Biomass fiber fabric with good toughness and preparation device
Through real-time monitoring and automatic adjustment drying and screening technology, combined with multiple crushing treatments, the problems of low efficiency and poor consistency of biomass fiber fabric preparation in the prior art are solved, and efficient and safe preparation of biomass fiber fabrics are achieved.
Patent Information
- Application Number
- CN202410961132.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2044-07-17
AI Technical Summary
The existing biomass fiber fabric preparation technology lacks precise environmental parameter control, resulting in low efficiency and safety risks, and fails to effectively optimize the drying and screening process to improve the efficiency and consistency of fiber fabrics.
The temperature sensor and humidity sensor are used to monitor the temperature and humidity of biomass fiber raw materials in real time, and the drying and screening parameters are automatically adjusted through the controller, and the rotating arc baffle, rotating circular baffle and rotating screening plate are combined for multiple screening. And through multiple crushing treatments of primary and secondary crushing modules, we ensure that the raw materials meet the qualified standards.
Significantly optimized the drying and screening process, improve the preparation efficiency and safety of biomass fiber fabrics, reduce energy waste and artificial operation errors, ensure efficient utilization and consistency of fiber raw materials, and improve the quality and performance of the fabrics. .
Smart Images

Figure CN118698701B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of biomass fiber fabric preparation, in particular to a biomass fiber fabric with good toughness and a preparation device. Background Art
[0002] The traditional biomass fiber fabric preparation process relies on manual experience and judgment and lacks precise environmental parameter control, which may not only affect the efficiency of biomass fiber fabric preparation, but also bring safety hazards. In contrast, the biomass fiber fabric preparation process in this application introduces temperature sensors and humidity sensors to achieve real-time monitoring of the temperature and humidity of biomass fiber raw materials during the crushing and drying stages, thereby switching between drying and screening to improve the efficiency and safety of biomass fiber fabric preparation.
[0003] The defects of existing biomass fiber fabric preparation are:
[0004] 1. Patent document CN111411449B discloses a wrinkled meltblown fabric preparation device and preparation method thereof. The document mainly considers how to achieve regular wrinkles in the meltblown fabric production process, but does not consider how to optimize the drying and screening process to improve the efficiency and safety of biomass fiber fabric preparation;
[0005] 2. Patent document CN112195643B discloses a unidirectional wrinkled fabric preparation device and a method for using the same. The document mainly considers the problem of how to mechanize the processing of wrinkled fabrics, but does not consider how to improve the utilization rate of biomass fiber raw materials and ensure the consistency of biomass fiber fabrics;
[0006] 3. Patent document CN112140684B discloses a breathable fiber fabric preparation device and preparation method thereof. The document mainly considers how to realize the integrated flow operation of shaping, spraying and bonding, but does not consider how to improve the quality and performance of the prepared biomass fiber fabric and facilitate the storage and transportation of biomass fiber raw materials;
[0007] 4. Patent document CN112140690B discloses a textile fabric preparation device and a preparation method thereof. The document mainly considers how to simultaneously realize three different processes of yarn forming, implantation and precise bonding, but does not consider how to ensure the continuity of production, save human resources, and reduce human operational errors. Summary of the invention
[0008] The purpose of the present invention is to provide a biomass fiber fabric with good toughness and a preparation device to solve the problems raised in the above background technology.
[0009] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a biomass fiber fabric with good toughness and a preparation device, comprising a biomass fiber raw material processing body, wherein a fixing frame, a screening module, a partition plate and a secondary crushing module are installed inside the biomass fiber raw material processing body, and a crushing and drying chamber is opened inside the biomass fiber raw material processing body, and the crushing and drying chamber is located above the partition plate;
[0010] A ventilation duct is installed on one side of the biomass fiber raw material processing body, a hot air blower is installed inside the ventilation duct, and one end of the ventilation duct is installed on the back of the biomass fiber raw material processing body, the hot air blower is electrically connected to the controller, and a temperature sensor and a humidity sensor are installed on the inner wall of the biomass fiber raw material processing body, and the temperature sensor is located above the humidity sensor, and the temperature sensor and the humidity sensor are used to monitor the temperature and humidity inside the crushing and drying chamber;
[0011] The screening module comprises a screening cylinder installed inside a fixed frame, a servo motor 1 arranged evenly is installed inside the screening cylinder, a rotating arc baffle is installed at the output end of the servo motor 1, and the output end of the rotating arc baffle is installed inside the screening cylinder, a guide cylinder is installed at the bottom of the screening cylinder, a servo motor 2 is installed on one side of the guide cylinder, a rotating circular baffle is installed at the output end of the servo motor 2, and the rotating circular baffle is located inside the guide cylinder;
[0012] A servo motor three is installed on the top of the screening drum, a rotating shaft one is installed on the output end of the servo motor three, and the rotating shaft one is installed inside the screening drum, the rotating shaft one is located on the inner side of the rotating arc baffle, and a rotating screen plate is installed on the bottom of the rotating shaft one. A discharging cylinder is installed on one side of the screening drum, and the discharging cylinder is installed on the top of the biomass fiber raw material processing body, and a hot air blower two is installed inside the discharging cylinder.
[0013] Preferably, a filter core is installed inside the ventilation duct, and the filter core is used to prevent external impurities and broken biomass fibers inside the drying chamber from clogging the ventilation duct.
[0014] Preferably, the secondary crushing module includes a servo motor four whose bottom wall is installed on the bottom wall of the biomass fiber raw material processing body, and a vertical reducer is installed at the output end of the servo motor four. The output end of the vertical reducer passes through the top of the partition plate and is installed with a rotating shaft two, and the rotating shaft two is located below the guide cylinder, and two groups of evenly arranged crushing knives two are installed on the outer surface of the rotating shaft two.
[0015] Preferably, a double door is installed on the front of the biomass fiber raw material processing body through hinges, and a handle is installed on the front of the double door. A mounting base is installed at the bottom of the biomass fiber raw material processing body, and a support plate is installed on the top of the mounting base. The support plate is located on one side of the biomass fiber raw material processing body, and a primary crushing module is installed on the top of the support plate.
[0016] Preferably, the primary crushing module includes a crushing box installed on the top of the support plate, two groups of evenly arranged servo motors five are installed inside the crushing box, a rotating shaft three is installed at the output end of the servo motor five, and an evenly arranged crushing knife one is installed on the outer surface of the rotating shaft three. A discharge pipe is installed at the bottom of the crushing box, and the discharge pipe extends into the interior of the biomass fiber raw material processing body, the discharge pipe is located on the outside of the guide cylinder, and a protective door is installed on the top of the crushing box through a hinge.
[0017] Preferably, an infrared sensor is installed on the inner wall of the crushing box, and the temperature sensor, humidity sensor, servo motor 1, servo motor 2, servo motor 3, hot air blower 2, servo motor 4, vertical reducer, servo motor 5 and infrared sensor are electrically connected to the controller, and the infrared sensor is used to monitor whether biomass fiber enters the crushing box.
[0018] Preferably, the method for using the biomass fiber fabric preparation device is as follows:
[0019] Step S1: when using the biomass fiber fabric preparation device, firstly, the biomass fiber raw material is cut and crushed by the primary crushing module;
[0020] Step S2, further cutting and crushing the biomass fiber raw material through a secondary crushing module;
[0021] Step S3, screening the biomass fiber raw materials with appropriate volumes through the screening module, and further cutting and crushing the biomass fiber raw materials with larger volumes;
[0022] Step S4: When the humidity inside the crushing and drying chamber is greater than the set safety value, the biomass fiber raw material is dried to a safe humidity.
[0023] Preferably, in step S1, the following steps are also included:
[0024] Step S11, open the protective door on the top of the crushing box, pour the biomass fiber raw material into the crushing box, the infrared sensor detects that the biomass fiber enters the crushing box, transmits the monitoring signal to the controller, the controller turns on the servo motor five, and the biomass fiber raw material is continuously cut and crushed by the crushing knife one;
[0025] Step S12, the biomass fiber raw material after the initial crushing enters the crushing and drying chamber through the discharge pipe;
[0026] In step S2, the following steps are also included:
[0027] Step S21, the controller turns on the servo motor 4 and the vertical reducer, and the crushing blade 2 further cuts and crushes the biomass fiber raw material.
[0028] Preferably, in step S3, the following steps are also included:
[0029] Step S31, the controller turns on the hot air blower 1, the hot air blower 2, the servo motor 1, the servo motor 2 and the servo motor 3, and the biomass fiber raw materials with appropriate volumes respectively pass through the rotating arc baffle and the rotating circular baffle into the screening cylinder and the guide cylinder, and finally pass through the hot air blower 2 into the discharging cylinder for discharge, and the biomass fiber raw materials with larger volumes are blocked by the rotating arc baffle, the rotating circular baffle and the rotating screen plate and fall back into the crushing and drying chamber, and are further cut and crushed by the crushing knife 2;
[0030] Step S32, adjusting the rotation angles of the rotating arc baffle and the rotating circular baffle by using the servo motor 1 and the servo motor 2 respectively, so as to change the speed and volume of the crushed biomass fiber raw material passing through the screening cylinder and the guide cylinder;
[0031] Step S33, adjusting the rotation speed of the rotating screen plate by means of the servo motor 3 to adjust the screening speed of the biomass fiber raw material passing through the rotating screen plate;
[0032] In step S4, the following steps are also included:
[0033] Step S41, the temperature sensor and the humidity sensor monitor the temperature and humidity inside the crushing and drying chamber;
[0034] Step S42, when the humidity sensor detects that the humidity inside the crushing and drying chamber is greater than the set safety value, the wind speed of hot air blower 1 and hot air blower 2 is adjusted, and the inclination angles of the rotating arc baffle and the rotating circular baffle are reduced. Then the screening speed of the biomass fiber raw material is slowed down. After the inside of the crushing and drying chamber is dried to a safe humidity, the wind speed of hot air blower 1 and hot air blower 2, as well as the inclination angles of the rotating arc baffle and the rotating circular baffle are readjusted.
[0035] Preferably, the biomass fiber fabric is obtained by using a method for preparing a biomass fiber fabric with good toughness.
[0036] Compared with the prior art, the present invention has the following beneficial effects:
[0037] 1. The present invention uses a temperature sensor and a humidity sensor to monitor the temperature and humidity of the biomass fiber raw material in the crushing and drying stages in real time, thereby switching between drying and screening. When the humidity is too high, the controller increases the output of the hot air blower 1 and the hot air blower 2 to speed up the drying speed. When the humidity is close to or reaches a preset value, the controller reduces the output of the hot air blower 1 and the hot air blower 2 to avoid excessive drying and resulting in a decrease in the quality of the biomass fiber raw material. At the same time, the temperature sensor can monitor the temperature change during the drying process to prevent the biomass fiber raw material from being burned or deteriorated due to excessive temperature. In the screening stage, by understanding the humidity state of the raw material, it can be determined whether further drying or adjustment of the screening conditions is required. Through the method of real-time monitoring and dynamic adjustment, the drying and screening processes can be significantly optimized, energy waste and biomass fiber raw material loss can be reduced, and the preparation efficiency of biomass fiber fabrics can be improved. At the same time, since the controller can automatically adjust the operating parameters according to real-time data, the risk of human operating errors can also be reduced, and the safety of production can be improved. Therefore, the problem of how to optimize the drying and screening processes can be solved, thereby improving the preparation efficiency and safety of biomass fiber fabrics.
[0038] 2. The present invention uses a rotating arc baffle, a rotating circular baffle and a rotating screen plate for multiple screening, and unqualified biomass fiber raw materials fall back for re-crushing and screening. The rotating arc baffle, the rotating circular baffle and the rotating screen plate each have different screening functions and characteristics. Working together, they can effectively separate fibers of different sizes and qualities in the raw materials, which helps to reduce the mixing of unqualified fibers, thereby improving the utilization rate of biomass fiber raw materials. During the screening process, unqualified raw materials will be blocked and fall back to the secondary crushing module for re-crushing, and then screened. This process is repeated until the raw materials meet the qualified screening standards. In this way, unqualified raw materials can be fully utilized and the waste of raw materials is reduced. The screening mechanism of the present invention can ensure the consistency of biomass fiber fabrics. Since the raw materials are subjected to multiple screening and re-crushing processes, the final fiber size and quality are more consistent, which helps to reduce the differences and defects of the fabrics in subsequent processing and use. Therefore, it can solve the problem of how to improve the utilization rate of biomass fiber raw materials and ensure the improvement of the consistency of biomass fiber fabrics.
[0039] 3. The present invention crushes the biomass fiber raw material multiple times through the primary crushing module and the secondary crushing module. First, the primary crushing module performs preliminary crushing treatment on the biomass fiber raw material to crush it into smaller particles, which helps to reduce the size of the raw material and facilitates subsequent processing. Then, the secondary crushing module further crushes and refines the raw material that has been initially crushed to ensure that the raw material reaches a smaller particle size and a more uniform particle size distribution. Through multiple crushing treatments, the quality and performance of the biomass fiber fabric can be effectively improved. In addition, multiple crushing treatments can also help solve the storage and transportation problems of the biomass fiber raw material. The smaller particle size makes the biomass fiber raw material easier to stack and compress, reducing the storage space occupied. At the same time, the uniform particle size distribution also improves the fluidity of the biomass fiber raw material, which is convenient for loading and unloading and handling during transportation, helping to reduce storage and transportation costs, and improving the utilization rate and economy of the biomass fiber raw material. Therefore, it can solve the problem of how to improve the quality and performance of the prepared biomass fiber fabric and facilitate the storage and transportation of the biomass fiber raw material.
[0040] 4. The present invention senses the presence of biomass fiber raw materials by installing an infrared sensor, and then starts to prepare biomass fiber fabrics. When the infrared sensor detects the presence of biomass fiber raw materials, it will transmit the detection information to the controller, and the controller controls other power devices to start the preparation of biomass fiber fabrics, ensuring the continuity of production and avoiding production interruptions or delays caused by human factors. Secondly, through automatic control, the present invention significantly saves human resources. In traditional production methods, workers are usually required to manually monitor the entry of raw materials and start the preparation process, which is not only time-consuming and labor-intensive, but also easily affected by human factors. The automation mechanism of the present invention can replace this part of human work, allowing workers to focus on other more valuable tasks, thereby improving overall production efficiency. In addition, automatic control also helps to reduce human operation errors. Human operation is often affected by multiple factors such as experience, skills, fatigue, etc., and is prone to errors or omissions. Infrared sensors and controllers can perform precise and stable operations according to preset procedures and conditions, avoiding the uncertainty caused by human factors. Therefore, it can solve the problem of how to ensure the continuity of production, save human resources, and reduce human operation errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0042] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention;
[0043] Figure 3 It is a schematic diagram of the structure of the rotating circular baffle and the rotating screen plate of the present invention;
[0044] Figure 4 It is a schematic diagram of the structure of the rotating arc baffle of the present invention;
[0045] Figure 5 It is a schematic diagram of the structure of the fixing frame of the present invention;
[0046] Figure 6 It is the work flow chart of the present invention.
[0047] In the figure: 1. Biomass fiber raw material processing body; 2. Fixed frame; 3. Partition plate; 4. Crushing and drying chamber; 5. Ventilation duct; 6. Hot air blower 1; 7. Temperature sensor; 8. Humidity sensor; 9. Screening cylinder; 10. Servo motor 1; 11. Rotating arc baffle; 12. Infrared sensor; 13. Guide cylinder; 14. Servo motor 2; 15. Rotating circular baffle; 16. Servo motor 3; 17. Rotating axis 1; 18. Rotating sieve plate; 19. Discharging cylinder; 20. Hot air blower 2; 21. Servo motor 4; 22. Vertical reducer; 23. Rotating axis 2; 24. Crushing knife 2; 25. Mounting bottom plate; 26. Support plate; 27. Crushing box; 28. Servo motor 5; 29. Rotating axis 3; 30. Crushing knife 1; 31. Discharging pipe. DETAILED DESCRIPTION
[0048] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0049] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0050] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0051] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 , an embodiment of the present invention provides: a biomass fiber fabric with good toughness and a preparation device, comprising a biomass fiber raw material processing body 1, wherein a fixing frame 2, a screening module, a partition plate 3 and a secondary crushing module are installed inside the biomass fiber raw material processing body 1, and a crushing and drying chamber 4 is opened inside the biomass fiber raw material processing body 1, and the crushing and drying chamber 4 is located above the partition plate 3;
[0052] A ventilation duct 5 is installed on one side of the biomass fiber raw material processing body 1, a hot air blower 6 is installed inside the ventilation duct 5, and one end of the ventilation duct 5 is installed on the back of the biomass fiber raw material processing body 1, the hot air blower 6 is electrically connected to the controller, and a temperature sensor 7 and a humidity sensor 8 are installed on the inner wall of the biomass fiber raw material processing body 1, and the temperature sensor 7 is located above the humidity sensor 8, and the temperature sensor 7 and the humidity sensor 8 are used to monitor the temperature and humidity inside the crushing and drying chamber 4;
[0053] The screening module includes a screening drum 9 installed inside the fixed frame 2, and a servo motor 10 arranged evenly is installed inside the screening drum 9, and a rotating arc baffle 11 is installed at the output end of the servo motor 10, and the output end of the rotating arc baffle 11 is installed inside the screening drum 9, and a guide drum 13 is installed at the bottom of the screening drum 9, and a servo motor 2 14 is installed on one side of the guide drum 13, and a rotating circular baffle 15 is installed at the output end of the servo motor 2 14, and the rotating circular baffle 15 is located inside the guide drum 13;
[0054] A servo motor 3 16 is installed on the top of the screening drum 9, a rotating shaft 17 is installed on the output end of the servo motor 3 16, and the rotating shaft 17 is installed inside the screening drum 9, the rotating shaft 17 is located on the inner side of the rotating arc baffle 11, and a rotating screen plate 18 is installed at the bottom of the rotating shaft 17, a discharging drum 19 is installed on one side of the screening drum 9, and the discharging drum 19 is installed on the top of the biomass fiber raw material processing body 1, and a hot air blower 20 is installed inside the discharging drum 19.
[0055] Further, the fixing frame 2 is used to install and fix key components such as the screening module. The fixing frame 2 provides the necessary stability and strength to ensure the safety and reliability of the screening module during operation. The screening module is responsible for screening the crushed biomass fiber raw materials, separating the fiber raw materials that meet the standards, and screening out the materials that do not meet the standards or are too large, so as to carry out subsequent secondary crushing or other processing. The partition plate 3 is located inside the biomass fiber raw material processing body 1, separating the crushing and drying chamber 4 from the area where the servo motor 21 and the vertical reducer 22 are installed;
[0056] The crushing and drying chamber 4 is the main place for raw material crushing and drying, where the biomass fiber raw materials are crushed into smaller particles and the moisture is removed by hot air for subsequent processing or making into fabrics. The secondary crushing module is responsible for further crushing the biomass fibers crushed by the primary crushing module and the unqualified or oversized biomass fiber raw materials screened out by the screening module to achieve the required particle size or fiber length;
[0057] A ventilation duct 5 is installed on one side of the biomass fiber raw material processing body 1, and a hot air blower 6 is installed inside the ventilation duct 5. One end of the ventilation duct 5 is installed on the back of the biomass fiber raw material processing body 1, which helps to optimize the air flow circulation and temperature distribution during the drying process, improve the drying efficiency and ensure the uniform heat inside the processing body. At the same time, the hot air blower 6 is connected to the controller through an electrical signal, and the operating state of the hot air blower 6 can be accurately controlled by the controller, including starting, stopping and wind speed adjustment, so as to adjust the drying process according to real-time feedback to maintain the optimal working conditions in the crushing and drying chamber 4;
[0058] A temperature sensor 7 and a humidity sensor 8 are installed on the inner wall of the biomass fiber raw material processing body 1. These two sensors are used to monitor the temperature and humidity inside the crushing and drying chamber 4. Because hot air tends to rise, placing the temperature sensor 7 above the humidity sensor 8 can more accurately reflect the temperature distribution inside the drying chamber. The arrangement of the temperature sensor 7 and the humidity sensor 8 can monitor the key environmental parameters inside the crushing and drying chamber 4 in real time and transmit these data to the controller. The controller can automatically adjust the working state of the hot air blower 6 to keep the temperature and humidity in the crushing and drying chamber 4 within an ideal range, which can not only improve the drying efficiency and reduce energy consumption, but also prevent overheating or overhumidification from adversely affecting the quality of biomass fibers, thereby ensuring the quality of the final product;
[0059] The screening drum 9 is the main part of the screening module, which is used to accommodate the biomass fiber raw materials to be screened and provide a closed environment to complete the screening process. The servo motor 10 is evenly arranged inside the screening drum 9, and is responsible for driving the rotating arc baffle 11, thereby changing the rotation angle of the rotating arc baffle 11 and adjusting the distance between the rotating arc baffles 11. When the distance between the rotating arc baffles 11 is adjusted to be larger, larger-sized biomass fibers are allowed to pass through. If finer screening is required, the servo motor 10 can adjust the rotating arc baffles 11 to reduce the interval between them, so as to ensure that only small-sized biomass fibers can pass through;
[0060] The guide cylinder 13 is installed at the bottom of the screening cylinder 9, and is used to guide the unqualified biomass fiber raw materials to fall back and be crushed again. The guide cylinder 13 helps to control the flow and direction of the biomass fiber raw materials. The servo motor 14 is installed on one side of the guide cylinder 13, and is responsible for driving the rotating circular baffle 15. The servo motor 14 ensures that the rotating circular baffle 15 can adjust the flow of biomass fibers in the guide cylinder 13 as needed, so as to achieve fine management of the biomass fiber raw materials.
[0061] A servo motor 3 16 is installed on the top of the screening drum 9, and the servo motor 3 16 is responsible for driving a rotating shaft 17. The rotating shaft 17 extends to the inside of the screening drum 9, and a rotating screen plate 18 is installed at the bottom thereof, which is used to achieve stirring and dispersion of the biomass fiber raw materials in the screening drum 9, thereby improving the screening efficiency. A discharge drum 19 is installed on one side of the screening drum 9, and the discharge drum 19 is located at the top of the biomass fiber raw material processing body 1. A hot air blower 20 is installed inside the discharge drum 19, which is used to further dry the screened biomass fiber raw materials before they are discharged, thereby helping to ensure that the screened biomass fibers reach the required degree of dryness before being discharged, thereby improving product quality;
[0062] The screening module allows for effective screening and preliminary drying of biomass fiber raw materials while maintaining automation and precise control. Through the integrated hot air blower 6, controller, temperature sensor 7, humidity sensor 8, servo motor 10, servo motor 2 14, servo motor 3 16 and hot air blower 2 20, the screening module can improve screening efficiency, reduce clogging of biomass fiber raw materials, and ensure that the material meets the drying requirements before discharge through the hot air blower 20, making the entire screening and preliminary drying process smoother and more efficient, and reducing dependence on manual operation.
[0063] See also Figure 2 An embodiment of the present invention is: a biomass fiber fabric with good toughness and a preparation device, wherein a filter core is installed inside the ventilation duct 5, and the filter core is used to prevent external impurities and broken biomass fibers inside the drying chamber 4 from clogging the ventilation duct 5.
[0064] Furthermore, the main function of the filter element is to prevent external impurities and biomass fibers from inside the crushing and drying chamber 4 from clogging the ventilation duct 5. During the processing of the biomass fiber raw materials, some fine fiber particles may be generated. If these fiber particles directly enter the ventilation duct 5 without being filtered, they will gradually accumulate and clog the ventilation duct 5, affecting the ventilation effect. By installing the filter element, these impurities and fibers can be effectively blocked from entering the ventilation duct 5, which can not only improve the ventilation effect and ensure the normal progress of the biomass fiber raw material processing process, but also extend the service life of the ventilation duct 5 and reduce the frequency of maintenance and cleaning.
[0065] See also Figure 2 An embodiment of the present invention is: a biomass fiber fabric with good toughness and a preparation device, the secondary crushing module includes a servo motor 21 with a bottom wall installed on the bottom wall of the biomass fiber raw material processing body 1, and a vertical reducer 22 is installed at the output end of the servo motor 21. The output end of the vertical reducer 22 passes through the top of the partition plate 3 and is installed with a rotating shaft 23, and the rotating shaft 23 is located below the guide tube 13, and the outer surface of the rotating shaft 23 is installed with two groups of evenly arranged crushing knives 24.
[0066] Furthermore, a servo motor 4 21 is installed on the bottom wall of the biomass fiber raw material processing body 1 to provide the required power for the secondary crushing operation. The vertical reducer 22 converts the high speed of the servo motor 4 21 into a lower but higher torque output to meet the needs of the crushing operation. The rotating shaft 23 passes through the partition plate 3 and rotates under the drive of the vertical reducer 22, thereby driving the crushing knife 2 24 installed on its outside to perform the crushing operation. The crushing knife 2 24 rotates with the rotation of the rotating shaft 23 to cut and crush the biomass fiber raw material. The evenly arranged design can ensure the uniformity and consistency of the crushing effect.
[0067] See also Figure 1 and Figure 2 An embodiment of the present invention is: a biomass fiber fabric with good toughness and a preparation device, the front of the biomass fiber raw material processing body 1 is equipped with a double door through a hinge, the front of the double door is equipped with a handle, the bottom of the biomass fiber raw material processing body 1 is equipped with a mounting base plate 25, the top of the mounting base plate 25 is equipped with a support plate 26, and the support plate 26 is located on one side of the biomass fiber raw material processing body 1, and the top of the support plate 26 is equipped with a primary crushing module.
[0068] Furthermore, the operator can open or close the double door by holding and pulling or pushing the handle, and then clean and repair the inside of the biomass fiber raw material processing body 1. The installation base plate 25 is used to provide a stable foundation for supporting and fixing the biomass fiber raw material processing body 1 to ensure the stability and safety of the biomass fiber fabric preparation device. The support plate 26 is located on one side of the biomass fiber raw material processing body 1, and plays a role in supporting and fixing the primary crushing module. The support plate 26 can also withstand the weight of the primary crushing module and the vibration during operation. The primary crushing module is used to perform preliminary crushing treatment on the biomass fiber raw material, and crush the biomass fiber raw material into smaller particles through mechanical action for subsequent processing or processing.
[0069] See also Figure 2 An embodiment of the present invention is as follows: a biomass fiber fabric with good toughness and a preparation device, wherein the primary crushing module comprises a crushing box 27 mounted on the top of a support plate 26, wherein two groups of evenly arranged servo motors 5 28 are mounted inside the crushing box 27, wherein a rotating shaft 3 29 is mounted on the output end of the servo motor 5 28, wherein evenly arranged crushing knives 1 30 are mounted on the outer surface of the rotating shaft 3 29, wherein a discharge pipe 31 is mounted at the bottom of the crushing box 27, and the discharge pipe 31 extends into the interior of a biomass fiber raw material processing body 1, wherein the discharge pipe 31 is located on the outside of a guide tube 13, and a protective door is mounted on the top of the crushing box 27 through a hinge.
[0070] Furthermore, the main body of the primary crushing module is a crushing box 27, which is installed on the top of the support plate 26. The crushing box 27 is used to accommodate the biomass fiber raw material and perform crushing operations to prevent dust or fragments generated during the crushing process from scattering. Two groups of evenly arranged servo motors 5 28 are installed inside the crushing box 27. The output end of each servo motor 5 28 is installed with a rotating shaft 3 29. The rotating shaft 3 29 is a key component of the crushing operation. It rotates with the rotation of the servo motor 5 28, driving the crushing knife 1 30 installed on its outer side to cut and crush the biomass fiber raw material. The evenly arranged crushing knife 1 30 can ensure that the biomass fiber raw material can be evenly crushed at all positions.
[0071] A discharge pipe 31 is installed at the bottom of the crushing box 27, and the discharge pipe runs through the biomass fiber raw material processing body 1. The discharge pipe 31 is used to guide the crushed biomass fiber raw material out of the crushing box 27 and into the crushing and drying chamber 4. A protective door is also installed on the top of the crushing box 27 through a hinge. The protective door is used to protect the rotating shaft 3 29 and the crushing knife 30 inside the crushing box 27 to prevent external objects or personnel from accidentally entering and causing accidental injuries. At the same time, it is also convenient for the operator to open the box for cleaning and maintenance when necessary.
[0072] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 An embodiment of the present invention provides: a biomass fiber fabric with good toughness and a preparation device, wherein an infrared sensor 12 is installed on the inner wall of the crushing box 27, and a temperature sensor 7, a humidity sensor 8, a servo motor 10, a servo motor 2 14, a servo motor 3 16, a hot air blower 20, a servo motor 4 21, a vertical reducer 22, a servo motor 5 28 and the infrared sensor 12 are electrically connected to the controller, and the infrared sensor 12 is used to monitor whether biomass fiber enters the crushing box 27.
[0073] Furthermore, an infrared sensor 12 is installed on the inner wall of the crushing box 27. The infrared sensor 12 is used to monitor whether there is biomass fiber raw material entering the crushing box 27. When the biomass fiber raw material enters the crushing box 27, the infrared sensor 12 will detect its existence and transmit this information to the controller. The temperature sensor 7, the humidity sensor 8, the servo motor 10, the servo motor 2 14, the servo motor 3 16, the hot air blower 20, the servo motor 4 21, the vertical reducer 22, the servo motor 5 28 and the infrared sensor 12 are connected to the controller through electrical signals. All these components have established a communication connection with the controller to transmit information and instructions through electrical signals.
[0074] When the infrared sensor detects that biomass fiber raw materials enter the crushing box 27, it will send a signal to the controller. After receiving the signal, the controller can control the servo motor 5 28 to start according to a preset program, and drive the rotating shaft 3 29 and the crushing knife 1 30 to perform the crushing operation.
[0075] Further, the method of using the biomass fiber fabric preparation device is as follows:
[0076] Step S1: when using the biomass fiber fabric preparation device, firstly, the biomass fiber raw material is cut and crushed by the primary crushing module;
[0077] Step S2, further cutting and crushing the biomass fiber raw material through a secondary crushing module;
[0078] Step S3, screening the biomass fiber raw materials with appropriate volumes through the screening module, and further cutting and crushing the biomass fiber raw materials with larger volumes;
[0079] Step S4: When the humidity inside the crushing and drying chamber 4 is greater than the set safety value, the biomass fiber raw material is dried to a safe humidity.
[0080] Furthermore, in step S1, the following steps are also included:
[0081] Step S11, open the protective door on the top of the crushing box 27, pour the biomass fiber raw material into the crushing box 27, the infrared sensor 12 detects that the biomass fiber enters the crushing box 27, transmits the monitoring signal to the controller, the controller starts the servo motor 5 28, and the biomass fiber raw material is continuously cut and crushed by the crushing knife 1 30;
[0082] Step S12, the biomass fiber raw material after the initial crushing enters the crushing and drying chamber 4 through the discharge pipe 31;
[0083] In step S2, the following steps are also included:
[0084] Step S21, the controller turns on the servo motor 21 and the vertical reducer 22, and the crushing blade 24 further cuts and crushes the biomass fiber raw material.
[0085] Furthermore, in step S3, the following steps are also included:
[0086] Step S31, the controller turns on the hot air blower 1 6, the hot air blower 2 20, the servo motor 1 10, the servo motor 2 14 and the servo motor 3 16, and the biomass fiber raw materials with appropriate volumes respectively pass through the rotating arc baffle 11 and the rotating circular baffle 15 into the screening cylinder 9 and the guide cylinder 13, and finally pass through the hot air blower 20 into the discharging cylinder 19 for discharge, and the biomass fiber raw materials with larger volumes are blocked by the rotating arc baffle 11, the rotating circular baffle 15 and the rotating screen plate 18 and fall back into the crushing and drying chamber 4, and are further cut and crushed by the crushing knife 2 24;
[0087] Step S32, adjusting the rotation angles of the rotating arc baffle 11 and the rotating circular baffle 15 by means of the servo motor 1 10 and the servo motor 2 14 respectively, so as to change the speed and volume of the crushed biomass fiber raw material passing through the screening cylinder 9 and the guide cylinder 13;
[0088] Step S33, adjusting the rotation speed of the rotating screen plate 18 by the servo motor 3 16 to adjust the screening speed of the biomass fiber raw material passing through the rotating screen plate 18;
[0089] In step S4, the following steps are also included:
[0090] Step S41, the temperature sensor 7 and the humidity sensor 8 monitor the temperature and humidity inside the crushing and drying chamber 4;
[0091] Step S42, when the humidity sensor 8 detects that the humidity inside the crushing and drying chamber 4 is greater than the set safety value, the wind speed of the hot air blower 6 and the hot air blower 20 is adjusted, and the inclination angle of the rotating arc baffle 11 and the rotating circular baffle 15 is reduced. Then the screening speed of the biomass fiber raw material is slowed down. After the inside of the crushing and drying chamber 4 is dried to a safe humidity, the wind speed of the hot air blower 6 and the hot air blower 20, as well as the inclination angle of the rotating arc baffle 11 and the rotating circular baffle 15 are readjusted.
[0092] Furthermore, a biomass fiber fabric is obtained by using the method for preparing a biomass fiber fabric with good toughness as described in any one of claims 7-9.
[0093] Working principle: open the protective door on the top of the crushing box 27, pour the biomass fiber raw material into the crushing box 27, the infrared sensor 12 detects that the biomass fiber enters the crushing box 27, and transmits the monitoring signal to the controller, the controller starts the servo motor five 28, the biomass fiber raw material is continuously cut and crushed by the crushing knife one 30, and the biomass fiber raw material after the initial crushing enters the crushing and drying chamber 4 through the discharge pipe 31, the controller starts the servo motor four 21 and the vertical reducer 22, and the crushing knife two 24 further cuts and crushes the biomass fiber raw material;
[0094] The controller turns on the hot air blower 1 6, the hot air blower 2 20, the servo motor 1 10, the servo motor 2 14 and the servo motor 3 16, and the biomass fiber raw materials with appropriate volumes respectively pass through the rotating arc baffle 11 and the rotating circular baffle 15 into the screening cylinder 9 and the guide cylinder 13, and finally pass through the hot air blower 2 20 into the discharge cylinder 19 for discharge, and the biomass fiber raw materials with larger volumes are blocked by the rotating arc baffle 11, the rotating circular baffle 15 and the rotating screen plate 18 and fall back into the crushing and drying chamber 4, and are further cut and crushed by the crushing knife 2 24;
[0095] The rotation angles of the rotating arc baffle 11 and the rotating circular baffle 15 are adjusted by the servo motor 10 and the servo motor 2 14 respectively, so as to change the speed and volume of the crushed biomass fiber raw material passing through the screening cylinder 9 and the guide cylinder 13, and the rotation speed of the rotating screen plate 18 is adjusted by the servo motor 3 16 to adjust the screening speed of the biomass fiber raw material passing through the rotating screen plate 18;
[0096] The temperature sensor 7 and the humidity sensor 8 monitor the temperature and humidity inside the crushing and drying chamber 4. When the humidity sensor 8 detects that the humidity inside the crushing and drying chamber 4 is greater than the set safety value, the wind speed of the hot air blower 6 and the hot air blower 20 is adjusted, and the inclination angle of the rotating arc baffle 11 and the rotating circular baffle 15 is reduced. Then, the screening speed of the biomass fiber raw material is slowed down. After the inside of the crushing and drying chamber 4 is dried to a safe humidity, the wind speed of the hot air blower 6 and the hot air blower 20, as well as the inclination angle of the rotating arc baffle 11 and the rotating circular baffle 15 are readjusted.
[0097] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A device for preparing biomass fiber fabric with good toughness, comprising a biomass fiber raw material processing body (1), characterized in that: A fixing frame (2), a screening module, a partition plate (3) and a secondary crushing module are installed inside the biomass fiber raw material processing body (1); a crushing and drying chamber (4) is provided inside the biomass fiber raw material processing body (1), and the crushing and drying chamber (4) is located above the partition plate (3); A ventilation duct (5) is installed on one side of the biomass fiber raw material processing body (1), a hot air blower (6) is installed inside the ventilation duct (5), and one end of the ventilation duct (5) is installed on the back of the biomass fiber raw material processing body (1), the hot air blower (6) is electrically connected to a controller, and a temperature sensor (7) and a humidity sensor (8) are installed on the inner wall of the biomass fiber raw material processing body (1), and the temperature sensor (7) is located above the humidity sensor (8), and the temperature sensor (7) and the humidity sensor (8) are used to monitor the temperature and humidity inside the crushing and drying chamber (4); The screening module comprises a screening cylinder (9) mounted inside a fixed frame (2), a servo motor 1 (10) evenly arranged is mounted inside the screening cylinder (9), a rotating arc baffle (11) is mounted at the output end of the servo motor 1 (10), and the output end of the rotating arc baffle (11) is mounted inside the screening cylinder (9), a guide cylinder (13) is mounted at the bottom of the screening cylinder (9), a servo motor 2 (14) is mounted on one side of the guide cylinder (13), a rotating circular baffle (15) is mounted at the output end of the servo motor 2 (14), and the rotating circular baffle (15) is located inside the guide cylinder (13); A servo motor three (16) is installed on the top of the screening drum (9), a rotating shaft one (17) is installed on the output end of the servo motor three (16), and the rotating shaft one (17) is installed inside the screening drum (9), the rotating shaft one (17) is located on the inner side of the rotating arc baffle (11), and a rotating screen plate (18) is installed on the bottom of the rotating shaft one (17), a discharging drum (19) is installed on one side of the screening drum (9), the discharging drum (19) is installed on the top of the biomass fiber raw material processing body (1), and a hot air blower two (20) is installed inside the discharging drum (19); The secondary crushing module comprises a servo motor 4 (21) whose bottom wall is mounted on the bottom wall of the biomass fiber raw material processing body (1); a vertical reducer (22) is mounted on the output end of the servo motor 4 (21); a rotating shaft 2 (23) is mounted on the output end of the vertical reducer (22) through the top of the partition plate (3); the rotating shaft 2 (23) is located below the guide tube (13); and two groups of evenly arranged crushing knives 2 (24) are mounted on the outer surface of the rotating shaft 2 (23).
2. The device for preparing a biomass fiber fabric with good toughness according to claim 1, characterized in that: A filter core is installed inside the ventilation duct (5), and the filter core is used to prevent external impurities and broken biomass fibers inside the drying chamber (4) from clogging the ventilation duct (5).
3. The device for preparing a biomass fiber fabric with good toughness according to claim 2, characterized in that: The front of the biomass fiber raw material processing body (1) is provided with a double door via hinges, and a handle is provided on the front of the double door. The bottom of the biomass fiber raw material processing body (1) is provided with a mounting base plate (25), and the top of the mounting base plate (25) is provided with a support plate (26), and the support plate (26) is located on one side of the biomass fiber raw material processing body (1), and a primary crushing module is provided on the top of the support plate (26).
4. The device for preparing a biomass fiber fabric with good toughness according to claim 3, characterized in that: The primary crushing module comprises a crushing box (27) mounted on the top of a support plate (26); two groups of evenly arranged servo motors (5) (28) are mounted inside the crushing box (27); a rotating shaft (3) (29) is mounted on the output end of the servo motor (5) (28); evenly arranged crushing knives (1) (30) are mounted on the outer surface of the rotating shaft (29); a discharge pipe (31) is mounted at the bottom of the crushing box (27); the discharge pipe (31) extends into the interior of the biomass fiber raw material processing body (1); the discharge pipe (31) is located outside the guide tube (13); and a protective door is mounted on the top of the crushing box (27) via a hinge.
5. The device for preparing a biomass fiber fabric with good toughness according to claim 4, characterized in that: An infrared sensor (12) is installed on the inner wall of the crushing box (27), and the temperature sensor (7), the humidity sensor (8), the servo motor 1 (10), the servo motor 2 (14), the servo motor 3 (16), the hot air blower 2 (20), the servo motor 4 (21), the vertical speed reducer (22), the servo motor 5 (28) and the infrared sensor (12) are electrically connected to the controller, and the infrared sensor (12) is used to monitor whether biomass fibers enter the crushing box (27).
6. The method for using the device for preparing biomass fiber fabric with good toughness according to claim 5, characterized in that: The method of using the biomass fiber fabric preparation device is as follows: Step S1: when using the biomass fiber fabric preparation device, firstly, the biomass fiber raw material is cut and crushed by the primary crushing module; Step S2, further cutting and crushing the biomass fiber raw material through a secondary crushing module; Step S3, screening the biomass fiber raw materials with appropriate volumes through the screening module, and further cutting and crushing the biomass fiber raw materials with large volumes; Step S4: When the humidity inside the crushing and drying chamber (4) is greater than the set safety value, the biomass fiber raw material is dried to a safe humidity.
7. The method for using the device for preparing biomass fiber fabric with good toughness according to claim 6, characterized in that: In step S1, the following steps are also included: Step S11, opening the protective door on the top of the crushing box (27), pouring the biomass fiber raw material into the crushing box (27), the infrared sensor (12) detects that the biomass fiber enters the crushing box (27), and transmits the monitoring signal to the controller, the controller starts the servo motor five (28), and the biomass fiber raw material is continuously cut and crushed by the crushing knife one (30); Step S12, the biomass fiber raw material that has been initially crushed enters the crushing and drying chamber (4) through the discharge pipe (31); In step S2, the following steps are also included: Step S21: The controller starts the servo motor 4 (21) and the vertical reducer (22), and the crushing blade 2 (24) further cuts and crushes the biomass fiber raw material.
8. The method for using the device for preparing biomass fiber fabric with good toughness according to claim 7, characterized in that: In step S3, the following steps are also included: Step S31, the controller turns on the hot air blower 1 (6), the hot air blower 2 (20), the servo motor 1 (10), the servo motor 2 (14) and the servo motor 3 (16), and the biomass fiber raw materials of appropriate volume respectively pass through the rotating arc baffle (11) and the rotating circular baffle (15) into the screening cylinder (9) and the guide cylinder (13), and finally pass through the hot air blower 2 (20) into the discharge cylinder (19) for discharge, and the biomass fiber raw materials of large volume are blocked by the rotating arc baffle (11), the rotating circular baffle (15) and the rotating screen plate (18) and fall back into the crushing and drying chamber (4), and are further cut and crushed by the crushing knife 2 (24); Step S32, respectively adjusting the rotation angles of the rotating arc baffle (11) and the rotating circular baffle (15) by means of the servo motor 1 (10) and the servo motor 2 (14), thereby changing the speed and volume of the crushed biomass fiber raw material passing through the screening cylinder (9) and the guide cylinder (13); Step S33, adjusting the rotation speed of the rotating screen plate (18) by means of the servo motor 3 (16), thereby adjusting the screening speed of the biomass fiber raw material passing through the rotating screen plate (18); In step S4, the following steps are also included: Step S41, the temperature sensor (7) and the humidity sensor (8) monitor the temperature and humidity inside the crushing and drying chamber (4); Step S42: When the humidity sensor (8) detects that the humidity inside the crushing and drying chamber (4) is greater than the set safety value, the wind speed of the hot air blower 1 (6) and the hot air blower 2 (20) is adjusted, and the inclination angles of the rotating arc baffle (11) and the rotating circular baffle (15) are reduced. Then, the screening speed of the biomass fiber raw material is slowed down. After the inside of the crushing and drying chamber (4) is dried to a safe humidity, the wind speed of the hot air blower 1 (6) and the hot air blower 2 (20), as well as the inclination angles of the rotating arc baffle (11) and the rotating circular baffle (15) are readjusted.
9. A biomass fiber fabric with good toughness, characterized by: The biomass fiber fabric is obtained by using the method for preparing a biomass fiber fabric with good toughness as described in claim 8.
Citation Information
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