Printed circuit board apparatus and apparatus comprising a printed circuit board apparatus

Abstract

The invention relates to a printed circuit board apparatus (10), wherein the printed circuit board apparatus (10) comprises two printed circuit board devices (12, 14) separated from one another by a separating gap (16), wherein the printed circuit board devices (12, 14) each comprise a magnetic core device (24, 26). The printed circuit board apparatus (10) comprises a spring device (18) designed to displaceably mount the first printed circuit board device (12) against the second printed circuit board device (14) along a main direction (20) and to apply a deflection-dependent restoring force to the first printed circuit board device (12) when the first printed circuit board device (12) is deflected from a basic position (22), with the result that the two printed circuit board devices (12, 14) form an oscillation system having a predefined resonance behavior. According to the invention, gap distances (52, 54) between the magnetic core devices (24, 26) at the air gaps (48, 50) vary as a result of an oscillation of the first printed circuit board device (12) against the second printed circuit board device (14), with the result that a magnetic flux density of the main magnetic flux (32) through the coil device (30) varies and an electric current is induced in the coil device (30).

Description

[0001] 202403299

[0002] 1

[0003] Description

[0004] Printed circuit board device and device comprising a printed circuit board device

[0005] The invention relates to a printed circuit board device and a device comprising a printed circuit board device.

[0006] Wireless sensors are becoming increasingly important in many application areas, such as industry and transportation. Power supply poses a significant challenge for these wireless sensors, and the usability of sensor systems often depends on an autonomous power source. Sensors are expected to operate for extended periods with minimal maintenance. To achieve this, not only must the electronic components, including those mounted on the circuit board, be selected for low energy consumption, but the power supply itself must also be chosen for its longevity and reliability. Currently, batteries or rechargeable batteries serve as the primary power sources in distributed sensor systems. However, batteries and rechargeable batteries have the disadvantage of only being able to supply the necessary energy for a limited time.

[0007] Furthermore, depending on the intended use and location of the sensors, maintenance and replacement can be time-consuming and costly. For example, a service technician must service the sensors on-site at certain intervals. These intervals can be extended or even eliminated through intelligent design and the use of additional power sources. Therefore, new power sources are necessary for autonomous operation.

[0008] Energy harvesters can be used as an energy source. Energy harvesting encompasses various forms of energy extraction from the environment, such as vibration, light radiation, or temperature differences between two or more elements. These physical properties can be utilized through a variety of principles based on the piezoelectric, electromagnetic, thermodynamic, or photoelectric effects. Existing energy harvesters are usable to a certain extent, but they have limitations and require additional hardware, installation, and wiring beyond the necessary circuit board for the sensors. 202403299

[0009] 2

[0010] The requirements for an energy harvester include providing sufficient energy to operate the device it powers. The energy harvester must be highly efficient, easily integrated into an operating environment, robust against environmental influences, and durable.

[0011] It is an object of the present invention to provide a harvester device which meets the aforementioned requirements.

[0012] This problem is solved by the respective subject matter of the independent claims. Advantageous further developments and preferred embodiments are the subject matter of the dependent claims.

[0013] A first aspect of the invention relates to a printed circuit board (PCB) device. The PCB device comprises two PCB assemblies arranged parallel in a main plane, separated from each other by a gap in the main plane. In other words, the PCB device has a main plane in which the two PCB assemblies of the PCB device are arranged. The gap is located between the PCB assemblies, thus separating them from each other. The two PCB assemblies can, for example, be separated by milling the gap out of an original PCB.

[0014] Each printed circuit board assembly has a magnetic core assembly configured to guide a main magnetic flux through a magnet assembly of the first or one of the second printed circuit board assemblies and a coil assembly of the second printed circuit board assemblies. The main magnetic flux is guided across air gaps in the separation gap. In other words, each printed circuit board assembly has its respective magnetic core assembly, which serves as a magnetic flux guide. The first printed circuit board assembly has a magnet assembly configured to provide a magnetic field. The magnet assembly may comprise one or more permanent magnet units. The second printed circuit board assembly has a coil assembly. The magnetic core assembly of the first printed circuit board assembly is configured to guide the main magnetic flux through the magnet assembly.In other words, the magnetic core device of the first printed circuit board device is designed to carry away the main magnetic flux flowing from the magnetic device and 202403299.

[0015] 3. To direct the main magnetic flux flowing to the magnetic device to the magnetic device.

[0016] The magnetic core assembly of the second circuit board assembly is configured to conduct the main magnetic flux through the coil assembly. In other words, the magnetic core assembly of the first circuit board assembly is configured to direct the main magnetic flux flowing to the magnetic assembly to the coil assembly and to discharge the main magnetic flux flowing from the coil assembly.

[0017] The main magnetic flux is guided from the magnetic core of the first printed circuit board assembly across an air gap located in the separation gap, through the separation gap, and into the magnetic core of the second printed circuit board assembly. From there, the main magnetic flux is guided through another air gap in the separation gap into the magnetic core of the first printed circuit board assembly. The magnetic cores may have gap edges at the air gaps, which can be opposite each other. In other words, the magnetic cores are separated from each other by the air gaps. The air gaps can, for example, define the areas between opposing gap edges of the magnetic cores within the separation gap.

[0018] The printed circuit board (PCB) device includes a spring assembly designed to mount the first PCB assembly so that it can slide along a principal direction relative to the second PCB assembly. When the first PCB assembly is deflected from its home position relative to the second PCB assembly, the spring assembly applies a restoring force to the first PCB assembly, the force of which depends on the deflection along the principal direction. Through this spring assembly, the two PCB assemblies form a mechanical oscillating system with a predetermined resonance behavior. In other words, the spring assembly is designed to mount the first PCB assembly in a home position relative to the second PCB assembly.The spring mechanism is designed to mount the circuit board assemblies relative to each other in such a way that the first circuit board assembly can be displaced relative to the second circuit board assembly along the main direction. The spring mechanism is designed to apply a restoring force to the first circuit board when it is deflected from its home position, acting in the direction of the home position. The provision of the spring mechanism makes it possible for the first 202403299.

[0019] 4

[0020] The printed circuit board assembly can oscillate relative to the second printed circuit board assembly along the main direction upon excitation.

[0021] It is intended that the oscillation of the first circuit board assembly relative to the second circuit board assembly will vary the gaps between the magnetic core assemblies at the air gaps. This variation in gaps alters the magnetic flux density of the main magnetic flux through the coil assembly. This change in magnetic flux density induces an electric current in the coil assembly. In other words, the displacement of the first circuit board assembly from its home position will change the gaps between the magnetic core assemblies at the air gaps. The magnetic resistance at each air gap depends on the gap width, so changing the gap width results in a change in the magnetic resistance at that air gap.Because the main magnetic flux is guided across the air gaps, it is influenced by the magnetic resistance at these gaps. Consequently, the main magnetic flux through the coil assembly depends on the gap spacing. When the described oscillating system is excited to mechanical vibrations, the gap spacing at the air gaps changes regularly, causing the main magnetic flux through the coil assembly to oscillate. This oscillation of the main magnetic flux induces an electric current in the coil assembly. The circuit board assembly has a connection device that is electrically connected to the coil assembly. The connection device is designed to receive the induced current.

[0022] The invention offers the advantage that mechanical vibrations at a connection point of the printed circuit board device can be used to generate an electrical current. This allows, for example, a sensor device to be powered by the printed circuit board device.

[0023] The invention also includes further developments that offer additional advantages.

[0024] A further development of the invention provides that the magnetic core devices each have a comb structure extending along the main direction. Each comb structure has teeth that extend perpendicular to the main direction and are spaced apart from one another by grooves. In other words, a base of the comb structure runs parallel to the main direction. The teeth of the comb structure are positioned on this base, perpendicular to the main direction.

[0025] 5

[0026] Comb structure, wherein the grooves of the respective comb structure are arranged between the prongs. The prongs run within the main plane of the printed circuit board device.

[0027] It is provided that the prongs of the comb structure of the second printed circuit board assembly project at least partially into corresponding grooves of the comb structure of the first printed circuit board assembly. In other words, the prongs of the second printed circuit board assembly are arranged at least partially within corresponding grooves of the comb structure of the first printed circuit board assembly, such that the prongs of the second printed circuit board assembly are located partially between the prongs of the comb structure of the first printed circuit board assembly. It is provided that the prongs of the comb structure of the first printed circuit board assembly project at least partially into corresponding grooves of the comb structure of the second printed circuit board assembly.

[0028] The prongs of the second PCB assembly are spaced apart from the prongs of the first PCB assembly in a first direction, along the main direction, by respective first air gaps. The prongs of the second PCB assembly are spaced apart from the prongs of the first PCB assembly in a second direction, opposite to the first, along the main direction, by respective second air gaps. In other words, the width of the slots of the comb structure of the first PCB assembly is greater than the width of the prongs of the comb structure of the second PCB assembly. Therefore, the prongs of the comb structure of the second PCB assembly have gaps relative to the prongs of the first comb structure of the first PCB assembly.The first air gap lies between the prongs of the second printed circuit board assembly and the prongs of the first printed circuit board assembly. The first air gap extends from the prong of the second printed circuit board assembly in the first direction, and the second air gap extends from the prong of the second printed circuit board assembly in the second direction. Thus, the prong in question has the first air gap along a first longitudinal side and the second air gap along a second longitudinal side. The ratio of the widths of the first air gaps to the widths of the second air gaps depends on the deflection of the first printed circuit board assembly relative to the second printed circuit board assembly along the main direction.In other words, when the first printed circuit board assembly is deflected from its home position, depending on the direction of the deflection, the gap between one of the air gaps decreases and the gap between the opposite air gap increases, thus changing the gap ratio between the air gaps. 202403299.

[0029] 6

[0030] Changing the gap ratio affects the main magnetic flux through the coil assembly. In other words, the magnetic resistances at the air gaps change due to the deflection. This change in magnetic resistances leads to a change in the main magnetic flux through the coil assembly. This can occur directly through the change in the main magnetic flux due to the magnetic resistances, or through a change in the waveform of the main magnetic flux resulting from the altered magnetic resistances.

[0031] A further development of the invention provides that at least some of the prongs of the magnetic core devices at the air gaps have corresponding field-influencing structures for influencing the magnetic field. In other words, the geometry of at least some of the prongs at the air gaps is adapted to provide a desired magnetic field. For example, if both prongs at the air gaps have straight gap edges, the magnetic field can have a path that runs almost perpendicular to the gap edges across the air gap. This also affects the magnetic attraction between the magnetic core devices. However, the resulting magnetic attraction, which depends on the deflection, can have an undesirable influence on the resonance behavior of the printed circuit board device.To influence the magnetic attraction pattern as a function of the deflection, the edges of the prongs at the air gap can have a profile that deviates from a straight line, forming field-influencing structures. These field-influencing structures can be designed, in particular, to guide the magnetic field in such a way that, in addition to the described perpendicular path across the gap, it also has a path perpendicular to the gap. This also changes the magnetic attraction as a function of the deflection, thereby modifying the resonance behavior to achieve the desired profile.

[0032] A further development of the invention provides that the corresponding field-influencing structures have features and corresponding cutouts. In other words, one of the prongs has a feature that projects from the cleavage edge of the prong towards the other prong, and the opposite prong has a corresponding cutout that is recessed from the cleavage edge of the prong. The feature and the corresponding cutout can be arranged such that, above a certain deflection, the feature projects at least partially into the cutout. (See 202403299)

[0033] 7

[0034] A portion of the main magnetic flux can be guided along the side edges, thereby providing the parallel portion of the main magnetic flux across the air gap.

[0035] A further development of the invention provides that the magnetic core units are configured as stacks of laminated iron arranged in an inner layer of the printed circuit board assembly. In other words, each magnetic core unit is a stack of laminated iron forming an inner layer of the printed circuit board assembly. During printed circuit board manufacturing, these stacks of laminated iron can be inserted into milled pockets and processed or pressed in a standard printed circuit board manufacturing process.

[0036] A further development of the invention provides that the magnetic device has magnets which are arranged at the base between the prongs. The magnets can be arranged in recesses which can be milled for receiving the magnets in the circuit board device and the magnetic core device.

[0037] A further development of the invention provides that the coil assembly comprises coil units, each coil being provided by copper traces on opposite outer surfaces of the printed circuit board assembly and vias through the printed circuit board assembly. In other words, each coil comprises copper traces running in a single copper layer on a first outer surface of the printed circuit board assembly, as well as copper traces running in a single copper layer on a second outer surface of the printed circuit board assembly. The copper traces running on the opposite outer surfaces of the printed circuit board assembly are connected to each other by the vias through the printed circuit board assembly. A portion of the magnetic core assembly can be arranged between the copper traces and between the vias, so that it is enclosed by the coil.This further training offers the advantage that the coils can be manufactured using printed circuit board technology.

[0038] A further development of the invention provides that the coil units are arranged between the tines. In other words, the coils are arranged at the base of the comb structure so that they are subject to the main magnetic flux, which runs along the base.

[0039] A further development of the invention provides that the coil units are arranged along the tines. In other words, the coils are attached to the tines of the comb structure 202403299.

[0040] 8 arranged so that they are traversed by the main magnetic flux running along the prongs.

[0041] A further development of the invention provides that the spring device is configured as a gap structure of the printed circuit board (PCB) device. In other words, the spring device is a structure of the PCB device that is provided by milling gap structures from the PCB device. The gap structures can form beams that can run transversely to the main direction, thereby enabling bending of the beams, which can provide the restoring force.For example, it may be provided that the printed circuit board devices and the spring device are manufactured from the printed circuit board device, wherein the spring device is created by providing gaps, so that the area of ​​the printed circuit board device in the area of ​​the spring device connects the printed circuit board devices in such a way that they are displaceable along the main direction and that the spring device exerts a restoring force when the printed circuit board devices are deflected relative to each other.

[0042] A further development of the invention provides that the magnetic core assembly has a claw pole structure formed by alternatingly arranged claws from two opposing base surfaces. In other words, the magnetic core assembly has two base surfaces arranged parallel to each other. Each base surface has a series of claws along a claw edge, arranged perpendicular to the base surface and spaced apart from each other by grooves. In other words, each magnetic core assembly comprises two base surfaces. The base surfaces can be arranged parallel to the main plane and one above the other. The claws, which project from the main plane and are spaced apart from each other by the grooves, are arranged along the claw edge of the base surfaces.The base surfaces are arranged such that the claw edges run in the same direction and the claws of the respective base surfaces alternate. The claws of one base surface can project into grooves of the other base surface. The claw pole structures of the two magnetic core assemblies are arranged opposite each other along their claw edges, with one claw of the first claw pole structure opposite a claw of the second claw pole structure. The claws are separated from each other by the air gap. In other words, the claw edge of the first magnetic core assembly, along which the claw pole structure of the first magnetic core assembly runs, is arranged opposite the claw edge of the second magnetic core assembly, along which the claw pole structure of the second magnetic core assembly runs. Thus, one claw of the first magnetic core assembly is opposite one claw of the second.

[0043] 9

[0044] Magnetic core devices are arranged. The claw edges are positioned parallel to the main direction. It is designed that deflection of the circuit board devices along the main direction causes the claws of the magnetic core devices to shift relative to each other, thus altering the overlap area of ​​the opposing claws along the air gap and consequently changing the main magnetic flux across the air gap. In other words, in the initial position, a surface of a claw of the first magnetic core device is positioned opposite a surface of a claw of the second magnetic core device. The magnetic flux can then pass through these surfaces across the air gap. When the circuit board devices are deflected, the surfaces of the opposing claws shift relative to each other, reducing the overlap area. This results in an increase in the magnetic resistance across the air gap.

[0045] A further development of the invention provides that the magnetic core devices are arranged such that, from a certain displacement distance along the main direction, a claw of one of the magnetic core devices is arranged opposite a directly adjacent claw of the other magnetic core device, so that the main magnetic flux through the coil device is reversed.

[0046] A second aspect of the invention relates to a device comprising a printed circuit board assembly according to the first aspect of the invention. The device may, for example, include a sensor assembly that is electrically connected to the terminal of the printed circuit board assembly in order to be supplied with electrical energy by the printed circuit board assembly. The device may include a holding device on which the printed circuit board assembly is arranged. The holding device may be designed to establish a mechanical connection to a vibrating element in order to transmit a mechanical vibration of the element to the printed circuit board assembly and thus excite the printed circuit board assembly to vibrate. The device may, for example, be a sensor assembly.

[0047] Regardless of the grammatical gender of a particular term, persons with male, female or other gender identities are included.

[0048] Further features of the invention will become apparent from the claims, the figures, and the description of the figures. The features and combinations of features mentioned above in the description, as well as those mentioned below in the description of the figures, are described in section 202403299.

[0049] The features and combinations of features shown in Figure 10 and / or the figures may be encompassed by the invention not only in the combinations specified, but also in other combinations. In particular, the invention may also encompass embodiments and combinations of features that do not have all the features of an originally formulated claim. Furthermore, the invention may encompass embodiments and combinations of features that go beyond or deviate from the combinations of features set out in the cross-references to the claims.

[0050] The invention is explained in more detail below with reference to specific embodiments and associated schematic drawings. In the figures, identical or functionally equivalent elements may be designated with the same reference numerals. The description of identical or functionally equivalent elements is not necessarily repeated with respect to different figures.

[0051] The figures show:

[0052] FIG 1 shows a schematic representation of a printed circuit board device;

[0053] FIG 2 shows a schematic representation of two corresponding magnetic core devices;

[0054] FIG 3 shows two corresponding magnetic core devices which have field-influencing structures to change the magnetic field in the area of ​​the air gap;

[0055] FIG 4 shows a curve of the magnetic force as a function of a deflection of the printed circuit board devices;

[0056] FIG 5 shows a schematic representation of a main magnetic flux through the printed circuit board device at a maximum deflection of the printed circuit board device in a first direction;

[0057] FIG 6 shows a schematic representation of a main magnetic flux through the printed circuit board device at maximum deflection of the printed circuit board device in a second direction; 202403299

[0058] 11

[0059] FIG 7 shows a schematic representation of another embodiment of a printed circuit board device.

[0060] FIG 8 shows a further schematic representation of the embodiment of a printed circuit board device of FIG 7.

[0061] FIG 1 shows a schematic representation of a printed circuit board device.

[0062] The printed circuit board device 10 can be manufactured from a printed circuit board. The printed circuit board device can comprise a first printed circuit board assembly 12 and a second printed circuit board assembly 14. The first printed circuit board assembly 12 can be separated from the second printed circuit board assembly 14 by a separating gap 16. The first printed circuit board assembly 12 can be held relative to the second printed circuit board assembly 14 by a spring device 18. The spring device 18 can have gap structures that may be milled out of the printed circuit board assembly 12. The spring device 18 can be designed to mount the printed circuit board assemblies 12 and 14 such that they are spaced apart from each other along the separating gap 16 and can be slidably mounted relative to each other along a principal direction 20.The spring assembly 18 can be configured to hold the first printed circuit board assembly 12 in a home position 22 relative to the second printed circuit board assembly 14. The first printed circuit board assembly 12 can be displaced relative to the second printed circuit board assembly 14 along the main direction 20, and if the first printed circuit board assembly 12 is deflected from its home position 22, the spring assembly 18 can exert a restoring force on the first printed circuit board assembly 12, which can act in the direction of the home position 22. The first printed circuit board assembly 12 can have a first magnetic core assembly 24. The second printed circuit board assembly 14 can have a second magnetic core assembly 26. The first printed circuit board assembly 12 can have a magnetic assembly 28, wherein the magnetic assembly 28 can have permanent magnets as magnetic units, which can be configured to provide a magnetic field.The second printed circuit board assembly 14 can have coils of a coil assembly 30. The magnetic core assemblies 24, 28 can be configured to guide a main magnetic flux 32 of the magnetic field such that it passes through the magnetic assembly 28 and the coil assembly 30. The magnetic core assemblies 24, 26 can be configured as comb structures, each having a base 34, 36 which can extend parallel to the main direction 20. From each base 34, 36, prongs 38, 40 can protrude, which can extend perpendicular to the main direction 20. The prongs 38, 40 can be spaced apart by grooves 42, 43.

[0063] 12. The prongs 40 of the second printed circuit board assembly 14 can at least partially project into respective grooves 43 of the magnetic core assembly 24 of the first printed circuit board assembly 12.

[0064] Split edges 44, 46 of the prongs 38, 40 can be opposite each other at the separating gap 16 and form air gaps 48, 50. The first air gaps 48 can have a distance between the second magnetic core assembly 26 and the first magnetic core assembly 24 in a first direction. The second air gaps 50 can have a distance between the second magnetic core assembly 26 and the first magnetic core assembly 24 in the opposite direction with respect to the main direction 20. The air gaps 48, 50 can have distances 52, 54 from each other.

[0065] When the first printed circuit board assembly 12 is in its home position 22, the first air gap 48 and the second air gap 50 can have identical gap distances 52, 54. If the first printed circuit board assembly 12 is deflected from its home position 22, depending on the direction of the deflection, one type of gap distance 52, 54 can increase and the other type of gap distance 52, 54 can decrease.

[0066] This changes the magnetic resistance at the air gaps 48, 50, thereby altering the main magnetic flux 32 through this coil assembly 30. Due to the change in the main magnetic flux 32 through the coil assembly 30, an electric current is induced in the coil assembly 30. The induced current can be supplied to a contacting device 56. The coil assembly 30 can have coils, which may have two coil traces on opposite sides of the second printed circuit board device 14, which may be connected to each other by vias.

[0067] FIG 2 shows a schematic representation of two corresponding magnetic core devices.

[0068] Between the magnetic core assembly 24, 26, air gaps 48, 50 can be located in the area of ​​the prongs 38, 40, which can describe areas of the separating gap 16 between the opposing gap edges 44, 46. The arrangement of the first magnetic core assembly 24 is shown in relation to the second magnetic core assembly 24 in the home position 22, in which both air gaps 48, 50 can have identical gap distances 52, 54. When the first circuit board assembly 12 is deflected from the home position 22 202403299

[0069] 13 In addition to the restoring force provided by the spring mechanism, an attractive force can occur due to the magnetic field. In FIG. 2, the gap edges 44, 46 are parallel to each other and aligned straight, so that the main magnetic flux 32 runs almost perpendicular to the gap edges 44, 46 of the tines 38, 40 across the air gaps 48, 50.

[0070] FIG 3 shows two corresponding magnetic core devices which have field influencing structures to change the magnetic field in the area of ​​the air gap.

[0071] FIG. 3 also shows the air gaps 48, 50, as in FIG. 2. However, in FIG. 3, field-influencing structures 58 are provided. The purpose of the field-influencing structures 58 is to modify the path of the main magnetic flux 32 across the air gaps 48, 50 compared to the prongs 38, 40 without the field-influencing structures 58. In particular, it can be provided that, in addition to the perpendicular path of the main magnetic flux 32 across the air gaps 48, 50, a component of the main magnetic flux 32 is added which can run parallel to the air gaps 48, 50. This allows the force profile of the attractive magnetic force acting between the magnetic core assemblies 24, 26 during a deflection to be modified. The field-influencing structures 58 can be provided to have features that project from the gap edge 44 of the first of the magnetic core assemblies 24.The field-influencing structures 58 can have recesses which project into the prongs 40 at the gap edge 46 of the second magnetic core assembly 26. If the gap spacing 52, 54 is reduced, the protrusion of one prong 38 can project into the recess of the opposite prong 40. The laterally propagating components of the main magnetic flux 32 can then be guided between the side edges of the field-influencing structures 58. This changes the magnetic force between the magnetic core assemblies 24, 26 and thus the resonance behavior of the printed circuit board assembly 10.

[0072] FIG 4 shows a curve of the magnetic force as a function of a deflection of the printed circuit board devices.

[0073] The diagram shows the magnetic force F curve for a printed circuit board device 10 as shown in FIG. 2 and a printed circuit board device 10 as shown in FIG. 3. It can be seen that the force curve A of the printed circuit board device 10 with the field-influencing structures 58 in the air gaps 48, 50 is approximately linear over a wide range.

[0074] 14, while the force profile B of the variant of the printed circuit board device 10 without the field influencing structures 58 follows an approximately quadratic profile.

[0075] FIG 5 shows a schematic representation of a main magnetic flux through the printed circuit board device at a maximum deflection of the printed circuit board device in a first direction.

[0076] FIG 6 shows a schematic representation of a main magnetic flux through the printed circuit board device at a maximum deflection of the printed circuit board device in a second direction.

[0077] The course of the main magnetic flux 32 shows that it runs through the other of the coils.

[0078] FIG 7 shows a schematic representation of another embodiment of a printed circuit board device.

[0079] The first printed circuit board assembly 12 of the printed circuit board device 10 can include the magnetic assembly 28, which can be arranged between two base surfaces 60 of a first magnetic core assembly 24. The two base surfaces 60 of the first magnetic core assembly 24 can be arranged parallel to each other and parallel to the main plane.

[0080] The second printed circuit board assembly 14 of the printed circuit board device 10 can include the coil assembly 30, which can be arranged between two base surfaces 60 of a second magnetic core assembly 26. The two base surfaces 60 of the second magnetic core assembly 24, 26 can also be arranged parallel to each other and parallel to the main plane.

[0081] The base surfaces 60 can each have claws 62, which can be arranged perpendicular to the main plane and oriented towards the opposite base surface 60 of the magnetic core assembly 24, 26. The claws 62 can be arranged along a claw edge 64. Along the claw edge 64, the claws 62 of the two base surfaces 60 can alternate and form a claw structure. The claw structure of the first magnetic core assembly 24 can be arranged along the separation gap 16 opposite the claw structure of the second magnetic core assembly 26.

[0082] 15

[0083] Magnetic core devices 24, 26 can be mounted so as to be displaceable relative to each other along the main direction 20.

[0084] The arrangement of the magnetic core devices 24, 26 relative to each other in the home position 22 is shown. In the home position 22, the gap edges 44, 46 of opposing claws 62 of different magnetic core devices 24, 26 can be arranged opposite each other. Viewed perpendicular to the gap edge 44, the gap edges 46 of the opposing claws 62 are thus coincident. With a displacement along the main direction 20, the overlapping area of ​​the opposing claws 62 can decrease, and thus the magnetic resistance at the air gap 48 can increase, which can reduce the main magnetic flux 32 through the coil device 30. Above a certain displacement, the gap edge 44 of one claw 62 can overlap with a gap edge 46 of a claw 62 that is arranged next to the claw 62 that is opposite the claw 62 in the home position 22.Because the adjacent claw 62 protrudes from the other base 60, the magnetic flux 32 emerging from the claw 62 is directed into the other base 60 instead of the original base 60. This reverses the path of the main magnetic flux 32 through the coil assembly 30.

[0085] FIG 8 shows a further schematic representation of the embodiment of a printed circuit board device of FIG 7.

[0086] The invention is based on a magnetic circuit with permanent magnets for the harvester. The necessary components are a magnetizable iron core, an air gap, a winding, and permanent magnets. These components are integrated into a printed circuit board (PCB), with the metallic iron core and the magnets being inserted into corresponding cutouts, pockets, or cavities in the PCB. The windings can be formed by conductive traces and vias, creating conductive structures that wind around sections of the iron cores. The PCB is further shaped to create one or more air gaps between the iron cores. Additionally, the PCB features structures that allow one part of the PCB to be shifted relative to another part.For example, cutouts can be milled into the circuit board to create connecting beams between the two parts of the circuit board. The connecting beams consist of circuit board material, typically glass fiber reinforced plastic, and can be elastically deformed. This allows the two parts of the circuit board to be joined. 202403299.

[0087] The 16 air gaps shift relative to each other, changing the width of an air gap or the ratios between paired air gaps. This leads to a change in the magnetic flux in the iron cores. These changes can be converted into induced currents and voltages by means of one or more windings, thus allowing electrical energy to be extracted from the system.

[0088] The most important characteristic of this system consisting of mechanical and magnetic arrangement is the frequency response, which describes the extractable electrical energy upon mechanical excitation as a function of frequency.

[0089] Typically, such systems have a resonant frequency at which applied mechanical excitation can be converted particularly efficiently into electrical energy. In practice, however, the frequency spectrum of the mechanical excitation often does not contain any preferred frequencies (e.g., the vibrations in a train bogie are rather noisy), but rather a broadband excitation is to be expected. In this case, a system with a preferred resonant frequency is unsuitable, as only a small portion of the energy spectrum of the mechanical vibration can be utilized.

[0090] The resonant frequency depends primarily on the properties of the spring elements and the oscillating mass. The spring elements generate a force that returns the assembly to its initial position. In this initial position, the spring force is zero. As the spring elements are deflected, the force increases approximately linearly with the deflection.

[0091] In addition, the magnetic circuit generates another force. If air gaps are used in pairs, it is possible to create a force that is zero in the initial position, but amplifies the deflection when the air gap is displaced. This magnetic force thus opposes the spring force, but its relationship to the deflection is not linear.

[0092] By coordinating the spring force and the magnetic force, an approximate compensation of the two forces can be achieved within a certain range. This reduces the prominence of the resonant frequency and leads to broadband behavior across the frequency range.

[0093] The invention can be implemented using standard processes in printed circuit board manufacturing and iron core production. 202403299

[0094] 17

[0095] The following graphics serve as examples of possible realizations: the shape of a possible iron sheet package in an "E" structure, either as individual plates or pressed as an entire core.

[0096] Printed circuit board design for integrating the iron core stack with a meandering structure to allow movement of the iron cores relative to each other. Furthermore, horizontal slots are incorporated into the top and bottom of the circuit board, creating horizontal bars that act as spring elements. If, for example, the left part of the circuit board is held in place, the right part, with its E-shaped iron core, can oscillate up and down. The circuit board can contain multiple copper layers. At least two copper layers on the outer surfaces (top and bottom) are required to create the windings. During circuit board manufacturing, the core stacks are inserted into milled pockets and processed or pressed using the standard circuit board manufacturing process. Afterward, recesses for the permanent magnets are milled into the circuit board / core structure. In the diagram, these recesses are depicted as three horizontal breaks in the left iron core.The magnets are affected by the temperatures encountered during circuit board manufacturing.

[0097] The iron cores are not inserted into the finished circuit board during the manufacturing process, but are fixed in place - for example with adhesive.

[0098] This type of printed circuit board (PCB) implementation of the harvester has a preferred direction of movement. In this direction, movement (e.g., vibrations) changes the distance between the air gaps of the stationary and moving parts, and the magnetic flux induces a voltage and a resulting current in the windings, which can be used to power a sensor. Multiple such structures with different preferred directions of movement can also be implemented on a single PCB.

[0099] In a further optimization of the arrangement, the relationship between magnetic force and displacement can be modified. This is achieved by changing the geometry of the gap. For example, a protrusion can be created on one side of the gap and a cutout on the other. This results in a field distortion that alters the force distribution. If a near-linearization of the magnetic force distribution is desired, the spring force can be compensated by the magnetic force over a wide displacement range, resulting in a particularly broadband frequency response. This makes the frequency response independent of the mass of the moving part of the circuit board. The damping of the system 202403299

[0100] 18 is achieved by means of extracted electrical energy, and within the framework of the dimensioning of the magnetic circuit, the mass and thus also the extractable electrical energy can be increased at a given vibration.

[0101] A third optimization can be achieved by modifying the gap geometry, in which the magnetic force also changes its direction depending on the deflection. The gap geometry can be designed so that, for example, with increasing deflections, the force acts increasingly perpendicular to the direction of movement and less along it. This means that, due to the change in direction of the magnetic force, the deformation of the beams increases less significantly at higher deflections (for example, when tensile forces act on the beams more than deflecting lateral forces). As a result, the effective contribution of the magnetic force to the deflection of the beams can be reduced at high deflections, and the magnetic effect and the spring effect can be balanced.

[0102] Previously, distributed wireless systems used battery solutions for power supply. These have the disadvantage of requiring increased maintenance. This manifests itself in the fact that the energy source reaches a level that is too low for the sensor to operate, requiring the on-site service technician to either replace the entire sensor or the power source. To counteract this, new types of power supply, such as energy harvesters, must be incorporated. This enables the operation of autonomous sensors for extended periods. The invention described above outlines a possible implementation of a novel form of electromagnetic harvester, which, unlike existing electromagnetic harvesters, can be integrated directly into printed circuit boards. The integration of foreign materials (e.g., metal bodies for improved heat dissipation, etc.) is now state of the art in printed circuit board manufacturing.The key advantage of an integrated solution in printed circuit board (PCB) technology is that all necessary components (electronic components, mechanical components, etc.) can be mounted on a single PCB during the subsequent manufacturing of the electrical assembly. This eliminates the need for separate electromechanical components for power generation and the associated increased costs and problems related to assembly and interconnection technology, which can lead to problems and limitations, especially in mechanically harsh environments (e.g., strong vibrations). 202403299.

[0103] 19

[0104] Additionally, a large portion of the circuit board with its integrated harvester can be used for circuits (e.g., sensors, capacitive charge storage devices, microcontrollers, radio modules, displays, and much more). Conductive traces can also be laid across the spring elements integrated into the circuit board, enabling electrical connections between the stationary and deflectable sections. It is even possible to integrate motion sensors into these spring elements. These can be implemented, for example, by deforming the conductive traces to create strain gauges, which are then combined into measuring bridges.

[0105] 202403299

[0106] 20

[0107] Reference symbol list

[0108] 10 Printed circuit board fixture

[0109] 12 first printed circuit board setup

[0110] 14 second printed circuit board setup

[0111] 16 Separation gap

[0112] 18 Spring assembly

[0113] 20 Main direction

[0114] 22 Basic position

[0115] 24 first magnetic core device

[0116] 26 second magnetic core device

[0117] 28 Magnetic device

[0118] 30 coil assembly

[0119] 32 Main magnetic flux

[0120] 34 Basis of the first magnetic core device

[0121] 36 Base of the second magnetic core device

[0122] 38 prongs of the first magnetic core device

[0123] 40 prongs of the second magnetic core assembly

[0124] 42 slots of the second magnetic core assembly

[0125] 43 slots of the first magnetic core assembly

[0126] 44 first split edge

[0127] 46 second split edge

[0128] 48 first air gap

[0129] 50 second air gap

[0130] 52 first gap spacings

[0131] 54 second gap spacings

[0132] 56 Contact device

[0133] 58 field influence structures

[0134] 60 base area

[0135] 62 Claw

[0136] 64 Claw edge

Claims

202403299 21 Patent claims 1. Printed circuit board device (10), wherein the printed circuit board device (10) has two printed circuit board devices (12, 14) arranged parallel in a main plane, which are separated from each other by a separating gap (16) in the main plane, wherein - the printed circuit board devices (12, 14) each have magnetic core devices (24, 26) which are configured to guide a main magnetic flux (32) through a magnet device (28) of a first printed circuit board device (12) and a coil device (30) of a second printed circuit board device (14), wherein the main magnetic flux (32) is guided over air gaps (48, 50) in the separating gap (16), - the printed circuit board device (10) has a spring device (18) which is configured to mount the first printed circuit board device (12) displaceably along a main direction (20) relative to the second printed circuit board device (14) and, when the first printed circuit board device (12) is deflected from a home position (22), to act upon the first printed circuit board device (12) with a restoring force dependent on the deflection, so that the two printed circuit board devices (12, 14) form a vibration system system that has a predetermined resonance behavior, characterized in that, by means of a vibration of the first printed circuit board device (12) relative to the second printed circuit board device (14), gap distances (52, 54) between the magnetic core devices (24, 26) at the air gaps (48, 50) vary,so that the magnetic flux density of the main magnetic flux (32) varies through the coil assembly (30) and an electric current is induced in the coil assembly (30).

2. Printed circuit board device (10) according to claim 1 , characterized in that - the magnetic core devices (24, 26) each have a comb structure having a base (34) extending along the main direction (20), wherein - the comb structure has respective tines (38, 40) on the base (34, 36) which are arranged perpendicular to the main direction (20) and which are spaced apart from each other by grooves (42, 43), - Prongs (40) of the comb structure of the second printed circuit board device (14) extend into corresponding slots (43) of the comb structure of the first printed circuit board device (12), and prongs (38) of the comb structure of the first printed circuit board device (12) extend into corresponding slots (42) of the comb structure of the second printed circuit board device (14). 202403299 22 - the prongs (40) of the second printed circuit board assembly (14) are spaced apart in a first direction along the main direction (20) by respective first air gaps (48) to the prongs (38) of the first printed circuit board assembly (12). - the prongs (40) of the second printed circuit board assembly (14) are spaced apart in a second direction along the main direction (20) by respective second air gaps (50) to the prongs (38) of the first printed circuit board assembly (12), - a ratio of the gap spacings (52) of the first air gaps (48) to the gap spacings (54) of the second air gaps (50) depends on the deflection of the first printed circuit board assembly (12) against the second printed circuit board assembly (14) along the main direction (20), and - the magnetic flux through the coil assembly (30) depends on the ratio.

3. Printed circuit board device (10) according to claim 1 or 2, characterized in that at least some of the prongs (38, 40) have corresponding field influencing structures (58) for magnetic field influencing at the air gaps (48, 50).

4. Printed circuit board device (10) according to claim 3, characterized in that the corresponding field influencing structures (58) have features and corresponding cutouts.

5. Printed circuit board device (10) according to one of the preceding claims, characterized in that the magnetic core devices (24, 26) are arranged as a respective sheet iron stack which is arranged in an inner layer of the respective printed circuit board device (12, 14).

6. Printed circuit board device (10) according to one of the preceding claims, characterized in that the magnetic device (28) has magnetic units which are arranged on a base (34) of the first magnetic core device (24) between the prongs (38).

7. Printed circuit board device (10) according to one of the preceding claims, characterized in that the coil device (30) has coil units, wherein each of the coil units is provided from copper traces opposite sides of the second printed circuit board device (14) and vias through the second printed circuit board device (14). 202403299 23 8. Printed circuit board device (10) according to one of the preceding claims, characterized in that the coil assembly (30) has coils which are arranged on a base (34) of the second magnetic core assembly (26) between the prongs (40).

9. Printed circuit board device (10) according to one of the preceding claims, characterized in that the coil device (30) has coils arranged along the prongs (40).

10. Printed circuit board device (10) according to one of the preceding claims, characterized in that the spring device (18) is arranged as a beam structure in the printed circuit board device (10).

11. Printed circuit board device (10) according to claim 1, characterized in that - the magnetic core devices (24, 26) each have a claw pole structure with two base surfaces (60), - each base surface (60) has respective claws (62) arranged along a claw edge (64) perpendicular to the base surface (60) and spaced apart from each other by grooves (42), - the two base surfaces (60) are arranged parallel to each other, with the claws (62) arranged alternately to each other along the claw edge (64), - the claw pole structures of the magnetic core device (24, 26) are arranged opposite each other along the claw edges (64), wherein a claw (62) of the first claw pole structure is arranged opposite a claw (62) of the second claw pole structure and is separated by the separating gap (16), and - by deflecting the printed circuit board device (12) the claws (62) are moved against each other, so that an overlap area of ​​the opposing claws (62) along the separation gap (16) varies, thereby changing the main magnetic flux (32) through the coil device (30) depending on the deflection.

12. Printed circuit board device (10) according to claim 11, characterized in that the magnetic core devices (24, 26) are arranged such that from a certain displacement distance along the main direction (20) a claw (60) of one of the 202403299 24 Magnetic core devices (24, 26) are arranged opposite a directly adjacent claw (60) of the other magnetic core device (24, 26) such that the main magnetic flux (32) through the coil device (30) is reversed.

13. Device comprising a printed circuit board device (10) according to one of the preceding Claims.

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