Soft material reclaiming structure
By adopting the adhesive and tension control technology in the garment manufacturing industry, the neck problem of the fabric is solved, the application of non -destruction and automation equipment is realized, and the labor needs are reduced.
Patent Information
- Application Number
- CN202111284703.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-01
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2041-11-01
AI Technical Summary
The existing garment manufacturing industry has a choke problem when picking and putting fabrics, which requires a lot of manpower and lacks effective pick-and-place technology, especially for materials with good breathability.
Use a sticky method to stick the fabric, control the tension balance of the tape through the motor, ensure the flatness when the feed is taken, and then use the physical method to strip the tape.
The non -destruction of the fabric is realized, the tape viscosity can be adjusted to adapt to different materials, reduce the labor demand, and support automation equipment, solving the technical difficulties of the garment manufacturing industry.
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Figure CN114044384B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of soft material taking material, in particular to a soft material taking material structure. Background Art
[0002] Although automation equipment is becoming more and more advanced, there has been no breakthrough in garment automation technology, mainly due to the bottleneck problem of how to pick and place. Currently, the garment manufacturing industry still requires a large amount of manpower. The main difficulty lies in the lack of good picking and placing technology for fabrics and materials with good breathability. Summary of the invention
[0003] In view of the above-mentioned technical deficiencies, the purpose of the present invention is to provide a soft material picking structure, which uses a sticking method to stick the cloth, and uses a motor to control the tension so that the adhesive at one end of the tape reaches a tension balance so that the material itself is flat when it is picked up, and then it is peeled off by physical means.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0005] The soft material picking structure is characterized in that it includes a cylinder, a guide wheel, a blanking pressure plate, a sleeve fixing seat, a tape, a bearing fixing splint, a tape tensioning motor, a screw drive motor, a screw, a pulley, a transmission belt, a guide rail, a first mounting plate, a fixed sleeve, a second mounting plate, a third mounting plate, a support plate, a Z axis and a rotating shaft; the first mounting plate is vertically arranged on one side of the second mounting plate, the screw drive motor is arranged on one side of the first mounting plate, a pulley is arranged on the rotating shaft of the screw drive motor, the bottom end of the screw is mounted on the second mounting plate through a bearing seat, a pulley is arranged on the top end of the screw, and is connected to the pulley on the screw drive motor through a transmission belt; a Z axis is sleeved near the top end of the screw, the outer side of the Z axis is connected to the second mounting plate, a nut is screwed on the screw, and the nut is connected to the second mounting plate;
[0006] The third mounting plate is located on the other side of the second mounting plate, the guide rail is arranged on the third mounting plate, and the slider on the guide rail is connected to the second mounting plate; the cylinder barrel of the cylinder is connected to the third mounting plate, and the piston rod of the cylinder is connected to the blanking plate;
[0007] Two circular through holes are symmetrically arranged on the third mounting plate, and the two rotating shafts pass through the two circular through holes respectively, and the motor shafts of the two tape tensioning motors are respectively inserted into the holes on the two rotating shafts and are respectively tightened and fixed by fixing screws; a bearing is arranged between the rotating shaft and the circular through hole, and bearing fixing splints are arranged on both sides of the bearing, and the bearing fixing splints are fixed by locking nuts; a fixing sleeve is arranged at one end of the rotating shaft, and a tape is arranged on the outer surface of the fixing sleeve, and a truncated cone-shaped sleeve fixing plug is arranged at one end of the fixing sleeve; one ends of the rubber plugs on the two fixing sleeves are connected, and they are sequentially bypassed by the two guide wheels arranged at the bottom of the third mounting plate; a support plate is arranged between the two guide wheels, and the two ends of the support plate are sloped surfaces, and the two slopes are respectively supported on the bottom of the two guide wheels.
[0008] Furthermore, the tape tensioning motor controls the tension of the tape so that the tape is in a flat, sticky, cloth-taking state.
[0009] The beneficial effects of the present invention are:
[0010] 1. The method of sticking and taking will not damage the fabric itself. The viscosity of the tape can be controlled. For various materials, the viscosity can be matched according to their characteristics to achieve taking and placing without affecting the material;
[0011] 2. This technology requires low costs. One device with four material-picking structures can complete the picking and placing of most fabrics. It can not only solve the technical difficulties in picking and placing fabrics in the current market (pre-processing, special material picking and damaging materials are required), but also achieve equipment automation in the garment manufacturing industry when combined with a visual system, further reducing the labor required for the garment manufacturing industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0013] Figure 1 A schematic diagram of the structure of the soft material taking structure provided by the present invention;
[0014] Figure 2 A schematic diagram of the local structure of the soft material taking structure provided by the present invention;
[0015] Figure 3 This is a structural schematic diagram of the lead screw of the soft material taking structure provided by the present invention.
[0016] Description of reference numerals:
[0017] Fabric 1, cylinder 2, guide wheel 3, unloading plate 4, sleeve fixing seat 5, tape 6, bearing fixing splint 7, tape tensioning motor 8, screw drive motor 9, screw 10, pulley 11, transmission belt 12, guide rail 13, first mounting plate 14, fixed sleeve 15, second mounting plate 16, third mounting plate 17, transfer module and visual positioning system 18, support plate 19, Z axis 20, rotating shaft 21. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] like Figure 1-Figure 3 As shown, the soft material taking structure includes a cylinder 2, a guide wheel 3, a material unloading plate 4, a sleeve fixing seat 5, an adhesive tape 6, a bearing fixing clamp 7, an adhesive tape tensioning motor 8, a screw drive motor 9, a screw 10, a pulley 11, a transmission belt 12, a guide rail 13, a first mounting plate 14, a fixed sleeve 15, a second mounting plate 16, a third mounting plate 17, a support plate 19, a Z axis 20 and a rotating shaft 21; the first mounting plate 14 is vertically arranged on one side of the second mounting plate 16, and the screw drive motor 9 is arranged on the first mounting plate 16. On one side of a mounting plate 14, a pulley 11 is provided on the rotating shaft of the lead screw drive motor 9, the bottom end of the lead screw 10 is mounted on the second mounting plate 16 through a bearing seat, the top end of the lead screw 10 is provided with a pulley 11, and is connected to the pulley 11 on the lead screw drive motor 9 through a transmission belt 12; a Z-axis 20 is sleeved near the top end of the lead screw 10, the outer side of the Z-axis 20 is connected to the second mounting plate 16, a nut is screwed on the lead screw 10, and the nut is connected to the second mounting plate 16;
[0020] The third mounting plate 17 is located on the other side of the second mounting plate 16, the guide rail 13 is arranged on the third mounting plate 17, and the slider on the guide rail 13 is connected to the second mounting plate 16; the cylinder barrel of the cylinder 2 is connected to the third mounting plate 17, and the piston rod of the cylinder 2 is connected to the blanking plate 4;
[0021] Two circular through holes are symmetrically arranged on the third mounting plate 17, and two rotating shafts 21 pass through the two circular through holes respectively. The motor shafts of the two tape tensioning motors 8 are respectively inserted into the holes on the two rotating shafts 21 and are tightened and fixed by fixing screws respectively; a bearing is arranged between the rotating shaft 21 and the circular through hole, and bearing fixing splints 7 are arranged on both sides of the bearing, and the bearing fixing splints 7 are fixed by locking nuts; a fixing sleeve 15 is arranged at one end of the rotating shaft 21, and a tape 6 is arranged on the outer sleeve of the fixing sleeve 15, and a truncated cone-shaped sleeve fixing plug is arranged at one end of the fixing sleeve 15; one ends of the rubber plugs on the two fixing sleeves 15 are connected, and they are passed around the two guide wheels 3 arranged at the bottom of the third mounting plate 17 in sequence; a support plate 19 is arranged between the two guide wheels 3, and the two ends of the support plate 19 are slopes, and the two slopes are respectively supported on the bottom of the two guide wheels 3.
[0022] Furthermore, the tape tensioning motor 8 controls the tension of the tape so that the tape is in a flat state of adhering to the fabric 1 .
[0023] When in use, one device is equipped with four material taking structures, and the material taking structures are used with the transfer module and the visual positioning system 18; the four material taking structures are grouped in pairs to form two groups located on both sides of the cloth 1;
[0024] First, install the tape 6 on the fixing sleeve 15 to fix it, pull the tape 6 out along the planned path (with the adhesive surface of the tape 6 facing downward), and fix it at the receiving end;
[0025] Control single or multiple material taking structures through the control transfer module to achieve stable material taking;
[0026] When picking up materials, the picking structure is positioned and transferred to the specified position through a predetermined program, and the lead screw drive motor 9 driving the Z axis 20 lowers the tape 6 module to a specified height through process control to pick up the cloth 1. After the picking up is completed, the lead screw drive motor 9 driving the Z axis 20 lowers the tape 6 module to a specified height through process control; when unloading materials, the lead screw drive motor 9 lowers the tape 6 module to a specified height through process control, and the cylinder 2 pushes the unloading plate 4 downward to press the cloth 1, and then the lead screw 10 rotates and moves downward under the drive of the lead screw drive motor 9, and then the Z axis 20 moves upward, and the Z axis 20 drives the guide wheel 3 on the third mounting plate 17 to move upward through the second mounting plate 16, and the cloth 1 and the tape are peeled off in cooperation with the downward pressing of the unloading plate 4, so that the cloth 1 is put down; finally, the cylinder 2 retracts the unloading plate 4 to complete the unloading; the cloth 1 moves to the specified position;
[0027] The tension of the tape 6 is controlled by the internal torque parameters of the two tape tensioning motors 8. The tape 6 is stretched into the motor on one side and reversed to retract the tape 6 to a set length. The torque value is then monitored. If the specified torque is not reached, the tape 6 continues to reverse until it reaches the specified torque. The tape 6 is a whole and can be regarded as a linked body. The center is fixed, so the tension can be controlled by the torque of the tape 6 stretching motor.
[0028] The tape 6 can be a transparent tape 6, electrical tape, sealing tape, or other tape-shaped material that can be used for adhesion.
[0029] Design 1 of the present invention uses a sticking method, which does not damage the fabric 1 itself. The viscosity of the tape 6 can be controlled, and the viscosity can be matched to the characteristics of various materials to achieve the goal of taking and placing without affecting the material.
[0030] 2. This technology requires low cost. One device with four material-picking structures can complete the picking and placing of most of the fabrics 1. It can not only solve the technical difficulties in picking and placing the fabrics 1 in the current market (pre-processing, special material picking and damaging materials are required), but also achieve equipment automation in the garment manufacturing industry when combined with a visual system, further reducing the labor required for the garment manufacturing industry.
[0031] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. Soft material taking structure, characterized by: It includes a cylinder, a guide wheel, a blanking pressure plate, a sleeve fixing seat, a tape, a bearing fixing splint, a tape tensioning motor, a screw drive motor, a screw, a pulley, a transmission belt, a guide rail, a first mounting plate, a fixed sleeve, a second mounting plate, a third mounting plate, a support plate, a Z axis and a rotating shaft; the first mounting plate is vertically arranged on one side of the second mounting plate, the screw drive motor is arranged on one side of the first mounting plate, a pulley is arranged on the rotating shaft of the screw drive motor, the bottom end of the screw is mounted on the second mounting plate through a bearing seat, a pulley is arranged on the top end of the screw, and is connected to the pulley on the screw drive motor through a transmission belt; a Z axis is sleeved near the top end of the screw, the outer side of the Z axis is connected to the second mounting plate, a nut is screwed on the screw, and the nut is connected to the second mounting plate; The third mounting plate is located on the other side of the second mounting plate, the guide rail is arranged on the third mounting plate, and the slider on the guide rail is connected to the second mounting plate; the cylinder barrel of the cylinder is connected to the third mounting plate, and the piston rod of the cylinder is connected to the blanking plate; Two circular through holes are symmetrically arranged on the third mounting plate, and the two rotating shafts pass through the two circular through holes respectively, and the motor shafts of the two tape tensioning motors are respectively inserted into the holes on the two rotating shafts and are respectively tightened and fixed by fixing screws; a bearing is arranged between the rotating shaft and the circular through hole, and bearing fixing splints are arranged on both sides of the bearing, and the bearing fixing splints are fixed by locking nuts; a fixing sleeve is arranged at one end of the rotating shaft, and a tape is arranged on the outer surface of the fixing sleeve, and a truncated cone-shaped sleeve fixing plug is arranged at one end of the fixing sleeve; one ends of the rubber plugs on the two fixing sleeves are connected, and they are sequentially bypassed by the two guide wheels arranged at the bottom of the third mounting plate; a support plate is arranged between the two guide wheels, and the two ends of the support plate are sloped surfaces, and the two slopes are respectively supported on the bottom of the two guide wheels.
2. The soft material taking structure according to claim 1, characterized in that: The adhesive tape tensioning motor controls the tension of the adhesive tape so that the adhesive tape is in a flat, sticky, cloth-taking state.
Citation Information
Patent Citations
Flexible material taking structure
CN216548696U