A double-station rolling conveying type inserting device and method
By designing a dual-station rolling conveying blade device, the precise conveying and processing of the blade is achieved by using a servo motor and a linkage device, the problems of high labor intensity and low efficiency caused by manual reliance on manual insertion and extraction processes in the prior art are solved, and efficient and accurate blade operation is achieved.
Patent Information
- Application Number
- CN202210847855.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-19
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2042-07-19
AI Technical Summary
In the prior art, the insertion and extraction process of the insertion insertion mainly relies on labor, resulting in high labor intensity and low efficiency, and the insertion accuracy depends on the physical strength of the workers, which cannot meet the growing production needs.
A dual-station rolling conveying insert device is designed, including a motor, a transmission mechanism, a transmission shaft, a linkage shaft, a linkage device, a roller and a press wheel, and precise insert conveying and processing are achieved through a servo motor and a linkage device.
It realizes automation of insertion operations, improves the accuracy and efficiency of operations, reduces the intensity of labor, and can meet the growing production needs.
Smart Images
Figure CN115196380B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of conveying equipment, and in particular to a double-station rolling conveying type inserting device and method. Background Art
[0002] Many insertion processes in the current industry are carried out manually, inserting the insert into the designated position for other processes, and then manually pulling it out after the process is completed. This kind of manual work has high labor intensity, low efficiency, and the insertion accuracy will decrease as the worker's physical strength decreases, which cannot meet the growing production needs. Summary of the invention
[0003] In order to overcome the above-mentioned shortcomings of the prior art, an object of the present invention is to provide a double-station rolling conveying type inserting device and method.
[0004] The technical solution adopted by the present invention to solve its technical problems is: a double-station rolling and conveying type inserting device, including a motor, a transmission mechanism, a transmission shaft, a linkage shaft, a linkage device, a roller and a pressure wheel, the motor and the transmission shaft are connected through the transmission mechanism, the transmission shaft and the linkage shaft are connected through the linkage device, the transmission shaft and the linkage shaft are provided with rollers, and the pressure wheel is arranged on the rollers.
[0005] As a further improvement of the present invention: it also includes a base and a pressure wheel shaft, the motor and the base are fixedly connected, the transmission shaft and the base are connected through a bearing, the linkage shaft and the base are connected through a bearing, the pressure wheel is arranged on the pressure wheel shaft, and the base and the pressure wheel shaft are connected. This improvement represents the manner in which the main structure is installed on the base and the pressure wheel is arranged on the roller. The base can be welded with a connecting plate, the connecting plate is provided with a connecting hole, and the motor and the base are connected through a fastener. The base can be provided with a base hole, the connecting piece is provided with a connecting hole, the connecting piece and the base are connected through a fastener, the motor and the connecting piece are connected through a fastener, and the motor and the base are connected through a connecting piece. When the operating speed requirement of the present invention is not high, the bearing used in this improvement can be a sliding bearing, which has the characteristics of being stable, reliable and noiseless in the working state. When the operating speed requirement of the present invention is high, the bearing used in this improvement can be a deep groove ball bearing, which has the characteristics of small friction coefficient, high limiting speed, simple structure, low manufacturing cost, high precision and no need for frequent maintenance.
[0006] As a further improvement of the present invention: the base is provided with an adjustment structure, the pressure wheel shaft is provided with a connection structure, the base and the pressure wheel shaft are adjustably connected through the adjustment structure and the connection structure, and the adjustment structure and the connection structure are connected through a fastener. The adjustable connection between the base and the pressure wheel shaft is used to adjust the gap or tightness between the roller and the pressure wheel to ensure smooth conveying of the steel sheet.
[0007] As a further improvement of the present invention: the adjustment structure is a long hole, the connecting structure is a thread, the thread and the long hole are connected by a fastener, and the pressure wheel shaft can adjust the position in the length direction of the long hole to adjust the gap or tightness between the pressure wheel and the roller.
[0008] As a further improvement of the present invention: the adjustment structure is a convex guide rail, the connecting structure is a slider, the slider is provided with a threaded hole, the threaded hole is provided with a top screw, the slider and the convex guide rail are connected by tightening the convex guide rail with the top screw, and the pressure wheel shaft can adjust the position in the length direction of the convex guide rail to adjust the gap or tightness between the pressure wheel and the roller.
[0009] As a further improvement of the present invention, it also includes a lifting device, the lifting device includes a power component and a movable component, the power component and the movable component are movably connected, and the movable component is fixedly connected to the base. The lifting device is used for the equipment to perform lifting movement to set the steel sheet at a specified height to complete the external process.
[0010] As a further improvement of the present invention: the power component is a cylinder barrel, the movable component includes a cylinder rod and a connecting piece, the cylinder barrel and the cylinder rod are movably connected in the vertical direction, and the connecting piece and the base are connected by a fastener.
[0011] As a further improvement of the present invention: the power component is a motor, the movable component is a screw, the base is provided with threads, the screw and the base are connected by threads, and the motor drives the screw to rotate to make the base perform lifting motion.
[0012] As a further improvement of the present invention: it also includes a sliding rod and a lifting bearing, the base is provided with a sliding hole, the sliding hole is provided with a lifting bearing, and the sliding rod and the lifting bearing are movably connected. The function of the sliding rod is to increase the stability of the lifting movement of the base. The lifting bearing is a linear bearing, which allows the sliding rod to move in the axial direction, and the sliding rod and the lifting bearing are slidably connected.
[0013] As a further improvement of the present invention: it also includes a positioning and guiding mechanism, the positioning and guiding mechanism is fixedly connected to the base, the positioning and guiding mechanism includes an inlet support plate, an outlet support plate and a guide plate, the inlet support plate is provided with an inlet support surface, the outlet support plate is provided with an outlet support surface, the inlet support surface is tangent to the roller, the outlet support surface is tangent to the roller, the inlet support plate is provided with a feed support surface, and the guide plate is arranged on the feed support surface. The present invention is used for conveying inserts, and during the conveying operation, the movement in other directions except the conveying direction must be restricted, and the conveying guide is provided. The positioning and guiding mechanism restricts the movement of the insert in the vertical direction to guide the movement of the insert. The insert enters through the feed support surface, the feed support surface supports one side of the insert, and the guide plate presses the other side of the insert. The feed support surface and the guide plate are responsible for the feeding guide of the insert, and the insert enters between the roller and the pressure wheel through the inlet support surface. The rotation of the roller can make the insert conveyed forward, and the pressure wheel plays the role of pressing the insert. The outlet support surface supports the insert conveyed forward. The feeding support surface can be coplanar with the inlet support surface, and the guide plate can be a straight plate. The feeding support surface and the inlet support surface can have a certain angle, and the guide plate can be an arc-shaped plate.
[0014] As a further improvement of the present invention: it also includes a rolling guide mechanism, which is arranged on the inlet support plate and the outlet support plate. Two rolling guide mechanisms are arranged on the inlet support plate and the outlet support plate respectively, and are used to limit the lateral movement of the conveying insert. The rolling guide mechanism can be a cylinder. The rolling guide mechanism can also include a cylinder and a roller, the roller is sleeved on the cylinder, and the roller and the cylinder are movably connected in the axial rotation direction.
[0015] As a further improvement of the present invention: it also includes a photoelectric switch and a control system. When the photoelectric switch detects that the plug has reached the specified position, the photoelectric switch sends a signal to the control system. After receiving the signal from the photoelectric switch, the control system confirms that the plug is in place, and the control system sends a command to the machine performing the external process. After receiving the signal from the photoelectric switch, the control system sends a stop command to the motor.
[0016] As a further improvement of the present invention: the motor and the transmission component are connected via a transmission mechanism belt drive. The belt drive has the characteristics of stable transmission, buffering and shock absorption, and is suitable as a transmission method between the motor and the transmission shaft.
[0017] As a further improvement of the present invention: the motor and the transmission component are connected through a transmission mechanism synchronous belt drive. The transmission mechanism includes a driving synchronous pulley, a synchronous belt and a driven synchronous pulley. The driving synchronous pulley is connected to the motor, the driven synchronous pulley is connected to the transmission shaft, and the driving synchronous pulley and the driven synchronous pulley are connected through a synchronous belt drive. Due to the elastic sliding of the belt, the friction belt drive cannot guarantee a fixed transmission ratio. The synchronous belt drive is a meshing belt drive, there will be no relative sliding between the pulley and the transmission belt, and the synchronous belt drive can guarantee a strict transmission ratio.
[0018] As a further improvement of the present invention: the roller is provided with knurling. The knurling is used to increase the friction coefficient of the roller surface to increase the reliability during the rolling process and prevent the insert from sliding during the rolling and conveying process. The knurling can be straight knurling or mesh knurling.
[0019] Another improvement of the present invention relates to a double-station rolling conveying type inserting method, which is characterized by:
[0020] S1: The control system sends a command to the lifting device, and the lifting device drives the base to move to the specified height;
[0021] S2: The control system sends a command to the motor, and the motor drives the transmission shaft and the linkage shaft to rotate. The rollers on the transmission shaft and the linkage shaft cooperate with the pressure wheels on the linkage shaft to transport the insert forward;
[0022] S3: The motor stops after rotating the specified number of times according to the instruction, the insert stops conveying, the photoelectric switch detects that the insert is in place, and the photoelectric switch sends a signal to the control system. The control system sends an instruction to the device for performing the external process, and the external process starts;
[0023] S4: After the external process is completed, the device of the external process sends a signal to the control system, and the control system sends a command to the motor. The motor drives the transmission shaft and the linkage shaft to rotate, and the rollers on the transmission shaft and the linkage shaft and the pressure wheels on the linkage shaft cooperate to transport the insert back, and the insert returns to the initial position;
[0024] S5: The control system sends a command to the lifting device, and the lifting device drives the base back to the initial position.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] 1. The servo motor, photoelectric switch, synchronous belt mechanism, linkage device and other components and their connections ensure that the present invention can continuously perform accurate inserting operations, and the accuracy will not decrease as the worker's physical strength decreases;
[0027] 2. Automated insertion improves the labor intensity of manual insertion and ensures high efficiency of the insertion operation, which can meet the growing production needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 The structure of the present invention is schematically shown Figure 1 .
[0029] Figure 2 The structure of the present invention is schematically shown Figure 1 .
[0030] Figure 3 The structure of the present invention is schematically shown Figure 1 .
[0031] Figure 4 It is the front view of the present invention.
[0032] Figure 5 The figure is a flow chart of the method of the present invention.
[0033] Figure numerals: 1. base; 2. motor; 3. transmission mechanism; 4. pressure wheel shaft; 5. positioning guide mechanism; 51. guide plate; 52. inlet support plate; 53. outlet support plate; 6. pressure wheel; 7. roller; 8. rolling guide mechanism; 9. photoelectric switch; 10. transmission shaft; 11. linkage device; 12. linkage shaft; 13. insert; 14. lifting bearing; 15. slide rod; 16. lifting device; 161. power component; 162. movable component. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the specific embodiments of the present invention and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0035] It should be noted that the terms "including" and "having" and any variations thereof in the specification and claims of the present invention and the above-mentioned drawings are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or apparatus.
[0036] The present invention is further described with reference to the accompanying drawings and embodiments:
[0037] Detailed description of the invention:
[0038] Implementation case 1:
[0039] like Figures 1 to 4A double-station rolling and conveying type inserting device shown includes a motor 2, a transmission mechanism 3, a transmission shaft 10, a linkage shaft 12, a linkage device 11, a roller 7 and a pressure wheel 6. The motor 2 and the transmission shaft 10 are connected through the transmission mechanism 3, the transmission shaft 10 and the linkage shaft 12 are connected through the linkage device 11, the transmission shaft 10 and the linkage shaft 12 are provided with rollers 7, and the pressure wheel 6 is arranged on the roller 7.
[0040] As a further limitation of this embodiment, the motor 2 is a servo motor 2, and the servo motor 2 rotates according to the number of pulses received. This feature enables the servo motor 2 to achieve precise rotation to ensure that the machine can accurately complete the operation of inserting and returning the blade 13.
[0041] To further define this embodiment, the linkage device 11 is a coupling, and the linkage device 11 connects the transmission shaft 10 and the linkage shaft 12 to move in the same direction and at the same speed. A driven pulley is installed on a shaft and two rollers 7 are set, which can also play the role of the transmission shaft 10 and the linkage shaft 12. When considering the assembly problem of the base 1 and the shaft, the assembly span of a shaft is large and the assembly is difficult. The processing difficulty of the shaft is also large, and the requirements for production and calibration are high. The transmission shaft 10 and the linkage shaft 12 are respectively installed on both sides of the base 1 and connected with a coupling. This solution has the characteristics of good processability, low production difficulty, and low production cost, and there will be no difference in the rotation of the two sides due to the splitting of the whole.
[0042] Further definition of this embodiment further includes a base 1 and a pressure wheel shaft 4, the motor 2 and the base 1 are fixedly connected, the transmission shaft 10 and the base 1 are connected through a bearing, the linkage shaft 12 and the base 1 are connected through a bearing, the pressure wheel 6 is arranged on the pressure wheel shaft 4, and the pressure wheel shaft 4 is connected to the base 1. This improvement represents a mode in which the main structure is installed on the base 1 and the pressure wheel 6 is arranged on the roller 7.
[0043] As a further limitation of this embodiment, a connecting plate is welded to the base 1 , a connecting hole is provided on the connecting plate, and the motor 2 and the base 1 are connected by fasteners.
[0044] As a further limitation of this embodiment, the bearing used in this improvement is a sliding bearing, which has the characteristics of being stable, reliable and noiseless when working.
[0045] In a further limitation of this embodiment, the base 1 is provided with an adjustment structure, the pressure wheel shaft 4 is provided with a connection structure, the base 1 and the pressure wheel shaft 4 are adjustably connected through the adjustment structure and the connection structure, and the adjustment structure and the connection structure are connected by a fastener. The adjustable connection between the base 1 and the pressure wheel shaft 4 is used to adjust the gap or tightness between the pressure wheel 6 and the roller 7 to ensure smooth conveying of the steel sheet.
[0046] As a further limitation of this embodiment, the adjustment structure is a long hole, the connection structure is a thread, the thread and the long hole are connected by fasteners, and the pressure wheel shaft 4 can adjust the position in the length direction of the long hole to adjust the gap or tightness between the pressure wheel 6 and the roller 7.
[0047] Further limiting the present embodiment, it further comprises a lifting device 16, the lifting device 16 comprises a power component 161 and a movable component 162, the power component 161 and the movable component 162 are movably connected, and the movable component 162 is fixedly connected to the base 1. The lifting device 16 is used for the equipment to perform lifting movement to set the steel sheet at a specified height to complete the external process.
[0048] As a further limitation of this embodiment, the power component 161 is a cylinder barrel, the movable component 162 includes a cylinder rod and a connecting piece, the cylinder barrel and the cylinder rod are movably connected in the vertical direction, and the connecting piece and the base 1 are connected by fasteners.
[0049] Further limitation of this embodiment further includes a slide bar 15 and a lifting bearing 14, the base 1 is provided with a sliding hole, the sliding hole is provided with a lifting bearing 14, and the slide bar 15 and the lifting bearing 14 are movably connected. The function of the slide bar 15 is to increase the stability of the lifting movement of the base 1. The lifting bearing 14 is a linear bearing, which allows the slide bar 15 to move in the axial direction, and the slide bar 15 and the lifting bearing 14 are slidably connected.
[0050] Further limitation of this embodiment also includes a positioning guide mechanism 5, the positioning guide mechanism 5 is fixedly connected to the base 1, the positioning guide mechanism 5 includes an inlet support plate 52, an outlet support plate 53 and a guide plate 51, the inlet support plate 52 is provided with an inlet support surface, the outlet support plate 53 is provided with an outlet support surface, the inlet support surface is tangent to the roller 7, the outlet support surface is tangent to the roller 7, the inlet support plate 52 is provided with a feed support surface, and the guide plate 51 is provided on the feed support surface. The present invention is used for conveying the insert 13, and during the conveying operation, the movement in directions other than the conveying direction must be restricted to provide conveying guidance, and the positioning guide mechanism 5 restricts the movement of the insert 13 in the vertical direction to guide the movement of the insert 13. The insert 13 enters through the feeding support surface, the feeding support surface supports one side of the insert 13, and the guide plate 51 presses the other side of the insert 13. The feeding support surface and the guide plate 51 are responsible for the feeding guide of the insert 13. The insert 13 enters between the roller 7 and the pressure wheel 6 through the entrance support surface. The rotation of the roller 7 can make the insert 13 transported forward, and the pressure wheel 6 plays the role of pressing the insert 13. The exit support surface supports the insert 13 transported forward. The feeding support surface can be coplanar with the entrance support surface, and the guide plate 51 can be a straight plate. The feeding support surface and the entrance support surface can have a certain angle, and the guide plate 51 can be a curved plate.
[0051] Further limiting the present embodiment, it further includes a rolling guide mechanism 8, which is provided on the inlet support plate 52 and the outlet support plate 53. Two rolling guide mechanisms 8 are provided on the inlet support plate 52 and the outlet support plate 53, respectively, to limit the lateral movement of the conveying insert 13. The rolling guide mechanism 8 can be a cylinder. The rolling guide mechanism 8 can also include a cylinder and a roller 7, the roller 7 is sleeved on the cylinder, and the roller 7 and the cylinder are movably connected in the axial rotation direction.
[0052] As a further limitation of this embodiment, the motor 2 and the transmission component are connected by a belt transmission through the transmission mechanism 3. The belt transmission has the characteristics of stable transmission, buffering and shock absorption, and is suitable as a transmission method between the motor 2 and the transmission shaft 10.
[0053] Further limiting the present embodiment, the motor 2 and the transmission component are connected by a synchronous belt drive of the transmission mechanism 3. The transmission mechanism 3 includes a driving synchronous pulley, a synchronous belt and a driven synchronous pulley. The driving synchronous pulley is connected to the motor 2, the driven synchronous pulley is connected to the transmission shaft 10, and the driving synchronous pulley and the driven synchronous pulley are connected by a synchronous belt drive. Due to the elastic sliding of the belt, the friction belt drive cannot guarantee a fixed transmission ratio. The synchronous belt drive is a meshing belt drive, and there will be no relative sliding between the pulley and the transmission belt. The synchronous belt drive can ensure a strict transmission ratio.
[0054] In a further limitation of this embodiment, the roller 7 is provided with knurling. The knurling is used to increase the friction coefficient of the roller 7 surface to increase the reliability of the rolling process and prevent the insert 13 from sliding during the rolling and conveying process. The knurling is a straight knurling.
[0055] Further limitation of this embodiment includes a control system, which is controlled by a programmable controller PLC. The control system is connected to the motor 2, and the control system controls the rotation of the motor 2. The control system is connected to the photoelectric switch 9, and the plug 13 is transported to the detection position of the photoelectric switch 9, and the photoelectric switch 9 sends a signal to the control system. The control system is connected to the lifting device 16, and the control system controls the lifting device 16 to lift the base 1.
[0056] Implementation case 2:
[0057] like Figures 1 to 4 A double-station rolling and conveying type inserting device shown includes a motor 2, a transmission mechanism 3, a transmission shaft 10, a linkage shaft 12, a linkage device 11, a roller 7 and a pressure wheel 6. The motor 2 and the transmission shaft 10 are connected through the transmission mechanism 3, the transmission shaft 10 and the linkage shaft 12 are connected through the linkage device 11, the transmission shaft 10 and the linkage shaft 12 are provided with rollers 7, and the pressure wheel 6 is arranged on the roller 7.
[0058] As a further limitation of this embodiment, the motor 2 is a servo motor 2 .
[0059] As a further limitation of this embodiment, the linkage device 11 is a coupling.
[0060] Further limitation of this embodiment also includes a base 1 and a pressure wheel shaft 4, the motor 2 and the base 1 are fixedly connected, the transmission shaft 10 and the base 1 are connected through a bearing, the linkage shaft 12 and the base 1 are connected through a bearing, the pressure wheel 6 is arranged on the pressure wheel shaft 4, and the pressure wheel shaft 4 and the base 1 are connected.
[0061] To further define this embodiment, the base 1 is provided with a base hole, the connecting piece is provided with a connecting hole, the connecting piece and the base 1 are connected by a fastener, the motor 2 and the connecting piece are connected by a fastener, and the motor 2 and the base 1 are connected by a connecting piece.
[0062] To further limit this embodiment, the bearing used in this improvement is a deep groove ball bearing, which has the characteristics of small friction coefficient, high limiting speed, simple structure, low manufacturing cost, high precision and no need for frequent maintenance.
[0063] As a further limitation of this embodiment, the base 1 is provided with an adjustment structure, the pressure wheel shaft 4 is provided with a connection structure, the base 1 and the pressure wheel shaft 4 are adjustably connected via the adjustment structure and the connection structure, and the adjustment structure and the connection structure are connected via fasteners.
[0064] Further limitation of this embodiment is that the adjustment structure is a convex guide rail, the connecting structure is a slider, the slider is provided with a threaded hole, the threaded hole is provided with a top screw, the slider and the convex guide rail are connected by tightening the convex guide rail with the top screw, and the pressure wheel shaft 4 can adjust the position in the length direction of the convex guide rail to adjust the gap or tightness between the pressure wheel 6 and the roller 7.
[0065] Further limitation of this embodiment further includes a lifting device 16 , wherein the lifting device 16 includes a power component 161 and a movable component 162 , wherein the power component 161 and the movable component 162 are movably connected, and the movable component 162 is fixedly connected to the base 1 .
[0066] To further define this embodiment, the power component 161 is a motor 2, the movable component 162 is a screw, the base 1 is provided with threads, the screw and the base 1 are connected by threads, and the motor 2 drives the screw to rotate to make the base 1 move up and down.
[0067] Further limitation of this embodiment further includes a sliding rod 15 and a lifting bearing 14, the base 1 is provided with a sliding hole, the sliding hole is provided with a lifting bearing 14, and the sliding rod 15 and the lifting bearing 14 are movably connected.
[0068] Further limitation of this embodiment also includes a positioning guide mechanism 5, the positioning guide mechanism 5 is fixedly connected to the base 1, the positioning guide mechanism 5 includes an inlet support plate 52, an outlet support plate 53 and a guide plate 51, the inlet support plate 52 is provided with an inlet support surface, the outlet support plate 53 is provided with an outlet support surface, the inlet support surface is tangent to the roller 7, the outlet support surface is tangent to the roller 7, the inlet support plate 52 is provided with a feed support surface, and the guide plate 51 is provided on the feed support surface. The present invention is used for conveying the insert 13, and during the conveying operation, the movement in directions other than the conveying direction must be restricted to provide conveying guidance, and the positioning guide mechanism 5 restricts the movement of the insert 13 in the vertical direction to guide the movement of the insert 13.
[0069] Further limitation of this embodiment further includes a rolling guide mechanism 8, which is provided on the inlet support plate 52 and the outlet support plate 53. Two rolling guide mechanisms 8 are provided on the inlet support plate 52 and the outlet support plate 53, respectively, to limit the lateral movement of the conveying insert 13.
[0070] The present embodiment is further limited to include a photoelectric switch 9 and a control system. When the photoelectric switch 9 detects that the insert 13 reaches a specified position, the photoelectric switch 9 sends a signal to the control system.
[0071] As a further limitation of this embodiment, the motor 2 and the transmission component are connected via a transmission mechanism 3 with a belt drive.
[0072] As a further limitation of this embodiment, the motor 2 and the transmission component are connected by a synchronous belt drive of the transmission mechanism 3 .
[0073] As a further limitation of this embodiment, the roller 7 is provided with a reticulated knurling.
[0074] The present embodiment is further limited to include a control system, wherein the control system is controlled by a programmable controller (PLC). The control system is connected to the motor 2 to control the rotation of the motor 2.
[0075] Implementation case three:
[0076] like Figure 5 A double-station rolling conveying type inserting method involving the double-station rolling conveying type inserting device is shown, characterized in that:
[0077] S1: The control system sends a command to the lifting device 16, and the lifting device 16 drives the base 1 to move to a specified height;
[0078] S2: The control system sends a command to the motor 2, and the motor 2 drives the transmission shaft 10 and the linkage shaft 12 to rotate, and the rollers 7 on the transmission shaft 10 and the linkage shaft 12 and the pressure wheel 6 on the linkage shaft 12 cooperate to transport the insert 13 forward;
[0079] S3: The motor 2 stops after rotating the specified number of revolutions according to the instruction, the insert 13 stops conveying, the photoelectric switch 9 detects that the insert 13 is in place, and the photoelectric switch 9 sends a signal of in place to the control system, and the control system sends an instruction to the device for performing the external process, and the external process starts;
[0080] S4: After the external process is completed, the device of the external process sends a signal to the control system, and the control system sends a command to the motor 2, the motor 2 drives the transmission shaft 10 and the linkage shaft 12 to rotate, and the rollers 7 on the transmission shaft 10 and the linkage shaft 12 and the pressure wheel 6 on the linkage shaft 12 cooperate to transport the insert 13 back, and the insert 13 returns to the initial position;
[0081] S5: The control system sends a command to the lifting device 16, and the lifting device 16 drives the base 1 back to the initial position.
[0082] The main functions of the present invention are:
[0083] 1. The servo motor, photoelectric switch, synchronous belt mechanism, linkage device and other components and their connections ensure that the present invention can continuously perform accurate inserting operations, and the accuracy will not decrease as the worker's physical strength decreases;
[0084] 2. Automated insertion improves the labor intensity of manual insertion and ensures high efficiency of the insertion operation, which can meet the growing production needs.
[0085] In summary, after reading the present invention document, ordinary technicians in this field can make various other corresponding transformation schemes based on the technical scheme and technical concept of the present invention without creative mental work, which all fall within the scope of protection of the present invention.
Claims
1. A double-station rolling conveying type inserting device, characterized in that: It includes a motor, a transmission mechanism, a transmission shaft, a linkage shaft, a linkage device, a roller and a pressure wheel. The motor and the transmission shaft are connected through the transmission mechanism, the transmission shaft and the linkage shaft are connected through the linkage device, the transmission shaft and the linkage shaft are provided with rollers, and the pressure wheel is arranged above the roller. It also includes a positioning guide mechanism, a base and a lifting device. The positioning guide mechanism is fixedly connected to the base. The positioning guide mechanism includes an inlet support plate, an outlet support plate and a guide plate. The inlet support plate is provided with an inlet support surface, the outlet support plate is provided with an outlet support surface, the inlet support surface is tangent to the roller, the outlet support surface is tangent to the roller, the inlet support plate is provided with a feed support surface, the guide plate is arranged above the feed support surface, the inlet support plate and the outlet support plate are respectively provided with rolling guide mechanisms, and the lifting device drives the base to perform lifting movements.
2. A double-station rolling conveying type inserting device according to claim 1, characterized in that: It also includes a pressure wheel shaft, the motor and the base are fixedly connected, the transmission shaft and the base are connected through a bearing, the linkage shaft and the base are connected through a bearing, the pressure wheel is arranged on the pressure wheel shaft, and the base is connected to the pressure wheel shaft.
3. A double-station rolling conveying type inserting device according to claim 2, characterized in that: The base is provided with an adjusting structure, the pressure wheel shaft is provided with a connecting structure, the base and the pressure wheel shaft are adjustably connected via the adjusting structure and the connecting structure, and the adjusting structure and the connecting structure are connected via fasteners.
4. A double-station rolling conveying type inserting device according to claim 2, characterized in that: The lifting device comprises a power component and a movable component, the power component and the movable component are movably connected, and the movable component and the base are fixedly connected.
5. A double-station rolling conveying type inserting device according to claim 1, characterized in that: It also includes a sliding rod and a lifting bearing. The base is provided with a sliding hole, the sliding hole is provided with a lifting bearing, and the sliding rod and the lifting bearing are movably connected.
6. A double-station rolling conveying type inserting device according to claim 1, characterized in that: It also includes a photoelectric switch and a control system. When the photoelectric switch detects that the plug has reached a specified position, the photoelectric switch sends a signal to the control system.
7. A double-station rolling conveying type inserting device according to claim 1, characterized in that: The motor and the transmission component are connected through a transmission mechanism belt transmission.
8. A double-station rolling conveying type inserting method according to any one of claims 1 to 7, characterized in that: S1: The control system sends a command to the lifting device, and the lifting device drives the base to move to the specified height; S2: The control system sends a command to the motor, and the motor drives the transmission shaft and the linkage shaft to rotate. The rollers on the transmission shaft and the linkage shaft cooperate with the pressure wheels on the linkage shaft to transport the insert forward; S3: The motor stops after rotating the specified number of times according to the instruction, the insert stops conveying, the photoelectric switch detects that the insert is in place, and the photoelectric switch sends a signal to the control system. The control system sends an instruction to the device for performing the external process, and the external process starts; S4: After the external process is completed, the device of the external process sends a signal to the control system, and the control system sends a command to the motor. The motor drives the transmission shaft and the linkage shaft to rotate, and the rollers on the transmission shaft and the linkage shaft and the pressure wheels on the linkage shaft cooperate to transport the insert back, and the insert returns to the initial position; S5: The control system sends a command to the lifting device, and the lifting device drives the base back to the initial position.
Citation Information
Patent Citations
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Double-station rolling conveying type sheet inserting device
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