (16), both of which are installed on the engine (1); the engine (1) is provided with a cooling system, and the low-temperature water pump (15) and the high-temperature water pump (16) are respectively connected to the cooling system.

8. The powertrain (100) according to any one of claims 1 to 7, wherein, It also includes an engine mount, one end of which is connected to the engine (1) along the first direction, and the other end is adapted to be connected to the vehicle frame (45); And / or, it also includes a motor mount (82), one end of which is connected to the motor assembly (80) along the first direction, and the other end of which is adapted to be connected to the vehicle frame (45).

9. A vehicle front compartment structure (1000), wherein, include: The powertrain (100) as described in any one of claims 1-8; and The front compartment body (200) has a cavity (27) formed therein, the engine (1) is disposed in the cavity (27), and the motor assembly (80) extends at least partially outside the cavity (27).

10. The vehicle front compartment structure (1000) according to claim 9, wherein, The front compartment body (200) includes a front compartment sheet metal (25) and a front bulkhead (26). The front compartment sheet metal (25) and the front bulkhead (26) enclose the cavity (27). The front bulkhead (26) is located above the motor assembly (80). Along the first direction, there is a clearance space between the engine (1) and the front bulkhead (26).

11. The vehicle front compartment structure (1000) according to claim 9, wherein, The front cabin sheet metal (25) includes a first longitudinal beam (251), a second longitudinal beam (252), and a first crossbeam (253). The first longitudinal beam (251) and the second longitudinal beam (252) are respectively connected to the front bulkhead (26). The first crossbeam (253) is connected to the end of the first longitudinal beam (251) and the second longitudinal beam (252) away from the front bulkhead (26). The first longitudinal beam (251), the second longitudinal beam (252), the first crossbeam (253) and the front bulkhead (26) enclose the accommodating cavity (27).

12. The vehicle front compartment structure (1000) according to claim 11, wherein, Also includes: The refrigerant-side integrated module (28) and the front compartment electrical distribution box (29) are provided with a first wheel cover (30) on the first longitudinal beam (251). The refrigerant-side integrated module (28) and the front compartment electrical distribution box (29) are installed on the side of the first wheel cover (30) facing the engine (1).

13. The vehicle front compartment structure (1000) according to claim 11, wherein, It also includes: a brake redundancy module (31) and a PTC water heater (32), and a second wheel cover (33) is provided on the second longitudinal beam (252). The brake redundancy module (31) and the PTC water heater (32) are installed on the side of the second wheel cover (33) facing the engine (1).

14. The vehicle front compartment structure (1000) according to any one of claims 11-13, wherein, The front cabin sheet metal (25) also includes a second crossbeam (254), a first column (255), and a second column (256); the second crossbeam (254) is connected to the first longitudinal beam (251) and the second longitudinal beam (252) at one end near the first crossbeam (253), the second crossbeam (254) and the first crossbeam (253) are spaced apart along a second direction, the second direction intersects the first direction, the first column (255) and the second column (256) are spaced apart along a third direction, the third direction intersects the first direction and the second direction respectively, the first crossbeam (253), the second crossbeam (254), the first column (255) and the second column (256) enclose a receiving space for installing a radiator (36).

15. The vehicle front compartment structure (1000) according to any one of claims 11-14, wherein, It also includes a low-temperature water tank (34) and a high-temperature water tank (35), wherein the low-temperature water tank (34) is installed on the side of the first longitudinal beam (251) facing the accommodating cavity (27), and the high-temperature water tank (35) is installed on the side of the second longitudinal beam (252) facing the accommodating cavity (27).

16. A vehicle (2000), wherein, include: Frame (45); and The vehicle front compartment structure (1000) as described in any one of claims 9-15, wherein the front compartment sheet metal (25) is mounted on the vehicle frame (45), and the engine (1) and the motor assembly (80) are respectively connected to the vehicle frame (45).

Citation Information

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