A device for detecting defects in aviation parts

By designing a defect detection device for aviation parts combining positioning mechanism and detection mechanism, the problems of low efficiency and poor consistency of existing detection methods are solved, efficient, accurate detection and synchronous transport of aviation parts are achieved, and inspection is improved Efficiency and equipment service life.

CN118817607BActive Publication Date: 2025-02-14上海多弗众云航空科技有限公司

Patent Information

Application Number
CN202411291154.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-02-14
Estimated Expiration
2044-09-14

AI Technical Summary

Technical Problem

The existing aviation component inspection methods are inefficient and have poor inspection consistency, which is difficult to meet the demand for efficient production in modern aviation manufacturing, and the maintenance cost of traditional equipment is high.

Method used

A aviation component defect detection device is designed, and the positioning mechanism and the detection mechanism are combined to accurately control the movement of the positioning member through the electric telescopic rod to achieve accurate positioning and all-round detection of the truss structural tube.

Benefits of technology

It improves the accuracy and consistency of detection, simplifies the operation process, reduces the difficulty of operation, realizes the synchronization of detection and conveying, improves detection efficiency, and extends the service life of the equipment.

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Abstract

The present invention relates to the field of aviation component detection technology, and discloses an aviation component defect detection device, including a fixed plate, the front and rear ends of the fixed plate are both annularly fixedly installed with four connecting rods, and the front ends of the four connecting rods located in the same plane are commonly fixedly installed with a positioning mechanism, the front end of the positioning mechanism located at the rear is fixedly installed with a support plate, a detection mechanism is movably connected in the fixed plate, and the lower parts of the outer surfaces of the fixed plate and the two positioning mechanisms are commonly fixedly installed with two support seats. An aviation component defect detection device of the present invention realizes accurate mechanical positioning and automated detection of truss structure tubes through the coordinated use of a positioning mechanism and a detection mechanism, improves the consistency and reliability of detection, ensures that each detection reaches the same high quality standard, and at the same time utilizes the positioning body in the positioning mechanism to make the entire process coherent and efficient, so that detection and transportation are carried out simultaneously, which is conducive to improving productivity and reducing production costs.
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Description

Technical Field

[0001] The present invention relates to the technical field of aviation component detection, and in particular to an aviation component defect detection device. Background Art

[0002] In the prior art, there are many drawbacks in the inspection process of aviation parts such as truss structure tubes. Traditional inspection methods mostly rely on manual visual inspection or semi-automatic inspection equipment, which leads to low inspection efficiency and is difficult to meet the needs of modern aviation manufacturing industry for high-efficiency production. In addition, the consistency of manual inspection is poor and is easily affected by the operator's experience and technical level, making it difficult to ensure that the inspection quality of each truss structure tube meets uniform standards. Long-term manual inspection will also cause visual and physical fatigue of the operator and increase labor intensity. Traditional equipment can often only adapt to truss structure tubes of specific sizes or shapes, and it is difficult to cope with various types of inspection needs. Once a failure occurs, the complex positioning and inspection components make the maintenance and replacement costs high. Therefore, we propose an aviation parts defect detection device. Summary of the invention

[0003] The main purpose of the present invention is to provide an aviation parts defect detection device, which can effectively solve the problems in the background technology.

[0004] To achieve the above object, the technical solution adopted by the present invention is:

[0005] An aviation component defect detection device comprises a fixed plate, wherein four connecting rods are fixedly installed in a ring shape at the front and rear ends of the fixed plate, and a positioning mechanism is fixedly installed at the front ends of the four connecting rods located in the same plane, and a support plate is fixedly installed at the front end of the positioning mechanism located at the rear, a detection mechanism is movably connected inside the fixed plate, and the upper part of the detection mechanism is fixedly installed to the support plate, an avoidance groove is provided at the upper part of the outer surface of the fixed plate, and two support seats are fixedly installed at the lower parts of the outer surfaces of the fixed plate and the two positioning mechanisms, and the two support seats are symmetrically arranged.

[0006] As a further improvement of the above scheme, the positioning plate includes a positioning plate, the positioning plate is fixedly installed with four connecting rods on the same side, and the positioning plate is fixedly installed with two transverse slide rails on one end surface of the side away from the fixed plate, and transverse positioning parts are slidably installed on the two transverse slide rails, and the end surface of the positioning plate on the side away from the fixed plate is fixedly installed with a No. 1 fixed plate, and an No. 1 electric telescopic rod is fixedly installed on the No. 1 fixed plate, and the output end of the No. 1 electric telescopic rod is fixedly connected with a No. 1 push plate, and the No. 1 push plate is fixedly connected to the transverse positioning part.

[0007] By adopting the above technical solution: the moving distance of the positioning member is accurately controlled by the electric telescopic rod, the operation process is simplified, the operation difficulty is reduced, and at the same time, the precise movement of the adjustment plate can be achieved, ensuring the accuracy and stability of positioning.

[0008] As a further improvement of the above solution, a through slot is provided on the positioning plate, and the through slot is coaxially arranged with the positioning plate, the two transverse slide rails are respectively located on the upper and lower sides of the through slot, and the two longitudinal slide rails are respectively located on the left and right sides of the through slot.

[0009] As a further improvement of the above-mentioned scheme, the transverse positioning member includes an adjustment plate, two of which are provided and are symmetrically distributed on the left and right, and the rear ends of the two adjustment plates are fixedly installed with two sliding sleeves corresponding to the positions of the transverse slide rails, and the two sliding sleeves are respectively slidably connected to the two transverse slide rails to slide the adjustment plate on the side of the positioning plate away from the fixed plate, and the opposite ends of the two adjustment plates can be removably installed with a positioning body.

[0010] By adopting the above technical solution, the sliding connection between the sliding sleeve and the transverse sliding rail ensures the stability and reliability of the movement of the adjustment plate and reduces the shaking during the positioning process.

[0011] As a further improvement of the above scheme, a No. 1 transmission rack and a No. 2 transmission rack are fixedly installed on the upper and lower sides of the opposite ends of the two adjustment plates, and the No. 1 transmission rack and the No. 2 transmission rack on the same side are staggered up and down, and a transmission gear is meshed and connected between the No. 1 transmission rack and the No. 2 transmission rack on the same side.

[0012] By adopting the above technical solution: through the meshing connection between the transmission gear and the No. 1 transmission rack and the No. 2 transmission rack, the cooperation is precise, which ensures that the two adjustment plates can move synchronously, improves the accuracy and consistency of positioning, reduces the shaking during movement, and ensures the stability and reliability of the positioning process.

[0013] As a further improvement of the above scheme, one of the adjustment plates is provided with two No. 1 limiting grooves adapted to the No. 1 transmission rack, and the other adjustment plate is provided with two No. 2 limiting grooves adapted to the No. 2 transmission rack, the No. 1 transmission rack is slidably connected in the corresponding No. 1 limiting groove and the No. 2 transmission rack is slidably connected in the corresponding No. 2 limiting groove to slide the two adjustment plates together.

[0014] By adopting the above technical solution: by cooperating the No. 1 transmission rack and the No. 2 transmission rack with the corresponding limiting slide grooves, it is ensured that the two adjustment plates can move synchronously, thereby achieving accurate lateral positioning of the truss structure tube.

[0015] As a further improvement of the above scheme, installation grooves are provided in the middle of the opposite ends of the two adjustment plates, and two card slots communicating with the inside of the installation grooves are provided in the two adjustment plates, and guide grooves extending into the card slots are provided on the upper and lower inner walls of the installation grooves.

[0016] By adopting the above technical solution: the detachable installation of the positioning mechanism facilitates the rapid replacement of vulnerable parts, facilitates daily maintenance, and extends the service life of the equipment.

[0017] As a further improvement of the above scheme, the positioning body includes a placing block and a clamping block, and two placing blocks are provided. A positioning pulley is movably installed between the two placing blocks, and a No. 1 driving motor is fixedly installed on the lower end of the positioning pulley, and the No. 1 driving motor is embedded in the lower placing block. One end of the two placing blocks is integrally formed with a clamping block adapted to the clamping slot, and the placing block and the end of the clamping block away from the positioning pulley are integrally formed with a connecting strip adapted to the guide groove, and the clamping block is slidably installed in the clamping slot through the connecting strip and fixed by a fastening screw.

[0018] By adopting the above technical solution: the positioning body in the positioning mechanism drives the positioning pulley to rotate through the No. 1 driving motor, the truss structure tube can be smoothly transported during the inspection, ensuring the continuity of the inspection process, realizing the synchronization of inspection and transportation, simplifying the overall operation process, and improving the inspection efficiency. At the same time, the use of the positioning pulley reduces the direct contact between the truss structure tube and the positioning mechanism, thereby reducing friction and wear, and protecting the outer surface of the truss structure tube to be inspected.

[0019] As a further improvement of the above solution, the structure of the longitudinal positioning member is the same as that of the transverse positioning member, and the connection method between the longitudinal positioning member and the longitudinal slide rail is the same as that between the transverse positioning member and the transverse slide rail.

[0020] By adopting the above technical solution: the transverse positioning member and the longitudinal positioning member in the positioning mechanism realize synchronous movement through the cooperation of precise gears and racks, ensuring that the truss structure pipe to be tested is accurately positioned before testing, thereby improving the accuracy of testing.

[0021] As a further improvement of the above scheme, the detection mechanism includes a No. 2 drive motor and a rotating disk, the No. 2 drive motor is fixedly installed on the support plate, and the output end of the No. 2 drive motor is fixedly installed with a driving gear through a rotating shaft. The rotating disk is movably installed in the fixed disk and is coaxially arranged with the fixed disk. A driven gear is fixedly installed on the outer surface of the rotating disk, and the driven gear and the driving gear are located in the same plane, and the upper part of the driven gear passes through the avoidance groove and meshes with the driving gear.

[0022] By adopting the above technical solution: the driving gear and the driven gear are engaged to drive the rotating disk to rotate, and drive multiple industrial cameras installed thereon to perform all-round scanning, thereby ensuring comprehensive and no-dead-angle detection of the surface of the truss structure tube.

[0023] As a further improvement of the above solution, a plurality of flexible light strips and a plurality of industrial cameras are fixedly installed in a ring shape on the inner surface of the rotating disk, and the plurality of flexible light strips and the plurality of industrial cameras are staggeredly distributed.

[0024] By adopting the above technical solution: using flexible light strips to provide lighting and staggered design with industrial cameras, the light distribution is made more uniform, ensuring clear images at different detection angles, which helps to improve the reliability of detection results.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1. In the present invention, the design of the positioning mechanism allows adjustment according to different truss structure tube sizes and shapes, thereby enhancing the adaptability of the device. At the same time, the transverse positioning member and the longitudinal positioning member in the positioning mechanism realize synchronous movement through the cooperation of precise gears and racks, thereby ensuring that the truss structure tube to be tested is accurately positioned before testing, thereby improving the accuracy of the test. In addition, the moving distance of the positioning member is accurately controlled by the electric telescopic rod to ensure the stability of the positioning.

[0027] 2. In the present invention, the positioning body in the positioning mechanism drives the positioning pulley to rotate through a No. 1 driving motor, which can smoothly transport the truss structure pipe during detection, ensuring the continuity of the detection process, realizing the synchronization of detection and transportation, simplifying the overall operation process, and improving the detection efficiency. At the same time, the detachable installation of the positioning mechanism facilitates the rapid replacement of vulnerable parts, facilitates daily maintenance, and extends the service life of the equipment.

[0028] 3. In the present invention, the rotating disk in the detection mechanism rotates, driving multiple industrial cameras installed thereon to perform all-round scanning, ensuring comprehensive and no-dead-angle detection of the surface of the truss structure tube. At the same time, a flexible light strip is used to provide lighting, and the staggered design with the industrial camera makes the light distribution more uniform, ensuring that clear images can be obtained at different detection angles, which helps to improve the reliability of the detection results.

[0029] 4. In summary, the present invention realizes accurate mechanical positioning and automatic detection of truss structure pipes through the coordinated use of positioning mechanism and detection mechanism, reduces the influence of human factors on the detection results, improves the consistency and reliability of detection, and ensures that each detection reaches the same high quality standard. At the same time, the positioning body in the positioning mechanism is used to make the whole process coherent and efficient, so that detection and transportation can be carried out simultaneously. The efficient workflow shortens the detection cycle, which is conducive to improving productivity and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0031] Figure 1 This is a schematic diagram of the overall structure of an aviation parts defect detection device of the present invention;

[0032] Figure 2 This is a schematic diagram of the structure of an aviation parts defect detection device of the present invention;

[0033] Figure 3 A schematic diagram of a first-viewing angle of a positioning mechanism of an aviation component defect detection device according to the present invention;

[0034] Figure 4 A schematic diagram of a positioning mechanism of an aviation component defect detection device according to the present invention from a second viewing angle;

[0035] Figure 5 This is an enlarged view of the structure at position A of an aviation parts defect detection device of the present invention;

[0036] Figure 6 This is a schematic structural diagram of a transverse positioning member of an aviation component defect detection device of the present invention;

[0037] Figure 7 This is an enlarged view of the structure at position B of an aviation parts defect detection device of the present invention;

[0038] Figure 8 This is a schematic diagram of the connection between a positioning body and an adjustment plate of an aviation component defect detection device of the present invention;

[0039] Fig. 9 The present invention is a schematic diagram of the structure of a detection mechanism of an aviation component defect detection device.

[0040] In the figure: 1, fixed plate; 11, avoidance groove; 2, support seat; 3, connecting rod; 4, positioning mechanism; 41, positioning plate; 411, through groove; 42, horizontal slide rail; 43, horizontal positioning member; 431, adjustment plate; 4311, No. 1 limit slide groove; 4312, No. 2 limit slide groove; 4313, installation groove; 4314, guide groove; 4315, card groove; 432, sliding sleeve; 433, No. 1 transmission rack; 434, transmission gear; 435, No. 2 transmission rack; 436, positioning body; 4361, placement block; 43 62. Block; 4363. Connecting strip; 4364. Fastening screw; 4365. Positioning pulley; 4366. No. 1 driving motor; 44. No. 1 fixing plate; 45. No. 1 electric telescopic rod; 46. No. 1 push plate; 47. Longitudinal slide rail; 48. Longitudinal positioning piece; 49. No. 2 fixing plate; 50. No. 2 electric telescopic rod; 51. No. 2 push plate; 5. Support plate; 6. Detection mechanism; 61. No. 2 driving motor; 62. Driving gear; 63. Rotating disk; 64. Driven gear; 65. Flexible light strip; 66. Industrial camera. DETAILED DESCRIPTION

[0041] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0042] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0043] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0044] The technical solution of the present invention is further described below in conjunction with the accompanying drawings.

[0045] An aviation parts defect detection device, such as Figure 1-Figure 2 As shown, it includes a fixed plate 1, the front and rear ends of the fixed plate 1 are both annularly fixed with four connecting rods 3, and the front ends of the four connecting rods 3 located in the same plane are commonly fixed with a positioning mechanism 4, the front end of the positioning mechanism 4 located at the rear is fixed with a support plate 5, a detection mechanism 6 is movably connected inside the fixed plate 1, and the upper part of the detection mechanism 6 is fixedly installed with the support plate 5, an avoidance groove 11 is provided on the upper part of the outer surface of the fixed plate 1, and two support seats 2 are commonly fixedly installed on the lower parts of the outer surfaces of the fixed plate 1 and the two positioning mechanisms 4, and the two support seats 2 are symmetrically arranged.

[0046] like Figure 3-Figure 7As shown, the positioning mechanism 4 includes a positioning plate 41, the positioning plate 41 is fixedly installed with four connecting rods 3 on the same side, two transverse slide rails 42 are fixedly installed on the end surface of the positioning plate 41 away from the fixed plate 1, and transverse positioning members 43 are slidably installed on the two transverse slide rails 42, a No. 1 fixed plate 44 is fixedly installed on the end surface of the positioning plate 41 away from the fixed plate 1, a No. 1 electric telescopic rod 45 is fixedly installed on the No. 1 fixed plate 44, and a No. 1 push plate 46 is fixedly connected to the output end of the No. 1 electric telescopic rod 45, and the No. 1 push plate 46 is fixedly connected to the transverse positioning member 43, and two longitudinal slide rails 47 are fixedly installed on the end surface of the positioning mechanism 4 close to the fixed plate 1, and the two longitudinal slide rails 47 slide on A longitudinal positioning member 48 is dynamically installed, and a second fixing plate 49 is fixedly installed on the end surface of the positioning plate 41 close to the fixing plate 1. A second electric telescopic rod 50 is fixedly installed on the second fixing plate 49, and a second push plate 51 is fixedly connected to the output end of the second electric telescopic rod 50, and the second push plate 51 is fixedly connected to the longitudinal positioning member 48; a through groove 411 is provided on the positioning plate 41, and the through groove 411 is coaxially arranged with the positioning plate 41, and two transverse slide rails 42 are respectively located on the upper and lower sides of the through groove 411, and two longitudinal slide rails 47 are respectively located on the left and right sides of the through groove 411; the transverse positioning member 43 includes an adjusting plate 431, and the adjusting plates 431 are provided with two and are symmetrically distributed on the left and right. Two sliding sleeves 432 corresponding to the positions of the transverse slide rails 42 are fixedly installed at the rear end of each adjustment plate 431, and the two sliding sleeves 432 are respectively slidably connected with the two transverse slide rails 42 to slide the adjustment plate 431 on the side of the positioning plate 41 away from the fixed plate 1. The opposite ends of the two adjustment plates 431 can be detachably installed with positioning bodies 436; the upper and lower sides of the opposite ends of the two adjustment plates 431 are respectively fixedly installed with a No. 1 transmission rack 433 and a No. 2 transmission rack 435, and the No. 1 transmission rack 433 and the No. 2 transmission rack 435 on the same side are staggered up and down, and the No. 1 transmission rack 433 and the No. 2 transmission rack 435 on the same side are meshed and connected with a transmission gear 434; one adjustment plate 431 is provided with two No. 1 limiting grooves 4311 adapted to the No. 1 transmission rack 433, and the other adjustment plate 431 is provided with two No. 2 limiting grooves 4312 adapted to the No. 2 transmission rack 435, the No. 1 transmission rack 433 is slidably connected in the corresponding No. 1 limiting groove 4311 and the No. 2 transmission rack 435 is slidably connected in the corresponding No. 2 limiting groove 4312 to slide and connect the two adjustment plates 431 together; the structure of the longitudinal positioning member 48 is the same as that of the transverse positioning member 43, and the connection method of the longitudinal positioning member 48 and the longitudinal slide rail 47 is the same as the connection method of the transverse positioning member 43 and the transverse slide rail 42.

[0047] Through the above scheme: the truss structure tube to be tested in the aircraft structure is passed through the through slots 411 on the front and rear positioning mechanisms 4, the No. 1 electric telescopic rod 45 is started, and the No. 1 electric telescopic rod 45 is extended to push the adjustment plate 431 in the transverse positioning member 43 to slide along the transverse slide rail 42 to one side of the through slot 411. At this time, the No. 1 transmission rack 433 connected to the adjustment plate 431 slides in the No. 1 limiting slide groove 4311. During the movement of the No. 1 transmission rack 433, the No. 1 transmission rack 433 is meshed with the transmission gear 434, so that the No. 2 transmission rack 435 slides in the No. 2 limiting slide groove 4312 to drive the adjustment plate 431 on the other side to extend the transverse slide rail 4 2 moves to the side close to the through slot 411, and the two adjusting plates 431 move synchronously to enable the positioning pulleys 4365 on the two positioning bodies 436 to position the truss structure tube to be detected laterally. Similarly, the second electric telescopic rod 50 is started, and the second push plate 51 is pushed by the extension of the second electric telescopic rod 50, thereby pushing the adjusting plate 431 in the longitudinal positioning member 48 to move along the longitudinal slide rail 47. The same method is adopted to enable the two positioning pulleys 4365 on the longitudinal positioning member 48 to position the truss structure tube to be detected longitudinally, which not only ensures the stable positioning of the truss structure tube to be detected, but also enables the truss structure tube to be detected to be coaxially positioned with the fixing plate 1 and the positioning plate 41.

[0048] like Figure 8 As shown, the middle parts of the opposite ends of the two adjustment plates 431 are both provided with mounting grooves 4313, and the two adjustment plates 431 are both provided with two clamping grooves 4315 communicating with the inside of the mounting grooves 4313, and the upper and lower inner walls of the mounting grooves 4313 are both provided with guide grooves 4314 extending into the clamping grooves 4315; the positioning body 436 includes a placement block 4361 and a clamping block 4362, and the placement blocks 4361 are provided with two, and a positioning pulley 4365 is movably installed between the two placement blocks 4361, and the lower end of the positioning pulley 4365 is provided with a positioning pulley 4365. A No. 1 driving motor 4366 is fixedly installed and embedded in the lower placement block 4361. One end of the two placement blocks 4361 is integrally formed with a block 4362 that is compatible with the slot 4315. The placement block 4361 and the end of the block 4362 that is away from the positioning pulley 4365 are integrally formed with a connecting strip 4363 that is compatible with the guide slot 4314. The block 4362 is slidably installed in the slot 4315 through the connecting strip 4363 and is fixed by a tightening screw 4364.

[0049] Through the above scheme: during the defect detection process, start the No. 1 drive motor 4366, and drive the positioning pulley 4365 to rotate through the No. 1 drive motor 4366. The truss structure tube positioned in the middle of the through groove 411 is smoothly transported by the rotation of the positioning pulley 4365, and cooperates with the detection mechanism 6 to complete the surface defect detection of the entire truss structure tube. At the same time, the detachable design of the positioning body 436 facilitates the rapid replacement of vulnerable parts, facilitates daily maintenance, and extends the service life of the equipment.

[0050] like Fig. 9 As shown, the detection mechanism 6 includes a No. 2 driving motor 61 and a rotating disk 63. The No. 2 driving motor 61 is fixedly installed on the support plate 5. The output end of the No. 2 driving motor 61 is fixedly installed with a driving gear 62 through a rotating shaft. The rotating disk 63 is movably installed in the fixed disk 1 and is coaxially arranged with the fixed disk 1. A driven gear 64 is fixedly installed on the outer surface of the rotating disk 63, and the driven gear 64 and the driving gear 62 are located in the same plane. The upper part of the driven gear 64 passes through the avoidance groove 11 and meshes with the driving gear 62; the inner surface of the rotating disk 63 is annularly fixedly installed with multiple flexible light strips 65 and multiple industrial cameras 66, and the multiple flexible light strips 65 and multiple industrial cameras 66 are staggered.

[0051] Through the above scheme: start the No. 2 driving motor 61, drive the driving gear 62 to rotate through the No. 2 driving motor 61, and drive the rotating disk 63 to rotate through the engagement of the driving gear 62 and the driven gear 64. As the rotating disk 63 rotates, the industrial camera 66 installed in the rotating disk 63 can take photos or videos of the positioned truss structure tube to be inspected in all directions, and perform surface defect detection on the truss structure tube without blind spots. At the same time, the flexible light strip 65 installed in the rotating disk 63 provides uniform and stable lighting to ensure the shooting quality of the industrial camera 66 at different angles.

[0052] During use, this embodiment specifically includes the following steps:

[0053] S1. The truss structure tube to be inspected in the aircraft structure is passed through the through slots 411 on the front and rear two positioning mechanisms 4, and the No. 1 electric telescopic rod 45 is started. The No. 1 electric telescopic rod 45 is extended to push the adjustment plate 431 in the transverse positioning member 43 to slide along the transverse slide rail 42 to one side of the through slot 411. At this time, the No. 1 transmission rack 433 connected to the adjustment plate 431 slides in the No. 1 limiting slide groove 4311. During the movement of the No. 1 transmission rack 433, the No. 1 transmission rack 433 is meshed with the transmission gear 434, so that the No. 2 transmission rack 435 slides in the No. 2 limiting slide groove 4312, driving the adjustment plate 431 on the other side to extend the transverse slide rail 42 to move to the side close to the through slot 411. The two adjustment plates 431 move synchronously, so that the positioning pulleys 4365 on the two positioning bodies 436 are transversely positioned for the truss structure tube to be inspected;

[0054] S2, start the No. 2 electric telescopic rod 50, extend the No. 2 electric telescopic rod 50 to push the No. 2 push plate 51, and then push the adjustment plate 431 in the longitudinal positioning member 48 to move along the longitudinal slide rail 47, and use the same method as S1 to make the two positioning pulleys 4365 on the longitudinal positioning member 48 to longitudinally position the truss structure pipe to be tested, which not only ensures the stable positioning of the truss structure pipe to be tested, but also makes the truss structure pipe to be tested coaxially positioned with the fixed plate 1 and the positioning plate 41;

[0055] S3, start the second drive motor 61, drive the driving gear 62 to rotate through the second drive motor 61, and drive the rotating disk 63 to rotate through the engagement of the driving gear 62 and the driven gear 64. As the rotating disk 63 rotates, the industrial camera 66 installed in the rotating disk 63 can take photos or videos of the positioned truss structure tube to be inspected in all directions, and perform surface defect detection on the truss structure tube without blind spots. At the same time, the flexible light strip 65 installed in the rotating disk 63 provides uniform and stable lighting to ensure the shooting quality of the industrial camera 66 at different angles;

[0056] S4. During the defect detection process, start the No. 1 driving motor 4366, and drive the positioning pulley 4365 to rotate. The positioning pulley 4365 rotates to smoothly transport the truss structure tube positioned in the middle of the through groove 411, and cooperate with the detection mechanism 6 to complete the surface defect detection of the entire truss structure tube.

[0057] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An aviation component defect detection device, comprising a fixed plate (1), characterized in that: The front and rear ends of the fixed plate (1) are both annularly fixed with four connecting rods (3), and the front ends of the four connecting rods (3) located in the same plane are commonly fixed with a positioning mechanism (4), and the front end of the positioning mechanism (4) located at the rear is fixed with a support plate (5), a detection mechanism (6) is movably connected inside the fixed plate (1), and the upper part of the detection mechanism (6) is fixedly mounted on the support plate (5), an avoidance groove (11) is provided on the upper part of the outer surface of the fixed plate (1), and two support seats (2) are commonly fixedly mounted on the lower parts of the outer surfaces of the fixed plate (1) and the two positioning mechanisms (4), and the two support seats (2) are arranged symmetrically on the left and right; The positioning mechanism (4) comprises a positioning plate (41), the positioning plate (41) being fixedly mounted on four connecting rods (3) on the same side, two transverse slide rails (42) being fixedly mounted on an end surface of the positioning plate (41) away from the fixed plate (1), transverse positioning members (43) being slidably mounted on the two transverse slide rails (42), a No. 1 fixing plate (44) being fixedly mounted on an end surface of the positioning plate (41) away from the fixed plate (1), a No. 1 electric telescopic rod (45) being fixedly mounted on the No. 1 fixing plate (44), an output end of the No. 1 electric telescopic rod (45) being fixedly connected to a No. 1 push plate (46), and the No. 1 electric telescopic rod (45) being fixedly mounted on an output end of the No. 1 electric telescopic rod (45). A No. 1 push plate (46) is fixedly connected to the transverse positioning member (43); two longitudinal slide rails (47) are fixedly installed on the end surface of one side of the positioning plate (41) close to the fixed plate (1); longitudinal positioning members (48) are slidably installed on the two longitudinal slide rails (47); a No. 2 fixed plate (49) is fixedly installed on the end surface of one side of the positioning plate (41) close to the fixed plate (1); a No. 2 electric telescopic rod (50) is fixedly installed on the No. 2 fixed plate (49); an output end of the No. 2 electric telescopic rod (50) is fixedly connected to a No. 2 push plate (51); and the No. 2 push plate (51) is fixedly connected to the longitudinal positioning member (48); The positioning plate (41) is provided with a through slot (411), and the through slot (411) and the positioning plate (41) are coaxially arranged, the two transverse slide rails (42) are respectively located on the upper and lower sides of the through slot (411), and the two longitudinal slide rails (47) are respectively located on the left and right sides of the through slot (411); The transverse positioning member (43) comprises an adjustment plate (431), two adjustment plates (431) are provided and are symmetrically distributed on the left and right sides, two sliding sleeves (432) corresponding to the positions of the transverse slide rails (42) are fixedly installed at the rear ends of the two adjustment plates (431), the two sliding sleeves (432) are respectively slidably connected to the two transverse slide rails (42) to slide the adjustment plate (431) on the side of the positioning plate (41) away from the fixed plate (1), and the positioning bodies (436) are detachably installed on the opposite ends of the two adjustment plates (431); The middle parts of the opposing ends of the two adjustment plates (431) are each provided with a mounting groove (4313); the two adjustment plates (431) are each provided with two clamping grooves (4315) communicating with the interior of the mounting groove (4313); the upper and lower inner walls of the mounting groove (4313) are each provided with a guide groove (4314) extending into the clamping groove (4315); The positioning body (436) comprises a placement block (4361) and a clamping block (4362), two of the placement blocks (4361) are provided, a positioning pulley (4365) is movably installed between the two placement blocks (4361), a No. 1 driving motor (4366) is fixedly installed at the lower end of the positioning pulley (4365), and the No. 1 driving motor (4366) is embedded in the lower placement block (4361), one end of the two placement blocks (4361) is integrally formed with a clamping block (4362) adapted to the clamping slot (4315), and one end of the placement block (4361) and the clamping block (4362) away from the positioning pulley (4365) is integrally formed with a connecting strip (4363) adapted to the guide slot (4314), and the clamping block (4362) is slidably installed in the clamping slot (4315) through the connecting strip (4363) and fixed by a fastening screw (4364).

2. The device for detecting defects in aviation parts according to claim 1, characterized in that: A first transmission rack (433) and a second transmission rack (435) are respectively fixedly mounted on the upper and lower sides of the opposite ends of the two adjustment plates (431), and the first transmission rack (433) and the second transmission rack (435) located on the same side are staggered in an up-and-down manner, and a transmission gear (434) is meshedly connected between the first transmission rack (433) and the second transmission rack (435) located on the same side.

3. The aviation parts defect detection device according to claim 1, characterized in that: One of the adjustment plates (431) is provided with two No. 1 limiting slide grooves (4311) adapted to the No. 1 transmission rack (433), and the other adjustment plate (431) is provided with two No. 2 limiting slide grooves (4312) adapted to the No. 2 transmission rack (435), the No. 1 transmission rack (433) is slidably connected in the corresponding No. 1 limiting slide groove (4311), and the No. 2 transmission rack (435) is slidably connected in the corresponding No. 2 limiting slide groove (4312), so that the two adjustment plates (431) are slidably connected together.

4. The aviation parts defect detection device according to claim 1, characterized in that: The structure of the longitudinal positioning member (48) is the same as that of the transverse positioning member (43), and the connection method between the longitudinal positioning member (48) and the longitudinal slide rail (47) is the same as the connection method between the transverse positioning member (43) and the transverse slide rail (42).

5. The aviation parts defect detection device according to claim 1, characterized in that: The detection mechanism (6) comprises a second drive motor (61) and a rotating disk (63), wherein the second drive motor (61) is fixedly mounted on the support plate (5), and a driving gear (62) is fixedly mounted on the output end of the second drive motor (61) via a rotating shaft, and the rotating disk (63) is movably mounted in the fixed disk (1) and is coaxially arranged with the fixed disk (1), and a driven gear (64) is fixedly mounted on the outer surface of the rotating disk (63), and the driven gear (64) and the driving gear (62) are located in the same plane, and the upper part of the driven gear (64) passes through the avoidance groove (11) and meshes with the driving gear (62).

6. The aviation parts defect detection device according to claim 5, characterized in that: The inner surface of the rotating disk (63) is annularly fixed with a plurality of flexible light strips (65) and a plurality of industrial cameras (66), and the plurality of flexible light strips (65) and the plurality of industrial cameras (66) are staggeredly distributed.

Citation Information

Patent Citations

  • Equipment for automatically detecting strength of router shell

    AU2020102502A4

  • Pipeline defect length inspection device and inspection method

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