Synthesis equipment for 3-cyanopyridine yield based on intelligent monitoring and adjustment of process parameters
By using intelligent monitoring systems and sensing elements in 3-cyanopyridine synthesis equipment, the process parameters are adjusted in real time, the problems of catalyst delivery and tank pressure management are solved, the product yield and quality are improved, and the production process is stable Sex and safety.
Patent Information
- Application Number
- CN202411269151.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2044-09-11
AI Technical Summary
During the synthesis of existing 3-cyanopyridine, the amount of catalyst is affected by the production rate. The traditional embedded delivery device causes the catalyst to overflow and mix, making it difficult to control the internal pressure of the tank, resulting in leakage and unstable reactions.
Design a synthetic device based on intelligent monitoring and adjustment of process parameters, use pressure sensing elements and damping sensing elements to monitor and analyze data in real time, and control the opening and closing of the cover and float through hydraulic cylinder and cylinder components to ensure accurate catalyst delivery and raw materials Reaction, avoid leakage and unstable reactions.
The yield and product quality of 3-cyanopyridine are improved, the stability and safety of the production process are ensured, artificial intervention and potential safety risks are reduced, and the effective management of internal pressure of the tank is achieved.
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Figure CN118788269B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of 3-cyanopyridine synthesis, in particular to a synthesis device for adjusting the yield of 3-cyanopyridine based on intelligent monitoring of process parameters. Background Art
[0002] 3-Cyanopyridine, also known as nicotinonitrile, is an important fine chemical intermediate and a raw material for the pharmaceutical, pesticide and feed industries. It can be used to prepare vitamin B, nicotinamine, cardiotonic agents, insecticides, waterproofing agents, etc. At the same time, 3-cyanopyridine can be hydrolyzed to prepare nicotinic acid and nicotinamide, and some amide and ester derivatives used in medicine are synthesized using nicotinic acid as raw materials.
[0003] The existing 3-cyanopyridine synthesis requires the raw materials and the catalyst to be mixed together for reaction, and the amount of catalyst used will directly affect the 3-cyanopyridine production rate. The traditional embedded feeding device will overflow and mix when the catalyst is added. Summary of the invention
[0004] The purpose of the present invention is to provide a synthesis device for 3-cyanopyridine yield based on intelligent monitoring and adjustment of process parameters. The float plug slides downward under the influence of negative pressure suction and the internal pressure of the tank body, and the through hole is recombined with the valve column, so that the catalyst in the float chamber cannot react with the raw material of the tank body, and the raw material inside the tank body cannot enter the float chamber and the liquid storage chamber. At the same time, through real-time monitoring of pressure sensing elements and damping sensing elements, the pressure change data between the booster pump and the shunt pipe and the operation damping data of the stirring motor can be accurately obtained. Through precise data analysis and adjustment, the system can continuously optimize production parameters, make the production process more stable and controllable, thereby improving the yield and product quality of 3-cyanopyridine, and can solve the problems in the prior art.
[0005] To achieve the above object, the present invention provides the following technical solution: a synthesis device for 3-cyanopyridine yield based on intelligent monitoring and adjustment of process parameters, comprising a synthesis reaction tank and a parameter control coordination unit, wherein a cover is arranged on the top of the synthesis reaction tank, a pressure gauge is arranged above the cover, a shaft frame rotatably connected to the cover is arranged on one side of the pressure gauge, a support shaft is rotatably connected below one end of the shaft frame, and a hydraulic cylinder is articulated on one side of the support shaft;
[0006] Parameter control coordination unit for:
[0007] According to the working operation status of the synthesis reaction tank, the working operation status data is obtained, and the operation parameter analysis is performed according to the obtained working operation status data, and finally the equipment operation parameter coordination of the synthesis reaction tank is performed according to the analysis result;
[0008] The hydraulic cylinder can be used to control the shaft frame to rotate around the support shaft, thereby driving the cover to open and close, which can avoid leakage between the tank body and the cover due to excessive pressure inside the tank body.
[0009] Furthermore, a lock buckle is provided on one side of the cover, an embedded agent tube is provided on one side of the shaft frame, the embedded agent tube penetrates the cover and extends to the inside of the synthesis reaction tank, a catalyst storage tank is provided on one side of the synthesis reaction tank, the catalyst storage tank is connected to the synthesis reaction tank through a bracket, and the dosage delivered to the inside of the synthesis reaction tank is accurately controlled by the embedded agent tube.
[0010] Furthermore, a flip cover is provided on the top of the catalyst storage tank, a stirring motor is provided above the flip cover, a guide pipe is provided on one side of the stirring motor, the guide pipe is connected to the embedded agent tube through a flange, a boost pump is provided at the bottom of the catalyst storage tank, a diversion pipe is provided on one side of the boost pump, and the catalyst inside the catalyst storage tank can be stirred at a uniform speed by the stirring motor to avoid agglomeration of individual catalyst types during static storage.
[0011] Furthermore, a discharge bottom valve is provided at the bottom of the synthesis reaction tank, a circulation tank is provided on one side of the discharge bottom valve, a conveying motor is provided on one side of the circulation tank, a pump box is provided at one end of the conveying motor, the pump box and the conveying motor are connected by a flange, a raw material pipeline is provided on one side of the pump box, the raw material pipeline and the synthesis reaction tank are connected by a flange, an input pipe port is provided on the other side of the pump box, a hydraulic hatch is provided at one end of the pump box, and the material transfer operation can be realized through the pump box.
[0012] Furthermore, a cylinder assembly is provided on the top of the embedded agent tube, and the cylinder assembly is connected to the embedded agent tube through a flange. The embedded agent tube includes a buffer shaft tube and a liquid storage tube fitting. The buffer shaft tube is installed above the liquid storage tube fitting. A switching valve port is provided on one side of the buffer shaft tube, and the switching valve port is connected to the guide tube. The buffer shaft tube can play a buffering role to prevent the reagent from flowing too fast during input and affecting the floating plug structure at the bottom.
[0013] Furthermore, a flow control valve sleeve is arranged below the liquid storage pipe member, a float plug is arranged on the inner side of the flow control valve sleeve, and a through hole is arranged on the outer surface of the float plug.
[0014] Furthermore, a liquid storage cavity is provided inside the liquid storage tube, a bearing impeller is provided inside the buffer shaft tube, the bearing impeller is rotatably connected to the buffer shaft tube, and an inner through pipe is provided at the bottom of the bearing impeller.
[0015] Furthermore, a guide rod is provided inside the cylinder assembly, the guide rod is telescopically connected to the cylinder assembly, the guide rod passes through the bearing impeller and extends to the inside of the liquid storage pipe fitting, a cylinder piston is provided at the bottom of the guide rod, and the cylinder piston is threadedly connected to the flow control valve sleeve.
[0016] Furthermore, a float chamber is provided inside the flow control valve sleeve, and a plurality of valve columns are provided at the bottom of the float chamber. The float plug is located inside the float chamber, and the float plug is slidably connected to the flow control valve sleeve. The valve column is connected to the float plug through a through hole, and the opening and closing operations of the flow control valve sleeve can be realized by the rising and falling operations of the float plug.
[0017] Furthermore, the parameter control coordination unit includes:
[0018] Sensor element data monitoring and acquisition module, used for:
[0019] The sensing element includes a pressure sensing element and a damping sensing element, wherein the pressure sensing element is installed between the booster pump and the shunt pipe, and the damping sensing element is electrically connected to the stirring motor;
[0020] The pressure sensing element monitors the pressure change data between the booster pump and the shunt pipe to obtain pressure monitoring data;
[0021] The damping sensor element monitors the running damping data of the stirring motor to obtain damping monitoring data;
[0022] Monitoring data analysis and coordination module for:
[0023] Receiving the pressure monitoring data and the damping monitoring data, and performing control analysis on the received pressure monitoring data and the damping monitoring data;
[0024] Among them, the pressure monitoring data is compared with the preset standard pressure data, and the preset standard pressure data is retrieved from the database;
[0025] When comparing the pressure values, if the pressure monitoring data exceeds the preset range of the preset standard pressure data, the pressure monitoring data is determined to be abnormal pressure data, and the booster pump operation is adjusted according to the comparison difference of the abnormal pressure data. After the adjustment, the pressure monitoring data is continued to be judged. If the pressure monitoring data is abnormal for more than three times, it will automatically stop and alarm;
[0026] The damping monitoring data is compared with the preset standard damping data, and the preset standard damping data is retrieved from the database, wherein the damping comparison includes vibration data, force data, temperature data, motor current data and motor voltage data;
[0027] Confirm the abnormal damping data according to the damping ratio result, and adjust the parameters of the stirring motor according to the abnormal range of the abnormal damping data;
[0028] At the same time, the pressure monitoring data, damping monitoring data and the parameters of the stirring motor after abnormal adjustment are integrated and displayed on the display terminal after integration.
[0029] Compared with the prior art, the present invention has the following beneficial effects:
[0030] 1. In the present invention, when it is necessary to put in the catalyst, the cylinder assembly controls the guide rod to extend outward, thereby pushing the cylinder piston at the front end to disengage from the liquid storage chamber, so that the catalyst enters the float chamber inside the flow control valve sleeve. As the catalyst is continuously injected, the float plug will rise along the valve column until the valve column is separated from the through hole on the surface of the float plug. At this time, the catalyst can enter the synthesis reaction tank through the through hole to react with the raw material. When the injected catalyst dosage meets the standard, the cylinder assembly controls the guide rod to be retracted, and the float plug slides downward under the influence of negative pressure suction and the internal pressure of the tank body, and the through hole is reassembled with the valve column, so that the catalyst in the float chamber cannot react with the raw material in the tank body, and the raw material inside the tank body cannot enter the float chamber and the liquid storage chamber.
[0031] 2. The present invention can control the shaft frame to rotate around the support shaft through the hydraulic cylinder, thereby driving the cover to open and close, which can avoid leakage between the tank body and the cover caused by excessive pressure inside the tank body.
[0032] 3. The present invention, through real-time monitoring of pressure sensing elements and damping sensing elements, can accurately obtain the pressure change data between the booster pump and the shunt pipe and the operating damping data of the stirring motor, ensuring real-time monitoring of key parameters in the production process. The system can automatically adjust the parameters. If the number of abnormalities exceeds the set threshold, it will automatically shut down and issue an alarm, reducing human intervention and potential safety risks. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is an overall front view of the synthesis device of the present invention;
[0034] Figure 2 It is an overall side view of the synthesis device of the present invention;
[0035] Figure 3 It is a schematic diagram of the structure of the embedded agent tube of the present invention;
[0036] Figure 4 It is a schematic diagram of the structure of the cylinder assembly of the present invention;
[0037] Figure 5 It is a schematic diagram of the piston opening structure of the present invention;
[0038] Figure 6 It is a schematic diagram of the piston closing structure of the present invention;
[0039] Figure 7 It is a schematic diagram of the parameter control coordination process of the present invention.
[0040] In the figure: 1, synthesis reaction tank; 2, circulation tank; 3, catalyst storage tank; 4, conveying motor; 101, cover; 102, shaft frame; 103, embedded agent tube; 104, cylinder assembly; 105, discharge bottom valve; 1011, lock; 1012, pressure gauge; 1021, support shaft; 1022, hydraulic cylinder; 1031, transfer valve port; 1032, buffer shaft tube; 1033, liquid storage pipe fittings; 1034, bearing impeller; 1035, liquid storage chamber; 1036, inner Through pipe; 1041, guide rod; 1042, flow control valve sleeve; 1043, float plug; 1044, through hole; 1045, valve column; 1046, float chamber; 1047, cylinder piston; 301, guide pipe; 302, booster pump; 303, stirring motor; 304, flip cover; 305, diverter pipe; 306, pressure sensor element; 307, damping sensor element; 401, raw material pipeline; 402, hydraulic hatch; 403, input pipe port; 404, pump box. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] In order to solve the problem that the raw materials and catalysts need to be mixed together for reaction in the prior art during the synthesis of 3-cyanopyridine, and the amount of catalyst used will directly affect the yield of 3-cyanopyridine, the traditional embedded feeding device will overflow and mix when the catalyst is added; please refer to Figure 1-Figure 6 , this embodiment provides the following technical solutions:
[0043] The synthesis equipment of 3-cyanopyridine yield based on intelligent monitoring and adjustment of process parameters comprises a synthesis reaction tank 1, a discharge bottom valve 105 is arranged at the bottom of the synthesis reaction tank 1, a circulation tank 2 is arranged on one side of the discharge bottom valve 105, the circulation tank 2 is connected with the discharge bottom valve 105 through a flange, and 3-cyanopyridine enters the circulation tank 2 through the discharge bottom valve 105 after synthesis, a conveying motor 4 is arranged on one side of the circulation tank 2, a sealing cover 101 is arranged on the top of the synthesis reaction tank 1, and a pressure gauge 1012 is arranged above the sealing cover 101, which can monitor the gas pressure inside the synthesis reaction tank 1 to avoid the gas generated during the synthesis process. When the pressure is too high, an axis frame 102 is provided on one side of the pressure gauge 1012, and the axis frame 102 is rotatably connected to the cover 101. A support shaft 1021 is provided below one end of the axis frame 102, and a hydraulic cylinder 1022 is provided on one side of the support shaft 1021. The axis frame 102 and the hydraulic cylinder 1022 are hinged, and the axis frame 102 and the support shaft 1021 are rotatably connected. The hydraulic cylinder 1022 can control the axis frame 102 to rotate around the support shaft 1021, thereby driving the cover 101 to open and close, so as to avoid leakage between the tank body and the cover 101 due to excessive pressure inside the tank body.
[0044] Specifically, a lock buckle 1011 is provided on one side of the cover 101, and an embedded agent tube 103 is provided on one side of the shaft frame 102. The embedded agent tube 103 penetrates the cover 101 and extends to the inside of the synthesis reaction tank 1;
[0045] Specifically, a catalyst storage tank 3 is provided on one side of the synthesis reaction tank 1, and the catalyst storage tank 3 is connected to the synthesis reaction tank 1 through a bracket. A flip cover 304 is provided on the top of the catalyst storage tank 3. After the flip cover 304 is opened, the catalyst can be added to the inside of the catalyst storage tank 3. A stirring motor 303 is provided above the flip cover 304. The stirring motor 303 can stir the catalyst inside the catalyst storage tank 3 at a uniform speed to avoid agglomeration of individual catalyst types during static storage.
[0046] Specifically, a guide pipe 301 is provided on one side of the stirring motor 303, and the guide pipe 301 is connected to the embedded agent tube 103 through a flange. A boost pump 302 is provided at the bottom of the catalyst storage tank 3, and a shunt pipe 305 is provided on one side of the boost pump 302. The catalyst is pre-stored inside the catalyst storage tank 3. When in use, the catalyst is pumped from the inside of the tank body to the embedded agent tube 103 through the delivery motor 4, and then the embedded agent tube 103 is used to accurately control the dosage delivered to the inside of the synthesis reaction tank 1.
[0047] Specifically, a pump box 404 is provided at one end of the conveying motor 4, and the pump box 404 is connected to the conveying motor 4 through a flange. A raw material pipeline 401 is provided on one side of the pump box 404, and the raw material pipeline 401 is connected to the synthesis reaction tank 1 through a flange. An input pipe port 403 is provided on the other side of the pump box 404, and a hydraulic hatch 402 is provided at one end of the pump box 404. The input pipe port 403 can be connected to the raw material tank body, and the raw material is conveyed into the pump box 404 through the input pipe port 403. Then, the conveying motor 4 rotates to increase pressure and conveys the raw material from the raw material pipeline 401 to the synthesis reaction tank 1.
[0048] Specifically, a cylinder assembly 104 is provided at the top of the embedded agent tube 103, and the cylinder assembly 104 is connected to the embedded agent tube 103 through a flange. The embedded agent tube 103 includes a buffer shaft tube 1032 and a liquid storage pipe 1033. The buffer shaft tube 1032 is installed above the liquid storage pipe 1033. A switching valve port 1031 is provided on one side of the buffer shaft tube 1032. The switching valve port 1031 is connected to the guide pipe 301. A flow control valve sleeve 1042 is provided below the liquid storage pipe 1033. A float plug 1043 is provided on the inner side of the flow control valve sleeve 1042. A through hole 1044 is provided on the outer surface of the float plug 1043. The liquid storage pipe A liquid storage chamber 1035 is provided inside 1033, a bearing impeller 1034 is provided inside the buffer shaft tube 1032, the bearing impeller 1034 is rotatably connected to the buffer shaft tube 1032, an inner through pipe 1036 is provided at the bottom of the bearing impeller 1034, the catalyst enters the buffer shaft tube 1032 through the transfer valve port 1031, and the liquid pushes the bearing impeller 1034 inside the buffer shaft tube 1032 to rotate when entering, thereby reducing the pressure at the catalyst input end, and then the catalyst enters the liquid storage chamber 1035 in the liquid storage pipe 1033 through the inner through pipe 1036 at the bottom of the bearing impeller 1034.
[0049] Specifically, a guide rod 1041 is provided inside the cylinder assembly 104, and the guide rod 1041 is telescopically connected to the cylinder assembly 104, and the guide rod 1041 passes through the bearing impeller 1034 and extends to the inside of the liquid storage pipe 1033, and a cylinder piston 1047 is provided at the bottom of the guide rod 1041, and the cylinder piston 1047 is threadedly connected to the flow control valve sleeve 1042, and a float chamber 1046 is provided inside the flow control valve sleeve 1042, and a plurality of valve columns 1045 are provided at the bottom of the float chamber 1046, and a float plug 1043 is located inside the float chamber 1046, and the float plug 1043 is slidably connected to the flow control valve sleeve 1042, and the valve column 1045 is connected to the float plug 1043 through the through hole 1044. When the catalyst needs to be added, the cylinder assembly 104 controls the guide rod 1041 to extend outward, thereby pushing the cylinder piston at the front end. 1047 is separated from the liquid storage chamber 1035, allowing the catalyst to enter the float chamber 1046 inside the flow control valve sleeve 1042. With the continuous injection of the catalyst, the float 1043 will rise along the valve column 1045 until the valve column 1045 is separated from the through hole 1044 on the surface of the float 1043. At this time, the catalyst can enter the synthesis reaction tank 1 through the through hole 1044 to react with the raw material. When the injected catalyst dosage meets the standard, the cylinder assembly 104 controls the guide rod 1041 to be retracted, and the float 1043 slides downward under the influence of negative pressure suction and the internal pressure of the tank body. The through hole 1044 is recombined with the valve column 1045, so that the catalyst in the float chamber 1046 cannot react with the raw material of the tank body, and the raw material inside the tank body cannot enter the float chamber 1046 and the liquid storage chamber 1035.
[0050] The working principle of the above technical solution is as follows: the catalyst is pre-stored inside the catalyst storage tank 3, and when in use, the catalyst is pumped from the inside of the tank body to the embedded agent tube 103 through the delivery motor 4, and then the embedded agent tube 103 is used to accurately control the dosage delivered to the inside of the synthesis reaction tank 1, and the catalyst enters the buffer shaft tube 1032 through the switching valve port 1031. When the liquid enters, it will push the bearing impeller 1034 inside the buffer shaft tube 1032 to rotate, which can reduce the pressure at the catalyst input end, and then the catalyst enters the liquid storage chamber 1035 in the liquid storage pipe 1033 through the internal through pipe 1036 at the bottom of the bearing impeller 1034. When the catalyst needs to be added, the cylinder assembly 104 controls the guide rod 1041 to extend outward, thereby pushing the cylinder piston 1047 at the front end. The catalyst is separated from the liquid storage chamber 1035, and enters the float chamber 1046 inside the flow control valve sleeve 1042. As the catalyst is continuously injected, the float plug 1043 will rise along the valve column 1045 until the valve column 1045 is separated from the through hole 1044 on the surface of the float plug 1043. At this time, the catalyst can enter the synthesis reaction tank 1 through the through hole 1044 to react with the raw material. When the injected catalyst dosage meets the standard, the cylinder assembly 104 controls the guide rod 1041 to be retracted, and the float plug 1043 slides downward under the influence of negative pressure suction and the internal pressure of the tank body. The through hole 1044 is recombined with the valve column 1045, so that the catalyst in the float chamber 1046 cannot react with the raw material of the tank body, and the raw material inside the tank body cannot enter the float chamber 1046 and the liquid storage chamber 1035.
[0051] See also Figure 7 The synthesis equipment for 3-cyanopyridine yield based on intelligent monitoring and adjustment of process parameters also includes:
[0052] The parameter control and coordination unit is used to obtain the working state data according to the working state of the synthesis reaction tank 1, and perform operation parameter analysis according to the obtained working state data, and finally coordinate the equipment operation parameters of the synthesis reaction tank 1 according to the analysis results.
[0053] Parameter control coordination unit, including:
[0054] Sensor element data monitoring and acquisition module, used for:
[0055] The sensing element includes a pressure sensing element 306 and a damping sensing element 307, wherein the pressure sensing element 306 is installed between the booster pump 302 and the shunt pipe 305, and the damping sensing element 307 is electrically connected to the stirring motor 303;
[0056] The pressure sensing element 306 monitors the pressure change data between the booster pump 302 and the shunt pipe 305 to obtain pressure monitoring data;
[0057] The damping sensor element 307 monitors the running damping data of the stirring motor 303 to obtain damping monitoring data;
[0058] Monitoring data analysis and coordination module for:
[0059] Receiving the pressure monitoring data and the damping monitoring data, and performing control analysis on the received pressure monitoring data and the damping monitoring data;
[0060] Among them, the pressure monitoring data is compared with the preset standard pressure data, and the preset standard pressure data is retrieved from the database;
[0061] When comparing the pressure values, if the pressure monitoring data exceeds the preset range of the preset standard pressure data, the pressure monitoring data is determined to be abnormal pressure data, and the operation of the booster pump 302 is adjusted according to the comparison difference of the abnormal pressure data. After the adjustment, the pressure monitoring data is continued to be judged. If the pressure monitoring data is abnormal for more than three times, it will automatically stop and alarm;
[0062] The damping monitoring data is compared with the preset standard damping data, and the preset standard damping data is retrieved from the database, wherein the damping comparison includes vibration data, force data, temperature data, motor current data and motor voltage data;
[0063] Confirm the abnormal damping data according to the damping ratio result, and adjust the parameters of the stirring motor 303 according to the abnormal range of the abnormal damping data;
[0064] At the same time, the pressure monitoring data, the damping monitoring data and the parameters of the stirring motor 303 after abnormal adjustment are integrated and displayed on the display terminal after integration.
[0065] Specifically, through real-time monitoring of the pressure sensing element 306 and the damping sensing element 307, the pressure change data between the boost pump 302 and the shunt pipe 305 and the operating damping data of the stirring motor 303 can be accurately obtained, ensuring real-time monitoring of key parameters in the production process. The monitoring data analysis and coordination module receives, analyzes and controls the real-time monitoring data, and can compare it with the preset standard data, timely discover abnormalities and take corresponding adjustment measures, ensuring the stability and safety of production. When abnormal pressure or damping data is monitored, the system can automatically adjust the parameters. If the number of abnormalities exceeds the set threshold, it will automatically shut down and issue an alarm, reducing human intervention and potential safety risks. The integrated monitoring data and adjustment data are displayed in real time on the display terminal, which is convenient for operators to grasp the production status at any time, improving the transparency and convenience of production management, and through precise data analysis and adjustment, the system can continuously optimize production parameters to make the production process more stable and controllable, thereby improving the yield and product quality of 3-cyanopyridine.
[0066] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0067] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.
Claims
1. Synthesis equipment for 3-cyanopyridine yield based on intelligent monitoring and adjustment of process parameters, It is characterized in that The invention comprises a synthesis reaction tank (1) and a parameter control coordination unit. The top of the synthesis reaction tank (1) is provided with a cover (101), the top of the cover (101) is provided with a pressure gauge (1012), one side of the pressure gauge (1012) is provided with an axis frame (102) rotatably connected to the cover (101), the lower part of one end of the axis frame (102) is rotatably connected with a support shaft (1021), one side of the support shaft (1021) is hingedly connected to a hydraulic cylinder (1022), one side of the cover (101) is provided with a lock buckle (1011), one side of the axis frame (102) is provided with an embedded agent tube (103), the embedded agent tube (103) penetrates the cover (101) and extends to the inside of the synthesis reaction tank (1), one side of the synthesis reaction tank (1) is provided with a catalyst storage tank (3), and the top of the embedded agent tube (103) is provided with a cylinder group. The embedded agent tube (103) comprises a buffer shaft tube (1032) and a liquid storage tube (1033). The buffer shaft tube (1032) is installed above the liquid storage tube (1033). A switching valve port (1031) is provided on one side of the buffer shaft tube (1032). The switching valve port (1031) is connected to the flow guide tube (301). A flow control valve sleeve (1031) is provided below the liquid storage tube (1033). 1042), a float plug (1043) is arranged on the inner side of the flow control valve sleeve (1042), a through hole (1044) is arranged on the outer surface of the float plug (1043), a float cavity (1046) is arranged inside the flow control valve sleeve (1042), a valve column (1045) is arranged at the bottom of the float cavity (1046), and the valve column (1045) is connected to the float plug (1043) through the through hole (1044); The parameter control coordination unit comprises a sensor element data monitoring and acquisition module, wherein the sensor elements monitored by the sensor element data monitoring and acquisition module comprise a pressure sensor element (306) and a damping sensor element (307), wherein the pressure sensor element (306) is installed between the boost pump (302) and the shunt pipe (305), and the damping sensor element (307) is electrically connected to the stirring motor (303). A flip cover plate (304) is arranged on the top of the catalyst storage tank (3), and a stirring motor (303) is arranged above the flip cover plate (304), and a guide pipe (301) is arranged on one side of the stirring motor (303). A boost pump (302) is arranged on the bottom of the catalyst storage tank (3), and a shunt pipe (305) is arranged on one side of the boost pump (302).
2. The synthesis equipment for 3-cyanopyridine yield based on intelligent monitoring and adjustment of process parameters according to claim 1, It is characterized in that A discharge bottom valve (105) is arranged at the bottom of the synthesis reaction tank (1), a circulation tank (2) is arranged on one side of the discharge bottom valve (105), a conveying motor (4) is arranged on one side of the circulation tank (2), a pump box (404) is arranged at one end of the conveying motor (4), a raw material pipeline (401) is arranged on one side of the pump box (404), the raw material pipeline (401) is connected to the synthesis reaction tank (1) via a flange, an input pipe port (403) is arranged on the other side of the pump box (404), and a hydraulic hatch cover (402) is arranged at one end of the pump box (404).
3. The synthesis equipment for 3-cyanopyridine yield based on intelligent monitoring and adjustment of process parameters according to claim 1, It is characterized in that The liquid storage tube (1033) is provided with a liquid storage cavity (1035) inside, the buffer shaft tube (1032) is provided with a bearing impeller (1034) inside, the bearing impeller (1034) is rotatably connected to the buffer shaft tube (1032), and an inner through pipe (1036) is provided at the bottom of the bearing impeller (1034).
4. The synthesis equipment for 3-cyanopyridine yield based on intelligent monitoring and adjustment of process parameters according to claim 1, It is characterized in that A guide rod (1041) is arranged inside the cylinder assembly (104), a cylinder piston (1047) is arranged at the bottom of the guide rod (1041), and the cylinder piston (1047) is connected to the flow control valve sleeve (1042) through threads.
5. The synthesis equipment for 3-cyanopyridine yield based on intelligent monitoring and adjustment of process parameters according to claim 1, It is characterized in that The pressure sensing element (306) monitors the pressure change data between the booster pump (302) and the shunt pipe (305) to obtain pressure monitoring data; The damping sensor element (307) monitors the running damping data of the stirring motor (303) to obtain damping monitoring data; The parameter control coordination unit further includes: Monitoring data analysis and coordination module for: Receiving the pressure monitoring data and the damping monitoring data, and performing control analysis on the received pressure monitoring data and the damping monitoring data; Among them, the pressure monitoring data is compared with the preset standard pressure data, and the preset standard pressure data is retrieved from the database; When comparing the pressure values, if the pressure monitoring data exceeds the preset range of the preset standard pressure data, the pressure monitoring data is determined to be abnormal pressure data, and the operation of the booster pump (302) is adjusted according to the comparison difference of the abnormal pressure data. After the adjustment, the pressure monitoring data is continued to be judged. If the pressure monitoring data is abnormal for more than three times, the machine is automatically shut down and an alarm is sounded; The damping monitoring data is compared with the preset standard damping data, and the preset standard damping data is retrieved from the database, wherein the damping comparison includes vibration data, force data, temperature data, motor current data and motor voltage data; Confirming abnormal damping data according to the damping ratio result, and adjusting the parameters of the stirring motor (303) according to the abnormal range of the abnormal damping data; At the same time, the pressure monitoring data, the damping monitoring data and the parameters of the stirring motor (303) after abnormal adjustment are integrated and displayed on the display terminal after integration.
