Improved main and companion pipes for steam ships
By adopting Φ10*1 copper pipe and innovative fixing methods, the problems of pipeline construction difficulty and high material consumption in existing ship steam systems have been solved, and efficient steam utilization and cost reduction effects have been achieved.
Patent Information
- Application Number
- CN202211149778.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-21
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2042-09-21
AI Technical Summary
In the existing ship steam system, Φ15*1.5 copper pipes have problems such as bending difficulties, high material consumption and increased weight during construction and use, resulting in insufficient steam utilization and high procurement costs.
The Φ10*1 copper tube is used as the main companion tube, and is positioned and fixed by wrapping it around the outer wall of the equipment pipeline, using a fixing belt and a positioning pin, and combining the design of the card socket joint and the connecting belt, the companion heating function of the pipeline system is realized.
It effectively reduces the purchase weight of copper pipes and the number of card sockets, reduces the procurement cost and construction difficulty of materials, improves steam utilization and construction efficiency, reduces labor costs, and optimizes the "ineffective companion" system pipeline.
Smart Images

Figure CN115839481B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ship steam, in particular to an improved main and accompanying steam pipe for a ship. Background Art
[0002] The steam system pipeline of the ship transports the steam generated by the boiler after reducing the pressure through the pressure reducing valve group. The steam is heated to provide high-temperature steam to various oil tanks, equipment, steam main and accompanying pipes and other places that need to be heated through the distribution station. After being cooled by low-temperature fresh water in the atmospheric condenser, it directly flows into the hot well below the atmospheric condenser. In addition, when the exhaust gas boiler generates excess steam (such as when the main engine is running), the excess steam will be automatically discharged to the atmospheric condenser through the excess steam valve and then returned to the hot well. When the boiler needs to be replenished with water, the feed water pump draws water from the hot well to form a closed cycle.
[0003] In the past, the main and accompanying steam pipes of fuel pipes, oil residue pipes, incinerator pipes and other piping systems (hereinafter referred to as piping systems) of ships (46000T series ships, 64000T series ships, 82000T series ships, etc.) were all made of Φ15*1.5 copper pipes, which had the following disadvantages: 1. Φ15*1.5 copper pipes are relatively thick and need to be completed by pipe bending machines and manual work. On-site bending and other construction are more difficult, and the copper pipe wall is severely deformed at some right-angle bends. 2. Since Φ15*1.5 copper pipes are relatively heavy and difficult to bend, they need to be cut several times on site to better fit the outer wall of the piping system, which requires more copper pipe ferrule joints. 3. Φ15*1.5 copper pipes are heavy, which increases the dead weight of the ship and also increases the procurement cost.
[0004] The advantage of "layer-by-layer distribution in the engine room" of the steam and condensate system piping was not effectively utilized, resulting in more "ineffective accompanying" main and accompanying pipes, resulting in more copper pipe consumption and insufficient steam utilization. Summary of the invention
[0005] In order to solve the problems of the prior art, the present invention provides a main and accompanying steam pipe for improving ship steam
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The beneficial effects of the present invention are:
[0008] 1. By wrapping the main and accompanying pipes around the outer wall of the equipment pipe, the equipment pipe is fixed by using a fixing belt. The fixing belt is wrapped around the equipment pipe and then inserted into the inner wall of the fixing groove. At the same time, the positioning pin is inserted into the fixing hole to position the fixing belt. At this time, the main and accompanying pipes are positioned and fixed by inserting the connecting belt into the inner wall of the positioning groove, so as to facilitate the fixation of equipment pipes of different sizes;
[0009] 2. At the same time, Φ10*1 copper tubes are used for accompanying, which effectively realizes the accompanying heating function of the pipeline system. The "nameplate" and "operating instructions" produced at the same time have been praised by the ship's crew and have gained a good reputation. According to the comparison of the company's 82000 series ships, the purchase weight of copper tubes and the purchase quantity of ferrule joints save about half of the raw materials, and the material procurement cost is greatly reduced. The company uses Φ10*1 copper tubes for accompanying. The material is relatively fine, the construction difficulty is greatly reduced, and it is easy to bend. The construction efficiency is increased by about 50%, saving labor costs. After the optimization of the main accompanying pipe of the engine room steam, there are relatively few "ineffective accompanying" system pipes, and the utilization of engine room steam has been effectively improved, which directly brings economic benefits to the ship. The on-site operation is more convenient, and the use of the pipeline system is more refined and clear. For example, the daily fuel system of the generator and the fuel delivery system can open the accompanying heating system separately according to the usage. In the past, the ships were connected together and could not be separated.
[0010] The improved main and accompanying pipes for steam of a ship of the present invention comprise a main and accompanying pipe and a main pipeline, wherein the main and accompanying pipes are connected to the outside of the main pipeline, one end of the main and accompanying pipes is fixedly connected with a flange, a fixing groove is arranged on the outside of the flange, a ferrule joint is placed on the inner wall of the fixing groove, the outer wall of the ferrule joint matches the inner wall of the fixing groove, one end of the ferrule joint is fixedly connected with a fixing hole, the other end of the ferrule joint is fixedly connected with a fixing piece, the outer wall of the main and accompanying pipes is fixedly connected with a protective pipe, the inner wall of the protective pipe is fixedly connected with a thermal insulation layer, the inner wall of the thermal insulation layer is fixedly connected with a connecting layer, and the inner wall of the connecting layer is fixedly connected with It is connected to a heat-conducting layer, and the main accompanying pipe adopts a copper tube with a size of Φ10*1. The bottom end is fixedly connected with a first connecting plate, the outer side of the first connecting plate is fixedly connected with a first connecting bolt, the bottom end of the first connecting plate is fixedly connected with a three-way pipe, one end of the three-way pipe is fixedly connected with a second connecting plate, the outer side of the second connecting plate is fixedly connected with a second connecting bolt, one end of the second connecting plate is fixedly connected with a secondary main accompanying pipe, one end of the three-way pipe is fixedly connected with a third connecting plate, the outer side of the third connecting plate is fixedly connected with a third connecting bolt, and the bottom end of the third connecting plate is fixedly connected to the main accompanying pipe.
[0011] Preferably, a mounting groove is provided on the inner side of the flange, a sealing gasket is placed on the inner wall of the mounting groove, and the outer wall of the sealing gasket matches the inner wall of the mounting groove.
[0012] Preferably, bolt holes are provided on the outer side of the flange, and the number of the bolt holes is set to be multiple.
[0013] Preferably, the bolt holes are equidistantly distributed in a circular shape on the outer side of the flange, and the inner wall thread sleeves of the bolt holes are connected with fixing bolts.
[0014] Preferably, a connecting groove is provided on the inner side of the ferrule joint, the inner wall of the connecting groove matches the outer side of the main accompanying pipe, and a fixing hole is provided on one side of the fixing belt. The number of the fixing holes is set to multiple, and the fixing holes are equidistantly distributed on one side of the fixing belt.
[0015] Preferably, a connecting belt is fixedly connected to one side of the fixing member, and a fixing groove is provided on the other side of the fixing member, and the inner wall of the fixing groove matches the outer wall of the connecting belt.
[0016] Preferably, a fixing groove is provided on the inner side of the fixing piece, the inner wall of the fixing groove matches the outer wall of the fixing belt, a positioning pin is fixedly connected to the inner side of the fixing groove, and the inner wall of the fixing hole matches the outer wall of the positioning pin.
[0017] Preferably, one end of the main pipeline is fixedly connected to a first connecting flange, one side of the main pipeline is fixedly connected to a secondary pipeline, and one end of the secondary pipeline is fixedly connected to a connecting pipe.
[0018] Preferably, a valve is fixedly connected to the outer side of the main pipeline, a second connecting flange is fixedly connected to one end of the connecting pipe, a connecting frame is fixedly connected to the bottom end of the main pipeline, and a lower connecting pipe is fixedly connected to the bottom end of the connecting frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0020] Figure 2 The present invention Figure 1 Schematic diagram of the structure at point A.
[0021] Figure 3 It is a schematic diagram of the main and companion pipe structure.
[0022] Figure 4 It is a cross-sectional view of the main and companion pipes.
[0023] Figure 5 yes Figure 3 Schematic diagram of the structure at point B.
[0024] Figure 6 yes Figure 2 Schematic diagram of the structure at C.
[0025] Figure 1-6In: 1. Main and companion pipes; 2. Flange; 3. Sealing gasket; 4. Compression fitting; 5. Bolt hole; 6. Fixing bolt; 7. Fixing piece; 8. Fixing belt; 9. Fixing hole; 10. Connecting groove; 11. Connecting belt; 12. Positioning pin; 13. Positioning groove; 14. Fixing groove; 15. Protective pipe; 16. Insulation layer; 17. Connecting layer; 18. Heat-conducting layer; 19. Fixing groove; 20. Installation groove; 21. Main pipeline; 22. Auxiliary pipeline; 23. Valve; 24. First connecting flange; 25. Connecting pipe; 26. Second connecting flange; 27. Auxiliary main and companion pipes; 28. Connecting frame; 29. Connecting main and companion pipes; 30. Tee; 31. Lower connecting pipe; 32. First connecting plate; 33. First connecting bolt; 34. Second connecting plate; 35. Second connecting bolt; 36. Third connecting plate; 37. Third connecting bolt. DETAILED DESCRIPTION
[0026] Example 1
[0027] like Figure 1-6 The improved main and accompanying pipes for steam in a ship shown in the figure include a main and accompanying pipe 1 and a main pipeline 21, wherein the main and accompanying pipe 1 is connected to the outside of the main pipeline 21, one end of the main and accompanying pipe 1 is fixedly connected with a flange 2, a fixing groove 14 is provided on the outside of the flange 2, a ferrule joint 4 is placed on the inner wall of the fixing groove 14, the outer wall of the ferrule joint 4 matches the inner wall of the fixing groove 14, one end of the ferrule joint 4 is fixedly connected with a fixing hole 9, the other end of the ferrule joint 4 is fixedly connected with a fixing piece 7, the outer wall of the main and accompanying pipe 1 is fixedly connected with a protective pipe 15, the inner wall of the protective pipe 15 is fixedly connected with a thermal insulation layer 16, the inner wall of the thermal insulation layer 16 is fixedly connected with a connecting layer 17, the inner wall of the connecting layer 17 is fixedly connected with a heat-conducting layer 18, when in use, by setting the ferrule joint 4 and the main and accompanying pipe 1, the main and accompanying pipe 1 adopts a copper pipe with a size of Φ10*1, the bottom end of 1 is fixedly connected with a first connecting plate 32, the outer The side is fixedly connected with a first connecting bolt 33, the bottom end of the first connecting plate 32 is fixedly connected with a tee pipe 30, one end of the tee pipe 30 is fixedly connected with a second connecting plate 34, the outer side of the second connecting plate 34 is fixedly connected with a second connecting bolt 35, one end of the second connecting plate 34 is fixedly connected with a secondary main accompanying pipe 27, one end of the tee pipe 30 is fixedly connected with a third connecting plate 36, the outer side of the third connecting plate 36 is fixedly connected with a third connecting bolt 37, and the bottom end of the third connecting plate 36 is fixedly connected with the main accompanying pipe 29. When in use, the main accompanying pipe 1 is wrapped around the outer wall of the equipment pipe and the equipment pipe is fixed by using a fixing belt 8. The fixing belt 8 is wrapped around the equipment pipe and then inserted into the inner wall of the fixing groove 19. At the same time, the positioning pin 12 is inserted into the fixing hole 9 to position the fixing belt 8. At this time, the main accompanying pipe 1 is positioned and fixed by inserting the connecting belt 11 into the inner wall of the positioning groove 13.
[0028] Example 2
[0029] like Figure 3-5 As shown: the inner side of the flange 2 is provided with a mounting groove 20, the inner wall of the mounting groove 20 is provided with a sealing gasket 3, the outer wall of the sealing gasket 3 matches the inner wall of the mounting groove 20, the outer side of the flange 2 is provided with bolt holes 5, the number of bolt holes 5 is set to be multiple, the bolt holes 5 are equidistantly distributed in an annular manner on the outer side of the flange 2, the inner wall of the bolt hole 5 is threadedly sleeved with a fixing bolt 6, the inner side of the ferrule joint 4 is provided with a connecting groove 10, the inner wall of the connecting groove 10 matches the outer side of the main accompanying pipe 1, and one side of the fixing belt 8 A fixing hole 9 is provided, and the number of the fixing holes 9 is set to be multiple. The fixing holes 9 are equidistantly distributed on one side of the fixing belt 8. A connecting belt 11 is fixedly connected to one side of the fixing piece 7. A fixing groove 19 is provided on the other side of the fixing piece 7. The inner wall of the fixing groove 19 matches the outer wall of the connecting belt 11. A fixing groove 19 is provided on the inner side of the fixing piece 7. The inner wall of the fixing groove 19 matches the outer wall of the fixing belt 8. A positioning pin 12 is fixedly connected to the inner side of the fixing groove 19. The inner wall of the fixing hole 9 matches the outer wall of the positioning pin 12.
[0030] Example 3
[0031] like Figure 1-6 As shown: one end of the main pipeline 21 is fixedly connected to a first connecting flange 24, one side of the main pipeline 21 is fixedly connected to a secondary pipeline 22, one end of the secondary pipeline 22 is fixedly connected to a connecting pipe 25, the outer side of the main pipeline 21 is fixedly connected to a valve 23, one end of the connecting pipe 25 is fixedly connected to a second connecting flange 26, the bottom end of the main pipeline 21 is fixedly connected to a connecting frame 28, and the bottom end of the connecting frame 28 is fixedly connected to a lower connecting pipe 31.
[0032] In summary, the present invention has the following beneficial effects: when in use, the main accompanying pipe 1 is wrapped around the outer wall of the equipment pipe, and the equipment pipe is fixed by using the fixing belt 8. The fixing belt 8 is inserted into the inner wall of the fixing groove 19 after wrapping the equipment pipe, and the positioning pin 12 is inserted into the fixing hole 9 to position the fixing belt 8. At this time, the connecting belt 11 is inserted into the inner wall of the positioning groove 13 to position and fix the main accompanying pipe 1, thereby effectively realizing the accompanying heating function of the pipeline system. At the same time, the "nameplate" and "operating instructions" produced have been praised by the ship's crew and have gained a good reputation. According to the comparison of the company's 82000 series ships, the purchase of copper pipes The weight and the number of ferrule connectors requested for purchase save about one-half of the raw materials, and the material procurement cost is greatly reduced. The company uses Φ10*1 copper tubes for accompanying. The material is relatively thin, the construction difficulty is greatly reduced, and it is easy to bend. The construction efficiency is increased by about 50%, saving labor costs. After the optimization of the main accompanying pipe of the engine room steam, the number of "ineffective accompanying" system pipes is relatively small, and the utilization of engine room steam has been effectively improved, which directly brings economic benefits to the shipowner. The on-site operation is more convenient, and the use of the piping system is more refined and clear. For example, the daily fuel system of the generator and the fuel delivery system can open the accompanying heating system separately according to the usage. In the past, the ships were connected together and could not be separated.
Claims
1. A main and accompanying pipe for improving steam in a ship, comprising a main and accompanying pipe (1) and a main pipe (21), characterized in that: The main and accompanying pipe (1) is connected to the outside of the main pipeline (21); one end of the main and accompanying pipe (1) is fixedly connected to a flange (2); a fixing groove (14) is provided on the outside of the flange (2); a ferrule joint (4) is placed on the inner wall of the fixing groove (14); the outer wall of the ferrule joint (4) matches the inner wall of the fixing groove (14); one end of the ferrule joint (4) is fixedly connected to a fixing belt (8); the other end of the ferrule joint (4) is fixedly connected to a fixing piece (7); the outer wall of the main and accompanying pipe (1) is fixedly connected to a protective pipe (15); the inner wall of the protective pipe (15) is fixedly connected to a thermal insulation layer (16); the inner wall of the thermal insulation layer (16) is fixedly connected to a connecting layer (17); the inner wall of the connecting layer (17) is fixedly connected to a heat conducting layer (18); The tube (1) is a copper tube with a size of Φ10*1. The bottom end of the main and accompanying pipes (1) is fixedly connected to a first connection plate (32), the outer side of the first connection plate (32) is fixedly connected to a first connection bolt (33), the bottom end of the first connection plate (32) is fixedly connected to a tee pipe (30), one end of the tee pipe (30) is fixedly connected to a second connection plate (34), the outer side of the second connection plate (34) is fixedly connected to a second connection bolt (35), one end of the second connection plate (34) is fixedly connected to a secondary main and accompanying pipe (27), one end of the tee pipe (30) is fixedly connected to a third connection plate (36), the outer side of the third connection plate (36) is fixedly connected to a third connection bolt (37), and the bottom end of the third connection plate (36) is fixedly connected to the main and accompanying pipes (29).
2. The improved main and accompanying steam pipe for ships according to claim 1, characterized in that: A mounting groove (20) is provided on the inner side of the flange (2), a sealing gasket (3) is placed on the inner wall of the mounting groove (20), and the outer wall of the sealing gasket (3) matches the inner wall of the mounting groove (20).
3. The improved main and accompanying steam pipe for ships according to claim 2, characterized in that: Bolt holes (5) are provided on the outer side of the flange (2), and the number of the bolt holes (5) is set to be multiple.
4. The improved main and accompanying steam pipes for ships according to claim 3 are characterized by: The bolt holes (5) are equidistantly distributed in a ring shape on the outer side of the flange (2), and the inner wall of the bolt hole (5) is threadedly sleeved with a fixing bolt (6) connected thereto.
5. The improved main and accompanying steam pipes for ships according to claim 4, characterized in that: A connecting groove (10) is provided on the inner side of the ferrule joint (4), and the inner wall of the connecting groove (10) matches the outer side of the main accompanying pipe (1). A fixing hole (9) is provided on one side of the fixing belt (8), and the number of the fixing holes (9) is set to be multiple, and the fixing holes (9) are evenly distributed on one side of the fixing belt (8).
6. The improved main and accompanying steam pipes for ships according to claim 5, characterized in that: One side of the fixing member (7) is fixedly connected to a connecting belt (11), and the other side of the fixing member (7) is provided with a second fixing groove (19), the inner wall of the second fixing groove (19) matches the outer wall of the connecting belt (11).
7. The improved main and accompanying steam pipe for ships according to claim 6, characterized in that: A second fixing groove (19) is provided on the inner side of the fixing member (7), the inner wall of the second fixing groove (19) matches the outer wall of the fixing belt (8), a positioning pin (12) is fixedly connected to the inner side of the second fixing groove (19), and the inner wall of the fixing hole (9) matches the outer wall of the positioning pin (12).
8. The improved main and accompanying steam pipe for ships according to claim 7, characterized in that: One end of the main pipeline (21) is fixedly connected to a first connecting flange (24), one side of the main pipeline (21) is fixedly connected to a secondary pipeline (22), and one end of the secondary pipeline (22) is fixedly connected to a connecting pipe (25).
9. The improved main and accompanying steam pipe for ships according to claim 8, characterized in that: The outer side of the main pipeline (21) is fixedly connected to a valve (23), one end of the connecting pipe (25) is fixedly connected to a second connecting flange (26), the bottom end of the main pipeline (21) is fixedly connected to a connecting frame (28), and the bottom end of the connecting frame (28) is fixedly connected to a lower connecting pipe (31).
Citation Information
Patent Citations
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