A cement clinker calcining kiln pre-watering ball forming equipment

By designing a pre-water ball-forming equipment for cement clinker calcining kilns including discharge, stirring, water spraying and collection components, the existing cement water ball-forming equipment is solved by inconvenient discharge, uneven water addition and screening after the ball-forming equipment is formed. The thorough problem has achieved efficient molding and quality improvement of cement balls.

CN118834028BActive Publication Date: 2025-02-11TURPAN TIANSHAN CEMENT CO LTD
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Patent Information

Application Number
CN202411068663.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-02-11
Estimated Expiration
2044-08-06

AI Technical Summary

Technical Problem

The existing cement water-added ball-forming equipment is inconvenient to discharge after the ball is formed, and there is a waste of time during discharge, and the water is not uniform enough, which affects the ball-forming effect and lacks effective screening function, resulting in unqualified cement balls and Qualified cement balls are mixed together.

Method used

A pre-added water balling equipment for cement clinker calcining kiln is designed, including a base plate, discharge assembly, stirring assembly, water spray assembly and collection assembly. The discharge assembly realizes simple and convenient discharge of cement balls through the threaded rod and mobile plate driven by the motor; the stirring assembly realizes uniform stirring of cement through the pulley and the motor; the water spray assembly realizes uniform spraying of water through the water pump and the water spray head; the collection assembly is carried out through sliding The tank and collection box enable the collection and screening of cement balls.

Benefits of technology

This equipment can effectively solve the problems of inconvenient discharge, uneven water addition and incomplete screening of cement balls, improve the molding effect and quality of cement balls, ensure the compressive strength and density of cement balls, reduce gaps, and improve the overall Quality and durability.

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Abstract

The invention discloses a cement clinker calcining kiln pre-watering balling equipment, comprising a base plate, a discharging assembly is fixedly installed on the top of the base plate, a stirring assembly is fixedly installed on the top of the discharging assembly, and a water spraying assembly and a collecting assembly are respectively arranged on the top of the base plate; the discharging assembly comprises a fixed rod and a rotating plate, the fixed rod is fixedly installed on the top of the base plate, the rotating plate is hinged on the top of the fixed rod, and a motor is fixedly installed on the top of the base plate. The invention relates to the technical field of cement clinker calcining kiln; the cement clinker calcining kiln pre-watering balling equipment can discharge cement balls through the arranged discharging assembly, and the discharge is simple and convenient, and there will be no residue after the discharge, so the discharge effect is better, which effectively solves the inconvenience of manual discharge, and there will be no residue inside the equipment after the discharge is completed, which is an excellent performance without any residue.
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Description

Technical Field

[0001] The invention relates to the technical field of cement clinker calcining kiln, in particular to pre-watering and balling equipment for cement clinker calcining kiln. Background Art

[0002] Cement clinker is a semi-finished product obtained by mixing limestone, clay and iron raw materials in appropriate proportions, burning them until they are partially or completely melted, and cooling them. In the cement industry, the most commonly used silicate cement clinker has calcium oxide, silicon dioxide and a small amount of aluminum oxide and iron oxide as its main chemical components. The main mineral components are tricalcium silicate, dicalcium silicate, tricalcium aluminate and tetracalcium aluminoferrite. After silicate cement clinker is ground with an appropriate amount of gypsum, it becomes silicate cement. In English, cement is sometimes written as caement to refer to cement.

[0003] After searching the invention publication number "CN112696923B", it is disclosed that "the present invention relates to the field of cement preparation, and in particular to an energy-saving rotary kiln for calcining cement clinker, comprising a fixed base, a No. 1 slide groove is provided on the fixed base, a number of sliders are slidably installed in the No. 1 slide groove, the top of the sliders extend out of the No. 1 slide groove and are fixedly installed with a movable base, the top of the movable base is provided with a slot, a No. 1 cylinder is symmetrically fixedly installed in the slot, a clamping block is fixedly installed at the output end of the No. 1 cylinder, the clamping blocks are arranged in pairs, and the sides of the corresponding clamping blocks close to each other are inclined structures, and lifting blocks are arranged in the slots and between the corresponding clamping blocks, both sides of the lifting blocks are inclined structures and contact with the corresponding clamping blocks, and the tops of the lifting blocks extend out of the corresponding slots and are fixedly installed with L-shaped fixed frames. The present invention can adjust the support spacing and support angles according to the size and specifications of the kiln body, and is suitable for promotion."

[0004] With respect to the above technical solution, the existing cement water-adding ball-forming equipment is not convenient to discharge the balls after they are formed, and time will be wasted during discharge. In addition, the existing cement water-adding ball-forming equipment does not add water uniformly, which will affect the ball-forming effect. It also does not have a good screening function, and cement balls of unqualified sizes will be mixed with qualified cement balls. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a cement clinker calcining kiln pre-watering balling equipment, which solves the problem that the above-mentioned existing cement watering balling equipment is inconvenient to discharge the balls after forming, which wastes time during discharge, and the existing cement watering balling equipment does not add water uniformly, which affects the balling effect, and does not have a good screening function, so that cement balls of unqualified size will be mixed with qualified cement balls.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a cement clinker calcining kiln pre-watering balling equipment, comprising a base plate, a discharge assembly is fixedly installed on the top of the base plate, a stirring assembly is fixedly installed on the top of the discharge assembly, and a water spray assembly and a collecting assembly are respectively arranged on the top of the base plate; the discharge assembly comprises a fixed rod and a rotating plate, the fixed rod is fixedly installed on the top of the base plate, the rotating plate is hinged to the top of the fixed rod, a motor 1 is fixedly installed on the top of the base plate, a threaded rod is fixedly connected to the output end of the motor 1, a movable plate is threadedly connected to the side wall of the threaded rod, a connecting rod is hinged on the top of the movable plate, and the top of the connecting rod is hinged to the rotating plate.

[0007] Furthermore, the stirring assembly includes motor 2 and pulley 1, wherein motor 2 is fixedly mounted on the top of the rotating plate, pulley 1 is fixedly connected to the output end of motor 2, the top of the rotating plate is connected to a rotating shaft via a bearing, one end of the rotating shaft is fixedly connected to pulley 2, and the other end of the rotating shaft is fixedly connected to a rotating cylinder.

[0008] By adopting the technical solution, cement can be stirred to facilitate molding.

[0009] Furthermore, a fixing frame is fixedly installed on the top of the rotating plate, and the inner side wall of the fixing frame is connected with a wheel via a bearing.

[0010] The adoption of the above technical solution can reduce wear and tear and provide a supporting effect.

[0011] Furthermore, the water spray assembly includes a water tank and a water pump, the water tank is fixedly installed on the top of the base plate, the water pump is fixedly installed on the top of the water tank, a rectangular plate is fixedly installed on the top of the base plate, a sliding frame is slidably connected to one side of the rectangular plate, a water spray head is provided on the inner side wall of the sliding frame, the input end of the water pump is connected to the water tank, and the output end of the water pump is connected to the water spray head.

[0012] By adopting the above technical solution, water spraying can be performed, so that the ball-forming effect is better.

[0013] Furthermore, the water spray assembly also includes a rectangular frame, which is fixedly connected to one side of the sliding frame, and a motor three is fixedly installed on one side of the rectangular plate. A disc is fixedly connected to the output end of the motor three, and a slide rod two is fixedly connected to one side of the disc, and the slide rod two is slidably connected to the rectangular frame.

[0014] The above technical solution can achieve a uniform water spraying function, making the overall use effect better.

[0015] Furthermore, the collecting component includes a slide groove and a slide plate, the slide groove is opened at the top of the base plate, the slide plate is slidably connected to the top of the slide groove, a guide plate is fixedly installed on the top of the slide plate, a filter groove is opened on the top of the guide plate, and one side of the slide plate is slidably connected to a collection box one and a collection box two.

[0016] By adopting the above technical solution, collection work can be carried out and the particles can be distinguished according to their sizes.

[0017] Furthermore, the collection assembly also includes a handle, and the handle is fixedly mounted on one side of the collection box.

[0018] By adopting the above technical solution, it is convenient to pull the collection box to move.

[0019] Furthermore, a sliding rod 1 is fixedly installed on the top of the bottom plate, and the movable plate is slidably connected to the sliding rod 1.

[0020] By adopting the above technical solution, the sliding of the movable plate can be made more stable.

[0021] Beneficial Effects

[0022] The present invention provides a cement clinker calcining kiln pre-watering ball forming device. Compared with the prior art, it has the following beneficial effects:

[0023] 1. The cement clinker calcining kiln pre-watering ball forming equipment can discharge cement balls through the set discharge component, and the discharge is simple and convenient, and there will be no residue after discharge, so its discharge effect is better, which effectively solves the inconvenience of manual discharge. After the discharge is completed, there will be no residue inside the equipment. This excellent performance without any residue makes its discharge effect reach a satisfactory level.

[0024] 2. The cement clinker calcining kiln pre-watering ball forming equipment can spray water evenly through the water spraying components, which also makes the cement ball molding effect better and makes its use effect better. For example, in actual production, the compressive strength of cement balls treated with uniform water spraying has been significantly enhanced compared with the previous time when the equipment was not used, and can withstand greater pressure without breaking. In terms of density, the internal structure of cement balls is more compact, which effectively reduces the existence of voids, thereby improving the overall quality and durability. The improvement in stability is reflected in the fact that cement balls are not prone to breakage, deformation and other problems during transportation and storage.

[0025] 3. The cement clinker calcining kiln pre-watering balling equipment can collect cement balls through the collection component, and the collection is simple and convenient. After collection, the smaller cement balls can be screened and distinguished from qualified cement balls, so that the quality of the cement balls will be better and the user experience is effectively guaranteed. In this way, it can be clearly distinguished from qualified cement balls, thereby ensuring that the obtained cement balls meet higher standards in specifications and quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0028] Figure 2 The present invention Figure 1 A magnified view of the structure at center A;

[0029] Figure 3 It is a first side view of the overall structure of the present invention;

[0030] Figure 4 The present invention Figure 3 A magnified view of the structure at B in the middle.

[0031] Figure 5 It is a second side view of the overall structure of the present invention.

[0032] Figure 6 The present invention Figure 5 A magnified view of the structure at center C.

[0033] Figure 7 It is a third side view of the overall structure of the present invention.

[0034] Figure 8 The present invention Figure 7 A magnified view of the structure at position D in the middle.

[0035] Fig. 9 It is a third side view of the overall structure of the present invention.

[0036] Fig.10 It is a third side view of the overall structure of the present invention.

[0037] In the figure: 1. bottom plate; 2. discharge assembly; 21. fixed rod; 22. rotating plate; 23. motor 1; 24. threaded rod; 25. movable plate; 26. connecting rod; 27. slide bar 1; 3. stirring assembly; 31. motor 2; 32. pulley 1; 33. rotating shaft; 34. pulley 2; 35. rotating cylinder; 36. fixed frame; 37. wheel; 4. water spray assembly; 41. water tank; 42. water pump; 43. rectangular plate; 44. sliding frame; 45. water spray head; 46. rectangular frame; 47. motor 3; 48. disc; 49. slide bar 2; 5. collecting assembly; 51. slide chute; 52. slide plate; 53. guide plate; 54. filter tank; 55. collecting box 1; 56. collecting box 2; 57. handle. DETAILED DESCRIPTION

[0038] It should be noted that in the description of the embodiments of the present application, the terms "front, rear", "left, right", "up, down", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present application. The terms "install", "connect", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0039] The present application is further described in detail below through drawings and examples.

[0040] Reference Figures 1 to 10 The embodiment of the present application provides a cement clinker calcining kiln pre-watering balling equipment, including a base plate 1, a discharge assembly 2 is fixedly installed on the top of the base plate 1, a stirring assembly 3 is fixedly installed on the top of the discharge assembly 2, and a water spray assembly 4 and a collecting assembly 5 are respectively arranged on the top of the base plate 1; the discharge assembly 2 includes a fixed rod 21 and a rotating plate 22, the fixed rod 21 is fixedly installed on the top of the base plate 1, the rotating plate 22 is hinged to the top of the fixed rod 21, a motor 23 is fixedly installed on the top of the base plate 1, a threaded rod 24 is fixedly connected to the output end of the motor 23, a movable plate 25 is connected to the side wall of the threaded rod 24 by a thread, a connecting rod 26 is hinged on the top of the movable plate 25, and the top of the connecting rod 26 is hinged to the rotating plate 22.

[0041] In this embodiment, starting the motor 23 can drive the threaded rod 24 to rotate, so that the threaded rod 24 can drive the movable plate 25 to slide on one side of the sliding rod 27, so that the movable plate 25 can drive the connecting rod 26 to drive the rotating plate 22 to rotate on the top of the fixed rod 21, so that the cement balls inside the rotating cylinder 35 can be discharged, and the discharge is simple and convenient.

[0042] Reference Figures 1 to 10 In one aspect of the present embodiment, the stirring assembly 3 includes a second motor 31 and a first pulley 32, the second motor 31 is fixedly mounted on the top of the rotating plate 22, the first pulley 32 is fixedly connected to the output end of the second motor 31, the top of the rotating plate 22 is connected to a rotating shaft 33 through a bearing, one end of the rotating shaft 33 is fixedly connected to a second pulley 34, the other end of the rotating shaft 33 is fixedly connected to a rotating cylinder 35, the top of the rotating plate 22 is fixedly mounted with a fixing frame 36, the inner side wall of the fixing frame 36 is connected to a wheel 37 through a bearing, the water spraying assembly 4 includes a water tank 41 and a water pump 42, the water tank 41 is fixedly mounted on the top of the bottom plate 1, the water pump 42 is fixedly mounted on the bottom plate 1, and the water pump 42 is fixedly mounted on the bottom plate 1. The water spray assembly 4 further comprises a rectangular frame 46, which is fixedly connected to the top of the water tank 41. A rectangular plate 43 is fixedly installed on the top of the bottom plate 1. A sliding frame 44 is slidably connected to one side of the rectangular plate 43. A water spray head 45 is arranged on the inner wall of the sliding frame 44. The input end of the water pump 42 is connected to the water tank 41. The output end of the water pump 42 is connected to the water spray head 45. The water spray assembly 4 also comprises a rectangular frame 46. The rectangular frame 46 is fixedly connected to one side of the sliding frame 44. A motor three 47 is fixedly installed on one side of the rectangular plate 43. A disc 48 is fixedly connected to the output end of the motor three 47. A slide rod two 49 is fixedly connected to one side of the disc 48. The slide rod two 49 is slidably connected to the rectangular frame 46.

[0043] In this embodiment, cement is first added to the interior of the rotating cylinder 35, and then the motor 2 31 is started to drive the pulley 1 32 to rotate, and then the pulley 1 32 drives the pulley 2 34 to rotate, so that the rotating shaft 33 can drive the rotating cylinder 35 to rotate, so that the rotating cylinder 35 can stir the cement, and then the water pump 42 is started to pump out the water inside the water tank 41, and then the water pump 42 transmits the water to the water spray head 45, and then the water spray head 45 sprays the water into the interior of the rotating cylinder 35, so that the cement can be formed into balls, and the ball forming is simple and convenient, and then the motor 3 47 is started to drive the disc 48 to slide inside the rectangular frame 46 through the slide rod 2 49, so that the sliding frame 44 can slide on one side of the rectangular plate 43, and the water spray head 45 can slide repeatedly, and also make its sliding more uniform.

[0044] Reference Figures 1 to 10In one aspect of the present embodiment, the collecting assembly 5 includes a slide groove 51 and a slide plate 52. The slide groove 51 is opened at the top of the bottom plate 1, and the slide plate 52 is slidably connected to the top of the slide groove 51. A guide plate 53 is fixedly installed on the top of the slide plate 52, and a filter groove 54 is opened on the top of the guide plate 53. A collection box 1 55 and a collection box 2 56 are slidably connected to one side of the slide plate 52. The collecting assembly 5 also includes a handle 57, which is fixedly installed on one side of the collection box 1 55. A slide bar 27 is fixedly installed on the top of the bottom plate 1, and the movable plate 25 is slidably connected to the slide bar 27.

[0045] In this embodiment, the cement balls discharged from the rotating drum 35 will fall to the top of the guide plate 53, and at the same time the filter tank 54 will guide the smaller cement balls to the inside of the collection box 1 55, and the qualified cement balls will fall to the inside of the collection box 2 56 for collection, making their collection more convenient.

[0046] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0047] Working principle: first, cement is added into the interior of the rotating drum 35, and then the motor 2 31 is started to drive the pulley 1 32 to rotate, and then the pulley 1 32 drives the pulley 2 34 to rotate, so that the rotating shaft 33 can drive the rotating drum 35 to rotate, so that the rotating drum 35 can stir the cement, and then the water pump 42 can be started to pump out the water inside the water tank 41, and then the water pump 42 transmits the water to the water spray head 45, and then the water spray head 45 sprays the water into the interior of the rotating drum 35, so that the cement can be balled, and the balling is simple and convenient, and then the motor 3 47 is started to drive the disc 48 to slide inside the rectangular frame 46 through the slide rod 2 49, so that the sliding frame 44 can slide on one side of the rectangular plate 43, and the water spray head 45 can slide repeatedly, and the sliding is more uniform. The compressive strength of the cement balls that have been evenly sprayed with water has been significantly enhanced compared with the previous time when the equipment was not used, and can withstand greater pressure without breaking. In terms of density, the internal structure of cement balls is tighter, effectively reducing the presence of voids, thereby improving the overall quality and durability. The improvement in stability is reflected in the fact that cement balls are less likely to break or deform during transportation and storage.

[0048] Then starting the motor 23 can drive the threaded rod 24 to rotate, so that the threaded rod 24 can drive the movable plate 25 to slide on one side of the sliding rod 27, so that the movable plate 25 can drive the connecting rod 26 to drive the rotating plate 22 to rotate on the top of the fixed rod 21, so that the cement balls inside the rotating cylinder 35 can be discharged, and the discharge is simple and convenient, which effectively solves the inconvenience of manual discharge. After the discharge is completed, there will be no residue inside the equipment. This excellent performance without any residue makes its discharge effect reach a satisfactory level.

[0049] The cement balls discharged from the rotating drum 35 will fall to the top of the guide plate 53, and at the same time the filter tank 54 will guide the smaller cement balls to the inside of the collection box 1 55, and the qualified cement balls will fall to the inside of the collection box 2 56 for collection, making their collection more convenient and the quality of the cement balls better, effectively ensuring the user experience. In this way, they can be clearly distinguished from the qualified cement balls, thereby ensuring that the obtained cement balls meet higher standards in specifications and quality.

[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0051] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A cement clinker calcining kiln pre-watering balling device, comprising a bottom plate (1), characterized in that: A discharge assembly (2) is fixedly mounted on the top of the bottom plate (1), a stirring assembly (3) is fixedly mounted on the top of the discharge assembly (2), and a water spray assembly (4) and a collection assembly (5) are respectively arranged on the top of the bottom plate (1); A discharge assembly (2), comprising a fixed rod (21) and a rotating plate (22), wherein the fixed rod (21) is fixedly mounted on the top of the base plate (1), and the rotating plate (22) is hinged on the top of the fixed rod (21); a motor 1 (23) is fixedly mounted on the top of the base plate (1); a threaded rod (24) is fixedly connected to the output end of the motor 1 (23); a movable plate (25) is threadedly connected to the side wall of the threaded rod (24); a connecting rod (26) is hingedly connected to the top of the movable plate (25); and the top end of the connecting rod (26) is hingedly connected to the rotating plate (22); The water spray assembly (4) comprises a water tank (41) and a water pump (42); the water tank (41) is fixedly mounted on the top of the base plate (1); the water pump (42) is fixedly mounted on the top of the water tank (41); a rectangular plate (43) is fixedly mounted on the top of the base plate (1); a sliding frame (44) is slidably connected to one side of the rectangular plate (43); a water spray head (45) is provided on the inner side wall of the sliding frame (44); an input end of the water pump (42) is connected to the water tank (41); and an output end of the water pump (42) is connected to the water spray head (45).

2. The cement clinker calcining kiln pre-watering balling equipment according to claim 1, characterized in that: The stirring assembly (3) comprises a second motor (31) and a first pulley (32), wherein the second motor (31) is fixedly mounted on the top of the rotating plate (22), the first pulley (32) is fixedly connected to the output end of the second motor (31), the top of the rotating plate (22) is connected to a rotating shaft (33) via a bearing, one end of the rotating shaft (33) is fixedly connected to the second pulley (34), and the other end of the rotating shaft (33) is fixedly connected to a rotating cylinder (35).

3. The cement clinker calcining kiln pre-watering balling equipment according to claim 2, characterized in that: A fixing frame (36) is fixedly mounted on the top of the rotating plate (22), and a wheel (37) is connected to the inner side wall of the fixing frame (36) via a bearing.

4. The cement clinker calcining kiln pre-watering balling equipment according to claim 1, characterized in that: The water spray assembly (4) further comprises a rectangular frame (46), wherein the rectangular frame (46) is fixedly connected to one side of the sliding frame (44), a motor three (47) is fixedly mounted on one side of the rectangular plate (43), a disc (48) is fixedly connected to the output end of the motor three (47), a slide bar two (49) is fixedly connected to one side of the disc (48), and the slide bar two (49) is slidably connected to the rectangular frame (46).

5. The cement clinker calcining kiln pre-watering balling equipment according to claim 1, characterized in that: The collecting assembly (5) comprises a slide groove (51) and a slide plate (52); the slide groove (51) is provided at the top of the bottom plate (1); the slide plate (52) is slidably connected to the top of the slide groove (51); a guide plate (53) is fixedly mounted on the top of the slide plate (52); a filter groove (54) is provided on the top of the guide plate (53); and a collecting box 1 (55) and a collecting box 2 (56) are slidably connected to one side of the slide plate (52).

6. The cement clinker calcining kiln pre-watering balling equipment according to claim 5, characterized in that: The collecting assembly (5) further comprises a handle (57), wherein the handle (57) is fixedly mounted on one side of the collecting box (55).

7. The cement clinker calcining kiln pre-watering balling equipment according to claim 1, characterized in that: A sliding rod (27) is fixedly mounted on the top of the bottom plate (1), and the movable plate (25) is slidably connected to the sliding rod (27).

Citation Information

Patent Citations

  • An energy-saving rotary kiln for cement clinker calcination

    CN112696923B

  • Water-preadding balling process and equipment for cement clinker calcining kilns

    CN101786813A

  • Preparation method for cement and cement clinker by taking waste as raw material

    CN105254193A