Advanced component based conveyor belt splicer

Abstract

Abstract The invention provides a fully modular component based conveyor belt splice with expansible tension links, robust side rails, a component based clamping structure and a modular structurally supported thermal element. Abstract element.

Description

[056] In Fig.6, the belt-splicer 20 includes above- and below-crossbeams 21 A,21B. The crossbeams 21 span across the full width of the conveyor-belt 23 to be spliced. The belt being spliced comprises two belt-ends 23A,23B, which are to be adhered together.

[057] Left and right edge-irons 49L,49R are provided. Each edge-iron has a middle-facing-surface 5OL,5OR (“middle” means the surface faces towards the middle of the belt) and an outward-facing-surface 51L,51R. The edge-irons 49L,49R are supplemented by left and right filler-strips 52L,52R, each of which has a middle-facing-surface 53L,R and an outward-facing-surface 54L,R. 402

[058] During splicing, the belt-ends 23A,23B are compressed between an above heater-platen 27A and a below-heater-platen 27B. (In fact, the heater-platens, in the depicted design, are combined heating-and-cooling-platens, but are referred 405 to, here, as heater-platens.) The compression forces on the belt, during splicing, are transmitted through the heater-platens. An upward-facing-surface 58 of the below-heater-platen 27B is in close contact with the underside of the belt 23, and 408 a downward-facing-surface 59 of the above-heater-platen 27A is in close contact with the overside of the belt 23.

[059] In the splicer of Fig.7, a below-groove or slot 61L has been provided, which 411 extends downwards into the material of the below-heater-platen 27B, down from the upward-facing-surface 58.

[060] The outer wall of the groove 61L is formed as a middle-facing-abutment-414 surface 63L. In Fig.7, the outward-facing-surface 51L of the left-edge-iron 49L abuts against the middle-facing-abutment-surface 63L of the left-below-groove 61L. Similarly, the outward-facing-surface 51R of the right-edge-iron 49R abuts 417 against the middle-facing-abutment-surface 63R of the right-below-groove 61R.

[061] The left filler-strip 52L fits between the left side-edge 56L of the belt 23 and the middle-facing-surface 50L of the left edge-iron 49L. The present filler- 2026214053   07 Aug 2026 432 16 strips 52 are made of rubber, and are somewhat compressible. The material of the filler-strips should be selected on the basis of being compressible, in the sense of being able to conform to (and thereby to make a seal against) the (possibly-uneven) side edges of the two ends 23A,23B of the belt to be spliced. Also, conveyor belts are not noted for their freedom from variations in the width of the belt, not only after a period of service, but as-manufactured. The designers’ aim, in selecting the material and the dimensions of the filler-strips, should be to contain the liquid rubber which tends to extrude itself out of the splice-zone, when the splice-zone is under heavy compression -- and also, preferably, not to adhere to the now-cured rubber, when the time comes to dismantle the splicer. The left and right filler-strips 52L,R are chosen as to their thicknesses on the basis of squeezing (compressing) the width of the belt tightly between the filler-strips 52. The left and right filler-strips 52L,R abut against the left and right edge-irons 49L,R, and the edge-irons in turn abut against the middle-facing-abutment-surfaces 63L,R of the left and right grooves 61L,R. Thus, the squeeze-force 435 exerted on the width of the belt is reacted directly within the material of the below-heater-platen 27B.

[062] Upon assembling the belt-splicer 20 in readiness for a splicing event, the 438 two belt-ends 29A,B are laid upon the upward-facing-surface 58 of the below-heater-platen 27B (Fig.8). The left and right grooves 61 L,61 R lie just outside the side-edges 56 of the belt 23, and the edge-irons 49 and the filler-strips 52 are 441 assembled into their places.

[063] It will be understood that, because the edge-irons 49 reside in the grooves 61 formed in the material of the below-heater-platen, nothing else is required, in 444 order to react the lateral-squeeze-force that is applied to the side-edges 56 of the belt. This may be contrasted with prior-art configurations of edge-irons, where, typically, further components are required in order to transmit the lateral-447 squeeze-force to some other part of the structure of the belt-splicer. The present design enables the lateral-squeeze-force to be self-contained within the below- 2026214053   07 Aug 2026 4_           4_ O 17 heater-platen 27B.

[064] The edge-irons 49 and the filler-strips 52 having been put in place, now the above-heater-platen 27A and the rest of the components of the splicer 20 can be assembled. Once the above-crossbeam 21A is assembled, and the tension-links 32 are in place and engaged, the operators make the splicer ready for the splicing event by coupling up the required services (electricity, water, etc).

[065] In Figs.6,7,9, a corresponding above-groove 65L has been formed upwards into the downward-facing-undersurface 59 of the above-heater-platen 27A. The outward-facing surface 51 of the edge-iron 49 again abuts against the middlefacing-abutment-surface 67 of the above-groove 65. 459

[066] Fig. 10 shows a variant, in which the downward-facing undersurface 59 of the above-heater-platen 27A is plain, i.e has no groove. Now, the lateral-squeezeforce on the side-edges 56 of the width of the belt is reacted only within the 462     below-heater-platen 27B.

[067] The absence of the engagement of the above-heater-platen 27A with the edge-iron can be a disadvantage. In the splicer as described herein, the 465 crossbeams 21 are prevented from separating, when the belt 23 is under compression, by the tension-links 32. However, the tension-links 32 do not prevent the above-crossbeam 21A from being able to move laterally, relative to 468 the below-crossbeam 21B, and (small) lateral movements can take place. But when the edge-irons 49 engage their grooves 61,65 in both the below-heater-platen 27B and the above-heater-platen 27A, such double-engagement constrains 471 the below-heater-platen 27B and the above-heater-platen 27A against lateral movement relative to each other, and does so very securely.

[068] On the other hand, there is often little tendency towards lateral relative 474 movement of the crossbeams 21, and the (simple) arrangement of Fig.10 then would be preferred.

[069] When greater security against relative lateral movement of the crossbeams 2026214053   07 Aug 2026 18 is required, such can be provided e.g as in Figs. 11 A, 11B. (Fig.11B shows the above-heater-platen 27A about to be lowered onto the belt 23.)

[070] It has been described that the structure that is in contact with the underside of the belt is the below-heater-platen. However, from the standpoint of providing the mentioned self-contained reaction to the lateral belt-squeezing-force, the function of the platen may be other than that of heater, or may include other functions besides that of heater (again, the present heater-platens also include facility for power cooling). Thus, the below-heater-platen may be referred to, generally, as the below-belt-contacting-platen, or simply as the 486 below-platen, rather than the below-heater-platen. The important thing, for present purposes, is that the below-belt-contacting-platen should be provided with left and right middle-facing abutment-surfaces, and that the left and right 489 edge-irons can engage those surfaces in order to react the lateral belt-squeeze forces. The following also should be mentioned. It is considerably more convenient to react the belt-squeeze forces within the below-platen, given that 492 the edge-irons and associated components have to be assembled and configured on-site, i.e at the belt. It is more convenient to place the edge-irons and components on the oversurface of the below-platen, than it would be to do the 495 same thing upwards to the undersurface of the above-platen. However, apart from that difference in convenience, the edge-irons and components can, if the designers so wish, provide the contained-within-the-platen reaction to the belt- 498 squeeze forces in the above-platen.

[071] Sometimes, the material of the upwards-facing surface of the below-belt-contacting-platen does not itself make direct touching contact with the belt. For 501 example, sometimes a (thin) sheet of release material is interposed between the platen and the belt, to act as an aid to separating the block from the belt, after heat treatment. The belt-contacting-platen may be defined as follows. For 504 present purposes, the belt-contacting-platen is the nearest block of metal to the belt (above and below) that is at least 3mm thick overall (vertically). Thus, the 2026214053   07 Aug 2026 Uh             Uh             Ui 19 thin sheet of release material is not itself the belt-contacting-platen.

[072] As mentioned, the middle-facing-abutment-surface 63 of the groove 61 is integral with the material of the below-platen. In general, the middle-facingabutment-surface 63 is defined as being integral with the platen when the middlefacing-abutment-surface is either formed monolithically with the platen, from one common piece of material (metal), or, if formed separately, are fixed together so firmly and rigidly as to be functionally and operationally equivalent to having been formed from one common piece of material.

[073] The platen can be manufactured as, for example, an aluminum extrusion for the main length, and then aluminum end-caps, e.g machined from solid, are 516 affixed to the ends of the extrusion. In that case, the middle-facing-abutment-surfaces 63 can be provided on the end-caps, without the need to machine (or otherwise create) the grooves into the extrusion. 519

[074] The belt 23 being horizontal, preferably the left and right middle-facing abutment-surfaces 63 that are formed in the below-platen 27B preferably are vertical -- and likewise the outward-facing surfaces 51 of the edge-irons 49. 522

[075] The edge-irons 49 rest on the upward-facing-surface 58 of the below-platen 27B, and (as with edge-irons generally) the upwards-facing surface of the edge-irons must be well clear of the downward-facing surface of the above-belt- 525 contacting-platen. The clearance should be sufficient that, when the full compression is being applied, the edge-iron does not come near to holding the above- and below-belt-contacting-platens apart. The compression forces should 528 be applied to the belt, not to the edge-irons. A vertical clearance of a millimetre of two is typical.

[076] In Fig.8, the axial length (measured in the direction of travel of the belt) of 531 the splice-zone is contained within the axial length of the splicer. But Fig.8 is not representational: typically, several splicers are arranged side-by-side, to cover the full axial-length of the splice-zone. When several splicers are present, side by 2026214053   07 Aug 2026 Uh            Uh          W 20 side, it can be advantageous to use one single long left edge-iron (and one single long right edge-iron), rather than to use separate edge-irons for each splicer. On the other hand, designers might prefer to arrange for each splicer to be selfcontained, each as a separate structure.

[077] As mentioned, the present invention is concerned with the manner in which the lateral-squeeze-force that is applied to the side-edges 56 of the belt 23 is to be reacted -- and with the preference that the reaction should done internally, i.e the reaction should be self-contained within the splicer, and preferably within the below-platen. Another example of a way of enabling the reaction to be internal 543 within the splicer will now be described. Here, the outward-facing surface of the edge-iron is reacted, not against a middle-facing surface actually within the below platen (for example, herein, the surface numbered 63) but against a middle-facing 546 surface of the tension-link 32. It might be considered that the tension link, as a structure, is not at all suitable to serve to resist a lateral force, in the plane of the belt, being a force that urges the tension-link 32 to buckle outwards about its 549 aperture-pins 38. However, in the splicer as illustrated, there is very little tendency for the tension-links 32 to buckle (outwards) when the belt is subjected to heavy squeezing, and the liquid rubber in the splice-zone is being urged to 552 extrude out of the zone. The tension-links do not buckle outwards because the tendency of the liquid rubber to extrude out of the splice-zone does not start to occur until the belt is under heavy compression -- by which time the tension-links 555 are under correspondingly heavy tension. The heavy tension in the tension-links keeps the tension-links stable, and resistive to the pressures and forces arising from the tendency of the liquid rubber to extrude out of the splice-zone. In short, 558 the tendency of the tension-links to buckle outwards under a lateral load is negated by the fact that the lateral load does not start to develop until a heavy tension has been established in the tension-links. 561

[078] Some of the components and features in the drawings have been given numerals with letter suffixes, which indicate left, right, etc versions of the 21 components. The numeral without the suffix has been used herein to indicate the components generically or collectively.

[079] Terms of orientation (e.g “left / right” and the like) when used herein are intended to be construed as follows. The terms being applied to a device, that device is distinguished by the terms of orientation only if there is not one single orientation into which the device, or an image (including a mirror image) of the device, could be placed, in which the terms could be applied consistently.

[080] Terms used herein that define respective theoretical constructs are intended to be construed according to the purposive construction.

[081] The expression ’’can be”, as used herein, should not be construed as “may be” nor as “might be”, but rather should be construed strictly as “is able to be” or “has the capability to be”.

[082] Where, in a particular one of the accompanying claims, the word “left” is mentioned but not the word “right”, that claim may be construed as if the word “left” had been consistently replaced by the word “right”.

[083] The scope of the patent protection sought herein is defined by the accompanying claims.    The apparatuses and procedures shown in the accompanying drawings and described herein are examples.

[084] The numerals mentioned herein are summarized as follows. •      20    splicer •     21 A, B crossbeams •      23    belt •     23A,B belt-ends •     27A,B heater-platen •     32L,R tension-links •     38L,R aperture-pins •     49L,R edge-irons •     50L,R middle-facing surface of edge iron 49 2026214053   07 Aug 2026 Uh          Uh          W 22 51L,R outward-facing surface of edge-iron 49 52L,R filler-strips 53L,R middle-facing surface of filler-strip 52 54L,R outward-facing surface of filler-strip 52 56L,R side-edges of the belt, in the splice-zone 58 upwards-facing-surface of the below-heater-platen 27B 59 downwards-facing-surface of the above-heater-platen 27A 61L,R below-groove in over-surface 58 of below-heater-platen 27B 63L,R middle-facing-abutment-surface of the below-groove 61 600     •     65L,R above-groove in under-surface 59 of above-heater-platen 27A •     67L,R middle-facing-abutment-surface of the above-groove 65 603 Further Aspects of the Invention RE: MODULAR TOOL 606 Drawings

[085] Figures 12, 13 and 14 are a perspective view, a plan view and a side elevation, respectively, of the modular clamping tool of the invention fully 609 assembled as a plurality of individual clamping components into the tool.

[086] Figure 15 is an exploded pictorial view of the clamping component, separately numbered in this drawing. 612

[087] Figure 16 is a segregated end cross-sectional elevation of the clamping tool taken along stepped line A-A in Figure 13. 615 Description of the Invention

[088] In one aspect of the invention as shown in Figures 12-14, the modular tool 100 comprises abutting modular clamping components 101, 012 and 103 for a 3 618 module component tool. For wider or narrower splicing the tool may be assembled with one or as few as a pair of abutting modular clamping components 102 and 103 or as many as 4 or more as may be required, each at least abutting 2026214053   07 Aug 2026 23 the next adjacent unit.

[089] In Figure 15 (showing clamping component 101) the upper clamping crossbeam 21 A, for each of clamping components 101, 102 and 103, is shown as a highly elongated component with an aspect ratio of greater than, preferably, 4:1, a length L, a width W and a height H. A corresponding and identical highly elongated cross beam 21B is shown below belt 23 in inverted position.

[090] When linked together with linkage components 32L,32R, including components 34A, 34B, 36A, 36B and 38 (either left of right, further designated in the drawings with an “L” or a “R” respectively in the drawings), the clamping 630 component 101 is assembled for uniform compressive belt clamping perpendicular to both the belt surface and the cross-beam across the whole of is elongated projection on to the belt 23, comprising overlapping portions 23A and 23B, an area 633 exceeding the nominal belt width, 104 in Figure 12.

[091] Within each of modular components 101, 102 and 103, herein referred to collectively as cross beam clamping components 100, are upper and lower 636 insulating layer components 29 and upper and lower heating and cooling components 27 (integrated in to a replaceable cartridge, upper 27A and lower 27B), plus at least one airbag 25 adapted to receive externally applied air or water 639 pressure 40. Each modular component 100 has a similar orthogonal projection across the full extent 104 of the belt and within the projected area of the said elongated projection preferably perpendicular to the belt 23 and is adapted to be 642 closely adjacent each other, and preferably abutting, when assembled for use. Preferably there is only one air bag 25 either situated bottom or top of the belt 23 but there are occasions where 2 airbags, top and bottom are preferred. Also 645 preferably, insulating layer 29 lies between the heating and cooling layers 27 and the air bag position as shown on component 101 in Figure 16. The air bag 25 is preferably an inflatable structure restrained within a open rectangular shell 26. 648

[092] Each of cross beam clamping components 21A and 21B for each of modules 101, 102 and 103 (Figures 12 through 16) is formed by a thin walled casting of light weight material such as aluminium or, alternatively, welded from sheet stock, or a 2026214053   07 Aug 2026 24 combination of casting and welding. Each modular component 101, 102 and 103, in section as shown in Figure 16, includes a flat platen surface 602, adapted to act upon the heating and cooling cartridges 27A and 27B respectively across is full projection onto and preferably perpendicular to the belt, at least, plus an outer tension surface 603. Platen surface 602 and tension surface 603 are separated by at least 2 vertical flange elements 604 (also preferably perpendicular to the belt) to comprise a box-beam and I-beam combination across at least the full projection of the cross-beam 100 on to the belt 23.

[093] Box beam vertical elements 604 are both aligned, as at 604A and 604B in 660 Figure 16, with a corresponding pair of tension links 32L and 32R, each including upper and lower links 34 joined together by pins 38 for tension perpendicular to platen surface 602 without twist and with no substantial bending moment other 663 than transverse to the length L and parallel to the width of the belt.

[094] As shown in Figure 14 the upper surface 603 is formed as, preferably, an arch or double taped surface, to accommodate the bending forces generated during the 666 long periods of processing required for the splice which occur between assembly of the modular tool through vulcanization to cooling and dis-assembly and additionally assist in resisting any residual twisting about length L. 669

[095] In another alternative of the invention a heating and cooling (forced) cartridge 27 is provided adapted to lie adjacent to and across the full belt splice alone or as a pair either above or below the belt splice. The cartridge is highly 672 elongated in relation to the belt splice with aspect ratios higher than 4:1 and corresponds in projected belt area to an individual pair of orthogonally aligned clamping components. 675

[096] The 2-layer embodiment of the cartridge as depicted in Figures 12 to 17 and in exploded view in Figure 15 is provided with a planar exterior surface on 2 sides which are adapted to interact with and perpendicular to the belt being spliced on 678 the one side (the belt surface 702) and the source of pressure on the other (the pressure surface 703) extending over at least the full nominal width of the splice. These surfaces are preferably both flat and parallel. The cartridge is designed to 2026214053   07 Aug 2026 25 be used in and with a plurality of closely abutting identical cartridges to form a belt splice platen-type array which may be as few as 2 and as many as 6 or more contiguous cartridges in operation.

[097] Most preferably, each of modular components 100 includes a monolithic structure at each end, as at 605L and 605R in Figures 13 and 15, which extends across, and most preferably completely across, the full width 606 of each of the modular components 100. The monolithic structures 605 are preferably engineered to spread loading between the surfaces 602, 603 and flanges 604 and pins 36A and 36B on each of the left and right ends of each modular component 690     100 as shown in Figures 7 and 16.

[098] As shown in Figures 3, 15 and 16 each of cross-beams 21A (upper) and 21B (lower) is rotatably pinned to a matched pair of upper links 41A and a matched 693 pair of lower links 41B respectively for rotation solely about axes 606A and 606B respectively. Axes 606 lie in a plane parallel to the surface of belt 23, are parallel to each other and perpendicular to the long dimension L of a respective 696 modular component 100. Links 41A and 41B, as shown in Figure 3, are joined together as by pin 38 having its long axis 607 parallel to each of axes 606. In the case of a non-circular pin 38, such as shown in Figures 4A and 5A axis 607 of pin 699     38, may be a pair of parallel axes of rotation 607A and 607B as in Figure 15B. Thus, expansion of air bag 25, preferably, causes separation of cross-beams 21 and causes the tension in links 41A and 41B to be increased from a low value, or zero, 702 static tension vector 608 resulting (see Figure 14) from assembly to a high value tension vector 609 for splicing which is most preferably fully perpendicular to both belt 23 and component surfaces 602 during the full operational cycle. Any 705 misalignment of the this tension force 609 and any bending or twisting moment is transferred between the upper and lower components 21A and 21B in a manner fully orthogonal to belt 23 and is restrained to bend components 21A and 21B 708 solely about an axis parallel to and along the operational length of belt 23 without any twisting moment in the box or I-beam combination of surfaces, or, at least, to reduce same substantially. Thus, each modular component 100 is restrained with 2026214053 m 07 Aug 2026 26 its height H to remain perpendicular to belt 23. Thus components 101, 102 and 103 are parallel to each other and in close proximity to each other at all times as shown in the drawings. As assembled interconnection between immediately adjacent components 101, 102 and 103 is provided by the belt 23 itself.

[099] Modular component 200 may be fitted with a safety restraint bar or bars 614 which are adapted to be passed through passages 613 in flanges 604 in respective components 101, 102 and 103. For ease of use, flanges 604 may be fitted with clips 611 to maintain the bar 614 together with a cross-beam 21.

[100] Further, for ease of manufacture and reduced operational weight flanges 720     604 may be relieved as at 610 in Figure 15. 723 RE: MODULAR THERMAL CARTRIDGE

[101] Figure 17 is a pictorial view of the modular thermal cartridge.

[102] Figure 18 is an exploded pictorial view of the cartridge of Figure 17. Figure 726     18b is a lose up of a portion of Figure 18.

[103] Figure 19 is a plan view of intercallated embodiment.

[104] Figure 20a through e are top plan, partial end section, side and selected 729 cross-sectional views of a further embodiment of the densely packed heating and cooling array of the invention. Figure 20f is a close up of a portion of Figure 20.

[105] Figure 21 is a end cross-section of an another preferred embodiment. 732

[106] The cartridge 701 as shown in Figure 17 with a next-to-belt surface 702 and an outer surface 703. Cartridge 701 is preferably formed with 3 distinct layers as shown in Figure 18 whole long dimension L between is shell ends and width W 735 match those of a modular component belt splicer as shown herein.

[107] The belt surface 702 of the cartridge 701 is provided with a base tray 802 including a heat transmissive layer 820 across its full extent which may be bent 738 upwards at its lateral extremities form outside edges 823. The transmissive layer is preferably no more than a few mm thick.

[108] Formed primarily from an aluminium extrusion the transmissive layer 820 is 2026214053 m 07 Aug 2026 Tl preferably formed with a plurality of upstanding, preferably integral, internal fins or supports 821 in a closely packed array 822 which, together, form the heating layer of the cartridge. Outside edges 823 provide the inside extent of array 822. Fins 821 are minimally thin and may be as little as 1 mm in breadth and may be tapered to ensure both heat conductivity and structural support across the fin structure 822 to resist and preferably isolate compressive forces delivered by the cross-beams in a splicing operation.

[109] Inter-fin spacings are occupied, and preferably fully occupied, by a continuous electrical heating cable 801 in heat transmissive contact with the fin 750 supports 821. Cable 821 lies in a serpentine pattern substantially throughout at least the projected area of the cartridge onto the belt splice as shown in Figures 18 on. Adjustments to heating capacity and uniformity may be made by changing 753 the fin spacing, engaging the serpentine wire in alternate fin lines as required (see Figure 18 and 19) or changing the wire or adjusting its heating capacity.

[110] The fin supports 821 extend internally at least as far as the extent of the 756 heating cable 801 so as to bear the load, and preferably substantially all of the load, associated with process pressure throughout the whole of the heating and cooling process, plus assembly and dis-assembly operations, including variable 759 bending and stresses associated the thin walled modular componentry.

[111] Most preferably, the serpentine heating cable 801 is a temperature and heat wattage controlled electrical cable flattened on 2 sides to form a race track 762 configuration as shown in Figure 20b.

[112] The cable 801 is oriented vertically from both the belt splice 23 and the heat transmissive surfaces 820 and fully contacts that surface and each of the adjacent 765 fin supports along its circular end and along its respective flat sides. Any spacings between the wire boundary and the fins or heat conductive surfaces may be filled on manufacture with a suitable heat structurally supporting conductive material as 768 in Figures 19, 20 and 21.

[113] Preferably cable 801 is temperature reactive, with or without embedded temperature measurement devices, and interacts with minimally thin transmissive 2026214053 m 07 Aug 2026 28 layer 820 for uniform delivery of process heat across the splice in conjunction with cable side or side wall 823 thermal conductivity and fins 821.

[114] In an alternative embodiment, the electrical cable 801 does not fully occupy the fin support array 821. Fin support array 821 may be sized to provide uniform heating and controlled process temperatures through adjacent fin supports and the heat transmissive layer 802 but with wire 801 not extending beyond the height of the fin supports 821. Corresponding adjustment of the next layer out is made so as not to pressure the conductive wire 801 during processing.

[115] A forced cooling layer 805, Figures 18 and 20, preferably lies vertically 780 adjacent the heating layer in thermally transmissive contact with the fin array 821 so as to transmit most or all of the process pressure through to the fin array 821 and not the heating cable 801. 783

[116] Most preferably as shown in Figures 20, the cartridge 701 includes an elongated outer container 805 adapted to contain both: • the serpentine heating cable 801 shown in Figure 18, the support fins 821, 786 and heat transmissive filler material 826 adjacent belt surface , and, • a one or a plurality of serpentine cooling tubes 825 (Figure 20a) embedded in support material 826 arranged so as to provide vertical structural support across 789 the cartridge 701 and resistance-free flow through of cooling fluid across the full surface of the belt 23 from manifold end cap 806 to manifold end cap 809.

[117] External sources of process pressure, air or water, may be connected to 792 cooling tubes 825 and 805 through manifold connections 806 and 809 at either shell end of the thermal cartridge and thence to supply with or without an intervening manifold in the event that a non-serpentine cooling tube is used. 795

[118] The cartridge 701 includes end spacers (not shown) which close the tray 802 at each shell end so as to provide additional vertical structural support and spacing for the cartridge 701 against process pressures. 798

[119] The interior of the preferred embodiment of Figures 20 is shown more closely in the exploded view of Figure 20b.

[120] In Figure 19 the serpentine heating wire 801 is configured to pass down and 2026214053   07 Aug 2026 oo               oo               Se7 29 back between every pair of fins 902 in the heating layer as a single wire or in a horizontal array of parallel heating wires. Cooling tubes 903 may be intercallated with heating wire 801 and fins 902 in a single layer as in Figure 19. Preferably, cooling tubes 901 lie within shell 805 and lie vertically outward from the heating array as shown in Figures 20. Cooling tubes 903 preferably lie above wire 901 so that vertical alignment of the fins with the supports 904 between tubes 903 ensures maximum structural integrity against process pressures and bending.

[121] Most preferably, the cartridge also optionally includes a substantially rigid load bearing insulating third layer (not shown) either partially integral with or 810 completely supported upon and in contact with at least the cooling layer so as to transmit process pressures from the cross-beam uniformly through to the cooling layer and then the fin support array while insulating the heating / cooling elements 813 from non-process heating losses.

[122] Preferably the insulating layer is formed as a single amorphous layer prefabricated and assembled or poured in place, most preferably including 816 reinforcing fibres and means to lighten the layer.

[123] As can be seen the cartridge 701 may be readily and inexpensively fabricated on a component basis while remaining light in weight and optimal in heating and 819 cooling delivery. Easily manipulated in the field, the cartridge 701 assists in approaching a process fail safe condition by providing for ready and rapid replacement of a single cartridge in the most extreme conditions of storage, 822 installation, process use and decommissioning.

[124] At A in Figure 16 shows co-planar close abutment between adjacent cartridges in components 101 and102. Alternatively, this abutment A may include 825 a step or tongue and groove mating.

[125] Most preferably, the cartridge is formed as shown in Figures 20 wherein the heating and cooling layers are not both inter-callated with the fin supports so as to 828 reduce thermal capacity while maintaining optimal process heat and pressure without deformation through rapid heating and cooling cycles while processing.

[126] Figures 20a and 20e show a top plan view of this embodiment, a partial end 2026214053   07 Aug 2026 oo               oo               Se7 30 section, a side elevation, and an upper and lower section B-B and C-C.

[127] In Figure 11a the cartridge is shown in an exploded view with a finned base plate 1. Expanded views of Figure 11a are shown in Figures 11b and 11c. Flattened heating cable Z is formed as a serpentine shape and inter-callated with the fins 5 so as to occupy alternate pairs of fin spacings 4, that is 3 fins per wire length, so as to lie in a single plane leaving unoccupied channels 6. Unoccupied channels 6 are preferably also in alternating pairs, 3 fins per channel. Unoccupied channels 6 may form a cooling structure by closure across the top of the fins 5 for the full width and breadth of the array. Cooling by externally 840 applied air or water occurs by passage of the fluid along the length of the unoccupied channels in contact with vertical surfaces of 3 fins per passage. A manifold would be included at each end of the array of passages to supply and 843 exhaust the cooling fluid. Alternately, the unoccupied channels may include a serpentine cooling tube 7 as shown in Figures 12 and 13 for fluid flow A-A. The flattened sides of cooling tube 2 are in thermally transmissive contact with 846 respective fins, preferably on both sides. A closely packed single plane heating and cooling array is provided and then closed into a single thermal unit by insulating cover plate 3. Most preferably, each length of each of the cable and the 849 cooling tube are in surface to surface contact with fins on both flattened sides.

[128] Figure 13 shows a further expanded plan view of the heating / cooling array of Figure 12 in its cooling tube embodiment. Fins 5 occupy all spacings between back 852 and forth runs of each serpentine of each of the heating cable.

[129] Figure 21 shows a partial cross-section of a still further embodiment of the cartridge 701 of the invention. Belt surface 702 is not integrally formed with heat 855 transmissive fins. Alternatively, heat transmissive material 851 is in a liquid or semi-liquid phase and poured into place, optionally between edges 823. While material 851 is still semi-liquid elongated heating cables 801 are embedded wholly 858 or completely in the material 851 in a parallel array or as a serpentine. Continuing while material 851 is still semi-liquid cooling tubes 903 are embedded in the material 851 either directly adjacent cables 801 or vertically above said 2026214053   07 Aug 2026 oo               oo               Se7 31 cables as in Figures 19 and 20 and allowed to harden into a structual support between the belt surface and surface 701. Once set compressive forces provided during a belt splic by pass the thermal element structure as they are carried by the support structure without bending or twisting. Cartridge 701 is then completed with structural heat insulating material 852 which may be poured into place either before or after material 851 has set or hardened.

[130] Cable 801 in Figure 21 is shown as a pair of electrical conductors 852 separated by a thermally adjustable electrical insulator 853 with the whole surrounded by electrical insulation 854. 870

[131] Structural material 852 may contain lightening and-reinforcing elements 855.

[132] Once hardened, materials 851 and 852 provide the supporting fin structural 873 array of the invention providing full thermal conductivity with the belt surface and full insulation with the clamping components.

[133] In an alternate embodiment the cable or the cooling tube may be composed 876 of single straight lengths spliced together at each end.

[134] The scope of the patent protection sought herein is defined by the accompanying claims. The apparatuses and procedures shown in the accompanying 879 drawings and described herein are examples.

Claims

Claim 1. A belt splicer, which includes an above crossbeam and a below crossbeam, arranged to span across the width of a belt to be spliced, the crossbeams being positioned one above, and the other below, the splice-zone of the belt, wherein:[2] an above left beam-end of the above crossbeam and a below left beam-end of the below crossbeam extend leftwards beyond the left side edge of the belt;[3] an above right beam-end of the above crossbeam and a below right beam-end of the below crossbeam extend rightwards beyond the right side edge of the belt;[4] a left tension-link connects the above left beam-end of the above crossbeam to the below left beam-end of the below crossbeam;[5] a right tension-link connects the above right beam-end of the above crossbeam to the below right beam-end of the below crossbeam;[6] the left and right tension-links are engineered to prevent separation of the respective beam-ends of the above and below crossbeams, in the up / down direction, against heavy forces urging the crossbeams apart during operation of the splicer;[7] the left tension-link includes an above left tension-link-element, which is pinned to the above left beam-end of the above crossbeam;[8] the left tension-link includes also a below left tension-link-element, which is pinned to the below left beam-end of the below crossbeam;[9] the above left tension-link-element is formed with an above left aperture, and the below left tension-link-element is formed with a below left aperture;[10] the left tension-link is arranged for aperture-alignment of the left tensionlink-elements, in which:[11] (a) the above left tension-link-element and the below left tension-link-element so engage and align with each other that the above left aperture overlies the below left aperture;[12] (b) a left aperture-pin can be inserted through, and can reside in, both left2026214053   07 Aug 202633apertures;[13] (c) when so inserted through both left apertures, the left aperture-pin is subjected to, and supports, the heavy forces, and thereby prevents the left beamends of the cross beams from separating in the up / down direction; and[14] (d) when the left aperture-pin is withdrawn from the left apertures, the left tension-link-elements are thereby disconnected from each other, whereby the left beam-ends of the crossbeams are no longer connected and the crossbeams can be separated;[15] the operational distance apart of the left beam-ends of the crossbeams is adjustable, in that:[16] (a) the splicer includes two aperture-pins, termed pin-A having pin-profile-A, and pin-B having pin-profile-B;[17] (b) the pin-profile-A is such that, the left apertures being in aperturealignment, the pin-A can pass through the left apertures;[18] (c) the pin-profile-B is such that, the left apertures being in aperturealignment, the pin-B can pass through the left apertures;[19] (d) the pin-profile-A is different from the pin-profile-B as to their heights in the up / down direction, in that:[20] (i) when the pin-A is residing in the left apertures and is supporting the heavy forces, the distance apart of the left beam-ends then is distance-A;[21] (ii) when the pin-B is residing in the left apertures and is supporting the heavy forces, the distance apart of the left beam-ends then is distance-B; and[22] (iii) the distance-A is not equal to the distance-B.Claim 2. As in claim 1, wherein the splicer includes a powered thermal-platen, having the capability, as a structure, for sequentially heating and cooling the splice zone of the belt during different phases of a splicing event.Claim 3. A belt splicer as claimed in claim 1, wherein:[2] the pin-profile-A is such that, the two apertures being in aperture-alignment, pin-A can pass through and reside in both apertures;[3] the pin-profile-B is such that, the two apertures being in aperture-alignment,2026214053   07 Aug 202634pin-B can pass through and reside in both apertures;[4] but the pin-A cannot reside in the apertures at the same time as the pin-B. Claim 4. A belt splicer as claimed in claim 3, wherein:[2] the pin-profile-A is a clearance fit within the above aperture;[3] the pin-profile-A is a clearance fit within the below aperture;[4] whereby -- the two apertures being in aperture-alignment -- the pin-A can be inserted into and right through both apertures, and can be withdrawn from both apertures;[5] the pin-profile-B is a clearance fit within the above aperture;[6] the pin-profile-B is a clearance fit within the below aperture; [7] whereby, the two apertures being in aperture-alignment, the pin-B can be inserted into and right through both apertures, and can be withdrawn from both apertures.Claim 5. A belt splicer as claimed in claim 3, wherein:[2] the pin-profile-A substantially fills at least one of the aperture profiles;[3] the pin-profile-B is substantially clear of at least one of the aperture profiles, in the up / down direction.Claim 6. A belt splicer as claimed in claim 5, wherein:[2] the above aperture profile is identical to the below aperture profile;[3] the pin-profile-A is identical to the aperture profiles, except that the pinprofile is a clearance fit within the aperture profiles.Claim 7. A belt splicer as claimed in claim 1, wherein the above and below apertures are formed as slotted holes.Claim 8. A belt splicer as claimed in claim 1, wherein:[2] the splicer includes a left-kit of aperture-pins;[3] the left-kit includes pin-A and pin-B, and at least one further aperture-pin, where the aperture-pins in the left-kit differ from each other, as to their profile dimensions in the up / down direction;[4] the profile dimensions in the up / down direction of the pins differ in a series of steps, at such convenient intervals as to enable the distance between the above left beam-end and the below left beam-end to be adjusted by exchanging one pin2026214053   07 Aug 202635of the kit for another.Claim 9. A belt splicer as claimed in claim 8, wherein:[2] the above left aperture in the above left tension-link-element; and[3] the below left aperture in the below left tension-link-element; and[4] the left aperture-pin;[5] are all running-track shaped, comprising two semi-circles joined by two straights;[6] the different profile dimensions in the up / down direction of the pins in the left-kit differ from each other in that the pins have different lengths of their respective straights, while the rest of the profile is the same.Claim 10. A belt splicer as claimed in claim 1, wherein the above left tensionlink-element is pinned to the above left beam-end in that:[2] an above left beam pin-hole in the tension-link-element is aligned with an above left link pin-hole in the beam-end, and an above left beam-link-pin passes through the beam pin-hole and the link pin-hole;[3] the beam-link-pin and the pin-holes are so configured:[4] (a) that the beam-link-pin is subjected to and supports the heavy forces;[5] (b) as to enable pivoting movement of the above left tension-link-element relative to the above left beam-end; and[6] (c) that the pivoting movement takes place in the pitch-mode relative to the crossbeams.Claim 11. A belt splicer as claimed in claim 10, wherein:[2] all the tension-links in the splice-zone are adjusted each to substantially the same length.L, being the length measured between the respective above and below beam-link-pins of the tension-links;[3] and the length.L is no more than twenty cm.Claim 12. A belt splicer as claimed in claim 1, wherein:[2] the above left tension-link-element comprises two clevises, having respective pairs of spaced arms, and the above left apertures are formed as through-holes in the arms;2026214053   07 Aug 202636[3] the below left tension-link-element comprises two drawbars, which engage between the arms of the clevises, and the below left apertures are formed as respective through-holes in the drawbars;[4] the two clevises are structurally integrated, so that both are constrained to move together when the above left tension-link-element undergoes pivoting movement;[5] the two drawbars are structurally integrated, so that both are constrained to move together when the below left tension-link-element undergoes pivoting movement;[6] an above left handle is provided on the above left tension-link-element to enable manual control of the pivoting movement thereof;[7] a below left handle is provided on the below left tension-link-element to enable manual control of the pivoting movement thereof;[8] the aperture-pins are now termed clevis-pins.Claim 13. A belt splicer as claimed in claim 8, wherein the kit of aperture-pins is contained in a receptacle on the splicer, and all the aperture-pins are permanently tethered to components of the splicer.Claim 14. Belt splicer, which includes an above crossbeam and a below crossbeam, arranged to span across the width of a belt to be spliced, wherein:[2] the crossbeams are positioned above and below a splice-zone of the belt;[3] a left tension-link connects a left end of the above crossbeam to a left end of the below crossbeam;[4] a right tension-link connects a right end of the above crossbeam to a right end of the below crossbeam;[5] the splicer includes an operable inflator, which is so configured as to be effective, when operated, to subject the splice-zone of the belt to heavy compression pressure;[6] the splicer includes a below-platen having an over-surface which, during a splicing event, resides underneath the belt;[7] the splicer includes an above-platen having an under-surface which, during2026214053   07 Aug 202637a splicing event, resides on top of the belt;[8]    the splicer includes left and right edge-irons;[9]    the left edge-iron is formed with a left middle-facing sealing surface;[10] the right edge-iron is formed with a right middle-facing sealing surface;[11] the splicer is so configured that, during splicing, the left and right sealing surfaces press inwards against the left and right side-edges of the belt, in the splice zone, thereby exerting a laterally-inwards-directed sealing-pressure against the side-edges of the belt;[12] the lateral sealing pressure is enough to prevent, or substantially inhibit, lateral extrusion and leakage of liquids out of the splice-zone, during splicing, being such liquids as arise within the splice-zone during a splicing event;[13] the left edge-iron is formed with a left outwards-facing abutment-surface;[14] the right edge-iron is formed with a right outwards-facing abutmentsurface;[15] the below platen is formed with left and right middle-facing abutmentsurfaces;[16] the outwards reaction of the left edge-iron due to the inwards-directed sealing-pressure is reacted by abutment engagement of the left outwards-facing abutment-surface of the left edge-iron against the left middle-facing abutmentsurface of the below-platen;[17] the outwards reaction of the right edge-iron due to the inwards-directed sealing-pressure is reacted by abutment engagement of the right outwards-facing abutment-surface of the right edge-iron against the right middle-facing abutmentsurface of the below-platen.[18] whereby the forces causing the inwards sealing pressure, and the reactions to those forces, are all contained within the below-platen.Claim 15. As in claim 14, wherein:[2] the below-platen is a powered thermal-platen, having the capability to be operated to sequentially heat and cool the splice-zone, from below, during2026214053   07 Aug 202638different phases of a splicing event;[3] the below-platen is another powered thermal-platen, having the capability to be operated to sequentially heat and cool the splice-zone, from above, during different phases of a splicing event.Claim 16. As in claim 14, wherein:[2] the left middle-facing abutment-surface is an integral component of the below-platen, in that:[3]   (a) the left middle-facing abutment-surface is formed monolithically withthe body of the below-platen; or[4]   (b) the left middle-facing abutment-surface having been formed separatelyfrom the body, the abutment-surface and the body are fixed together so firmly as to be functionally and operationally equivalent to having been formed monolithically.Claim 17. As in claim 14, wherein:[2] a left extension of the below-platen extends outwards beyond the left sideedge of the belt;[3] a right extension of the below-platen extends outwards beyond the right side-edge of the belt;[4] the left middle-facing abutment-surface is located in the left-extension of the below-platen;[5] the right middle-facing abutment-surface is located in the right-extension of the below-platen.Claim 5. As in claim 17, wherein:[2]    the left extension is an integral component of the below-platen, in that:[3]   (a) the left extension is formed monolithically with the body of the below-platen; or2026214053   07 Aug 202639[4]   (b) the left extension having been formed separately from the body, the leftextension and the body are fixed together so firmly as to be functionally and operationally equivalent to having been formed monolithically.Claim 19. As in claim 14, wherein:[2] the left edge-iron includes two components, being a left hard-metal strip and a left filler-strip;[3] the material of the left filler-strip is softer, and more compliant, than the hard-metal;[4] the left middle-facing sealing-surface is a surface of the left filler-strip;[5] the left outwards-facing abutment-surface is a surface of the left hard-metal strip;[6] the components are so dimensioned and configured, with respect to the belt, that the left filler-strip is squeezed between the left side-edge of the belt and left hard-metal strip, during operation of the splicer.Claim 20. As in claim 19, wherein:[2] the physical structure of the edge-irons in relation to the other components of the splicer, is such as to ensure that:[3] under heavy compression on the splice-zone of the belt during operation of the splicer, no portion of the compressive pressure is supported by and transmitted through:[4]    (a) the left hard-metal strip of the left edge-iron; nor[5]    (b) the right hard-metal strip of the right edge-iron.Claim 21. As in claim 19, wherein:[2] the above-platen is formed with above-lateral-abutment-surfaces;[3] the above-lateral-abutment-surfaces interact with lateral abutment surfaces on the hard-metal components;2026214053   07 Aug 202640[4] thereby eliminating or limiting lateral movement of the above-platen with respect to the below-platen, during splicing.Claim 22. As in claim 14, wherein:[2] the left middle-facing abutment-surface is a middle-facing sidewall of a left groove;[3] the left groove has been formed directly down from the over-surface of the below-platen into the material of the below-platen.Claim 23. As in claim 22, wherein the left groove has been formed directly down from the over-surface of a left-extension of the below-platen, into the material of the left-extension of the below-platen.Claim 24. A modular belt splicer comprising one or more unconnected modular clamping components wherein each modular clamping component includes:• an upper and a lower elongated cross-beam with a length L, a width W and a height H, each cross-beam adapted:5     • for length L to extend between a left beam end and a right beam end fullyacross the long dimension of a belt to be spliced, and,• said beam ends protruding beyond corresponding left and right belt edges on each side of the belt, and,• to provide clamping forces perpendicular to the belt to be spliced, and,10     • to restrain clamping forces in bending along its respective length L,• a left and a right tension link each pivotally secured to and between respective left and right beam ends for rotation about at least a pair of parallel axes each transverse to length L and parallel to the surface of the belt, and,• wherein said tension links are operable under tension solely by rotation 15 about said parallel axes.Claim 25. A modular belt splicer as claimed in claim 24 wherein:2026214053   07 Aug 202641• each cross-beam comprises either an elongated box beam or I-beam structure oriented along length L, and,• each beam end includes a monolithic cross-beam-end structure.20 Claim 26. A modular belt splicer as claimed in claims 24 or 25 wherein each beam structure includes:• an upper tension surface, and,• a belt-facing surface adapted to lie parallel to and in intimate contact with the belt, and,25     • at least one beam flange aligned with length L and perpendicular to the beltextending between the upper tension surface and the belt-facing surface.Claim 27. A modular belt splicer as claimed in claim 26 wherein each monolithic end extends between the respective tension surface and belt-facing surface and to said flange.30 Claim 28. A modular belt splicer as claimed in claim 27 wherein each monolithic end extends the full width W of the cross-beam.Claim 29. A modular belt splicer as claimed in claims 26 or 27 wherein each tension link is pivotally secured to its respective monolithic end by a pin extending substantially the full width W of the cross-beam and adapted to constrain relative 35 motion between said tension link and said monolithic end to pivotal rotation about the pin pivot axis.Claim 30. A modular belt splicer as claimed in claim 29 wherein each tension link is separable into two tension link components, each pivotally connected to a respective beam end.40 Claim 31. A modular belt splicer as claimed in claim 30 wherein said two tension link components are adapted to be constrained when connected together under tension for relative rotational motion solely about a link axis parallel to said pin pivot axis.2026214053   07 Aug 202642Claim 32. A modular belt splicer as claimed in claim 31 wherein said tension links 45 are adapted for relative movement when not under operational tension.Claim 33. A modular thermal cartridge for delivery of the thermal energy required for a belt splicer including an elongated clamping cross-beam comprising:

1. an elongated outer shell adapted to conform to both the width B of a belt to be spliced and a pair of compressive elongated clamping cross-beams each50 having a length L between ends and a width W,2. said shell including:

1. an elongated heat-transmissive exterior belt surface adapted to conform to the belt across its width B, and,2. a exterior elongated beam surface adapted to conform to the beam across 55 its length L, and,3. a plurality of heat transmissive supports extending from said belt surface toward said beam surface aligned along the cross-beam length L,4. a thermal element structure extending from a shell end to a distal shell end along the cross-beam length L and lying between said supports, and,60     5. means to deliver heat energy or cooling to said thermal element structureadjacent at least one said end.Claim 34. A thermal cartridge as claimed in claim 33 wherein said supports are flanges.Claim 35. A thermal cartridge as claimed in claims 33 or 34 wherein said supports 65 provide a linear support array aligned along length L and adapted to transmit compressive forces between said cross-beams and the belt perpendicular to the belt.Claim 36. A thermal cartridge as claimed in claim 35 wherein said support array relieves substantially all of the compressive forces between the said cross-beams 70 and the belt from the thermal element structure.2026214053   07 Aug 202643Claim 37. A thermal cartridge as claimed in claim 36 wherein said thermal element structure lies entirely between said supports and within the support array.Claim 38. A thermal cartridge as claimed in claim 37 wherein said thermal 75 element structure includes a thermal delivery element and heat transmissive material between the delivery element, said supports and said exterior belt surface.Claim 39. A thermal cartridge as claimed in claim 38 wherein said thermal delivery element is arranged in a serpentine pattern parallel to the belt and 80 extending continuously between said supports from the shell end to a distal shell end and back across the belt.Claim 40. A thermal cartridge as claimed in claim 39 wherein said thermal element is a electrical heating element.Claim 41. A thermal cartridge as claimed in claim 40 wherein said heating 85 element is non-circular, having a long dimension and a short dimension in crosssection.Claim 42. A thermal cartridge as claimed in claim 41 wherein said heating element is oval in cross-section.Claim 43. A thermal cartridge as claimed in claim 42 wherein said long dimension 90 lies parallel with said supports.Claim 44. A thermal cartridge as claimed in claim 43 wherein said thermal cartridge includes electrical supply connections adjacent a shell end.Claim 45. A thermal cartridge as claimed in any of claims 33 through 44 wherein said thermal element structure includes a cooling element structure between said 95 plurality of supports and said beam surface.Claim 46. A thermal cartridge as claimed in claim 45 wherein the cooling element structure includes a thermal cooling delivery element and heat2026214053   07 Aug 202644transmissive material between the thermal cooling delivery element, said supports and said exterior beam surface.Claim 47. A thermal cartridge as claimed in claim 46 wherein said cooling element structure is arranged in a serpentine pattern extending generally parallel to said supports from the shell end to a distal shell end and back across the belt.Claim 48. A thermal cartridge as claimed in claim 47 wherein said cooling element structure and said thermal element structure are intercallated between said supports.Claim 49. A thermal cartridge as claimed in claim 48 wherein said cooling element structure includes cooling supply connections adjacent at least one shell end.Claim 50. A thermal cartridge as claimed in claim 46 wherein the cooling 110 element structure includes:

3. a thermal cooling delivery element,4. heat transmitting material between the thermal cooling delivery element and said supports,5. heat insulating material between said cooling delivery element and said 115 exterior beam surface.Claim 51. A thermal cartridge as claimed in claim 50 wherein said supports are molded around said thermal element structure.Claim 52. A thermal cartridge as claimed in claim 51 wherein said heat transmitting material and said heat insulating material are adapted to transmit 120 compressive forces between said cross-beams and the belt perpendicular to the belt.Claim 53. A thermal cartridge as claimed in claim 52 wherein said heat transmitting material and said heat insulating material are adapted to provide said support array any relieve substantially all compressive forces between the said2026214053   07 Aug 202645cross-beams and the belt from the thermal element structure.

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