Refrigeration cycle device

The refrigeration cycle system optimizes compressor selection and incorporates an economizer heat exchanger and pressure equalization to address inefficiencies, achieving efficient operation and reduced environmental impact using CO2 as a refrigerant.

WO2026063321A1PCT designated stage Publication Date: 2026-03-26DAIKIN INDUSTRIES LTD
View PDF 6 Cites 0 Cited by

Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Filing Date
2025-09-10
Publication Date
2026-03-26

AI Technical Summary

Technical Problem

Existing refrigeration cycle systems face inefficiencies due to the selection of compressors, particularly when multiple compressors are used with different pressures, and there is a lack of configurations that enable highly efficient operation.

Method used

The system employs a first refrigerant circuit with a scroll compressor and a second refrigerant circuit with a rotary compressor, utilizing an economizer heat exchanger and pressure equalization mechanisms to optimize operation across varying loads and improve efficiency.

Benefits of technology

This configuration achieves efficient refrigeration cycle performance by leveraging the strengths of scroll and rotary compressors, enhancing capacity and reducing environmental impact through the use of CO2 as a refrigerant, while maintaining efficient operation across a wide range of loads.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure JP2025032054_26032026_PF_FP_ABST
    Figure JP2025032054_26032026_PF_FP_ABST
Patent Text Reader

Abstract

There is a need for a refrigeration cycle device capable of high-efficiency operation. An air conditioner (100) has a first refrigerant circuit (110) and a second refrigerant circuit (120). The first refrigerant circuit includes a first compressor (10), a first heat exchanger (40) that functions as a radiator for a refrigerant, a first expansion valve (50), and a second heat exchanger (60) that functions as a heat absorber for the refrigerant. The second refrigerant circuit connects the portion between the first compressor and the first heat exchanger and the portion between the first heat exchanger and the first expansion valve. The second refrigerant circuit includes a second compressor (20). The inlet pressure of the first compressor is lower than the inlet pressure of the second compressor. The first compressor is a scroll compressor, and the second compressor is a rotary compressor. Alternatively, the first compressor is a scroll compressor having a first design compression ratio, and the second compressor is a scroll compressor having a second design compression ratio that is lower than the first design compression ratio.
Need to check novelty before this filing date? Find Prior Art

Description

Refrigeration cycle equipment

[0001] Regarding refrigeration cycle systems.

[0002] Conventionally, depending on the application of the refrigeration cycle device and the type of refrigerant used, a configuration may be adopted in which multiple compressors are provided in the refrigerant circuit of the refrigeration cycle device, as in the refrigeration cycle device of Patent Document 1 (Japanese Patent Application Publication No. 2005-49087), each compressor is made to draw in refrigerant at a different pressure, and the refrigerant after compression by the multiple compressors is discharged into a single refrigerant flow path.

[0003] In such refrigeration cycle systems, efficient operation can be difficult depending on the selection of the compressor, but Patent Document 1 (Japanese Patent Application Publication No. 2005-49087) does not disclose a configuration for a refrigeration cycle system that enables highly efficient operation.

[0004] The refrigeration cycle device according to the first aspect comprises a first refrigerant circuit and a second refrigerant circuit. The first refrigerant circuit includes a first compressor, a radiator, a first expansion valve, and a heat absorber. The second refrigerant circuit connects the first compressor and the radiator, and the radiator and the first expansion valve. The second refrigerant circuit includes a second compressor. The suction pressure of the first compressor is lower than the suction pressure of the second compressor.

[0005] The first compressor is a scroll compressor, and the second compressor is a rotary compressor. Alternatively, the first compressor is a scroll compressor with a first design compression ratio, and the second compressor is a scroll compressor with a second design compression ratio smaller than the first design compression ratio.

[0006] In the refrigeration cycle system according to the first perspective, the second refrigerant circuit is connected to the first refrigerant circuit between the first compressor and the radiator, so the discharge pressures of the first and second compressors are the same. Also, in the refrigeration cycle system according to the first perspective, the suction pressure of the first compressor is lower than the suction pressure of the second compressor. Therefore, in the refrigeration cycle system according to the first perspective, the compression ratio of the first compressor is greater than that of the second compressor.

[0007] By using a scroll compressor, which is efficient at high compression ratios, as the first compressor, and a rotary compressor, which is efficient at low compression ratios, as the second compressor, an efficient refrigeration cycle system can be realized.

[0008] Furthermore, even when the first compressor is a scroll compressor with a high design compression ratio and the second compressor is a scroll compressor with a low design compression ratio, both compressors can be operated in an efficient range, resulting in an efficient refrigeration cycle system.

[0009] A refrigeration cycle device relating to the second aspect is a refrigeration cycle device relating to the first aspect, wherein the second refrigerant circuit further includes a second expansion valve and an economizer heat exchanger disposed between a radiator and a heat absorber. The economizer heat exchanger flows out from the radiator, branches off to the second refrigerant circuit at the branching point, and exchanges heat between the refrigerant, which has been depressurized by the second expansion valve, and the refrigerant that has flowed out from the radiator. The refrigerant, which has been depressurized by the second expansion valve and passed through the economizer heat exchanger, is drawn into the second compressor.

[0010] In the refrigeration cycle system from the second perspective, the capacity and performance can be improved by compressing the refrigerant that has passed through the economizer heat exchanger with the second compressor.

[0011] The refrigeration cycle device relating to the third aspect is the refrigeration cycle device relating to the second aspect, wherein the branching section is located between the radiator and the economizer heat exchanger.

[0012] In the third-perspective refrigeration cycle system, a portion of the refrigerant flowing out of the radiator is diverted to the second refrigerant circuit, which flows through the second expansion valve to the economizer heat exchanger, while the remainder flows through the economizer heat exchanger to the first expansion valve. Therefore, in the third-perspective refrigeration cycle system, the capacity of the refrigeration cycle system can be improved while suppressing the size of the economizer heat exchanger, compared to the case where the entire amount of refrigerant flowing out of the radiator flows into the economizer heat exchanger without being diverted.

[0013] A refrigeration cycle device according to the fourth aspect is a refrigeration cycle device according to the first aspect, wherein the first refrigerant circuit further includes a second expansion valve. The second refrigerant circuit further includes a gas-liquid separable refrigerant container. The refrigerant container is positioned between a heat exchanger and a heat absorber, and receives refrigerant that flows out of the heat exchanger and is depressurized by the second expansion valve to become a two-phase state. The gaseous refrigerant separated in the refrigerant container is drawn into a second compressor.

[0014] In the refrigeration cycle system described in the fourth perspective, the temperature of the refrigerant flowing into the heat absorber can be lowered to improve the capacity of the refrigeration cycle system.

[0015] The refrigeration cycle device relating to the fifth aspect is the refrigeration cycle device relating to the fourth aspect, wherein the second refrigerant circuit further includes a heat exchanger. The heat exchanger is arranged so that the refrigerant flowing out of the radiator toward the second expansion valve and the gaseous refrigerant separated in the refrigerant container exchange heat.

[0016] In the fifth aspect of refrigeration cycle systems, the capacity of the refrigeration cycle system can be improved by further using heat exchangers.

[0017] The refrigeration cycle device relating to the sixth aspect is a refrigeration cycle device relating to either the second aspect or the fifth aspect, and the second refrigerant circuit and the second compressor are rotary compressors. At least when the load is 47% or less, the rotational speed of the first compressor is greater than the rotational speed of the second compressor.

[0018] In the sixth aspect of the refrigeration cycle system, under frequently used, relatively low-load conditions (under the 47% load condition, which is one of the conditions for calculating SEER), a scroll compressor, which is efficient in the high-speed range, is operated at a higher rotational speed than a rotary compressor, which is efficient in the low-speed range, thus enabling efficient operation.

[0019] The refrigeration cycle device relating to the seventh aspect is the refrigeration cycle device relating to the sixth aspect, wherein the rotational speed of the first compressor is greater than the rotational speed of the second compressor when the load is at least 74% or less.

[0020] In the seventh aspect of the refrigeration cycle system, even under a wide range of load conditions (including the 74% load condition which is one of the conditions for calculating SEER), the scroll compressor, which is efficient in the high-speed range, operates at a higher rotational speed than the rotary compressor, which is efficient in the low-speed range, thus enabling even more efficient operation.

[0021] The refrigeration cycle device relating to the eighth aspect is a refrigeration cycle device relating to any of the first or seventh aspects, wherein the refrigerant filled in the first refrigerant circuit and the second refrigerant circuit contains CO in at least part of its components. 2 Includes.

[0022] In the refrigeration cycle system of the eighth perspective, CO2, which has a low global warming potential, is used as the refrigerant. 2 Since a refrigerant containing at least [specific element] is used, a refrigeration cycle system with a low environmental impact can be realized.

[0023] The refrigeration cycle device relating to the ninth aspect is a refrigeration cycle device relating to either the first or seventh aspect, and the second compressor is a rotary compressor. The refrigerant filled into the first and second refrigerant circuits is CO 2 That is the case.

[0024] In the refrigeration cycle system of the ninth perspective, CO2, which has a low global warming potential, is used as the refrigerant. 2 Because this is used, it is possible to realize a refrigeration cycle system with a low environmental impact.

[0025] The refrigeration cycle device relating to the tenth aspect is the refrigeration cycle device relating to the ninth aspect, wherein the ratio of the displacement amount of the second compressor to the displacement amount of the first compressor is determined such that, when the load is 47%, the rotational speed of the second compressor is greater than the minimum rotational speed at which continuous operation is possible.

[0026] In the refrigeration cycle system described in the tenth perspective, high-efficiency operation can be achieved even under high load conditions by keeping the rotational speed of the second compressor (rotary compressor) as low as possible. In other words, the greater the ratio of the displacement of the second compressor to the displacement of the first compressor, the higher the efficiency of the refrigeration cycle can be maintained under high load conditions.

[0027] However, simply keeping the rotational speed of the second compressor as low as possible may result in the rotational speed of the second compressor becoming too low under relatively low load conditions with frequent operation (such as the 47% load condition, which is one of the conditions for calculating SEER), making it impossible to continue continuous operation, and consequently, the SEER may decrease.

[0028] In contrast, in the refrigeration cycle device of the tenth perspective, the ratio of the displacement amount of the second compressor to the displacement amount of the first compressor is determined such that when the load is 47%, the rotational speed of the second compressor is greater than the minimum rotational speed at which continuous operation is possible, thereby suppressing a decrease in SEER.

[0029] A refrigeration cycle device relating to the 11th aspect is a refrigeration cycle device relating to the 9th or 10th aspect, wherein the ratio of the displacement amount of the second compressor to the displacement amount of the first compressor is determined such that, when the load is 100%, the rotational speed of the second compressor is less than the maximum rotational speed at which continuous operation is possible.

[0030] If a refrigeration cycle is designed such that the rotational speed of the second compressor exceeds the maximum rotational speed at which continuous operation is possible when the load is 100%, then when the load actually reaches 100%, in order to continue operating the second compressor, its rotational speed will be reduced to the maximum rotational speed, and the insufficient capacity will be compensated for by operating the first compressor at a rotational speed higher than the ideal rotational speed. In this operating condition, the efficiency of the refrigeration cycle is reduced when the load is 100%.

[0031] In contrast, in the refrigeration cycle device of the 11th viewpoint, the ratio of the displacement amount of the second compressor to the displacement amount of the first compressor is determined such that the rotational speed of the second compressor is smaller than the maximum rotational speed at which continuous operation is possible when the load is 100%, thereby suppressing a decrease in SEER.

[0032] A refrigeration cycle device according to the twelfth aspect is a refrigeration cycle device according to either the first or eleventh aspect, further comprising a bypass passage, a valve, and a control unit. The bypass passage connects the discharge side of the second compressor of the second refrigerant circuit to the suction side of the second compressor of the second refrigerant circuit. Alternatively, the bypass passage connects the discharge port and radiator of the first compressor in the first refrigerant circuit to the suction side of the second compressor of the second refrigerant circuit. The valve is located in the bypass passage. The control unit controls the operation of the valve. The control unit opens the valve when the second compressor is stopped.

[0033] In this refrigeration cycle system, when the second compressor is stopped, the differential pressure between the discharge side and the suction side of the second compressor is reduced. This differential pressure prevents the refrigerant oil inside the second compressor from leaking out of the suction port of the second compressor.

[0034] This is a schematic configuration diagram of an air conditioner according to the first embodiment of the refrigeration cycle device. This is a schematic control block diagram of the air conditioner in Figure 1. This is a schematic p-h diagram of an air conditioner without a second refrigerant circuit (an air conditioner having only the first refrigerant circuit). This is a schematic p-h diagram of the air conditioner in Figure 1 when performing cooling operation. This is a flowchart for explaining the control of the air conditioner in Figure 1 when the second compressor is stopped. This is a p-h diagram conceptually depicting a refrigeration cycle that achieves an ideal balance for different loads. This is a diagram illustrating an example of how to determine the maximum value of the ratio of the displacement amount of the second compressor to the displacement amount of the first compressor. This is a diagram illustrating an example of how to determine the minimum value of the ratio of the displacement amount of the second compressor to the displacement amount of the first compressor. This is a schematic configuration diagram of an air conditioner according to modification A. This is a schematic configuration diagram of an air conditioner according to modification B. This is another example of the schematic configuration diagram of the air conditioner according to modification B. This is a schematic configuration diagram of an air conditioner according to modification D. This is a schematic configuration diagram of a refrigeration / freezing device according to the second embodiment of the refrigeration cycle device.

[0035] Embodiments of the refrigeration cycle apparatus of this disclosure will be described below with reference to the drawings.

[0036] <First Embodiment>The air conditioner 100 according to the first embodiment of the refrigeration cycle device of the present disclosure will be described with reference to the drawings. Note that the refrigeration cycle device of the present disclosure is not limited to an air conditioner, and may be another type of device (e.g., a chiller, etc.) that cools or heats a temperature adjustment target (such as a medium such as air or water) using a vapor compression refrigeration cycle.

[0037] (1) Overall Configuration The overall configuration of the air conditioner 100 will be described with reference to FIG. 1. FIG. 1 is a schematic configuration diagram of the air conditioner 100.

[0038] The air conditioner 100 is a device that performs air conditioning in a room such as a building by cooling or heating the indoor air of a building or the like, which is a temperature adjustment target, using a vapor compression refrigeration cycle. Further, the air conditioner 100 of the present embodiment is a device capable of performing air conditioning in a room such as a building, but the air conditioner 100 may be a dedicated cooling device.

[0039] As shown in FIG. 1, the air conditioner 100 mainly includes a first refrigerant circuit 110 and a second refrigerant circuit 120. The refrigerant circuits 110 and 120 of the air conditioner 100 are filled with a refrigerant containing carbon dioxide (CO 2 ) in at least a part of its components, not limited thereto. In particular, the refrigerant circuits 110 and 120 of the present air conditioner 100 are filled with a single refrigerant of carbon dioxide. Carbon dioxide is a refrigerant with a small global warming potential, a small environmental load, and high safety without toxicity or flammability.

[0040] As shown in FIG. 1, the first refrigerant circuit 110 mainly includes a first compressor 10, a first heat exchanger 40, a first expansion valve 50, and a second heat exchanger 60. In the present embodiment, the first compressor 10, the first heat exchanger 40, and the first expansion valve 50 are mounted on a heat source unit 2 disposed outdoors, such as on the roof of a building, and the second heat exchanger 60 is mounted on a utilization unit 4 disposed in or near the air-conditioned space. In the air conditioner 100, the first refrigerant circuit 110 is constituted by connecting the heat source unit 2 and the utilization unit 4 with a refrigerant connection pipe 6.

[0041] The second refrigerant circuit 120 is connected between the first compressor 10 and the radiator (the first heat exchanger 40) of the first refrigerant circuit 110 and between the radiator (the first heat exchanger 40) of the first refrigerant circuit 110 and the first expansion valve 50 in the first refrigerant circuit 110 when the air conditioner 100 is in the cooling operation state (in other words, when the switching mechanism 30 connects the pipes such that the first heat exchanger 40 functions as a radiator of the refrigerant and the second heat exchanger 60 functions as a heat absorber (evaporator) of the refrigerant).

[0042] The second refrigerant circuit 120 mainly includes a second compressor 20. The second refrigerant circuit 120 also includes a second expansion valve 80 and an economizer heat exchanger 70 disposed between the first heat exchanger 40 and the second heat exchanger 60 of the first refrigerant circuit 110. The economizer heat exchanger 70 is disposed across the first refrigerant circuit 110 and the second refrigerant circuit 120.

[0043] The second refrigerant circuit 120 is used to improve the performance of the refrigeration cycle during the cooling operation of the air conditioner 100. Specific description is as follows.

[0044] Assuming that the second refrigerant circuit 120 does not exist (in other words, assuming that only the first refrigerant circuit 110 is present), particularly for the CO 2 refrigerant (carbon dioxide refrigerant), due to its characteristics, the refrigeration effect is relatively small (see the p-h diagram in FIG. 3A). When trying to obtain a large capacity with only the first refrigerant circuit 110, there is a problem that the size of the first compressor 10 increases.

[0045] On the contrary, in the air conditioner 100 of the present disclosure, the second refrigerant circuit 120 is provided. In the economizer heat exchanger 70, the refrigerant flowing through the first refrigerant circuit 110 to the second heat exchanger 60 (heat absorber) exchanges heat with the refrigerant flowing through the second refrigerant circuit 120 to the second compressor 20, and the refrigerant flowing through the first refrigerant circuit 110 to the second heat exchanger 60 (heat absorber) is further cooled. Therefore, compared with the case where only the first refrigerant circuit 110 exists, the capacity improvement and performance improvement of the air conditioner 100 are realized (see the p-h diagram in FIG. 3B).

[0046] Unlike the air conditioner 100 disclosed herein, the second compressor 20 is not provided, and the refrigerant that has passed through the economizer heat exchanger 70 is injected into the first compressor 10 as an intermediate injection, thereby improving capacity and performance. However, in the air conditioner 100 equipped with the second compressor 20, the intermediate pressure can be adjusted arbitrarily, so the air conditioner 100 can also improve performance compared to the configuration in which the refrigerant that has passed through the economizer heat exchanger 70 is injected into the first compressor 10 as an intermediate injection.

[0047] (2) Detailed Configuration The air conditioner 100 has a first refrigerant circuit 110 and a second refrigerant circuit 120, as well as a pressure equalization mechanism 90, a first fan 42, a second fan 62, and a control device 8.

[0048] The various components of the air conditioner 100 will be explained in detail.

[0049] (2-1) First refrigerant circuit The first refrigerant circuit 110 mainly includes a first compressor 10, a switching mechanism 30, a first heat exchanger 40, a first expansion valve 50, and a second heat exchanger 60, which are connected by piping.

[0050] The first compressor 10 is a scroll compressor. The first compressor 10 is a variable-capacity compressor with an inverter-controlled motor.

[0051] The switching mechanism 30 is a mechanism that switches the state of the first refrigerant circuit 110 between a first state (cooling operation state) and a second state (heating operation state). When the first refrigerant circuit 110 is in the first state (see the solid line of the switching mechanism 30 in Figure 1), the first heat exchanger 40 functions as a refrigerant radiator, and the second heat exchanger 60 functions as a refrigerant evaporator. When the first refrigerant circuit 110 is in the second state (see the dashed line of the switching mechanism 30 in Figure 1), the first heat exchanger 40 functions as a refrigerant evaporator, and the second heat exchanger 60 functions as a refrigerant radiator.

[0052] The switching mechanism 30 is a four-way switching valve. However, the switching mechanism 30 is not limited to a four-way switching valve, and may have multiple pipes and multiple valves to achieve the following pipe connection configuration.

[0053] When the state of the first refrigerant circuit 110 is set to the first state, the switching mechanism 30 connects the discharge port of the first compressor 10 to one end of the first heat exchanger 40, and connects the inlet port of the first compressor 10 to one end of the second heat exchanger 60. When the state of the first refrigerant circuit 110 is set to the second state, the switching mechanism 30 connects the discharge port of the first compressor 10 to one end of the second heat exchanger 60, and connects the inlet port of the first compressor 10 to one end of the first heat exchanger 40.

[0054] Furthermore, if the air conditioner 100 is a cooling-only device, the air conditioner 100 does not need to have a switching mechanism 30.

[0055] In the first heat exchanger 40, heat exchange occurs between the refrigerant and the air (heat source air) supplied by the first fan 42, which will be described later. When the state of the first refrigerant circuit 110 is the first state, the first heat exchanger 40 functions as a refrigerant heat radiator, and the refrigerant is cooled by the heat source air in the first heat exchanger 40. When the state of the first refrigerant circuit 110 is the second state, the first heat exchanger 40 functions as a refrigerant heat absorber (evaporator), and the refrigerant is heated by the heat source air in the first heat exchanger 40. The first heat exchanger 40 is, for example, a fin-and-tube type heat exchanger having a large number of heat transfer tubes and fins.

[0056] Furthermore, the first heat exchanger 40 is not limited to a heat exchanger that exchanges heat between heat source air and a refrigerant. The first heat exchanger 40 may also be a heat exchanger that exchanges heat between a medium such as water as a heat source and a refrigerant.

[0057] The economizer heat exchanger 70 is positioned between the first heat exchanger 40 and the second heat exchanger 60 of the first refrigerant circuit 110, more specifically, between the first heat exchanger 40 and the first expansion valve 50 of the first refrigerant circuit 110. The economizer heat exchanger 70 is also positioned between the second expansion valve 80 and the second compressor 20 in the second refrigerant circuit 120. During cooling operation, the economizer heat exchanger 70 exchanges heat between the refrigerant that flows out from the radiator (first heat exchanger 40), branches off to the second refrigerant circuit 120 at the branching section 82, and is depressurized by the second expansion valve 80 (described later), and the refrigerant that flows out from the radiator (first heat exchanger 40), passes through the economizer heat exchanger 70, and flows toward the heat absorber (second heat exchanger 60). As a result, during cooling operation, the refrigerant cooled in the heat exchanger (first heat exchanger 40) (see points c and d in Figure 3B) that flows toward the heat absorber (second heat exchanger 60) is further cooled by the economizer heat exchanger 70 (see point h in Figure 3B). The branching section 82 is positioned between the first heat exchanger 40, which functions as a heat exchanger during cooling operation, and the economizer heat exchanger 70.

[0058] The first expansion valve 50 reduces the pressure of the refrigerant flowing between the first heat exchanger 40 and the second heat exchanger 60. The first expansion valve 50 is located between the first heat exchanger 40 and the second heat exchanger 60, more specifically, between the economizer heat exchanger 70 and the second heat exchanger 60. The first expansion valve 50 is, for example, an electronically expanded valve with a variable opening.

[0059] In the second heat exchanger 60, heat is exchanged between the refrigerant and the air in the space to be air-conditioned. The second heat exchanger 60 is housed in a casing (not shown), and air from the space to be air-conditioned is supplied by a second fan 62 located inside the casing. Heat exchange takes place in the second heat exchanger 60 between the air from the space to be air-conditioned supplied by the second fan 62 and the refrigerant. When the state of the first refrigerant circuit 110 is in the first state, the second heat exchanger 60 functions as a heat absorber for the refrigerant, and the air in the space to be air-conditioned is cooled by the refrigerant in the second heat exchanger 60. When the state of the first refrigerant circuit 110 is in the second state, the second heat exchanger 60 functions as a heat radiator for the refrigerant, and the air in the space to be air-conditioned is heated by the refrigerant in the second heat exchanger 60. The second heat exchanger 60 is, for example, a fin-and-tube type heat exchanger having a large number of heat transfer tubes and fins.

[0060] (2-2) Second refrigerant circuit The second refrigerant circuit 120 includes a second compressor 20. The air conditioner 100 of this embodiment also has an economizer heat exchanger 70 and a second expansion valve 80. The second expansion valve 80 is, for example, an electronically controlled expansion valve with a variable opening.

[0061] The second refrigerant circuit 120 is mainly used during cooling operation (the second compressor 20 is operated during cooling operation) and is not used during heating operation. In other words, during heating operation, the refrigerant basically does not flow through the second refrigerant circuit 120. Therefore, the following explanation of the refrigerant flow in the second refrigerant circuit 120 explains the refrigerant flow during cooling operation.

[0062] The second compressor 20 is a rotary compressor (including a swing compressor). The second compressor 20 is a variable-capacity compressor with an inverter-controlled motor.

[0063] The economizer heat exchanger 70 is, for example, a double-tube heat exchanger or a plate-type heat exchanger. In the economizer heat exchanger 70, as described above, during cooling operation, the refrigerant that flows out from the radiator (first heat exchanger 40), branches off to the second refrigerant circuit 120 at the branching section 82 and is depressurized by the second expansion valve 80, and the refrigerant that flows out from the radiator (first heat exchanger 40), passes through the economizer heat exchanger 70 and flows toward the heat absorber (second heat exchanger 60) exchange heat. The refrigerant that has been depressurized by the second expansion valve 80 and cooled after passing through the economizer heat exchanger 70 and flowing toward the heat absorber (second heat exchanger 60) becomes a gas and is drawn into the second compressor 20 (see point f in the p-h diagram in Figure 3B).

[0064] Here, we will explain why a scroll compressor is used for the first compressor 10 and a rotary compressor is used for the second compressor 20.

[0065] In the air conditioner 100, as shown in Figure 3B, the suction pressure of the first compressor 10 (see point a in Figure 3B) is lower than the suction pressure of the second compressor 20 (see point f in Figure 3B). In contrast, the second compressor 20 discharges refrigerant between the first compressor 10 and the first heat exchanger 40 (radiator) of the first refrigerant circuit 110, so the discharge pressure of the first compressor 10 (see point b in Figure 3B) and the discharge pressure of the second compressor 20 (see point g in Figure 3B) are the same. Therefore, the compression ratio of the first compressor 10 is greater than that of the second compressor 20 (see Figure 3B).

[0066] Here, we will explain the differences in characteristics between scroll compressors and rotary compressors.

[0067] Scroll compressors have a structure in which multiple compression chambers are formed in the compression mechanism, resulting in a small pressure difference between compression chambers and suppression of refrigerant leakage between compression chambers. Therefore, scroll compressors generally achieve higher efficiency under high differential pressure conditions compared to rotary compressors. On the other hand, in scroll compressors, the compression ratio is determined by the design of the spiral of the scroll compression mechanism, and under conditions where the compression ratio is significantly lower than the design compression ratio, there is a problem of reduced efficiency due to overcompression losses. In short, scroll compressors can achieve efficient operation under conditions where the pressure ratio is relatively high (close to the design compression ratio).

[0068] On the other hand, rotary compressors have a general characteristic that while they can operate efficiently under relatively low operating conditions (hereinafter simply referred to as compressor rotation speed), as the rotation speed increases, friction losses increase and efficiency tends to decrease. In other words, when increasing the rotation speed of a rotary compressor to obtain a high pressure ratio, efficiency tends to decrease.

[0069] Therefore, in this air conditioner 100, a scroll compressor is used for the first compressor 10, which has a high compression ratio, and a rotary compressor is used for the second compressor 20, which has a low compression ratio. By adopting this configuration, this air conditioner 100 achieves more efficient operation compared to cases where scroll compressors of the same specifications are used for both the first compressor 10 and the second compressor 20, or where rotary compressors are used for both the first compressor 10 and the second compressor 20.

[0070] (2-3) Pressure Equalization Mechanism The pressure equalization mechanism 90 is a mechanism that equalizes the pressure on the discharge side of the second compressor 20 and the pressure on the suction side of the second compressor 20 when the second compressor 20 is stopped.

[0071] The pressure equalization mechanism 90 includes a bypass channel 92, a bypass valve 94 (valve), and a check valve 96.

[0072] The check valve 96 is installed between the discharge port of the second compressor 20 and the connection point between the second refrigerant circuit 120 and the first refrigerant circuit 110 (the connection point between the second refrigerant circuit 120 and the piping connecting the discharge port of the first compressor 10 and the switching mechanism 30). The check valve 96 obstructs the flow of refrigerant from the side of the connection point between the second refrigerant circuit 120 and the first refrigerant circuit 110 to the side of the discharge port of the second compressor 20. However, if the air conditioner 100 does not perform heating operation (does not have the switching mechanism 30) and the second compressor 20 is stopped, and a situation does not occur in which only the first compressor 10 is operated, the check valve 96 may be omitted.

[0073] The bypass passage 92 is a passage that connects the discharge side of the second compressor 20 of the second refrigerant circuit 120 to the suction side of the second compressor 20 of the second refrigerant circuit 120. Specifically, the bypass passage 92 connects the discharge port of the second compressor 20 of the second refrigerant circuit 120 to the check valve 96 to the suction side of the second compressor 20.

[0074] Although not shown in the diagram, the bypass passage 92 may be a passage connecting the discharge port of the first compressor 10 in the first refrigerant circuit 110 and the radiator (first heat exchanger 40) when the air conditioner 100 is in cooling operation, and the suction side of the second compressor 20. Specifically, the bypass passage 92 may be a passage connecting the piping that connects the discharge port of the first compressor 10 and the switching mechanism 30, and the suction side of the second compressor 20. Alternatively, the bypass passage 92 may be a passage connecting the connection point between the second refrigerant circuit 120 and the first refrigerant circuit 110 (the connection point between the second refrigerant circuit 120 and the piping that connects the discharge port of the first compressor 10 and the switching mechanism 30), the check valve 96, and the suction side of the second compressor 20.

[0075] The bypass valve 94 is a valve located in the bypass passage 92. The bypass valve 94 may be a solenoid valve whose opening and closing can be controlled only, or it may be an electric valve whose opening degree is variable.

[0076] The bypass valve 94 is opened by a control device 8, which will be described later, when the second compressor 20 is stopped. As a result, the pressure on the discharge side and the suction side of the second compressor 20 are equalized. This pressure equalization is performed because, if the second compressor 20 is a rotary compressor, due to the characteristics of the compressor, if the pressure on the discharge side remains higher than the pressure on the suction side, there is a possibility that the refrigerant oil inside the second compressor 20 may leak out from the suction port of the second compressor 20. The specific control of the bypass valve 94 by the control device 8 will be described later.

[0077] (2-4) First fan and second fan The first fan 42 is housed in the casing (not shown) of the heat source unit 2, which also houses the first compressor 10, the second compressor 20, the switching mechanism 30, the first heat exchanger 40, the economizer heat exchanger 70, the first expansion valve 50, the second expansion valve 80, the bypass valve 94, etc. The first fan 42 supplies heat source air to the first heat exchanger 40 of the first refrigerant circuit 110, and promotes heat exchange between the refrigerant flowing through the first heat exchanger 40 and the heat source air. The type of the first fan 42 is not limited, but the first fan 42 is, for example, a propeller fan.

[0078] The second fan 62 is housed within the casing (not shown) of the utilization unit 4, which houses the second heat exchanger 60 and the like. The second fan 62 draws in air from the space to be air-conditioned and supplies it to the second heat exchanger 60 of the first refrigerant circuit 110, promoting heat exchange between the refrigerant flowing through the second heat exchanger 60 and the air to be temperature-controlled. The type of the second fan 62 is not limited, but for example, the second fan 62 is a cross-flow fan.

[0079] (2-5) Control device The control device 8 is a device that controls the operation of the air conditioner 100.

[0080] The control device 8 is electrically connected to the first compressor 10, the second compressor 20, the switching mechanism 30, the first expansion valve 50, the second expansion valve 80, the bypass valve 94, the first fan 42, and the second fan 62 (see Figure 2). The control device 8 controls the operation of the air conditioner 100 by controlling the operation of these electrically connected devices.

[0081] In this embodiment, electrical circuits and control boards (not shown) mounted on the heat source unit 2 and electrical circuits and control boards (not shown) mounted on the utilization unit 4 are connected in a communication manner, and they cooperate to function as a control device 8. For convenience, in Figure 1, the control device 8 is shown in a location separate from the heat source unit 2 and the utilization unit 4.

[0082] In this embodiment, the control device 8 includes a control calculation device and a memory device. A processor such as a CPU can be used for the control calculation device. The control calculation device reads a program stored in the memory device and controls the operation of the air conditioner 100 according to this program.

[0083] (2-5-1) When the heating operation control device 8 causes the air conditioner 100 to perform heating operation, it controls the operation of the switching mechanism 30 to set the state of the first refrigerant circuit 110 to the second state and operates the first compressor 10. Based on the measurement results of various sensors (temperature sensors for measuring the temperature of the refrigerant, pressure sensors for measuring the pressure of the refrigerant, temperature sensors for measuring the temperature of the air-conditioned space, etc.) placed at various positions on the air conditioner 100, the control device 8 controls the rotation speed of the motor of the first compressor 10 and the opening degree of the first expansion valve 50. The control device 8 also operates the motors of the first fan 42 and the second fan 62 at predetermined rotation speeds.

[0084] During heating operation, the control device 8 controls the second expansion valve 80 and the bypass valve 94 to be closed, and the second compressor 20 is not operated.

[0085] (2-5-2) When the cooling operation control device 8 causes the air conditioner 100 to perform cooling operation, it controls the operation of the switching mechanism 30 to set the state of the first refrigerant circuit 110 to the first state and operates the first compressor 10 and the second compressor 20. Based on the measurement results of various sensors (temperature sensors for measuring the temperature of the refrigerant, pressure sensors for measuring the pressure of the refrigerant, temperature sensors for measuring the temperature of the air-conditioned space, etc.) placed at various positions on the air conditioner 100, the control device 8 controls the rotational speed of the motors of the first compressor 10 and the second compressor 20, and the opening degree of the first expansion valve 50 and the second expansion valve 80. The control device 8 also operates the motors of the first fan 42 and the second fan 62 at a predetermined rotational speed.

[0086] Furthermore, the control device 8 controls the bypass valve 94 to a closed state during cooling operation.

[0087] (2-5-3) Pressure equalization control when cooling operation is stopped The pressure equalization control of the discharge side and suction side of the second compressor 20 when the second compressor 20 is stopped using the pressure equalization mechanism 90 will be explained with reference to the flowchart in Figure 4. Note that when the second compressor 20 is stopped, this includes cases where the operation of the entire air conditioner 100 is stopped, as well as cases where the operation of the first compressor 10 continues while only the second compressor 20 is stopped for some reason.

[0088] The control device 8 decides whether to stop the operation of the second compressor 20 during cooling operation (when both the first compressor 10 and the second compressor 20 are in operation) (step S1). Stopping the operation of the second compressor 20 may include stopping the operation of the entire air conditioner 100 as described above, or stopping only the second compressor 20 while continuing to operate the first compressor 10.

[0089] In step S1, when the control device 8 decides to stop the operation of the second compressor 20, the control device 8 opens the bypass valve 94 (step S2).

[0090] In step S3, the control device 8 determines whether the differential pressure between the discharge side and the suction side of the second compressor 20 has been eliminated. Whether the differential pressure between the discharge side and the suction side of the second compressor 20 has been eliminated is determined, for example, by comparing the pressure measured by a pressure sensor (not shown) provided on the discharge side of the second compressor 20 with the pressure measured by a pressure sensor (not shown) provided on the suction side of the second compressor 20. Note that the method for determining whether the differential pressure between the discharge side and the suction side of the second compressor 20 has been eliminated does not have to use the pressure measurement results from the pressure sensors. For example, the control device 8 may determine whether the differential pressure between the discharge side and the suction side of the second compressor 20 has been eliminated based on the time elapsed since the bypass valve 94 was opened. Specifically, the control device 8 determines that the differential pressure between the discharge side and the suction side of the second compressor 20 has been eliminated when a predetermined time has elapsed since the bypass valve 94 was opened.

[0091] If the control device 8 determines in step S3 that the pressure difference between the discharge side and the suction side of the second compressor 20 has been eliminated, it closes the bypass valve 94 (step S4).

[0092] As a result, the possibility of refrigerant oil in the second compressor 20 leaking out from the intake port of the second compressor 20 is reduced.

[0093] (3) Method for determining the ratio of the displacement of the second compressor to the displacement of the first compressor In the air conditioner 100, a scroll compressor is used for the first compressor 10 and a rotary compressor is used for the second compressor 20, thereby realizing an efficient air conditioner 100.

[0094] To further improve the efficiency of the air conditioner 100, it is preferable to appropriately determine the ratio of the displacement volume (excluded volume) of the second compressor 20 to the displacement volume (excluded volume) of the first compressor 10 (hereinafter simply referred to as the displacement ratio). The method for determining the displacement ratio is described below.

[0095] The Seasonal Energy Efficiency Ratio (SEER) is used as the criterion for evaluating the cooling performance of the air conditioner 100. SEER is calculated by calculating the efficiency under multiple load conditions. Specifically, SEER is calculated from the efficiency under conditions such as 100% load and an outside temperature of 35°C (referred to as condition A for convenience of explanation), 74% load and an outside temperature of 30°C (referred to as condition B for convenience of explanation), and 47% load and an outside temperature of 25°C (referred to as condition C for convenience of explanation). Therefore, in order to achieve an air conditioner 100 with a high SEER, efficient operation under these multiple conditions is desired. In particular, the efficiency under condition C has a significant impact on the SEER value, and is therefore important for evaluating the performance of the air conditioner 100 under relatively low load conditions.

[0096] Now, the ratio of the refrigerant circulation rate in the second compressor 20 to the refrigerant circulation rate in the first compressor 10 (referred to as the refrigerant circulation rate ratio) under the above conditions A to C can be determined from the ideal balanced refrigeration cycle (p-h diagram shown in Figure 5) by determining the type of refrigerant (in other words, defining the pressure-temperature characteristics specific to the refrigerant) and making several assumptions. For example, the value of β / α in Figure 5 is the preferred refrigerant circulation rate ratio under condition C. The refrigerant circulation rate ratio tends to decrease as the load changes from high load conditions to low load conditions, as shown in Figure 5.

[0097] The assumptions used in calculating the above refrigerant circulation ratio include, for example, that the suction pressure (intermediate pressure) of the second compressor 20 is the synergistic mean of the discharge pressure and suction pressure of the first compressor 10, the economizer heat exchanger 70 is a counterflow cascade heat exchanger with a temperature difference of 5K on each outlet side, the suction superheat of the first compressor 10 is 5K, and the high pressure is determined to maximize the COP. However, the assumptions used should be appropriately determined based on the actual operating conditions of the air conditioner 100.

[0098] Once the refrigerant circulation ratio is determined, the required rotational speeds for each compressor 10 and 20 can be determined from the suction density of each compressor 10 and 20 and the ratio of the displacement amount (excluded volume) of the second compressor 20 to the displacement amount (excluded volume) of the first compressor 10 (displacement ratio). Since the suction density of each compressor 10 and 20 is determined from the refrigeration cycle that achieves an ideal balance, the required rotational speeds for each compressor 10 and 20 can be determined by determining the ratio of the displacement amounts.

[0099] This section explains how to determine the appropriate ratio of displacement amounts based on the required rotational speeds of each compressor 10 and 20 under conditions A to C (particularly based on the required rotational speeds of each compressor 10 and 20 under conditions A and C).

[0100] As mentioned above, the second compressor 20 is a rotary compressor. In order to obtain high efficiency for the air conditioner 100, considering the characteristics of the rotary compressor mentioned above, it is preferable that the rotational speed of the second compressor 20 be as small as possible in all of conditions A to C. Specifically, considering only the matter of suppressing the rotational speed of the rotary compressor, as shown in Figure 6(a), it is preferable that the rotational speed of the second compressor 20 be determined to be smaller than the rotational speed of the first compressor 10 in all of conditions A to C.

[0101] However, if the rotational speed of the second compressor 20 is set in this manner, under low load condition C, the rotational speed of the second compressor 20 may fall below the minimum possible continuous operation speed of the second compressor 20, which is determined from the specifications of the second compressor 20. When this happens, the efficiency of the air conditioner 100 under condition C decreases, and the SEER of the air conditioner 100 drops significantly.

[0102] Therefore, it is preferable that the displacement ratio is determined such that, even under low load conditions C (including a 47% load), the rotational speed of the second compressor 20 is greater than the minimum number of rotational speeds at which the second compressor 20 can operate continuously (resulting in the state shown in Figure 6(b)).

[0103] The method for determining the maximum displacement ratio can be expressed by the following equation 1: <Equation 1> Displacement amount of the second compressor 20 / Displacement amount of the first compressor 10 (displacement ratio) ≤ Rotational speed of the first compressor 10 in an operating state in which maximum capacity (rated capacity) can be achieved × 47% × 11% ÷ Minimum rotational speed of the second compressor 20 that can normally operate continuously

[0104] Here, the value "47%" represents the load value under condition C, and the value "11%" represents the optimal volumetric flow rate ratio of the first compressor 10 to the second compressor 20 under the temperature conditions specified for condition C (specifically, an ambient temperature of 25°C and an evaporation temperature of 5°C). This value is determined from the physical properties of the refrigerant used in the aforementioned air conditioner 100 and the ideal balanced refrigeration cycle determined based on assumptions.

[0105] However, if we focus solely on the fact that the second compressor 20 can be operated continuously under condition C, then under the high-load condition A, the rotational speed of the second compressor 20 may exceed the maximum number of times the second compressor 20 can be operated continuously, which is determined by the specifications of the second compressor 20 (see Figure 7(a)).

[0106] In this case, in practice, operation can be continued by operating the second compressor 20 at its maximum rotational speed and compensating for the capacity deficiency by operating the first compressor 10 at a rotational speed greater than ideal (see Figure 7(b)). However, such operation reduces the efficiency under condition A.

[0107] Therefore, it is preferable that the displacement ratio is determined such that, even under the high load condition A (when the load is 100%), the rotational speed of the second compressor 20 is smaller than the maximum number of rotations that the second compressor 20 can continuously operate (resulting in the state shown in Figure 7(c)).

[0108] The method for determining the minimum displacement ratio can be expressed by the following equation 2: <Equation 2> Displacement amount of the second compressor 20 / Displacement amount of the first compressor 10 (displacement ratio) ≥ Rotational speed of the first compressor 10 in an operating state in which maximum capacity (rated capacity) can be achieved × 28% ÷ Maximum rotational speed of the second compressor 20 that can normally operate continuously

[0109] The value "28%" here represents the optimal volumetric flow rate ratio of the first compressor 10 to the second compressor 20 under the temperature conditions specified in Condition A (specifically, an ambient temperature of 35°C and an evaporation temperature of 0°C). This value is determined from the physical properties of the refrigerant used in the aforementioned air conditioner 100 and the ideal balanced refrigeration cycle determined based on assumptions.

[0110] As mentioned above, in all of conditions A to C, it is preferable that the rotational speed of the second compressor 20 is smaller than the rotational speed of the first compressor 10. However, if the air conditioner 100 is designed to satisfy the above equations 1 and 2, and to minimize the size of the second compressor 20 while considering cost, then, as shown in Figure 7(c), in the high-load region (at least in condition A in the example of Figure 7(c)), the rotational speed of the second compressor 20 may be larger than the rotational speed of the first compressor 10. However, since condition A has a relatively small contribution to the value of SEER (in other words, the period during which the air conditioner 100 is operated under high-load conditions such as condition A is not very long throughout the year), even with such a design, the SEER of the air conditioner 100 tends to be maintained at a high level.

[0111] However, from the viewpoint of the efficiency of the air conditioner 100, it is preferable to suppress the rotational speed of the second compressor 20 (rotary compressor) as much as possible (because the period during which the air conditioner 100 is operated under low-load conditions such as condition C is relatively long). Therefore, at least when the load is 47% or less (at least under condition C), it is preferable that the rotational speed of the first compressor 10 is greater than the rotational speed of the second compressor 20. Furthermore, at least when the load is 74% or less (at least under condition B), it is even more preferable that the rotational speed of the first compressor 10 is greater than the rotational speed of the second compressor 20.

[0112] (4) Characteristics Below, we will describe the characteristics of the air conditioner 100 when it is operating in cooling mode.

[0113] (4-1) An example of a refrigeration cycle system, the air conditioner 100, has a first refrigerant circuit 110 and a second refrigerant circuit 120. The first refrigerant circuit 110 includes a first compressor 10, a first heat exchanger 40 that functions as a refrigerant radiator, a first expansion valve 50, and a second heat exchanger 60 that functions as a refrigerant absorber. The second refrigerant circuit 120 connects the first compressor 10 and the first heat exchanger 40, and the first heat exchanger 40 and the first expansion valve 50. The second refrigerant circuit 120 includes a second compressor 20. The suction pressure of the first compressor 10 is lower than the suction pressure of the second compressor 20. The first compressor 10 is a scroll compressor, and the second compressor is a rotary compressor.

[0114] In the air conditioner 100, the second refrigerant circuit 120 is connected to the first refrigerant circuit 110 between the first compressor 10 and the first heat exchanger 40, so the discharge pressures of the first compressor 10 and the second compressor 20 are the same. Also, in the air conditioner 100, the suction pressure of the first compressor 10 is lower than the suction pressure of the second compressor. Therefore, in the air conditioner 100, the compression ratio of the first compressor 10 is higher than that of the second compressor 20.

[0115] By using a scroll compressor, which is efficient at high compression ratios, for the first compressor 10, and a rotary compressor, which is efficient at low compression ratios, for the second compressor 20, an efficient air conditioner 100 can be realized.

[0116] (4-2) In the air conditioner 100, the second refrigerant circuit 120 includes a second expansion valve 80 and an economizer heat exchanger 70 positioned between the first heat exchanger 40 and the second heat exchanger 60. The economizer heat exchanger 70 receives refrigerant flowing out from the first heat exchanger 40, branches off to the second refrigerant circuit 120 at the branching section 82, and exchanges heat between the refrigerant reduced in pressure by the second expansion valve 80 and the refrigerant flowing out from the first heat exchanger 40. The refrigerant that has been reduced in pressure by the second expansion valve 80 and passed through the economizer heat exchanger 70 is drawn into the second compressor 20.

[0117] In this air conditioner 100, the capacity and performance can be improved by compressing the refrigerant that has passed through the economizer heat exchanger 70 by the second compressor 20.

[0118] (4-3) In the air conditioner 100, the branching section 82 is located between the first heat exchanger 40 and the economizer heat exchanger 70.

[0119] In this air conditioner 100, a portion of the refrigerant flowing out from the first heat exchanger 40 is diverted to the second refrigerant circuit 120, which then passes through the second expansion valve 80 to the economizer heat exchanger 70, while the remainder flows through the economizer heat exchanger 70 to the first expansion valve 50. Therefore, in the air conditioner 100, compared to a case where the entire amount of refrigerant flowing out from the first heat exchanger 40 flows into the economizer heat exchanger 70 without being diverted, the size of the economizer heat exchanger 70 can be reduced while improving the capacity of the air conditioner 100.

[0120] (4-4) In the air conditioner 100, it is preferable that the rotational speed of the first compressor 10 is greater than the rotational speed of the second compressor 20 when the load is at least 47% or less.

[0121] In this air conditioner 100, under frequently used, relatively low-load conditions (under a load of 47%, which is one of the conditions for calculating SEER), the scroll compressor (first compressor 10), which is efficient in the high-speed range, is operated at a higher rotational speed than the rotary compressor (second compressor 20), which is efficient in the low-speed range, thus enabling efficient operation.

[0122] In the air conditioner 100, it is even more preferable that the rotational speed of the first compressor 10 is greater than the rotational speed of the second compressor 20 when the load is at least 74% or less.

[0123] In this air conditioner 100, even under a wide range of load conditions (including the 74% load condition which is one of the conditions for calculating SEER), the scroll compressor (first compressor 10), which is efficient in the high-speed range, operates at a higher rotational speed than the rotary compressor (second compressor 20), which is efficient in the low-speed range, thus enabling even more efficient operation.

[0124] (4-5) In the air conditioner 100, the refrigerant filled into the first refrigerant circuit 110 and the second refrigerant circuit 120 contains CO as at least part of its components. 2 Includes.

[0125] In particular, in the air conditioner 100 of the above embodiment, the refrigerant filled in the first refrigerant circuit 110 and the second refrigerant circuit 120 is CO 2 is.

[0126] In the air conditioner 100, as the refrigerant, CO with a small global warming potential 2 is used, so that an air conditioner 100 with a small environmental load can be realized.

[0127] (4-6) In the air conditioner 100, the ratio of the displacement amount of the second compressor to the displacement amount of the first compressor 10 is determined such that when the load is 47%, the rotational speed of the second compressor is greater than the minimum rotational speed at which continuous operation is possible.

[0128] In this air conditioner 100, by suppressing the rotational speed of the second compressor 20 (rotary compressor) at high load as low as possible, high-efficiency operation can be realized even at high load. In other words, the efficiency of the refrigeration cycle at high load can be maintained high by making the ratio of the displacement amount of the second compressor 20 to the displacement amount of the first compressor 10 as large as possible.

[0129] However, if only the rotational speed of the second compressor 20 is suppressed as low as possible, under relatively small load conditions with a high operation frequency (under the condition of a load of 47%, which is one of the conditions for calculating SEER), the rotational speed of the second compressor 20 becomes too low and continuous operation cannot be continued, and as a result, SEER may decrease.

[0130] On the other hand, in this air conditioner 100, since the ratio of the displacement amount of the second compressor to the displacement amount of the first compressor 10 is determined such that when the load is 47%, the rotational speed of the second compressor 20 is greater than the minimum rotational speed at which continuous operation is possible, a decrease in SEER can be suppressed.

[0131] (4-7) In the air conditioner 100, the ratio of the displacement amount of the second compressor 20 to the displacement amount of the first compressor 10 is determined such that when the load is 100%, the rotational speed of the second compressor 20 is smaller than the maximum rotational speed at which continuous operation is possible.

[0132] If the air conditioner 100 is designed such that, when the load is 100%, the rotational speed of the second compressor 20 exceeds the maximum rotational speed at which continuous operation is possible, then when the load actually reaches 100%, in order to continue operating the second compressor 20, the rotational speed of the second compressor 20 will be reduced to the maximum rotational speed, and the insufficient capacity will be compensated for by operating the first compressor 10 at a rotational speed higher than the ideal rotational speed. In this operating condition, the efficiency of the air conditioner 100 when the load is 100% will decrease.

[0133] In contrast, in this air conditioner 100, the ratio of the displacement amount of the second compressor 20 to the displacement amount of the first compressor 10 is determined such that when the load is 100%, the rotational speed of the second compressor 20 is smaller than the maximum rotational speed at which continuous operation is possible, thereby suppressing a decrease in SEER.

[0134] (4-8) The air conditioner 100 includes a bypass passage 92, a bypass valve 94 as an example of a valve, and a control device 8 as an example of a control unit. The bypass passage 92 connects the discharge side of the second compressor 20 of the second refrigerant circuit 120 to the suction side of the second compressor 20 of the second refrigerant circuit 120. Alternatively, the bypass passage 92 connects the discharge port of the first compressor 10 in the first refrigerant circuit 110 to the first heat exchanger 40 to the suction side of the second compressor 20 of the second refrigerant circuit 120. The bypass valve 94 is located in the bypass passage 92. The control device 8 controls the operation of the bypass valve 94. The control device 8 opens the bypass valve 94 when the second compressor 20 is stopped.

[0135] In this air conditioner 100, when the second compressor 20 is stopped, the differential pressure between the discharge side and the suction side of the second compressor 20 is reduced. This differential pressure prevents the refrigerant oil inside the second compressor 20, which is a rotary compressor, from flowing out of the suction port of the second compressor 20.

[0136] (5) Modified Examples Modified examples of the air conditioner 100 of the above embodiment will be described below. The following modified examples can be combined as appropriate.

[0137] (5-1) Modification A In the above embodiment, the branching section 82 that branches from the first refrigerant circuit 110 to the second refrigerant circuit 120 is arranged between the first heat exchanger 40, which functions as a heat radiator during cooling operation, and the economizer heat exchanger 70, but the embodiment is not limited to this.

[0138] The branching section 82a may be positioned between the economizer heat exchanger 70 and the second heat exchanger 60, which is used as a heat absorber during cooling operation, as shown in Figure 8A. However, in this case, the entire amount of refrigerant that flows out from the first heat exchanger 40 flows through the economizer heat exchanger 70 on the first refrigerant circuit 110 side, and then a portion of the refrigerant is diverted and flows to the second refrigerant circuit 120, so the size of the economizer heat exchanger 70 tends to be larger compared to the above embodiment.

[0139] (5-2) Modified form B In the above embodiment, an economizer heat exchanger 70 is provided in the second refrigerant circuit 120 (spanning the first refrigerant circuit 110 and the second refrigerant circuit 120), but the embodiment is not limited to this form.

[0140] As shown in Figure 8B, the second refrigerant circuit 120 may have a gas-liquid separation refrigerant container 72 (flash tank economizer) that spans between the first refrigerant circuit 110 and the second refrigerant circuit 120, instead of an economizer heat exchanger 70. Furthermore, instead of providing a second expansion valve 80 in the second refrigerant circuit 120, a second expansion valve 84 may be provided in the first refrigerant circuit 110. Although not shown in the figures, if the air conditioner 100 is performing heating operation, it is preferable to provide a valve (for example, a solenoid valve controlled by the control device 8 during heating operation) between the refrigerant container 72 of the second refrigerant circuit 120 and the second compressor 20 to obstruct the flow of refrigerant, so that refrigerant does not flow through the second refrigerant circuit 120 during heating operation.

[0141] In the state when the air conditioner 100 is operating in cooling mode, the refrigerant container 72 is positioned between the first heat exchanger 40, which functions as a refrigerant radiator, and the second heat exchanger 60, which functions as a refrigerant absorber (more specifically, between the first heat exchanger 40 and the first expansion valve 50). The second expansion valve 84 is positioned between the first heat exchanger 40, which functions as a radiator, and the refrigerant container 72. Refrigerant that flows out from the first heat exchanger 40 and is depressurized by the second expansion valve 84 to become a two-phase state flows into the refrigerant container 72. The gaseous refrigerant separated in the refrigerant container 72 is drawn into the second compressor 20. Note that in this air conditioner 100 as well, the second compressor 20 is not operated during heating mode.

[0142] Even with this configuration, the capacity of the air conditioner 100 can be improved by lowering the temperature of the refrigerant flowing into the second heat exchanger 60, which functions as a refrigerant heat absorber, during cooling operation.

[0143] Furthermore, as shown in Figure 8C, the second refrigerant circuit 120 may include, in addition to the refrigerant container 72, a heat exchanger 70b (economizer heat exchanger) positioned between the first refrigerant circuit 110 and the second refrigerant circuit 120. The heat exchanger 70b is positioned in the first refrigerant circuit 110 between the first heat exchanger 40, which functions as a refrigerant radiator during cooling operation, and the second expansion valve 84. The heat exchanger 70b is configured to exchange heat between the refrigerant flowing out of the first heat exchanger 40 toward the second expansion valve 84 and the gaseous refrigerant separated in the refrigerant container 72. The refrigerant that has exchanged heat with the refrigerant flowing through the first refrigerant circuit 110 in the heat exchanger 70b is drawn into the second compressor 20. In this air conditioner 100 as well, the second compressor 20 is not operated during heating operation.

[0144] Although not shown in the diagram, if the air conditioner 100 is performing heating operation, it is preferable that a valve (for example, a solenoid valve controlled by the control device 8 during heating operation) is provided between the refrigerant container 72 of the second refrigerant circuit 120 and the heat exchanger 70b to obstruct the flow of refrigerant, so that refrigerant does not flow through the second refrigerant circuit 120 during heating operation.

[0145] In this configuration, by further using the heat exchanger 70b, the capacity of the air conditioner 100 can be further improved during cooling operation compared to the configuration shown in Figure 8B.

[0146] (5-3) Modification C In the above embodiment, a scroll compressor is used for the first compressor 10 and a rotary compressor is used for the second compressor 20, thereby realizing an efficient air conditioner 100.

[0147] However, the configuration is not limited to the above embodiment. The first compressor 10 may be a scroll compressor with a first design compression ratio, and the second compressor 20 may be a scroll compressor with a second design compression ratio smaller than the first design compression ratio.

[0148] As described above, in the air conditioner 100, the compression ratio of the second compressor 20 is smaller than that of the first compressor 10. Therefore, even when the first compressor 10 is a scroll compressor with a large design compression ratio and the second compressor 20 is a scroll compressor with a small design compression ratio, both compressors 10 and 20 can be operated in an efficient range, resulting in an efficient refrigeration cycle system.

[0149] (5-4) Modified Example D In the above embodiment, the bypass valve 94 of the pressure equalization mechanism 90 is opened when the second compressor 20 is stopped, thereby equalizing the pressure between the discharge side and the suction side of the second compressor 20.

[0150] However, as shown in Figure 9, the bypass passage 92 and bypass valve 94 of the pressure equalization mechanism 90 do not necessarily need to be provided. Even with the configuration shown in Figure 9, the control device 8 can open the second expansion valve 80 when the second compressor 20 is stopped (for example, to an opening close to fully open), and maintain the second expansion valve 80 in an open state for a predetermined period of time, for example, according to the flowchart in Figure 4 (replacing the bypass valve 94 with the second expansion valve 80), thereby bringing the pressure on the suction side of the second compressor 20 closer to the pressure on the discharge side of the second compressor 20.

[0151] (5-5) Modification E In the above embodiment, the case in which the second compressor 20 is operated during cooling operation has been described as an example, but the second compressor 20 may also be operated during heating operation. In other words, the second compressor 20 may be operated when the first heat exchanger 40 functions as a heat absorber and the second heat exchanger 60 functions as a heat radiator. With this configuration, it is possible to improve the capacity and performance of the air conditioner 100 even during heating operation.

[0152] <Second Embodiment> Configurations in which the first compressor 10 is a scroll compressor and the second compressor 20 is a rotary compressor, or configurations in which the first compressor 10 is a scroll compressor with a first design compression ratio and the second compressor 20 is a scroll compressor with a second design compression ratio smaller than the first design compression ratio, are also useful when applied to a refrigeration cycle device (refrigeration / freezing device 200) with a configuration as shown in Figure 10.

[0153] As shown in Figure 10, the refrigeration / freezing device 200 includes a first compressor 210, a second compressor 220, a first heat exchanger 240, a freezing expansion valve 250a, a refrigeration expansion valve 250b, a freezing heat exchanger 260a, and a refrigeration heat exchanger 260b.

[0154] The refrigeration / freezing device 200 has a first refrigerant circuit 200a which includes a first compressor 210, a first heat exchanger 240 as a heat sink, a refrigeration expansion valve 250a as a first expansion valve, and a refrigeration heat exchanger 260a as a heat absorber. The refrigeration / freezing device 200 also has a second refrigerant circuit 200b which connects the first compressor 210 and the first heat exchanger 240, and the first heat exchanger 240 and the refrigeration expansion valve 250a. The second refrigerant circuit 200b includes a second compressor 220. The second refrigerant circuit 200b further includes a refrigeration expansion valve 250b and a refrigeration heat exchanger 260b.

[0155] The first heat exchanger 240 functions as a refrigerant heat exchanger, where the refrigerant exchanges heat with a medium such as water or heat source air, which serves as a heat source.

[0156] The refrigeration heat exchanger 260a is used for cooling the inside of a freezer, and the refrigeration heat exchanger 260b is used for cooling the inside of a refrigerator. The refrigeration expansion valve 250a is used to adjust the pressure and flow rate of the refrigerant sent to the refrigeration heat exchanger 260a. The refrigeration expansion valve 250b is used to adjust the pressure and flow rate of the refrigerant sent to the refrigeration heat exchanger 260b.

[0157] Because the refrigeration heat exchanger 260a and the refrigerator heat exchanger 260b have different applications (required refrigerant temperatures), the evaporation pressure in the refrigeration heat exchanger 260a is lower than the evaporation pressure in the refrigerator heat exchanger 260b. Therefore, the suction pressure of the first compressor 210 is lower than the suction pressure of the second compressor 220. In other words, it is smaller than the compression ratio and the pressure difference between discharge pressure and suction pressure in the second compressor 220, and also smaller than the compression ratio and the pressure difference between discharge pressure and suction pressure in the first compressor 210. This is similar to the relationship between the compression ratio and the pressure difference between discharge pressure and suction pressure in the second compressor 20 and the compression ratio and the pressure difference between discharge pressure and suction pressure in the first compressor 10 in the first embodiment.

[0158] Therefore, in the refrigeration and freezing apparatus 200 of the second embodiment, configurations such as using a scroll compressor as the first compressor 210 and a rotary compressor as the second compressor 220, or using a scroll compressor with a first design compression ratio as the first compressor 210 and a scroll compressor with a second design compression ratio smaller than the first design compression ratio as the second compressor 220, are useful.

[0159] Although not shown in the diagrams or explanations, if the second compressor 220 is a rotary compressor, the refrigeration / freezing device 200 may also be provided with the pressure equalization mechanism 90 described in the above embodiment for the second compressor 220, and when the second compressor 220 is stopped, the bypass valve may be opened for a predetermined period of time, or (instead of providing the pressure equalization mechanism 90) the refrigeration expansion valve 250b may be fully opened for a predetermined period of time.

[0160] <Note> While embodiments of this disclosure have been described above, it should be understood that various modifications to the form and details are possible without departing from the intent and scope of this disclosure as described in the claims.

[0161] 8 Control device (control unit) 10 First compressor 20 Second compressor 40 First heat exchanger (radiator) 50 First expansion valve 60 Second heat exchanger (heat absorber) 70 Economizer heat exchanger 70b Heat exchanger 72 Refrigerant container 80 Second expansion valve 82 Branch section 84 Second expansion valve 92 Bypass flow path 94 Bypass valve (valve) 100 Air conditioner (refrigeration cycle device) 110 First refrigerant circuit 120 Second refrigerant circuit 200 Refrigeration / freezing device (refrigeration cycle device) 210 First compressor 220 Second compressor 240 First heat exchanger (radiator) 250a Refrigeration expansion valve (first expansion valve) 260a Refrigeration heat exchanger (heat absorber)

[0162] Japanese Patent Publication No. 2005-49087

Claims

1. A refrigeration cycle device (100, 200) comprising: a first refrigerant circuit (110, 200a) including a first compressor (10, 210), a heat sink (40, 240), a first expansion valve (50, 250a), and a heat absorber (60, 260a); and a second refrigerant circuit (120, 200b) including a second compressor (20, 220) connecting the first compressor and the heat sink, and the heat sink and the first expansion valve, wherein the suction pressure of the first compressor is lower than the suction pressure of the second compressor, the first compressor is a scroll compressor and the second compressor is a rotary compressor, or the first compressor is a scroll compressor with a first design compression ratio and the second compressor is a scroll compressor with a second design compression ratio smaller than the first design compression ratio.

2. The refrigeration cycle apparatus (100) according to claim 1, wherein the second refrigerant circuit (120) further includes a second expansion valve (80) and an economizer heat exchanger (70) disposed between the radiator (40) and the heat absorber (60), the economizer heat exchanger flows out from the radiator, branches off to the second refrigerant circuit at a branching section (82), and exchanges heat between the refrigerant depressurized by the second expansion valve and the refrigerant flowing out from the radiator, and the refrigerant depressurized by the second expansion valve and passing through the economizer heat exchanger is drawn into the second compressor (20).

3. The refrigeration cycle apparatus according to claim 2, wherein the branching section is arranged between the heat exchanger and the economizer heat exchanger.

4. The refrigeration cycle apparatus (100) according to claim 1, wherein the first refrigerant circuit (110) further includes a second expansion valve (84), and the second refrigerant circuit (120) further includes a gas-liquid separable refrigerant container (72) disposed between the radiator (40) and the heat absorber (60), into which refrigerant flowing out from the radiator and depressurized by the second expansion valve to become a two-phase state flows, and the gaseous refrigerant separated in the refrigerant container is drawn into the second compressor (20).

5. The refrigeration cycle apparatus according to claim 4, wherein the second refrigerant circuit further includes a heat exchanger (70b), the heat exchanger being arranged to exchange heat between the refrigerant flowing out of the heat radiator toward the second expansion valve and the gaseous refrigerant separated in the refrigerant container.

6. The refrigeration cycle apparatus according to any one of claims 2 to 5, wherein the second compressor is a rotary compressor, and the rotational speed of the first compressor (10) is greater than the rotational speed of the second compressor when the load is at least 47% or less.

7. The refrigeration cycle apparatus according to claim 6, wherein the rotational speed of the first compressor is greater than the rotational speed of the second compressor when the load is at least 74% or less.

8. The refrigerant to be filled into the first refrigerant circuit (110, 200a) and the second refrigerant circuit (120, 200b) shall contain CO as a component in at least part of its composition. 2 A refrigeration cycle apparatus (100, 200) according to any one of claims 1 to 7, including the following:

9. The second compressor is a rotary compressor, and the refrigerant filled into the first refrigerant circuit (110) and the second refrigerant circuit is CO 2 The refrigeration cycle apparatus according to any one of claims 1 to 7.

10. The refrigeration cycle apparatus according to claim 9, wherein the ratio of the displacement amount of the second compressor to the displacement amount of the first compressor (10) is determined such that, when the load is 47%, the rotational speed of the second compressor is greater than the minimum rotational speed at which continuous operation is possible.

11. The refrigeration cycle apparatus according to claim 9 or 10, wherein the ratio of the displacement amount of the second compressor to the displacement amount of the first compressor (10) is determined such that, when the load is 100%, the rotational speed of the second compressor is less than the maximum rotational speed at which continuous operation is possible.

12. A refrigeration cycle device (100) according to any one of claims 1 to 11, further comprising: a bypass passage (92) connecting the discharge side of the second compressor (20) of the second refrigerant circuit (120), or the space between the discharge port of the first compressor (10) in the first refrigerant circuit (110) and the heat exchanger (40), and the suction side of the second compressor of the second refrigerant circuit; a valve (94) disposed in the bypass passage; and a control unit (8) that controls the operation of the valve, wherein the control unit opens the valve when the second compressor is stopped.

Citation Information

Patent Citations

  • Improved transcritical refrigeration cycle

    JP2005049087A

  • Refrigerating device

    JP2007147227A

  • Refrigerating device

    JP2008096095A

  • Multi-stage compressor unit for refrigeration system

    JP2009539058A

  • Auxiliary unit for heating and air conditioner

    WO2009096179A1